ACT 2.2 tooling system

Four-in-One Tooling System 1"35*/( 0'' 13&$*4*0/ (3007*/( -*()5 563/*/( '"$& (3007*/(

Technical specifications on Tool Holders

121C External grooving and cut-off The drawing shows left-hand version. right-hand version reversed

H

f2 L2 L1

B B1 L

L121C R121C R/L R/L R/L R/L R/L R/L R/L R/L NEW R/L NEW R/L

121C 121C 121C 121C 121C 121C 121C 121C 121C 121C

-

1010 1212 1212 1616 1616 2020 2020 2525 2020 2525

x x x x x x x x x x

13 13 16 13 16 13 16 16 21 21

x x x x x x x x x x

2 2 2 2 2 2 2 2 2 2

H

B

L

f2

10 12 12 16 16 20 20 25 20 25

10 12 12 16 16 20 20 25 20 25

110 110 110 110 110 125 125 150 140 140

5.5 3.5 7 3 5 -

L1

L2

13 13 16 13 16 13 16 16 21 21

20 20 25 25 21 -

B1

2

RC - 13

LC - 13

RC RC RC RC RC RC

LC LC LC LC LC LC

-

16 13 16 13 16 16

-

ACT-417

ACT-4m

ACT-417

-

2.5

16 13 16 13 16 16

NDC LDC RDC NBC LBC RBC NEC LEC REC

-

2 2 2 2 2 2 2 2 2

Toolholders for Automatics

121C External grooving and cut-off

L

A

.5

D

H

C

F

E

R/L R/L R/L R/L

121C 121C 121C 121C

TOOL NUMBER - 1010 x 13 x - 1212 x 13 x - 1616 x 13 x - 1616 x 16 x

2 2 2 2

-

A 7 7 7 8

45 45 45 45

C 15.5 15.5 16 19

D 21 21 21 26

E 20 20 25

F 5.5 3.5 3

H 10 12 16 16

L 110 110 110 110

Table showing entry length for type 121 C Y

L121C

X

40

50

75

100 150 200 t

t = maximum entry length

26

5

4

2

2

1

1

1

1

32

10

7

3

3

2

1

1

1

42

20

15

8

6

4

3

2

2

Ordering example: R 121C 2020 x 16 x 2

y

13 13 13 13 16 16 21 21

250 300

t

L1

x

R121C

R/L122C face grooving tool holder

THE STRONGEST Small Diameter Face Grooving System Available Down to 14mm Diameter

L122C α

D

H

L1

B B1 L R122C L122C

α

R/L122C–2020x10x2/14-14.5 R/L122C–2020x10x2/14.5-15 R/L122C–2020x10x2/15-15.5 R/L122C–2020x10x2/15.5-16 R/L122C–2020x10x2/16-17 R/L122C–2020x10x2/17-18 R/L122C–2020x10x2/18-20 R/L122C–2020x10x2/20-23 3º R/L122C–2020x10x2/23-26 R/L122C–2020x10x2/26-30 R/L122C–2020x10x2/30-35 R/L122C–2020x12x2/35-40 R/L122C–2020x12x2/40-45 R/L122C–2020x12x2/45-50 R/L122C–2020x12x2/50-55 R/L122C–2020x12x2/55-60 R/L122C–2020x12x2/60-70 R/L122C–2020x12x2/70-80 10º R/L122C–2020x12x2/80-90 R/L122C–2020x12x2/90-100

H

20

B

20

L

125

L1

B1

D

10

14-14.5 14.5-15 15-15.5 15.5-16 16-17 17-18 RC-13-14-35 18-20 20-23 23-26 26-30 2.2 30-35 35-40 40-45 45-50 50-55 55-60 RC-13 60-70 70-80 80-90 90-100

LC-13-14-35

ACT-417

ACT-4M

2.5

R/LDC-2V

LC-13

ACT-417

ACT-4M

2.5

NDC-2

R/L128C face grooving tool holder

Small Diameter Face Grooving

SUPPORTED CARBIDE INSERT FOR PRECISION, ACCURACY AND EXTENDED TOOL LIFE N.B. Right hand clamp fits a left hand tool holder and left hand clamp fits a right hand tool holder

R128C

R122C R128C L122C

L128C

α

R/L128C–2020x10x2/14-14.5 R/L128C–2020x10x2/14.5-15 R/L128C–2020x10x2/15-15.5 R/L128C–2020x10x2/15.5-16 R/L128C–2020x10x2/16-17 R/L128C–2020x10x2/17-18 R/L128C–2020x10x2/18-20 R/L128C–2020x10x2/20-23 3º R/L128C–2020x10x2/23-26 R/L128C–2020x10x2/26-30 R/L128C–2020x10x2/30-35 R/L128C–2020x12x2/35-40 R/L128C–2020x12x2/40-45 R/L128C–2020x12x2/45-50 R/L128C–2020x12x2/50-55 R/L128C–2020x12x2/55-60 R/L128C–2020x12x2/60-70 R/L128C–2020x12x2/70-80 10º R/L128C–2020x12x2/80-90 R/L128C–2020x12x2/90-100

H

20

B

20

L

125

L1

B1

D

10

14-14.5 14.5-15 15-15.5 15.5-16 16-17 17-18 RC-13-14-35 18-20 20-23 23-26 26-30 2.2 30-35 35-40 40-45 45-50 50-55 55-60 RC-13 60-70 70-80 80-90 90-100

LC-13-14-35

ACT-417

ACT-4M

2.5

R/LDC-2V

LC-13

ACT-417

ACT-4M

2.5

NDC-2

Technical specifications on carbide inserts

NDC Cut-off, radial grooves 10° pos. top rake o

6o

6

8o

o

15o

10

r

R

R

RDC

RDC Sharp corner

o

3

L

2o30'

r

A

o

2 30

L

r

LDC

LDC

'

o

8

NDC COATED

COATED

A APF + 400.1 AM r40 (M40) (P35) - 0

r

NDC - 2

NDC 2.2 - 2

0.2

2.2

0.2

R/LDC - 2

2.2 - 2 R/LDC

0.2

2.2

0.2

R/LDC - 2 - 15

2.2 - 2 - 15 R/LDC

2.2

-

o

COATED

APF ASM40 (P25) (P35)

A + 0.1 - 0

AP40 (P40)

AK20 (K20)

NBC Cut-off, radial grooves

SMG (K30)

SMGF (K25)

5o

9° neg. chip controller 6o

15

r

R

o

6

o 9 neg. rake

RBC r

L LBC 5

A + 0.1 r - 0

2o30'

r

A

5o

COATED

o

o

2 30

NBC (Carbide)

'

NBC - 2

2.2

0.2

R/L BC - 2

2.2

0.2

APF40 (P35)

COATED AP40 (P40)

SMGF (K25)

SMG (K20)

NEC Cut-off, radial grooves 0° chip breaker

5o

6o

6

r

R

o

o

0 pos. rake

REC r

L LEC o

5

o

'

o

'

2 30

r

A

2 30

NEC

Ordering example: 10 off RDC - 2 - 15 SMGF

A + 0.1 r - 0 NEC - 2

2.2

0.2

R/LEC - 2

2.2

0.2

5o

COATED

COATED

APF40 (P35)

AK20 AP40 APX (P40) P25/M30 (K20)

Technical specifications on carbide inserts

NAC Cut-off, radial grooves Fine Carbide Grain 25° pos. high shear 8o

o 25 pos. rake

R

* RAC

3o30'

*0.15mm x 45o chamfers

3o30'

o

4

* L

3o30'

*

o

3 30'

LAC

2.3-0.06 A

8

NAC

o

The manufacturer reserves the right to change specificatons without notice.

NDC face grooving inserts – 10° pos. top rake 6º

6º 10º

r A r

r

2.2 2.2

0.2 0.2

■ ■

AP40 (P40)

AK20 (K20)

COATED SMGF (K45)

SMG (K30)

■ ■

■ ■

■ ■

■ ■

S p e c i a l g ro u n d i n s e r t s

'V' Groove

Threading

Full rad.

'O' ring groove

Circlip groove

Fish tail

Corner rads or chamfers

Other geometries available to customers specifications A

S

V

A T

A

D

N

Mechanically clamped insert improves rigidity and repeatability

T

U

R

E

Integral shank design for strength manufactured to ISO standards on size

Stepped down blade design extends insert and tool life Special toolholders on request

B E S N E F I T

S G E

Full side reinforcement to blade ensures flat components when parting off

A

F E

NDC - 2 R/LDC - 2V

A + 0.1 -0

COATED APF40 (P35)

Cutting Data for Parting Off & External Grooving

A.C.T 2.2 The following cutting data are used as guidelines only. The values listed may change due to the machining application

Material

*Werkstoff* No

Brinell Hardness

Carbon Steel

0.2%C 0.45%C 0.83%C

150 <190 <250

180 160 130

205 170 155

150 130 105

120 95 85

90 70 65

AlloySteel

*1.1189* *1.7225* *1.6565*

<230 <350 <420

135 105 60

160 110 55

110 90 -

90 65 -

70 50 25

Stainless Steel

Martensitic Austenitic

175-375 135-175

60-170 150

125-170 -

40-145 110

110 100

Grey

180

165

75

250

110

60

50-85

305

130

85-110

170

120

60-110

220

155

Cast Iron Low Tensile

Cast Iron High Tensile Grey Alloyed

APF40 SMGF ASM (P35) (K25) (P25) Surface Speed m/min

AP40 AK20 SMG AM40 (P40) (K20) (K30) (M40) Feed rate 0,05 â&#x20AC;&#x201C; 0,15 mm/rev

90

90

60 60

Copper

Phosphor Bronze

Brass

Aluminium Alloys

Heat-treatable Non-treatable

80-120 30-80

380 960

Aluminium (Cast)

Heat-treatable Non-treatable

125 100

125 380

300-395

45

Titanium Ti6AI-4V

45

The off and andgrooving groovingsystem system Thetrouble-free trouble-freeparting parting off for head CNC CNCmachines machines forfixed fixedand and sliding sliding head ®

MICROCUT TOOL HOLDERS

RIGHT HAND

LEFT HAND

RIGHT/LEFT HAND TOOLHOLDER

H

H

B

L

INSERT HEIGHT

CLAMPING SCREW

KEY

R/L HSS – 0808

8

8

8

140

5

ACT–38

ACT–10

R/L HSS – 1010

10

10

10

140

7

ACT–38

ACT–10

R/L HSS – 1212

12

12

12

140

7

ACT–38

ACT–10

R/L HSS – 1616

16

16

16

140

7

ACT–38

ACT–10

R/L HSS – 2020

20

20

20

140

7

ACT–38

ACT–10

INSERTS – HSS TIN & CARBIDE TIALN COATED

15°

LEFT HAND APPROACH ANGLE

RIGHT HAND APPROACH ANGLE

15°

D RHSS+R7H-1.6L

RHSS+R7H-1.6R

H 15°

A +0.1 -0.0

15°

LHSS+L7H-1.6N

LHSS+L7H-1.6L

NEUTRAL LEFT HAND SHOWN

LHSS+L7H-1.6R

LEFT HAND APPROACH ANGLE

RIGHT HAND APPROACH ANGLE

R/L5H – 0.5N

5

0.5

10

RH/LH 5 HIGH x 0.5 WIDE NEUTRAL

I

R/L5H – 0.8N

5

0.8

10

RH/LH 5 HIGH x 0.8 WIDE NEUTRAL

I

R/L5H – 1.1N

5

1.1

12

RH/LH 5 HIGH x 1.1 WIDE NEUTRAL

I

R/L5H – 1.1 R/L

5

1.1

12

RH/LH 5 HIGH x 1.1 WIDE RH/LH

I

2020

DESCRIPTION

1616

ØD

1212

A

1010

H

0808

USE WITH INSERT PART NUMBER

STOCK

I

R/L7H – 0.5N

7

0.5

10

RH/LH 7 HIGH x 0.5 WIDE NEUTRAL

I

I

I

I

I

R/L7H – 0.8N

7

0.8

10

RH/LH 7 HIGH x 0.8 WIDE NEUTRAL

I

I

I

I

I

R/L7H – 1.1NS

7

1.1

10

RH/LH 7 HIGH x 1.1 WIDE NEUTRAL SHORT

I

I

I

I

I

R/L7H – 1.1 R/LS

7

1.1

10

RH/LH 7 HIGH x 1.1 WIDE RH/LH SHORT

I

I

I

I

I

R/L7H – 1.1 N

7

1.1

16

RH/LH 7 HIGH X 1.1 WIDE NEUTRAL

I

I

I

I

I

R/L7H – 1.6N

7

1.6

16

RH/LH 7 HIGH x 1.6 WIDE NEUTRAL

I

I

I

I

I

R/L7H – 1.6 R/L

7

1.6

16

RH/LH 7 HIGH x 1.6 WIDE RH/LH

I

I

I

I

I

ORDERING EXAMPLE: 1 – OFF RHSS – 1010 10 – OFF R7H – 1.6R

• Choice of toolholders from 8mm to 20mm square • All toolholders are available ex-stock • Insert widths from 0.5mm to 1.6mm, match standard ISO circlip grooves • Insert reaches from 5mm to 8mm • Coated Carbide and HSS inserts perform well on all materials • Insert design reduces cutting pressures • Clamping system allows quick insert changes • All 7mm high inserts fit all toolholders from 10mm to 20mm shanks • Designed and manufactured in the UK

HSS TIN & CARBIDE TIALN COATED INSERTS Cutting data for Parting Off & External Grooving Material:-

Free Cutting Steels & Carbon Steel

Alloy Steel

0.2% Free Cut. 0.2%C 0.45%C 0.83%C

Stainless Steel

Copper

Phosphor Bronze

Brass

Aluminium Alloys

Titanium Ti6AI-4V

50-85

85-110

60-110

80-120 30-80

300-395

<110 <250

<120 <400

<240 <400 <400 <1000

<40 <80

0.020.08-

0.020.08-

0.020.08-

0.020.08-

Martensitic Austenitic

Brinell Hardness

<100 <150 <190 <250

<230 <350 <420

175-375 135-175

Cutting Speed Vc (m/min)

<160 <230 <80 <190 <60 <170 <50 <150

<60 <130

<40 <80

Feed f(mm/rev)

0.020.08-

0.020.08-

0.020.08-

<115 <300 <150 <600

0.020.08-

When using right or left handed approach angle Microcut inserts reduce the feed by 30-50% HSS / CARBIDE

High-performance tooling from ACT

Microcut RHSS-1010 tooling used for parting-off 5mm diameter stainless steel bar

ACT2.2 tooling for parting-off 20mm stainless steel bar and 8mm stainless steel tube

Microcut tooling for parting-off radio-metal components

ACT2.2 tooling for face-grooving stainless steel components for medical equipment

ACT2.2 tooling for face-grooving radio-metal components for aerospace applications

Get in the Groove with

MIRCONA!

ADVANCED CARBIDE TOOLING LTD SKETCHLEY MEADOWS BUSINESS PARK HINCKLEY LE10 3EZ TEL 01455 234000 FAX 01455 234022 sales@advancedcarbidetooling.co.uk

More than 2000 parting and grooving tool holders are at your disposal

L I M I T E D

Microlube metalworking lubrication benefits Microlube metalworking lubrication from AML is suitable for milling, drilling, tapping and sawing.

The Microlube system from Advanced Micro Lubrication, provides all the advantages of â&#x20AC;&#x2DC;near dryâ&#x20AC;&#x2122; cutting with none of the disadvantages of flood coolant and is particularly suited to a number of aerospace machining operations.

Replacing traditional flood coolant systems, Microlube features an â&#x20AC;&#x2DC;applicatorâ&#x20AC;&#x2122; unit and pneumatic control to deliver very small amounts of a vegetable-based oil that has no EP additives or chlorine. The lubricant is pumped through a small capillary tube around which an outer tube blows compressed air to effectively â&#x20AC;&#x2DC;splatâ&#x20AC;&#x2122; it onto the cutting tool â&#x20AC;&#x201C; unlike a spray mist system which atomises much smaller particles of fluid.

The Microlube System units can be configured to suit a customerâ&#x20AC;&#x2122;s requirements.

L I M I T E D

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