Sensorless Start-Up Strategy for a 315 kW High-Speed Brushless DC Motor with Small Inductance and No

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Sensorless Start-Up Strategy for a 315 kW High-Speed Brushless DC Motor with Small Inductance and Non-ideal Back-EMF ABSTRACT: This paper presented a novel sensorless start-up strategy for a 315kW high-speed magnetic suspension brushless DC (BLDC) motor with small inductance and non-ideal back electromotive force (back-EMF). Two key strategies on the sensorless start-up strategy of BLDC motor were presented: (1) small current start-up strategy for the high-speed BLDC motor with small inductance, and (2) self-adaption control strategy to compensate the commutation error for the BLDC motor with non-ideal back-EMF in the start-up stage. A hybrid pulse width modulation (PWM) strategy based on the load torque was proposed to limit the start-up current. An optimal motor start-up curve based on the system parameters was presented, and a self-adaption control strategy was proposed to solve the synchronous switching problem. The effectiveness and feasibility of the proposed method were verified by a series of experiments on the 315 kW-20000 rpm magnetic suspension blower platform.

KEYWORDS: 1. BLDC motor 2. Small inductance 3. Non-ideal back-EMF 4. Sensorless 5. Start-up strategy 6. Self-adaption control strategy

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ELECTRICAL PROJECTS USING MATLAB/SIMULINK Gmail:asokatechnologies@gmail.com, Website: http://www.asokatechnologies.in

0-9347143789/9949240245 SOFTWARE:MATLAB/SIMULINK CONCLUSION: This paper analyzed the main factors that influence the sensorless start-up performance of the high-power high-speed BLDC motor with small inductance and non-ideal back-EMF. A reliable start-up strategy was proposed by improving the detection of the initial rotor position, the closedloop acceleration, and the synchronous switching process. The important conclusions were listed as follows.

(1) The rotor initial position can be positioned by the “two step” detection strategy. The start-up current can be adjusted according to the load torque in real time. Therefore, the method proposed in this paper ensured that the motor can start-up successfully under the load condition.

(2) The speed-up curve in the external-synchronization stage was optimized by analyzing the relationship between the motor speed and the terminal voltage. The rotor rotating time from the stationary position to a specify position was obtained by analyzing the average torque in 1/6 cycle and the rotor inherent characteristic.

(3) The synchronous switching process was improved by estimating the commutation error angle and the free decelerating. The influence of the back-EMF shape was analyzed by Eq. (28) and (29). The problems of high frequency noise and the rotor position error were solved by the free decelerating.

REFERENCES: [1] A. Boglietti, C. Gerada, A. Cavagnino, “High-speed electrical machines and drives,” IEEE Trans. Ind. Electron., vol. 61, no. 6, pp. 2943-2945, Jun. 2014.

[2] W. Li, J. Fang, H. Li, J. Tang, “Position sensorless control without phase shifter for high– speed BLDC motors with low inductance and non-ideal back EMF,” IEEE Trans. Power Electron., vol. 31, no. 2, pp. 1354–1366, Feb. 2016.

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Gmail:asokatechnologies@gmail.com, Website: http://www.asokatechnologies.in

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ELECTRICAL PROJECTS USING MATLAB/SIMULINK Gmail:asokatechnologies@gmail.com, Website: http://www.asokatechnologies.in

0-9347143789/9949240245 [3] S. Chen, G. Liu, S. Zheng, “Sensorless control of BLDCM drive for a High-Speed maglev blower using a low pass filter,” IEEE Trans. Power Electron., vol. 32, no. 11, pp. 8845–8856, Nov. 2017.

[4] S. Shinnaka, “New “D-state-observer”-based vector control for sensorless drive of permanent-magnet synchronous motors,” IEEE Trans. Ind. Appl., vol. 41, no. 3, pp. 825–833, Jun. 2005.

[5] G. Liu, C. Cui, K. Wang, B. Han, S. Zheng, “Sensorless control for high–speed brushless DC motor based on the line–to–line back EMF,” IEEE Trans. Power Electron., vol. 31, no. 7, pp.

4669–4683, Jul. 2016.

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