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Corrosion Resistant Guide

Page 1

Corrosion-resistant Formulations Tailored Solutions for the Harshest Environments


75+ years of corrosion experience. AOC has been fighting the high cost of corrosion for decades. We’ve set the standard for reliable resin selection, collaborating with fabricators to formulate unique resins that meet every challenge. Case Study Library

PAGE 2 // CORROSION SOLUTIONS


AOC’s commitment to service: From our global presence across six continents to the local reps who provide personalized care, we work hard to make sure you’re prepared for anything.

• • • •

Best-in-class corrosion laboratories and testing capabilities Hundreds of custom formulations created annually, improving productivity and sitespecific challenges Market experts in R&D renown for providing next generation, industry-leading technologies Experienced manufacturing experts produce the highest quality and most consistent processes

CORROSION SOLUTIONS // PAGE 3


Resins for every corrosive challenge. VIPEL PRODUCT COMPARISONS

Bisphenol-A vinyl esters provide high tensile elongation properties and superior toughness for improved impact resistance. These products are well suited to all processes and are compatible with most veil and reinforcement materials. They also have the greatest range of promoter and initiator system flexibility.

Bisphenol-A Epoxy Vinyl Ester Series

F007 Series

F010 Series

F013 Series

Vipel F282 Atlac 382

Heat Distortion (°C/°F)

130 / 266

120 / 248

111 / 232

135 / 275

Tensile Elongation

5.1

6.2

6.6

2.6

Acidic Environments

Best

Best

Best

Best

Caustic Environments

NR

Good

Best

NR

NSF/ANSI 61 Certified Version

N/A

H2O Series

H20 Series

N/A

Styrene Content (%)

32

39

45

50

Vapor Suppression

Yes

Yes

Yes

N/A

Fire Retardant

N/A

N/A

N/A

N/A

PAGE 4 // CORROSION SOLUTIONS


Epoxy novolac vinyl esters offer unique performance in aggressive applications where conventional vinyl esters have restricted serviceability. These products have high reactivity, chemical resistance across a wide range of applications, and are compatible with most veils and reinforcement systems.

Brominated vinyl esters are fireretardant, corrosion resistant thermoset resins. These products are designed for FRP laminates that must meet stringent flame spread requirements, while still delivering strong mechanical and chemical performance.

Novolac Epoxy Vinyl Ester

Brominated Epoxy Vinyl Ester

F085 Series

F086 Series

Atlac 590

K022 Series

K026 Series

K095 Series

149 / 300

165 / 330

140 / 284

112 / 234

119 / 246

143 / 289

3.3

2.8

4

5.4

4

3.6

Best

Best

Best

Best

Best

Best

NR

NR

NR

Good

Good

NR

N/A

N/A

N/A

N/A

N/A

N/A

34

35

37

39

38

32

Yes

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Yes

Yes

Yes

CORROSION SOLUTIONS // PAGE 5


Product Catalog CORROSION FORMULATIONS Chemistry

Bisphenol A Epoxy Vinyl Ester

Epoxy Novolac Vinyl Ester

Bisphenol A Fumarate Polyester

Isophthalic Polyester

Product Series

Description

Heat Distortion Temp. (℃ / ℉)

Elongation at Break (%)

Styrene Content (%)

FDA Title 21 CFR 177.2420 Versions

Vipel F007

Lower VOC/HAP bisphenol A epoxy vinyl ester.

130 / 266

5.1

32

Yes

Vipel F010

Excellent corrosion resistance to both acidic and alkaline environment. Suitable for equipment subjected to high static and dynamic loads.

120 / 248

6.2

38

Yes

Vipel F013

Higher styrene bisphenol A epoxy vinyl ester. Offers the best resistance to hot caustic solutions.

111 / 232

6.6

45

Yes

Vipel F085

Suitable for elevated temperatures. Excellent resistance to acidic and mild alkaline environments. Performs well in a wide range of acidic oxidants and solvents.

149 / 300

3.3

34

No

Vipel F086

Higher heat distortion temperature than Vipel F085. Preferred over standard epoxy novolac in chlorine and other oxidated environments.

165 / 330

2.8

37

No

Atlac 590

Higher elongation compared to other novolac vinyl esters, and offers improved resistance to thermal cracking. Excellent thermal and chemical resistance against solvents, acid, and chlorine.

140 / 284

4

37

No

Proven resistance to both acidic and alkaline environments. A powdered alkyd version of F282 is available.

135 / 275

2.6

50

Yes

Vipel F701

Broad chemical resistance at moderate temperatures. Resistant to many petroleum products including kerosene, heating oils and crude oils.

107 / 224

2.8

44

Yes

Vipel F737

Higher elongation versions of F701 used primarily where additional flexibility is important, such as in filament winding and pultrusion processes.

92 / 197

4

40

Yes

Vipel F764

A high-reactivity formulation that meets UL 1746 and Steel Tank Institute requirements. Field-proven for many fuel blends.

139 / 282

2.3

42

No

Vipel F774

Provides a higher heat distortion temperature while maintaining a higher elongation compared to F764. Vipel F774 also meets UL 1746 and Steel Tank Institute requirements. Field-proven for many fuel blends.

146 / 295

2.3

42

No

Vipel F798

Vipel F798 is a high reactivity formulation certified to UL/ULC 1316 for single and double wall underground gasoline storage tanks. Vipel F798 provides lower HAP content and higher elongation to provide improved crack resistance while maintaining a high HDT. F798 is also suitable for corrosion applications where standard Isophthalic and Terephthalic formulations are used.

89 / 192.2

4.9

37

No

Vipel F282 Atlac 382

Terephthalic Polyester

PAGE 6 // CORROSION SOLUTIONS


CORROSION AND FIRE-RETARDANT FORMULATIONS

Chemistry

Vipel

K022 Brominated Bisphenol A Epoxy Vinyl Ester Vipel

K026

Brominated Epoxy Novolac Vinyl Ester

Brominated Isophthalic Polyester

Description

Heat Distortion Temp. (℃ / ℉)

Elongation at Break (%)

Styrene Content (%)

FDA Title 21 CFR 177.2420 Versions

Versions are available to achieve ASTM E84 Class I and Class II flame spread. Excellent resistance to both acidic and alkaline environments. Provides exceptional thermal and mechanical properties.

112 / 234

5.4

39

No

Can meet ASTM E84 Class I flame spread and smoke development without antimony trioxide. Excellent resistance to both acidic and alkaline environments. Provides exceptional thermal and mechanical properties.

119 / 246

4.0

38

No

Can meet ASTM E84 Class I flame spread and smoke development without antimony trioxide. Excellent resistance to acidic and mild alkaline environments. Performs well in a wide range of acidic oxidants and solvents. Suitable for elevated temperatures.

143 / 289

3.6

35

No

Versions are available to achieve ASTM E84 Class I flame spread with or without antimony trioxide. Exhibits mild corrosion resistance to acidic environments.

93 / 200

2.2

39

No

120 / 248

6.2

39

Yes

111/232

6.6

45

Yes

Designed as a primer for bonding fiberglass laminates to steel, concrete and other substrates. Exhibits improved interlaminar adhesion and can be used to manufacture composites with extra flexibility.

93 / 199

9.1

40

Yes

PVC bonding formulation with broad chemical resistance at moderate temperatures.

78 / 173

3.7

48

Yes

Chlorendic polyester formulation, designed for demanding chemical environments such as hot wet chlorine and oxidizing chemicals.

138 / 280

2.4

40

No

Product Series

Vipel

K095

Vipel

K733

SPECIALTY FORMULATIONS

Vipel

Bisphenol A Epoxy Vinyl Ester

F010-H2O Vipel

F013-H2O

Elastomeric Bisphenol A Epoxy Vinyl Ester Isophthalic Neopentyl Glycol Polyester Fire Retardant Chlorendic Polyester

Vipel

F017

Vipel

F707-PVA

Vipel K190

Certified to NSF/ANSI 61 standard for use in potable water applications and sodium hypochlorite. When used as directed, the fabricator does not need to perform additional testing to manufacture NSF/ANSI 61 compliant coatings.

CORROSION SOLUTIONS // PAGE 7


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AOC is a registered trademark of the AOC group of companies. The information contained in this publication is based on laboratory data and field experience. We believe this information to be reliable, but do not guarantee its applicability to the user’s process or assume any liability for occurrences arising out of its use. The user, by accepting the products as described herein, agrees to be responsible for thoroughly testing each such product before committing it to production. Vipel®, the AOC name, the AOC logo, and the Trusted Solutions logo are registered trademarks of the AOC group of companies. Nothing herein is to be construed as granting permission to use, or inducing or recommending the use of any patent or resulting invention without a valid license. The information and recommendations contained herein are to

the best of our knowledge accurate and reliable, but no rights whatsoever may be derived by any party other than those expressly agreed to with a selling entity of the AOC group of companies in a legally binding agreement. AOC hereby makes no warranty of any kind, express or implied, including those of merchantability and fitness for purpose. Unless explicitly agreed to in writing by AOC otherwise, all offers, quotations, sales and deliveries of AOC products are subject to the general conditions of sale of AOC. © 2026 – AOC Group of Companies

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