2026_Measure Make Reflection_Schumann_A

BRIEF

As product designer, we are constantly reengineering the existing world around us. For this project we were required to upscale an injection molded plastic shell of an electrical product. T hen to reconstruct it from sheet ABS plastic.

DESIGN RATIONAL

I choose to vacuum form the shell because of the complexity of the curves.

T hen I was able to compare it to my teammate’s reconstruction of their shell.

T hereby determining where the bosses and other features would be positions to ensure the internal components would alight. T he original product had a satin textured finish, and I achieved to replicate this by spraying from a further distance allowing the droplets to form before touching the surface of the product.

CO N STR A INT S

In the vacuum forming of the shell, I realised what the limitations where of the process to accurately pull all the detail of the mold into the shell. In future I will prefer to build in this detail at a later stage instead. It is also advisable to allocate a controlled area to any newly sprayed products. T his is to prevent smudging of the paint while it is still wet.

Next Steps

I learnt much about the vacuum forming process and mold making, by visiting people in industry. I will be using these techniques in the future to ensure a smoother and faster produced mold.