Karpasos - A cooton textile industry (thesis) Aayojan School of Architecture And Design

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AN ARCHITECTURAL DESIGN THESIS - PROJECT II REPORT ON

COTTON TEXTILE INDUSTRY ……………………………………………………………………………….

Submitted to the Savitribai Phule Pune University in partial fulfilment of the requirements for the award of the Graduate degree of

BACHELOR OF ARCHITECTURE (B. ARCH.)

by

AMBER SHUKLA ………………………………………………………………………………. under the guidance of

AR RAKESH SHEKATKAR

……………………………………………………………………………….

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE SAVITRIBAI PHULE PUNE UNIVERSITY, PUNE APRIL / MAY 2020

CERTIFICATE SEDRAA’s

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, Pune CANDIDATE’S DECLARATION I hereby certify that the work which is being presented in the Architectural Design Thesis Project titled “……………COTTON TEXTILE INDUSTRY ………………………………………………………………………………………” in partial fulfilment of the requirements for the award of the Bachelor of Architecture degree (B.Arch), submitted at AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN , Pune is an authentic record of my own work carried out during the period from June 2019 to MAY 2020 under the supervision of ……………AR RAKESH SHEKATKAR……………………………………………………. (thesis guide).

I declare that the work submitted is my own research and wherever I have incorporated any information, data, maps, graphics, etc. from different sources, it has been duly acknowledged.

The matter embodied in this Thesis has not been submitted by me for the award of any other degree.

…………AMBER SHUKLA………………….

Name and Signature of the Candidate This is to certify that the above statement made by the Candidate is correct to the best of our knowledge

Ar. Anand Ukidve Principal In-Charge.

COTTON TEXTILE INDUSTRY AMBER SHUKLA

ARCHITECTURAL PROJECT II

FINAL YEAR 2018-19

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN

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PROJECT – COTTON TEXTILE INDUSTRY Preamble/ Introduction/ background: Madhya Pradesh is the fourth largest cotton producing state in India. The cotton produced in M.P. is send to Punjab and Gujrat to make the yarn which is later purchased by the state. It is necessary to have a cotton textile industry in the state of M.P. to cut down the to and FRO motion of the cotton production.

Objectives of the Thesis.

The goal is to design a cotton textile industry in the city of Ujjain to save the cost of transportation of cotton.

Project/ site description The site is in Ujjain, Madhya Pradesh. The site is in the industrial zone of Ujjain and in the outskirts of the core city. The site has highway to its east. The site has access from four directions – north, south, west and east.

Methodology: Live case studies of similar industries.

Research of the entire cotton production process.

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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VINOD TEXTILES

CASE STUDIES

ER. BRIJESH CHATURVEDI

SHUKLA.AMBER 9/18/2020

1)

THE FACTORY IS STUATED AT DEWAS,MP

2)

THE CAPACITY OF THE COTTON TEXTILE PRODUCTION IS 75 MT PER DAY

3)

THE FACTORY AREA IS 500 SQ.MT

4)

ONLY DEALS WITH COTTON TEXTILES PRODUCTION

5)

YARN IS EXPORTED FROM PUNJAB I.E. YARN IS NOT MANUFACTURED IN THE FACTORY

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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RAMESH TEXTILES

CASE STUDIES

AR.ABHISHEK JHULKA

SHUKLA.AMBER 9/18/2020

1)

THE FACTORY IS STUATED AT INDORE,MP

2)

THE CAPACITY OF THE MIX COTTON TEXTILE(COTTON + TERECOT) PRODUCTION IS 250 MT PER DAY

3)

THE FACTORY AREA IS 3600 SQ.MT

4)

DEALS WITH TERECOT AND COTTON TEXTILES

5)

YARN IS EXPORTED FROM PUNJAB AND GUJRAT I.E. YARN IS NOT MANUFACTURED IN THE FACTORY

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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RAYMOND TEXTILES

SHUKLA.AMBER 9/18/2020

1)

THE PLANT IS SITUATED AT VAPI,GUJRAT

2)

THE CAPACITY OF THE POLY WOOL IS 26,000 METRES PER DAY

3)

THE FACTORY AREA IS 453,248 SQ.MT I.E. 112 ACRES

4)

DEALS WITH POLYWOOL

5)

YARN IS MANUFACTURED IN THE FACTORY ITSELF

6)

A FULLY INTEGRATED PLANT UNDER ONE ROOF

7)

SAMPLING UNIT FOR CUSTOMER IS ANOTHER PART IN THE CAMPUS

8)

DEALS WITH 3 TYPES OF FINISH I.E. FLAME RADIENT , WATER REPELLENT ,ANTI MICROBIAL.

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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CASE STUDIES(LITERATURE)

PROJECT 3 ARCHITECTS , PORTUGAL

SHUKLA.AMBER 9/18/2020

1)

THE FACTORY IS STUATED AT PORTUGAL

2)

THE CAPACITY OF THE COTTON TEXTILE PRODUCTION IS 300 MT PER DAY

3)

THE FACTORY AREA IS 4000 SQ.MT

4)

DEALS WITH COTTON TEXTILES AND POLYWSTER PRODUCTION

5)

YARN IS MANUFACTURED IN THE FACTORY ITSELF AND HAS THE STORAGE FOR THE OTHER YARNS ALSO WHICH IS EXPORTED FROM OTHER FACTORIES

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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COMPARITIVE ANALYSIS

Description Location

COMPARITIVE ANALYSIS RAMESH TEXTILES INDORE , MP,INDIA

VINOD TEXTILES DEWAS,MP,INDIA

CARCEMAL TEXTILES PORTUGAL

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Built-up Area

G.F.=3600 sq.m.

G.F.= 500 s’q.m.

A=4080 sq.m.

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Capacity Access

250 MT COTTON/DAY Vehicular and Pedestrian Entry/Exit

70 MT/DAY Vehicular and Pedestrian Entry/Exit

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Spaces provided

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SPAN

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Passage

SPAN -30 M, HEIGHT OF THE FACTORY SHED -6 M Total Passage area= 503.85 sq.m.

SPAN -20 M, HEIGHT OF THE FACTORY SHED -5 M No passage as such.

SPAN - 80 M, HEIGHT OF THE FACTORY SHED -10 M Total Passage Area= 4670 approx.

All floors Approx 25%

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Access Areas Staircases, stairs Lifts

1.2 m width of flight accompanied by 2 lifts ,one for passengers and one for raw materials

No staircase

1.5m width of staircase accompanied by 5 lifts ,two for passengers and three for raw materials

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Toilets

Two common toilets a. Toilet 1 = 63.25 approx. 65 sq.m.

Ladies- 6 WCs' Area= 1.5 sq.m. each Gents-6 Urinals 5 WCs' Area= 1.5 sq.m. each b. Toilet 2= 60 sq.m.

Ladies= Gents a. Entrance Lobby= 40 sq.m. b. Waiting Lobby i)F.F.=50.51 sq.m.

Ii)S.F.=44.7= 45 sq.m.

One common toilet each

Sr.No. 1

300 MT/DAY Vehicular and Pedestrian Entry/Exit Service Route LOADING/UNLOADING AREA,PACKAGING LOADING/UNLOADING AREA,PACKAGING LOADING/UNLOADING AREA,PACKAGING AREA,FINISHED GOODS AREA,FINISHED GOODS AREA, SIZING AREA,FINISHED GOODS AREA, SIZING AREA,CALENDERING SECTION ETC SECTION,HANDLOOM SECTIONS ETC SECTION,HANDLOOM SECTIONS ETC

CASE STUDIES(LITERATURE)CASE ST UDIES(LITERATURE) 10

Lobbies

11

Common Spaces

Canteen: 100 sq.m Micro-kitchens/ Pantries Area: 255 sq.m.

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Cafeteria

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Services a. Fire b.Air Conditioning c.Electricity

SHUKLA.AMBER 9/18/2020

.3Micro-kitchens a. 84.7= 85 sq.m. b. 78.2= 78 sq.m. c. 89.07= 90 sq.m. a. Fire No Fire Exit b.Air ConditioningCentral Air Conditioning Casset-type A.H.U. Rooms- 600 sq.m. c.Electricity d. stp and etp

Area= 1.5 sq.m.

Two common toilets a. Toilet 1 = 71.45approx.75 q.m.

Ladies- 15 WCs' Area= 1.5 sq.m. each Gents-6 Urinals 5 WCs' Area= 1.5 sq.m. each b. Toilet 2= 60 sq.m.

Ladies= Gents a. Entrance Lobby= 30 sq.m. b. Waiting Lobby=163.45=165 sq.m.

CafeteriaArea: 355 sq.m.

600 sq.m

5Micro-kitchens a. 84.7= 85 sq.m. b. 78.2= 78 sq.m. c. 89.07= 90 sq.m. Canteen-200sq.m No fire exit , no central ac system, stp and a. Fire etp 3 Fire Staircasesi. 27.94 sq.m. ii.20.11 sq.m. iii.44.17 sq.m.

3 Lifts b.Air ConditioningCentral Air Conditioning A.H.U. Space- On Terrace c.Electricity d.stp and etp

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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LEARNINGS FROM CASE STUDIES 1) MATERIALS USED IN INDUSTRY I.

TRANSLUCENT WOODS

II.

COOLING SYSTEM IN BRICK , CLAY + HYDROGEL, ABSORBS UPTO 500 TIMES IT WEIGHT

III. CONCRETE IV. STEEL V. BIOPLASTIC BOARDS CASE STUDIES(LITERATURE)CASE ST VI. POLLUTION ABSORBING BRICKS UDIES(LITERATURE) VII. TRANSPARENT PLASTICS

VIII.CABLES IX. EPOXY FLOORING

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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STUDY OF LITERATURE 1) THE FACTORIES ACT 1948 2) THE MACHINERY TYPES 3) THE MACHINERY DETAILS I.E. DIMENSIONS 4) RESEARCH PAPER ON INDIAN TEXTILE INDUSTRY 5) RESEARCH PAPER ON GROWTH PROSPECTS OF INDIA’S COTTON AND TEXTILE INDUSTRIES

6)

CARCEMAL TEXTIE INDUSTRY (PORTUGAL) CASE STUDIES(LITERATURE)CASE ST UDIES(LITERATURE)

7) KNORR-BRESME FACTORY (BRAZIL)

8) TEXTILE SECTOR PROFILE BY IBRANT GUJRAT 2017 8TH GLOBAL SUBMIT 9) THE RAYMOND LIMITED: A STUDY BY DR. PRASANT SARANGI 10) STUDY OF GINNING AND PRESSING MACHINES 11) INDIAN TEXTILE ACESSORIES AND MACHINERY MANUFACTURES ASSOCIATION 12) OVERVIEW OF COTTON TEXTILE INDUSTRY SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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LEARNINGS FROM CASE STUDIES 1) MACHINERY AND ACESSORIES REQUIRED IN INDUSTRY A ) BLOWROOM 1 PRECLEANER 2 MULTIMIXER 3 CLENOMAT 4 HEAVYPART SEPERATOR 5 DUSTER E) ROVING

B ) CARDING 1) CARD TC 15 2) TCIO

F ) SPINNING

I) WARPING 1 POLY BEAMER

M) CREEL

D) COMBING 1) TOYOTA-TCO12

H) ROTORS

CASE STUDIES(LITERATURE)CASE ST ) SECTIONAL K) SAMPLE WARPING UJ D I E S ( L IWARPNG TERATURE) 1 PROWARP

1 MULTIMATIO SAMPLE WARP

O) DYEING

L) SIZNG 1 ISOSIZE 23

P) DRYERS

R) CALENDERING

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G) WINDING

N ) LOOMS

Q) WEFT STRATENING

C) DRAWFRAME 1) TD-8 DRAWFRAME

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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DATA COLLECTION

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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DATA COLLECTION

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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DATA COLLECTION

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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DATA COLLECTION

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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SKETCHES

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COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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PROCESS AND REQUIRED MACHINES PROCESS – 1 FROM COTTON PLANT TO YARN

PROCESS – 2 FROM YARN TO GARMENTS

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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SITE AND SITE ANALYSIS

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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AREA

PROGRAMME

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AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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SITE

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COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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INITIAL ZONING

SHUKLA.AMBER 9/18/2020

COTTON TEXTILE INDUSTRY THESIS 19-20

AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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SCHEMATIC SECTIONS

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AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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INITIAL SKETCHES

SHUKLA.AMBER 9/18/2020

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AAYOJAN SCHOOL OF ARCHITECTURE AND DESIGN, PUNE

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