PRODUCT RANGE
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CONTENT 04 06 08 10 12 14 15 16 18 20 21 22 23 24 26 28 29 30 31 34 36 37 38 40 42 44 45 46 50 52 54 56 57 58 60 62 64 66 68 70
Company Profile Construction Machine Equipment Mini-Excavator Backhoe Bucket Standard Backhoe Bucket Futura Backhoe Bucket Conduit and Trench Lining Bucket Skeleton Bucket/Sieve Bucket Backhoe Bucket with Tilt Motor Heavy Duty Bucket Stone Placing Bucket Ripper Bucket Ripper Tooth Trench Trapezoidal Bucket Mini-Excavator Trench Clearing Bucket “rigid” Mini-Excavator Trench Clearing Bucket “open” Trench Clearing Bucket with Cylinder Trench Clearing Bucket with Cylinder and 15° Tub Trench Clearing Bucket with Cylinder and 0° Tub Rädlinger Tilt Motor Trench Clearing Bucket with Tilt Motor Tilt Motor with Quick-Coupler System Hammer Plate/Conversion Plate/Adapters Rädlinger Quick-Coupler System “SWP” Rädlinger Quick-Coupler System “Lehnhoff” JR Sensor Control - Electronic locking control system “Verachtert” Quick-Coupler System JR Collecting Unit Tilt Motor JR Tilt 90 Tiltrotator RotoX® Light-Material Loading Shovel Standard Loading Shovel Heavy Duty Shovel Skeleton Shovel High-Tip Shovel Pallet Fork Special Designs Regeneration and Repair Wear and Spare Parts Contract Manufacturing Steel Constructions
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Company Profile
“Nothing is impossible!” With this central idea, Josef Rädlinger Sr. laid the first stone for a promising future in Cham, Upper Palatinate in 1963. Continuous expansion of the product range and company departments characterised the success story from the start as a gravel dredging and haulage company to a broadly positioned and globally active group of companies. Today, the Rädlinger Group has around 1,800 employees at several German and international locations. The company areas include the divisions construction, plant and machinery construction, trenchless pipe rehabilitation and electrical engineering. The company’s in-house vocational training centre BBZ makes an important contribution to the education and training of specialists in the region.
Rädlinger Maschinen- und Anlagenbau GmbH The mechanical engineering division of Rädlinger is made up of the areas of construction machinery equipment, steel construction and contract manufacturing. The departments benefit mutually from the great know-how and experience of the employees, as well as the modern equipped machine pool on more than 17,000 m2. In 1988, the company division was formed as a second pillar of the
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company group. Ideas for the development and optimisation of attachments for construction equipment arose from the practical experience of the Rädlinger construction company. Today, the mechanical engineering company is among the leading construction machine suppliers in the Germanspeaking area and customers throughout Europe benefit from the patented Rädlinger attachments. Excavator buckets, loading shovels, quick-coupler systems, tilt motors and other innovative products are developed and produced to the highest quality standards at the company headquarters in Cham. The company has a second production facility in Schwandorf in southeast Germany which produces independently and is especially geared towards the requirements of an efficient serial production with an ideal production line and appropriate machinery. The broad range of services is completed by the regeneration and repair of construction machine equipment of all kinds, as well as a comprehensive range of wear and spare parts. Additionally, Rädlinger is also a specialist in various steelwork constructions. From development to production through to installation, the department is a competent partner in implementing individual components and complete projects. Rädlinger Maschinen- und Anlagenbau also supports external companies experiencing staff or machinery bottlenecks with contract manufacturing or the complete production of assemblies.
Our strengths are your advantages: • First-class customer care • Practice-oriented order processing • Customer-oriented engineering • Innovative solutions • State-of-the-art production • Efficient logistics • Convincing product quality
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Construction Machine Equipment
Only through a high-quality attachment, which is optimally complemented with the carrier device, can a construction machine develop its full potential. Performance and efficiency depend not only on the features and the power of the excavator or wheel loader, but crucially on the quality of the equipment. Durability and perfect application behaviour are the crucial factors which Rädlinger therefore commits itself to as the highest goal at each step.
Innovation & Performance Rädlinger Maschinen- und Anlagenbau was never a company to rest on its laurels. The strive for perfection, which is deeply ingrained in the corporate culture, stimulates new developments and drives forward ideas to optimise existing products. The company’s planning and development department, therefore, always works at the cutting edge of matters concerning technology, materials and software-based design. Always with the goal in mind of ensuring the efficiency and lifetime of the attachments, and increasing these to a maximum. In addition to traditional calculations, virtual simulations and software-based FEM calculations are used for this, through which the forces which affect the components in reality can be displayed. Potential weaknesses, as well as the potential for weight and material savings or for optimisations of volumes and application behaviour, can already be identified in the development phase.
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Product Diversity & Service The innovative strength is the reason that Rädlinger produces customised designs in addition to proven standard solutions, and implements individual customer requirements for single or series production. The product range includes all-round tools with various application areas, as well as special tools for special requirements, and ranges from attachments for mini-excavators to large excavators with 300 tons of operating weight. In addition to providing individual product consultation and planning in close coordination with the customers, Rädlinger Maschinen- und Anlagenbau also stands by their customers and other interested parties as a supplier of wear and spare parts, and as a partner for repairs or regeneration.
Competence & Quality A high-quality product can only be developed if the entire process for this project is coordinated from the beginning on. This applies to the development of products, the purchase and testing of materials, the production and assembly of components and to quality control. Here, the high level of expertise, know-how and experience of the staff at Rädlinger are just as critical a success factor as the exclusive use of high-quality materials and high-strength steels in the particularly stressed areas.
“Our competitive advantage is the indispensable and close linking of experience and knowledge with practice. A high degree of awareness of the requirements of various application areas and a keen sense for different materials conduct the entire process of product development from development to optimisation through to production.”
Werner Rädlinger, Managing Director
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Mini-Excavator Backhoe Bucket Application Based on its high performance and bucket quality, the backhoe bucket for mini-excavators is most suitable for collecting, transporting, lifting and emptying soil and medium-weight ground material in landscaping and at construction sites with smaller construction areas.
PROFILE Features • Bolt tooth removable for cable work (exception: class 0,1 with welded tooth) • Optically identical shape to the large bucket • Very stable and robust design • Double-edged box • Protruding base to the side • Cutting edge in HB 400 • From class 0,4 base in HB 400 • Class 0,5/0,6 with a blade size of 20 x 150 mm • Tapering per side 2.5° • Welded nose for bucket transport
Extra equipment • Load hook 2 t, 3 t • Front-insert blade
TECHNICAL DETAILS Class 0,1 (approx. - 1 t)
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Class 0,2 (approx. 1 - 1.8 t)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
220
12
2
24
220
23
2
38
300
17
3
26
250
26
2
32
400
23
3
28
300
32
3
37
400
45
3
42
500
57
4
49
600
70
4
55
E
Class 0,4 (approx. 2.6 - 3.5 t)
Class 0,3 (approx. 1.6 - 2.6 t) Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
300
46
3
52
300
58
3
64
400
64
3
60
400
82
3
73
500
83
4
68
500
106
4
82
600
102
4
76
600
130
4
91
700
120
5
84
700
155
5
100
800
179
5
109
Class 0,5 (approx. 3.5 - 5 t)
Class 0,6 (approx. 4.8 - 6 t)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
300
72
2
72
300
77
2
79
400
103
3
84
400
112
3
92
500
134
4
96
500
146
4
105
600
165
4
106
600
180
4
115
700
196
5
118
800
248
5
139
800
227
5
128
1000
316
5
160
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Standard Backhoe Bucket Application With the standard backhoe bucket, the user has a diverse, all-round device for collecting, transporting, lifting and emptying soil and mediumweight ground material.
PROFILE Features • Robust, high-strength bucket, so difficult tasks are also no problem • Fitted by default with Bofors loader tooth system • Base in HB 400 excluding transverse wear strips • Cutting edge in HB 400 • Protruding base to the side • Tapering per side 2.5° • Welded nose for bucket transport
Extra equipment • Load hook 5 t • Front-insert blade
TECHNICAL DETAILS Class 0,7 (approx. 6 - 8 t)
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Class 0,8 (approx. 8 - 10 t)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
325
105
2
119
325
127
2
133
400
136
3
132
400
164
3
148
500
176
3
146
500
213
3
164
600
218
4
165
600
263
4
184
800
299
4
194
800
362
4
218
900
339
5
213
900
411
5
239
1000
380
5
228
1000
460
5
256
E
Class 0,9 (approx. 10 - 12 t) Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
325
136
2
151
400
177
3
167
500
232
3
186
600
287
4
209
800
396
4
248
900
451
5
271
1000
506
5
290
1100
561
5
310
1200
616
6
333
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Futura Backhoe Bucket Application The “Futura” backhoe bucket is the result of consistent further development of the super standard backhoe bucket in terms of higher performance, best filling and emptying behaviour and less wear. It is suitable for collecting, transporting, lifting and emptying soil and medium-weight ground material.
PROFILE Features • Blade in usual high quality; HB 400 in conjunction with toothed system, HB 500 without teeth • Lower side cutting edge and protective siding combined, in HB 400 • Protruding base in HB 400 as standard for highest durability • Tapering per side 2.5° • CAT J-System or Bofors tooth systems • Lower operating costs
Extra equipment • Load hook 5 t, 10 t • Front-insert blade • Transverse wear strips • All standard toothed systems available on request
TECHNICAL DETAILS
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Class I (approx. 11 - 15
t)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
400
190
2
264
500
260
3
315
600
340
3
344
700
410
4
385
800
490
4
414
1000
650
4
471
1200
810
5
540
E
Class I/II (approx. 15 - 19
Class II (approx. 19 - 23 t)
t)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
400
230
2
320
400
240
2
385
500
310
3
361
500
340
3
429
600
390
3
403
600
440
3
482
700
480
4
448
800
640
4
576
800
570
4
482
1000
850
4
657
1000
760
4
549
1200
1060
5
752
1200
950
5
630
1400
1270
5
836
1400
1140
5
697
1600
1480
6
931
Class III (approx. 23 - 29 t)
Class III/IV
(approx. 29 - 38 t)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
600
490
3
634
800
860
3
1011
800
710
4
758
1000
1140
3
1143
1000
940
4
860
1200
1430
4
1314
1200
1180
5
983
1400
1730
4
1446
1400
1420
5
1085
1600
2030
5
1616
1600
1660
6
1208
1800
2330
5
1791
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Conduit and Trench Lining Bucket Application The special bucket shape for use in conduit and trench-lining meets the requirements of a professional excavator operator. Even areas of conduits that are deep and difficult to access can be reached.
PROFILE Features • Available in various designs (standard, heavy duty) • Short bulge enables optimum lowering through the conduit formwork • Protruding base to the side • Tapering per side 2.5° • Steeply installed blade for grabbing ma terial in deep conduits or corners that are difficult to access • Extended bucket opening by 15° for practically vertical cutting
Extra equipment • Ideally equipped with single-bar tooth holder system to create a flat base • Front-insert blade
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E
Skeleton Bucket/Sieve Bucket Application This special tool is exceptionally suited for loading and sorting work. Skeleton buckets are mainly used for filtering out rock and paving stones and for recycling building rubble.
PROFILE Features • Robust bucket with good price/perfor mance ratio • High-strength so difficult applications are also no problem • Versatile for all-round use • Equipped with CAT J-System or Bofors loader toothed system • Cutting edge in HB 400 • Customised bar spacing; Available with skeleton base or bars
Extra equipment • 100% HB 400 • Load hook • Front-insert blade Class
TECHNICAL DETAILS
Class (t)
Cutting width in mm
Capacity SAE/L
I
800
490
I
1000
650
I
1200
810
I
1400
970
I/II
800
570
I/II
1000
760
I/II
1200
950
Class (t)
Cutting width in mm
Capacity SAE/L
I/II
1400
1140
II
800
640
0,2
500
57
II
1000
850
0,3
800
140
II
1200
1060
0,4
800
179
II
1400
1270
0,5
800
227
III
1000
940
0,6
800
248
III
1200
1180
0,7
800
299
III
1400
1420
0,8
800
362
III
1600
1660
0,9
1000
506
IV
1800
3230
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Backhoe Bucket with Tilt Motor Application The backhoe bucket with tilt motor is used in hydraulic construction and landscaping. Through the tilt function, additional work on embankments and the removal of foundation soils is possible independent of the excavator footprint.
PROFILE Features
• Ideally combines the shape of the conven tional backhoe and the tilting trench-clea ring bucket • Protruding base to the side • Tapering per side 2.5° • Fitted with straight blade and transverse wear strips • Problem-free, safe and maintenance-free operation through use of the tilt motor
Extra equipment • 100% HB 400 • Drainage slots • Load hook • Hose package • Reversible screw-on blade • Embankment edge • Special seal
TECHNICAL DETAILS Tilt Motor Cl. I (Carrier machines - 12 t)
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Tilt Motor Cl. I (Carrier machines - 14 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1000
350
555
800
330
600
1200
400
600
1000
435
660
1400
450
642
1200
540
715
1600
500
686
1400
645
770
1600
750
830
E
Tilt Motor Cl. II S (Carrier machines - 19 t)
Tilt Motor Cl. II S (Carrier machines - 23 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
800
435
777
800
540
928
1000
560
836
1000
690
1009
1200
680
895
1200
840
1091
1400
800
955
1400
990
1173
1600
920
1014
1600
1140
1254
Tilt Motor Cl. III L (Carrier machines - 26 t)
Tilt Motor Cl. III (Carrier machines - 29 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1200
1050
1263
1200
1200
1513
1400
1250
1315
1400
1420
1572
1600
1450
1366
1600
1630
1632
1800
1650
1418
1800
1850
1691
Tilt Motor Cl. IV (Carrier machines - 38 t)
Tilt Motor Cl. V (Carrier machines - 50 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1400
1700
2365
1600
2100
3100
1600
2000
2500
1800
2450
3250
1800
2300
2635
2000
2800
3400
2000
2600
2770
2200
3150
3550
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Heavy Duty Bucket Application The Rädlinger heavy duty bucket is a popular product with professional users in the mining and demolition industry for heavy-duty use with high break-out forces and high levels of wear. Best filling characteristics ensure high excavator performance and low fuel consumption.
PROFILE Features • Customised production and fittings possible with different toothed systems and blades • Extremely robust construction design and low net weight through the use of high quality materials and high-strength steels • Blade and side cutting made of special steel • Welded blade reinforcement in front and side cutting edge reinforcement below • Protective siding and transverse wear strips in HB 400/500 • Heavy-duty and deep side cutting for force transfer from the box to the blade • Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket
Extra equipment
TECHNICAL DETAILS Class I (approx. 11 - 17
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• 100% HB 400 • Load hook 5 t, 10 t, 18 t • Ball groove • Various reinforcement stages • Intermediate sizes and special designs available on request
Class II (approx. 18 - 22 t)
t)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
400
340
2
549
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
400
270
2
334
500
450
3
500
350
3
377
600
560
600
430
3
410
800
700
520
4
453
800
600
4
1000
770
1200
940
Class III (approx. 23 - 29 t) Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
610
600
830
3
939
3
656
800
1100
4
1100
770
4
751
1000
1380
4
1229
1000
990
4
860
1200
1650
5
1405
485
1200
1210
5
966
1400
1930
5
1535
4
557
1400
1430
5
1058
1600
2200
6
1699
5
633
1600
1640
6
1165
1800
2480
6
1830
E
Class III/IV (approx. 30 - 38 t)
Class IV (approx. 38 - 50 t)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Number of teeth
Weight (approx. kg)
800
1260
3
1370
1000
1790
3
1711
1000
1580
3
1535
1200
2150
4
1926
1200
1900
4
1720
1400
2510
4
2092
1400
2220
4
1875
1600
2870
4
2258
1600
2540
5
2060
1800
3230
5
2473
1800
2860
5
2215
2000
3590
5
2640
Class V (approx. 50 - 70 t)
Class VI (approx. 70 - 100 t) Cutting width in mm
Capacity SAE/L
Number of teeth
1400
4010
3
Cutting width in mm
Capacity SAE/L
Number of teeth
1400
3190
4
1600
4590
4
1600
3640
4
1800
5170
4
1800
4100
4
2000
5730
4
2000
4550
5
2200
6300
5
2200
5000
5
2400
6870
5
2400
5460
6
2600
7450
5
Class VI s (approx. 101 - 130 t) Cutting width and capacity subject to agreement.
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Stone Placing Bucket Application The stone placing bucket is especially characterised by its extremely far protruding cutting edge. As a result, the optimum collection and laying of stones, blocks of stones and quadrants is possible without any problems or tilting.
PROFILE Features • Far forward-protruding blade • Side cutting edge recessed far back • Base-sided fixing of stone-laying protrusi - ons for the fine placement of stones • Extremely robust construction design made of high-quality materials • Blade and side cutting made of special steel • Welded blade reinforcement in front and side cutting edge reinforcement below • Protective siding and transverse wear strips in HB 400/500 • Heavy-duty and deep side cutting for force transfer from the box to the blade • Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket
20
E
Ripper Bucket Application The ripper bucket is suitable for the most difficult tear-out and demolition tasks with extreme break-out forces and for direct extraction with increasing restrictions on the use of explosives as an alternative to traditional drilling and explosive operations.
PROFILE Features • Similar to a heavy-duty bucket but with thicker walling and heavier toothed system • Extremely robust construction design and low net weight through the use of high quality materials and high-strength steels • Blade and side cutting made of special steel • Welded blade reinforcement in front and side cutting edge reinforcement below • Protective siding and transverse wear strips in HB 400/500 • Heavy-duty and deep side cutting for force transfer from the box to the blade • Slightly protruding tooth holder at the corners and rear-narrowing bucket body for optimum free cutting of the bucket • Reinforcing bar in the centre • Extreme protruding central tooth acts as a ripper tooth
TECHNICAL DETAILS Class
Volume m³
IV - 45 t
1.8
V - 65 t
2.5
VI - 90 t
3.5
VI - 120 t
4.5
VII - 185 t
6.5
VII - 260 t
9
Tooth System
All standard toothed systems available on request. Central tooth one size bigger than outer teeth.
21
Ripper Tooth Application The ripper tooth is used for breaking up the hardest types of rock (e.g. limestone, slate, nagelfluh layers, slag, basalt and granite).
PROFILE Features • Bundles the entire force of the excavator on one tooth tip • Can be combined with standard tooth systems • Very robust construction design from deep strut
Extra equipment • Wear reinforcement on the strut • Supporting plate
TECHNICAL DETAILS
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Class
Operating Weight
0,2/0,3/0,4
- 3,5 t
0,5/0,6
-6t
0,7
-8t
0,8
- 10 t
0,9
- 12 t
I
- 15 t
II
- 23 t
III
- 29 t
III/IV
- 38 t
IV
- 50 t
V
- 70 t
VI
- 100 t
VI s
- 130 t
VII
- 185 t
VII s
- 260 t
E
Trench Trapezoidal Bucket Application The bucket is suitable for the regeneration of shoulders and for forest path maintenance and the cleaning of clogged-up and silted-up trenches in roads and forest paths. With the trench trapezoidal bucket, a far higher output per hour and thus higher revenues can be achieved than with conventional trench clearing buckets.
PROFILE Features • Can be rotated 45° by means of a cylinder • 2 x 45° tilting angle through tilt motor • Separately adjustable wings to avoid obstacles for unlimited range of operation • Embankment angle of 30° to 55° separa tely adjustable on each side • Base width approx. 400 mm • Available for excavators of 11 - 20 t appli cation weight
Extra equipment • Wear package available for forest path construction • Rotary movement possible by means of cylinder or tilt rotator • Rounded-off front-insert blade
Rigid design • Bucket also available in rigid design • Individual profiles and embankment angles on request
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Mini-Excavator Trench Clearing Bucket “rigid” Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use). The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms.
PROFILE Features • Class 01-06: open 25° tub, Class 07-09: open 20° tub for easy emptying • Based on missing centre sickle, also suitable for sticky material and optimum for dosing • Protruding base to the side • From class 0,3 base in HB 400 • Cutting edge made of blade steel HB 500, tapering per side 4°, therefore ideal in combination with JR Tilt 90 • With drainage slots
Extra equipment • 100% HB 400 • Embankment edge • Drainage slots • Load hook
TECHNICAL DETAILS
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
700
34
36
800
39
40
Class 0,3 (approx. 1.6 - 2.6 t)
Class 0,2 (approx. 1 - 1.6 t)
24
Class 0,1 (approx. - 0.5 - 1 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
850
82
70
1000
97
93
1000
97
80
1200
117
107
1200
117
91
1400
138
120
E
Class 0,4 (approx. 2.6 - 3.5 t)
Class 0,5 (approx. 3.5 - 5 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1000
130
107
1200
184
142
1200
157
122
1400
216
160
1400
185
138
1600
248
180
Class 0,7 (approx. 6 - 8 t)
Class 0,6 (approx. 5 - 6 t) Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1200
199
148
1400
257
189
1400
233
167
1500
276
199
1600
267
187
Class 0,8 (approx. 8 - 10 t)
1600
295
210
1800
334
222
Class 0,9 (approx. 10 - 12 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1400
294
238
1400
330
287
1500
316
252
1500
354
303
1600
338
265
1600
379
320
1800
382
292
1800
429
353
25
Mini-Excavator Trench Clearing Bucket “open” Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium duty). The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms.
PROFILE Features • Open 20° tub for easy emptying • Based on missing centre sickle, also suitable for sticky material and optimum for dosing • Tilt movement 2 x 45° • Protruding base to the side • Tapering per side 2° • With drainage slots
Extra equipment • 100% HB 400 • Embankment edge • Drainage slots • Load hook • Hose package • Cylinder protection • Optional protected load retaining valve integrated into the cylinder
TECHNICAL DETAILS
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
700
37
45
800
43
50
Class 0,3 (approx. 1.6 - 2.6 t)
Class 0,2 (approx. 1 - 1.6 t)
26
Class 0,1 (approx. - 0.5 - 1 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
850
81
112
1000
100
132
1000
96
128
1200
122
147
1200
115
141
1400
143
164
E
Class 0,4 (approx. 2.6 - 3.5 t) Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1000
127
138
1200
154
153
1400
180
170
Class 0,5 (approx. 3.5 - 5 t)
Class 0,6 (approx. 5 - 6 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1200
184
179
1200
197
180
1400
216
200
1400
230
201
1600
248
221
1600
265
222
27
Trench Clearing Bucket with Cylinder Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use). The bucket is exceptionally suited for trench and trough construction, for the creation of embankments and shoulders, for grading and trench clearing and for the creation of complex ground forms.
PROFILE Features
• Open 20° tub for easy emptying • Based on missing centre sickle (except for cutting width 1800 mm) suitable for sticky material and optimum for dosing • Tilt movement 2 x 45° through two ge nerously dimensioned hydraulic cylinders • Side-protruding base in HB 400 • With drainage slots
Extra equipment • 100% HB 400 • Embankment edge • Load hook and hose package • Reversible screw-on blade • Special forms possible • Optional protected load retaining valve integrated into the cylinder
TECHNICAL DETAILS
Class 0,8 (approx. 8 - 10 t)
28
Class 0,7 (approx. 6 - 8 t) Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1400
260
315
1500
283
330
1600
298
345
1800
342
381
Class 0,9 (approx. 10 - 12 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1400
295
324
1400
330
329
1500
317
340
1500
355
345
1600
339
356
1600
380
361
1800
383
394
1800
429
400
E
Trench Clearing Bucket with Cylinder and 15° Tub Application Based on the additional functions and 15° tub, the special version of the trench clearing bucket with cylinder (from 11 t) is most suitable for demanding operations in terms of materials and efficiency.
PROFILE Features
• Open 15° tub for easy emptying • Hydraulic hose routing close to swivel head, so no tearing off • Piston rod protection
Extra equipment • 100% HB 400 • Embankment edge • Load hook • Hose package • Reversible screw-on blade • Special forms according to customer wishes possible • Load retaining valve • With some cutting widths, also available without centre sickle
TECHNICAL DETAILS Class I/II (approx. 15 - 19 t)
Class I (approx. 11- 15 t) Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1800
440
575
2000
495
605
2200
550
630
Class II (approx. 19 - 23 t) Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1800
800
901
1800
600
633
2000
900
934
2000
650
662
2200
1000
969
2200
700
691
2400
1100
1003
Class III/IV (approx. 29 - 38 t)
Class III (approx. 23 - 29 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
2100
1420
1729
2100
1180
1530
2200
1515
1761
2200
1260
1560
2400
1700
1833
2400
1430
1620
2600
1885
1895
2600
1600
1680
2800
2070
1958 29
Trench Clearing Bucket with Cylinder and 0° Tub Application The trench clearing bucket is used for collecting, transporting, lifting and emptying soil and lightweight ground material (light and medium-duty use).
PROFILE Features
• Compact 0° tub for typical trench clearing work • Generously dimensioned main pivot head bolts ensure long durability and a high level of functional stability • Robust frame for high level of stability and protects the hydraulics system • Tilt movement 2 x 45° through two ge- nerously dimensioned hydraulic cylinders • Side-protruding base in HB 400 • With drainage slots
Extra equipment • 100% HB 400 • Embankment edge • Load hook, Load retaining valve and hose package • Reversible screw-on blade
TECHNICAL DETAILS Class I/II (approx. 15 - 19 t) Cutting width in mm
Capacity SAE/L
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1800
440
575
2000
495
605
2200
550
630
Class II (approx. 19 - 23 t) Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1800
600
633
1800
800
901
2000
650
662
2000
900
934
2200
700
691
2200
1000
969
2400
1100
1003
Class III (approx. 23 - 29 t)
Class III/IV (approx. 29 - 38 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
2100
1180
1530
2100
1420
1729
2200
1260
1560
2200
1515
1761
2400
1430
1620
2400
1700
1833
2600
1600
1680
All trench clearing buckets are also available as a „rigid“ version. 30
Class I (approx. 11 - 15 t)
2600
1885
1895
2800
2070
1958
E
Rädlinger Tilt Motor Application The tilt motor replaces the traditional tilt head with cylinder, and is thus responsible for the force transfer between excavator and bucket, and for the tilt movements.
PROFILE Features
The harsh conditions of the construction sector have already proven to be detrimental to tilt technology with cylinders found in the market. Damaged cylinders, worn tilt heads and bushings, jammed bolts due to lack of lubrication and, finally, downtime due to damaged or torn off hydraulic hoses try the nerves of the machine operator and cost money.
• Extremely robust through the use of high strength alloys/nitriding • Only provider with cast housing • Safe: the hydraulic hoses are routed directly to the tilt motor, virtually ruling out any damage to them • Bolts, cylinder and cylinder covering not needed • The motor is fully maintenance-free as a result of lubrication over the hydraulic oil of the grapple slewing gear • Screw-retained suspension for changing for various carrier machines • All these advantages can be exploited by installing the tilt motor on different tools, such as backhoe buckets, demoliti on hammers, ripper teeth, etc. • Wear-free: even after many years of usage, backlash-free rotary motion is guaranteed by generously dimensioned and hardened components • Maximum Rotation and rotary torque values • Integrated pressure relief valve prevents overload of the tilt motor
Extra equipment • Special seal on request to protect the standard seal of the motor for use under water or in fine-sand ground • Hydraulic seals are suitable for standard bio-oils
31
Rädlinger Tilt Motor
TECHNICAL DETAILS Class I (approx. 11 - 14 t)
Class II (approx. 15 - 22 t)/Cl. IIs (- 23 t)
Dimensions (w x h x l):
260 x 265 x 350 mm
310 x 340 x 368/(346 x 363 x 368) mm
Weight:
128 kg
Weight:
180 kg/(193 kg)
Tilt angle:
100°
Tilt angle:
100°
Torque:
8,500 Nm at 150 bar
Torque:
16,000 Nm at 150 bar
Retention torque:
approx. 16,000 Nm
Retention torque:
approx. 30,000 Nm
Oil requirement:
1.4 ltr./100°
Oil requirement:
2.5 ltr./100°
Operating pressure:
150 bar
Operating pressure:
150 bar
Max. operating pressure:
180 bar
Max. operating pressure:
180 bar
Class III L (approx. 24 - 26 t)/III (approx. 27 - 29 t)
32
Dimensions (w x h x l):
Class IV (approx. 30 - 38 t)
Dimensions (w x h x l):
360 x 370 x 420/(365 x 408 x 471) mm
Dimensions (w x h x l):
405 x 448 x 540 mm
Weight:
235 kg/(330 kg)
Weight:
452 kg
Tilt angle:
100°
Tilt angle:
100°
Torque:
19,500 Nm/(23,000 Nm) at 150 bar
Torque:
33,000 Nm at 150 bar
Retention torque:
approx. 38,000 Nm/ (approx. 43,000 Nm)
Retention torque:
approx. 62,000 Nm
Oil requirement:
5.5 ltr./100°
Oil requirement:
3 ltr./100°/(3.5 ltr./100°)
Operating pressure:
150 bar
Operating pressure:
150 bar
Max. operating pressure:
180 bar
Max. operating pressure:
180 bar
Class V ( - approx. 50 t) Dimensions (w x h x l):
455 x 458 x 635 mm
Weight:
690 kg
Tilt angle:
100°
Torque:
47,000 Nm at 150 bar
Retention torque:
approx. 90,000 Nm
Oil requirement:
8.3 ltr./100°
Operating pressure:
150 bar
Max. operating pressure:
180 bar
For carrier machines with an operating weight of up to 16 t are now also possible with a swivel angle of up to 2 x 90°.
33
Trench Clearing Bucket with Tilt Motor Application This type of bucket is the German market leader among tilt motor buckets. As a high-performance bucket, it enables unrestricted and maintenance-free work on both sides up to a 45° tilt position.
PROFILE Features
The harsh conditions of the construction sector have proven to be detrimental to the trench clearing buckets that were found in the market. Damaged cylinders, worn tilt heads and bushings, jammed bolts due to lack of lubrication and, finally, downtime due to damaged or torn off hydraulic hoses try the nerves of the machine operator and cost money.
34
• Robust and compact tilt motor replaces traditional tilt head • Hydraulic hoses are directly fed to the tilt motor to rule out damage • The motor is fully maintenance-free as a result of lubrication over the hydraulic oil of the grapple slewing gear • Bolts, cylinder and cylinder covering not needed • Screw-retained suspension for changing for various carrier machines • Highest possible rotation and rotation torque • Integrated pressure relief valve prevents overload of the tilt motor • With drainage slots • Protruding base to the side from Class 0,7 base in HB 400 • Only provider with cast housing
Extra equipment • Special seal to protect the standard seal of the motor for use underwater or in fine-sand ground available on re quest for the tilt motor classes II S and III L
TECHNICAL DETAILS Class I (Carrier machines - approx. 14 t)
Class II (Carrier machines - approx. 19 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1800
440
626
1800
600
833
2000
495
658
2000
650
868
2200
550
690
2200
700
903
2400
605
722
2400
750
938
Class II S (Carrier machines - approx. 23 t)
Class III L (Carrier machines - approx. 26 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
1800
800
961
2000
1000
1263
2000
900
1002
2200
1125
1315
2200
1000
1043
2400
1250
1366
2400
1100
1084
2600
1375
1418
Class III (Carrier machines - approx. 29 t)
Class IV (Carrier machines - approx. 38 t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
2000
1100
1515
2000
1330
2090
2200
1260
1572
2200
1515
2160
2400
1430
1632
2400
1700
2245
2600
1600
1691
2600
1885
2325
2800
2070
2395
Tilt motor Cl. V (Carrier machines 50 t) on request 35
Tilt Motor with Quick-Coupler System Application The combination of the tilt motor and quick-coupler system brings enormous advantages of the tilt motor for several attachment tools. Tools of all kinds can be attached or replaced in a fast and straightforward manner and thus benefit from the 2 x 45° tilt function.
PROFILE Features • Ideally combines the advantages of the tilt motors with those of the quick-coupler • For direct mounting or as a removable tilt unit combined with a quick-coupler system • Very lean and compact construction design, ideal for narrow attachments in conduit construction
36
E
Hammer Plate/Conversion Plate/Adapters Application Hammer plates, conversion plates and adapters are used as connecting parts between attachments (buckets, mounting plates, hammer and shear plates, grabber adapters, eccentric adapters) and quick-couplers.
PROFILE Available in all sizes for the following quick-coupler systems: • Baumaschinentechnik • Kewaco • Lehnhoff • Liebherr • Nado • Oil Quick • Schaeff • SMP • Stury • Verachtert • Volvo/Akermann • Wimmer • Winkelbauer
37
Rädlinger Quick-Coupler System “SWP” Application The “SWP” quick-coupler system is especially designed for the toughest conditions, such as quarrying. The adapter is locked using fixed hooks and a movable clamping unit in the quick-coupler. The hydraulic quickcoupler system is operated comfortably with the push of a button in the driver’s cab.
PROFILE Features • Parts subject to high stress (bucket bolts, hooks and unit faces) generously dimensi oned and made of hardened steel • High surface pressure free from backlash Safety devices: • Cylinder continuously pre-stressed through continuous pressure • Lockable safety switch and warning buzzer for the driver’s cab • Safety-tested by BG and approved system • Emergency unlocking possible externally if the excavator hydraulics fail • Locking display
Extra equipment • Hydraulic attachment kit: Valve control block with adjustable locking and unlocking pressure
TECHNICAL DETAILS Mechanical Design
Class
Operation Weight (t)
Weight (approx. kg)
SWP-1
- 22
250
SWP-2
- 33
350
SWP-3
- 40
450
Class
Operation Weight (t)
Weight (approx. kg)
SWP-0,9
- 12
180
SWP-4
- 50
850
SWP-1
- 22
250
SWP-5
- 70
950
SWP-2
- 33
350
SWP-6
- 100
450
SWP-6 s
- 130
SWP-3
38
Hydraulic Design
- 40
E
Grapple Adapter Class
Operation Weight (t)
Weight (approx. kg)
SWP-1
- 22
160
SWP-2
- 33
SWP-3
- 40
39
Rädlinger Quick-Coupler System “Lehnhoff” Application As an all-rounder, the optimised quick-coupler system “Lehnhoff” from Rädlinger is very versatile. Locking through two locking bolts which engage in a block on the attachment.
PROFILE Features • Rapid and secure changing • Connection of quick-coupler and adapter via adjusting sheet on SW housing free from backlash • Sealed interlocking mechanics, long dura bility and low level of maintenance • Universal adapter system suitable for all excavator makes • Low loss of tear-out strength
Extra equipment • Certified hydraulic attachment kit: valve control with adjustable locking and unlocking pressure for double-acting quick-coupler cylinder
TECHNICAL DETAILS Rädlinger quick-coupler system „Lehnhoff“ (MS/HS-01 - HS-40) Type
Excavator/Weight (t)
Quick-Coupler Weight (approx. kg)*
MS/HS-01
0.7 - 2.0
20
MS-03
1.5 - 6.0
30
HS-03EW
1.5 - 4.8
31
HS-03DW
4.8 - 6.0
35
MS/HS-08
5 - 12
95
MS/HS-10
10 - 19
200
MS/HS-21
18 - 28
300
MS/HS-25
26 - 40
350
HS-40
40 - 70
800
*approx. weight, depending on the respective excavator suspension used.
40
Grab adapter with cross joint or arm pipe for original Grabber Fork Type
Weight (approx. kg)
MS-01
21
MS-03
27
MS-08
60
MS-10
185
MS-20
210
MS-21/25
245
Robust quick-coupler: The system is composed of two components: the quick-coupler and the adapter for the attachment. The quick-coupler has a robust, closed housing with two stable hooks, with which the attachment can be lifted, displaced and positioned before bolting. Stable seating in the adapter The quick-coupler has mechanically finished receptacle and placement surfaces for the adapter. The adapter consists of the receptacle shaft and the finished crossbar plate with exact dimensional accuracy and high quality finish. After bolting, both sides form a solid, stable connection. Mechanically locked: The quick-coupler can be interlocked effortlessly and quickly with two crossbar bolts and mechanical dead-centre interlocking simply by using socket spanners. Hydraulically locked: A hydraulic cylinder with unblock-capable shut-off valve holds the crossbar bolts securely in position. Advantages over other manufacturers • Hook in HB 400 • Back wall adjustable by means of adjusting plate for exact fit (MS-10 - HS-40) • Constant application of pressure Special features Compatible with original “Lehnhoff” system JR Sensor Control (see also page 42) • Additional sensor-supported display of the secure locking status • Standard-compliant with regard to European standards in accordance with DIN EN 474-1 • Satisfies the Prevention Directives of BG Bau (German statutory accident insurance organisation for the construction industry) 41
JR Sensor Control - Electronic locking control system Application The electronic locking control system helps to make the operation of the hydraulic quick-coupling systems even safer, and minimise the risk of accidents caused by incorrectly-locked quick-couplers.
PROFILE Features • Checking of locking status via two appli- cable limit switches, located in a protected position inside the quick-coupler • Limit switch 1 checks the correct fitting of the quick-coupler in the adapter • Limit switch 2 checks the correct move- ment position of the locking bolts within the permitted tolerance • Displaying of safe operating state via a clear optical signal on the operating unit in addition to conventional safety devices such as warning buzzers and lock display • Two-finger operation prevents unintentio- nal unlocking • Simple installation/connection thanks to prefabricated operating unit • Metal-reinforced cable protection hose in danger zone • Robust cable connector on arm as an interface between excavator and quick- coupler • BG-certified (currently funded) system
TECHNICAL DETAILS • Suitable for 12V/24V power supply • Robust aluminium housing of the operating unit • Dimensions of operating unit: 114 x 36 x 137 mm • Weight of operating unit including cable: 950 g • Fault detection and display (e.g. broken cable) • Three connectors on the operating unit for power supply, limit switch in quick-coupler and hydraulic control valve 42
Displaying of safe locked state by operating unit in cab
E
Scope of delivery 2 1
Quick-coupler system Lehnhoff HS 08 SC, HS 10 SC, HS 21 SC, HS 25 SC; HS 03 DW SC is still under development All sizes of quick-couplers can be combined with the corresponding JR Tilt 90 or tilt motor 2x45°
1: Limit switch 1 2: Limit switch 2
3 operating states
Locked • Limit switch 1 indicates contact between quick-coupler and adap- ter • Limit switch 2 indicates that the locking bolts have been extended and are in the permitted tolerance range • “Quick-coupler LOCKED“ is displayed on the operating unit and a green padlock icon light indicates locked state • The outline of the two unlock buttons lights up • To unlock, both unlock buttons must be pressed
Unlocked • Limit switch 1 indicates no con- tact - or no more contact - bet- ween the quick-coupler with the adapter • Limit switch 2 indicates that the locking bolts have been retracted • “Quick-coupler UNLOCKED“ is displayed on the operating unit and a red padlock icon light indicates unlocked state and the buzzer sounds • The outline of the lock button lights up • To lock, the lock button must be pressed
No attachment • Limit switch 1 indicates no con- tact between the quick-coupler and the adapter • Limit switch 2 indicates that the locking bolts have been fully extended • “Quick-coupler no attachment“ is displayed on the operating unit and a red padlock icon light indicates unlocked state. The buzzer does not sound • The outline of the two unlock buttons lights up • To unlock, both unlock buttons must be pressed
43
“Verachtert” Quick-Coupler System Application With this system, hydraulic excavators can be re-functioned to become universally usable carrier machines for the widest range of tasks. Many orders can be handled with far less machines and outlay cost, since this system enables rapid replacement of working equipment such as buckets, grapples, shears, milling machines or hammers.
PROFILE Features • Mechanical activation (spindle version) • Hydraulic activation enables the driver to receive and place the working equipment in just seconds without leaving the driver’s cab • Narrow or normal (width) design • Compatible with original “Verachtert” system
TECHNICAL DETAILS
44
Marking
Excavator/Weight (t)
CW 00
-1
CW 05
3 - 3.5
CW 10
4-9
CW 20
9 - 14
CW 30
14 - 21
CW 40
21 - 28
CW 45
27 - 40
CW 50
35 - 60
CW 55
35 - 60
E
JR Collecting Unit Application The JR Collecting Unit creates an optimized interface between the tilt motor and the excavator. It combines the individual functional outputs of the tilt motor JR Tilt 90 and takes them to the rear part of the motor, facing away from the work area. From there, the hydraulic hoses are collected in the form of a classic internal hose system and safely routed to the machine.
PROFILE Features • Minimized susceptibility to disturbances • Simplified routing of hydraulic hoses in regard to space requirements • Hoses do not come in contact with one another or exceed the minimum bending radius • Screwed-in, modular building-block solution • Easy to disassemble, replace parts and re assemble during servicing and mainte nance work • Built-in shut-off valve cartridge • Sturdy steel design • Sealing method appropriately proven in practice • Protected seals for the connectors • Optimal hose routing is easy to implement with the JR hydraulics package for internal hose systems • Tension-relieved hydraulic hoses: large bending radius, no crimping or squeezing
TECHNICAL DETAILS JR Collecting Unit Max. operating pressure:
310 bar
Material:
steel design
Vol. flow tilt:
max. 30 ltr./min.
Vol. flow quick-coupler:
max. 20 ltr./min.
Hydraulic connectors:
8L/M14x1,5
45
Tilt Motor JR Tilt 90 Application With the vertical tilt function of the JR Tilt 90 by 2 x 90° work in the most confined spaces is possible. At the same time, the tilt motor expands the areas of use and performance of mini-excavators as well as the efficiency of attachments.
PROFILE Features The JR Tilt 90 combines proven Rädlinger quality and many years of experience with new features:
With the JR Tilt 90, Rädlinger addresses growing demand in the gardening and landscaping sector, creating an indispensable product which meets the demands of maximum flexibility, versatility and productivity of the attachment.
46
• 2 x 90° tilting angle, limited by a mechani cal stop • Integrated oil channel for hose-free con trol of hydraulic quick-couplers • Pressure relief valve secured with 310 bar for maximum rotary and retention torque • Additional check valve by default to com- pensate pressure losses of the machine • System approved and tested by BG for safety • Compact: optimised installation height and length • Size optimised for the respective machine classes • Extremely robust and wear-resistant through the use of high-strength alloys/ nitriding • Suspension welded for minimum installa tion heights • Fits on all standard quick-coupler systems • Protected hydraulic connection points • Optional hydraulic package for hose feed for various carrier machines
E Hydraulikanbausatz
Hydraulikanbausatz
Excavator side for double-acting quick-coupler cylinder
Excavator side for single-acting quick-coupler cylinder A
B
3 A
B 1 2 T
A,B: P: T: 1: 2: 3:
P
control lines for quick-coupler main pump (Pmax. 420 bar) tank adjustable unlocking pressure adjustable locking pressure measuring port for control lines
Hydraulic package for outside hosing
P
T 1
A: B: P: T: 1:
control line for quick-coupler priority oil flow leveling blade main pump (Pmax. 350 bar) tank adjustable unlocking pressure
Hydraulic package for inside hosing
47
Tilt Motor JR Tilt 90
JR Tilt 490 (approx. 2.8 - 3.8 t)
JR Tilt 390 (approx. 1.0 - 2.7 t) Dimensions (w x h x l):
165 x 145 x 267 mm
190 x 166 x 298 mm
Weight:
24 kg
Weight:
34 kg
Tilt angle:
180°
Tilt angle:
180°
Torque:
1,080 Nm at 210 bar 1,335 Nm at 260 bar
Torque:
1,880 Nm at 210 bar 2,320 Nm at 260 bar
Retention torque:
approx. 2,800 Nm at 300 bar
Retention torque:
approx. 4,830 Nm at 300 bar
Oil requirement:
0.20 ltr./180°
Oil requirement:
0,43 ltr./180°
Operating pressure:
210 bar
Operating pressure:
210 bar
Max. Operating pressure:
310 bar
Max. Operating pressure:
310 bar
Set-up recommendations:
Syst. Lehnhoff HS-01/HS-03EW/HS-03DW
Set-up recommendations:
Syst. Lehnhoff HS-03EW/HS-03DW
Weight of complete unit:
approx. 60 - 67 kg
Weight of complete unit:
approx. 92 kg
TECHNICAL DETAILS
48
Dimensions (w x h x l):
JR Tilt 790 (approx. 6 - 9 t) Dimensions (w x h x l):
270 x 232 x 402 mm
Weight:
86 kg
Tilt angle:
180°
Torque:
4,320 Nm at 210 bar 5,350 Nm at 260 bar
Retention torque:
approx. 14,200 Nm at 300 bar
Oil requirement:
0.95 ltr./180°
Operating pressure:
210 bar
Max. Operating pressure:
310 bar
Set-up recommendations:
Syst. Lehnhoff HS-08
Weight of complete unit:
approx. 221 kg
Integrated swivel channel
JR Tilt 590 (approx. 3.8 - 6 t) Dimensions (w x h x l):
210 x 181 x 325 mm
Weight:
44 kg
Tilt angle:
180°
Torque:
2,600 Nm at 210 bar 3,220 Nm at 260 bar
Retention torque:
approx. 7,100 Nm at 300 bar
Oil requirement:
0.52 ltr./180°
Operating pressure:
210 bar
Max. Operating pressure:
310 bar
Set-up recommendations:
Syst. Lehnhoff HS-03EW (bis 4.8 t)/HS-03DW
Weight of complete unit:
approx. 107 kg
JR Tilt 1090 (approx. 8 - 12 t)
Integrated swivel channel
JR Tilt 1490 (approx. 12 - 16 t)
Dimensions (w x h x l):
310 x 280 x 450 mm
Dimensions (w x h x l):
390 x 330 x 515 mm
Weight:
141 kg
Weight:
205 kg
Tilt angle:
180°
Tilt angle:
180°
Torque:
8,200 Nm at 210 bar 10,150 Nm at 260 bar
Torque:
15,300 Nm at 210 bar 17,522 Nm at 240 bar
Retention torque:
approx. 22,800 Nm at 300 bar
Retention torque:
approx. 48,600 Nm at 240 bar
Oil requirement:
1.89 ltr./180°
Oil requirement:
3.70 ltr./180°
Operating pressure:
210 bar
Operating pressure:
210 bar
Max. Operating pressure:
310 bar
Max. Operating pressure:
240 bar
Set-up recommendations:
Syst. Lehnhoff HS-08
Set-up recommendations:
Syst. Lehnhoff HS-10
Weight of complete unit:
approx. 342 kg
Weight of complete unit:
approx. 565 kg
49
Tiltrotator RotoX Application Multifunctional working equipment: 360° endlessly rotatable + capable of tilting 2 x 90°! Construction projects in narrow spaces are child’s play with ROTOX®. Optimise the attachments on your excavator and make it flexible, fast and effective with this tiltrotator!
PROFILE Features • Tilting: 90° with a proven, maintenancefree tilt motor JR Tilt 90 in two directions • Rotation: The pivot rotator endlessly rotates 360° in both directions around its own axis. Thus excavating attachments can be rotated at various angles to the carrier device and rearrangement of the excavator is therefore reduced to a minimum • Compatible with quick change devices from Rädlinger, “Lehnhoff” system • Further quick change systems on request
In collaboration with Holp www.holp.eu
TECHNICAL DETAILS
* without mounting plate/quick-coupler/rotary feedthrough
RT031-JR390 (approx. 1.0 - 2.7 t) JR Tilt 90
RotoTop
JR Tilt 90
RotoTop
Height of installation:
approx. 463 mm
Height of installation:
approx. 511 mm
Weight*:
48 kg
Weight*:
58 kg
Angles:
180° tilting
360° endless rotation
Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:
1.335 260 bar
1|200 bar
-
5|9 9 | 16
210 bar
200 bar
Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations: 50
RT031-JR490 (approx. 2.8 - 3.8 t)
Syst. Lehnhoff HS-01/HS-03EW/HS-03DW
Angles:
180° tilting
360° endless rotation
Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:
2.32 260 bar
1|200 bar
-
5|9 9 | 16
210 bar
175 bar
Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:
Syst. Lehnhoff HS-03EW/HS-03DW
E RT061-JR590 (approx. 3.8 - 6 t) JR Tilt 90
RT091-JR790 (approx. 6 - 9 t)
RotoTop
JR Tilt 90
RotoTop
Height of installation:
approx. 560 mm
Height of installation:
approx. 680 mm
Weight*:
112 kg
Weight*:
159 kg
Angles:
180° tilting
360° endless rotation
Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:
3.22 260 bar
2.6 | 175 bar
-
5|9 20 | 38
210 bar
175 bar
Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:
Syst. Lehnhoff HS-03EW (up to 4.8 t)/HS-03DW
RT121-JR1090 (approx. 8 - 12 t) JR Tilt 90
Angles:
180° tilting
360° endless rotation
Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:
5.35 260 bar
3.1 | 175 bar
-
5|9 24 | 45
210 bar
175 bar
Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:
Syst. Lehnhoff HS-03DW/HS-08
RT201-JR1490 (approx. 12 - 16 t)
RotoTop
JR Tilt 90
RotoTop
Height of installation:
approx. 759 mm
Height of installation:
approx. 914 mm
Weight*:
245 kg
Weight*:
361 kg
Angles:
180° tilting
360° endless rotation
Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:
10.15 260 bar
4|8 175 bar
-
5|9 33 | 60
210 bar
175 bar
Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:
Syst. Lehnhoff HS-08
Angles:
180° tilting
360° endless rotation
Max. Torque (kNm) (RotoTop Motor 1 | 2): at max. Operating pressure:
17.522 240 bar
5.7 | 10,5 175 bar
-
5|8 42 | 69
210 bar
175 bar
Max. revolutions per min. depending on features at l/min Max. permitted operating pressure: Set-up recommendations:
Syst. Lehnhoff HS-10 51
Light-Material Loading Shovel Application This shovel is exceptionally suited for handling light bulk material. Areas of application: feed industry, composting plants, coal reclaiming, sawmills and snow transport, other areas of application depend on choice of equipment with drag edge or upward increasing base at the rear of the shovel.
PROFILE Features • Maximum shovel volume through design for light bulk material • Drag edge option: Load area always remains straight since the edge can be used as a grading blade during reverse driving • Shovel shape designed for fast and maxi mum filling • Manufactured in all sizes and for all carrier machines and with direct or quick- coupler attachment possible • Equipped lengthwise with four wear strips and one transverse wear strip
Extra equipment • Deflector plate • Shovel body completely in HB 400 • Toothed blade in HB 500 • Reversible screw-on blade in HB 500 • Load hook
TECHNICAL DETAILS
52
Class (t)
Cutting width in mm
Capacity SAE/L
III (3.5 - 4)
approx. 2000
840 1200
IV (4 - 5)
approx. 2100
1080 1500
V (5 - 7)
approx. 2200
1440 2000
VI (7 - 9)
approx. 2400
2000 2700
VII (9 - 11)
approx. 2600
2400 3200
E
Class (t)
Cutting width in mm
Capacity SAE/L
VIII (11 - 13)
approx. 2800
3000 3700
IX (13 - 17)
approx. 3000
4000 5000
X (17 - 23)
approx. 3200
4900 6000
XI (22 - 30)
approx. 3600
5760 7200
XII (28 - 50)
approx. 3800
10000
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Standard Loading Shovel Application The standard loading shovel is suitable for handling “medium” bulk materials (e.g. ballast, soil, gravel, stone chippings or sand loading). Other areas of application depend on choice of equipment with drag edge or upward increasing base at the rear of the shovel.
PROFILE Features • Drag edge option: Load area always remains straight since the edge can be used as a grading blade during reverse driving • Shovel shape designed for fast and maxi mum filling • Installation of all standard toothed systems, cutting edges and toothed bla des according to customer wishes possible • Manufactured in all sizes and for all carrier machines and with direct or quick coupler attachment possible • Equipped lengthwise with four wear strips and one transverse wear strip
Extra equipment • Shovel body completely in HB 400 • Load hook • Tooth protection • Deflector plate in lifting frame area • Toothed blade
TECHNICAL DETAILS
54
Class (t)
Capacity SAE/L
Weight (approx. kg)
III (3.5 - 4)
700
375
IV (4 - 5)
900
450
V (5 - 7)
1200
510
VI (7 - 9)
1700
750 - 800
VII (9 - 11)
2000
880 - 950
E
Class (t)
Capacity SAE/L
Weight (approx. kg)
VIII (11 - 13)
2500
1170 - 1270
IX (13 - 17)
3300
1570 - 1770
X (17 - 23)
4200
2000 - 2330
XI (22 - 30)
5000
2675 - 3075
XII (28 - 50)
7000
4720
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Heavy Duty Shovel Application With its extremely robust construction design, the heavy duty shovel can also be used under difficult conditions with particularly strong abrasion characteristics, such as found in the mining industry when handling or loading quarry and rock materials.
PROFILE Features • Very generously dimensioned box • Built-up side cutting faces • Shovel with trapezoidal blade • All cutting widths are fitted with 8 teeth • Spillguard with pipes or slots
Extra equipment • Shovel body completely in HB 400 • Side stone deflectors • Protection segments • Screw-on segments
TECHNICAL DETAILS
56
Class (t)
Cutting width in mm
Capacity SAE/L
Weight (approx. kg)
VIII (11 - 13)
approx. 2800
2300
1685 - 1860
IX (13 - 17)
approx. 3000
3000
2110 - 2350
X (17 - 23)
approx. 3200
3800
3000 - 3340
XI (22 - 30)
approx. 3600
4600
3590 - 3940
XII (28 - 50)
approx. 3800
6300
5300 - 5920
XIIIa (- 75)
approx. 4300
9000
XIIIb (- 100)
approx. 5000
12000
E
Skeleton Shovel Application This special tool is exceptionally suited for loading and sorting work. Skeleton shovels are mainly used for filtering out rock and paving stones and for recycling building rubble.
PROFILE Features • Customised width between the skeleton bars • Shovel with skeleton base or bars • The shovel is equipped as standard with 8 teeth or turning blade screwed on below
Extra equipment • Shovel bodies and bars in HB 400
TECHNICAL DETAILS Class (t)
Cutting width in mm
Capacity SAE/L
I (- 3)
approx. 1800
450
II (3 - 3.5)
approx. 1900
550
III (3.5 - 4)
approx. 2000
700
IV (4 - 5)
approx. 2100
900
V (5 - 7)
approx. 2200
1200
VI (7 - 9)
approx. 2400
1700
VII (9 - 11)
approx. 2600
2000
VIII (11 - 13)
approx. 2800
2500
IX (13 - 17)
approx. 3000
3300
X (17 - 23)
approx. 3200
4200
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High-Tip Shovel Application The high-tip shovel is suitable for all applications which require high dumping elevations.
PROFILE Features • Optimal fill level with flowing materials by means of front lenticular shovel contour • Largest possible inside width of shovel through cylinder boxes set to the rear and recessed bolt locks on the outer side of the shovel for optimum penetration • Standard slots and additional bolted covers based on the visual field standard for oversized shovels • Adjustable, end-position damped cylinder • Lowering brake valve • Hydraulic piping covered in protective casing • Two-cylinder implementation, set up diagonally in outside boxes at the rear • As standard, rubber stops between frame and shovel • Blade with straight blade in HB500 (without teeth) • Version with narrow and lowered frame at rear of shovel available
Extra equipment • Shovel body completely in HB 400 • Reversible screw-on blade in HB 500 • Hose package • Clamp
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E
TECHNICAL DETAILS Class (t)
Model
Cutting width in mm
Capacity SAE/L
III (3.5 - 4)
n
2100
1200
IV (4 - 5) V (5 - 7) VI (7 - 9)
VII (9 - 11)
VIII (11 - 13)
n
2200
1500
l
2300
1700
n
2300
1200
el
2400
3000
l
2400
2300
n/v
2400
1700
el
2500
3800
l
2500
3000
n/v
2500
2300
el
2700
4800
l
2700
3600
n/v
2700
2800
Class (t)
IX (13 - 17)
X (17 - 23)
XI (22 - 30)
Model
Cutting width in mm
Capacity SAE/L
el
2980
5000
l
2980
4200
n/v
2980
3200
el
3200
7300
l
3200
6200
n/v
3200
4500
el
3600
12000
l
3600
8000
n/v
3600
6000
Scale of bulk density: < 0.8 t/m続 extra light 0.8 - 1.2 t/m続 light 1.2 - 1.6 t/m続 normal > 1.6 t/m続 reinforced
(el) (l) (n) (v)
59
Pallet Fork Application The pallet fork is suitable for the lifting and transporting of under-support pallets and goods of all types (pallet fork up to 16,000 kg).
PROFILE Features • Individually adjustable forks • Tooth safety closure • Production with direct or quick-coupler attachments
Extra equipment • Custom-built designs available
TECHNICAL DETAILS Class I, II (- 3.5 t) FEM-Class
Design
Pair/kg load bearing capacity
Fork carrier dimensions in mm
Prongs in mm
II
normal
2500
1400
120 x 40 x 1200
III
heavy
4000
1500
125 x 45 x 1200
Class III, IV, V (- 7 t)
60
FEM-Class
Design
Pair/kg load bearing capacity
Fork carrier dimensions in mm
Prongs in mm
III
normal
4000
1500
125 x 45 x 1200
III
heavy
5000
1500
150 x 50 x 1200
E
Class VI, VII (- 11 t) FEM-Class
Design
Pair/kg load bearing capacity
Fork carrier dimensions in mm
Prongs in mm
III
normal
5000
1500
150 x 50 x 1200
IV
heavy
7000
1750
150 x 60 x 1200
IV
heavy
10000
1750
200 x 70 x 1500
Class VIII, IX (- 17 t) FEM-Class
Design
Pair/kg load bearing capacity
Fork carrier dimensions in mm
Prongs in mm
IV
normal
7000
1750
150 x 60 x 1200
IV
normal
10000
1750
200 x 70 x 1500
V
heavy
10000
1750
200 x 80 x 1500
Class X (- 22 t) FEM-Class
Design
Pair/kg load bearing capacity
Fork carrier dimensions in mm
Prongs in mm
V
normal
10000
1750
200 x 80 x 1500
on request
heavy
16000
on request
on request
61
Special Designs Application Many work processes can be created efficiently through individual designs and a good idea. Rädlinger Maschinen- und Anlagenbau has the planning and technical expertise to develop and implement special designs.
PROFILE Examples of special designs previously created: • Boat mooring barge • Ball forceps • Screen unit • Arm extension • Additional side panels • Collecting tank • Pipe insertion device • Mounting roller assembly • Screed box • Dozer blade • Crushing systems • High-tip bucket RH 90
62
E
63
Regeneration and Repair
Long and intensive work performances leave traces on your buckets and shovels. Proper and timely maintenance is therefore necessary both for lasting use of the construction equipment and also for optimal machinery performance and economical fuel consumption.
High quality & fast Rädlinger Maschinenbau has a large stock of various wear and spare parts made of high-quality materials from well-known manufacturers, which are used for regeneration. Together with the modern machine pool, repairs or conversions can be carried out without long waiting times. Rädlinger also provides the customers with blades, bucket bases and various sheet metal parts for their own regeneration.
Individual & tested Details about the equipmentâ&#x20AC;&#x2122;s area of application and the options for technical improvements are coordinated with the customers for optimum regeneration of the attachment. One option contains various protective armour systems that are fitted to the entire attachment and effectively protect all areas that are subject to wear. These have been best proven in use and have been further developed for years.
64
We professionally repair your worn and damaged attachments of all types, for example: • • • • •
Backhoe buckets and face shovels Trench clearing buckets Loading shovels Arms and booms Sieving and crushing systems
Our sales representatives coordinate the technology with you, and advise you competently on an optimal and rapid repair.
65
Wear and Spare Parts Application Downtime halts project progress and costs money. To provide customers and our own production with relevant components for repairs and regeneration, Rädlinger has a large store of wear and spare parts.
PROFILE We have various spare and wear parts in stock: • Steel blades • Reversible blades • Profile blades • Wear strips • Tooth systems • Standard tooth systems (Cat, Bofors); further tooth systems on request • Loading hooks • Bolts and connectors • Hydraulic cylinders
66
E
67
Contract Manufacturing Both small companies and large industrial productions often experience bottlenecks and overload with machinery and personnel. Rädlinger thus offers contract manufacturing work as well as the complete production of assemblies for external firms. With qualified employees and a modern machine pool as well as fast and flexible order processing, we are happy to support you in the production of mechanical components and welded constructions with mechanical machining, and offer production from custom designs, zero series and small series through to series production.
1 HURCO VMX 84 i CNC 3-axis machine centre Traversing distances (x/y/z) 2,100/860/760 mm, spindle speed 8,000 rpm 1 HURCO VMX 42 t CNC machining centre Traversing distances (x/y/z) 1,000/600/600 mm, spindle speed 12,000 rpm
Services/machine pool
1 TRENNJÄGER SBM 1000 CNC sawing and drilling machines max. working 1,000 x 420 mm, max. length 18,000 mm
TURNING 1 GEMINIS GT 5 G2 CNC lathe with C axis Peak height 1,200 mm, passage 850 mm, distance between centres 2,000 mm 1 TUR MN 930 cycle-by-cycle lathe Peak height 930 mm, passage 630 mm, distance between centres 4,000 mm 1 WEILER C50 cycle-by-cycle lathe Peak height 570 mm, passage 340 mm, distance between centres 2,000 mm 6 Universal Lathes Peak height max. 650 mm, distance between centres max. 2,000mm MILLING 1 DMU 65 monoBLOCK CNC 5-axis milling machine with tilt rotary table Traversing distances (x/y/z) 650/650/560 mm, spindle speed 10,000 rpm 1 SORALUCE FR-16000 CNC moving column milling machine with swivel head Traversing distances (x/y/z) 16,000/3,600/1,600 mm, spindle speed 4,000 rpm 1 ZAYER 20 KF 3000 CNC bed-type milling machine Traversing distances (x/y/z) 2,700/1,200/1,000 mm, spindle speed 6,000 rpm
68
1 TOS WHN 13.8 CNC table borer with rotary table Traversing distances (x/y/z) 3,500/2,000/1,250 mm, spindle speed 2,500 rpm SAWING/DRILLING
1 DAIß+PARTNER HBA 500S GLR-XL CNC doublebevelling metal band sawing machine max. working 500 x 400 mm, max. length 12,000 mm CUTTING/CHAMFERING 2 MESSER MultiTherm 4000 CNC flame cutting machines max. sheet thickness 200 mm, max. working area 3,000 x 14,000 mm 1 ZINSER 1211 NC flame cutting machine max. sheet thickness 100 mm, max. working area 1,500 x 4,000 mm 1 ERL Plasma chamfering robot Hi Focus 360i max. cutting length 50 mm, max. working area 2,000 x 6,000 mm 1 ATLANTIC ATSL 3016 sheet metal shear max. cutting length 3,050 mm, max. sheet thickness 16 mm 1 LISSMAC SBM-D 1000 E slag removal machine max. working area 1,000 x 100 mm FOLDING/ROLL BENDING 2 BYSTRONIC Beyeler PR10 800x4400 CNC Tandem folding press brake max. pressing force 800 to., max. bending length 4,400 mm (in tandem operation 8,800 mm)
1 ATLANTIC HPAT 30300 folding press brake max. pressing force 300 to., max. bending length 3,000 mm
CONTINUOUSLY AVAILABLE STOCKED RANGE OF SHEET METAL
1 ATLANTIC HPT 135/36 folding press brake max. pressing force 150 to., max. bending length 3,000 mm
with acceptance test certificate 3.1 • Unalloyed structural steel S355J2+N (4 - 140 mm) • Wear-resistant sheets HB 400 (4 - 120 mm), HB 450 (5 - 80 mm), HB 500 (8 - 80 mm) • High-strength fine-grained construction steel S690QL (6 - 100 mm)
1 DAVI MCB 3558 CNC 4 rolls round bending machine max. sheet thickness 45 mm, max. bending length 3,500 mm 1 DAVI MCB 2050 CNC 4 rolls round bending machine max. sheet thickness 60 mm, max. bending length 2,000 mm 1 DAVI MCP 3211 3 rolls profile bending machine WELDING • Manual arc welding • Metal active gas welding (MAG) • Tungsten inert gas welding (TIG) • Arc stud welding with arc ignition
ADDITIONAL SERVICES • Complete sheet metal solutions, from design to production through to assembly • High-quality individual and series part production • Production of welded structures in structural steelwork and mechanical engineering up to 40 to. • Sand blasting facility • Paint shop
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Steel Constructions As a specialist in steel construction, we provide all kinds of steel construction designs from development phase to implementation, through to installation. We deliver tailormade solutions according to your needs and prove convincing through our fast and flexible order processing. A modern machine pool and the expertise of our qualified employees ensure excellent results.
Range of services STEEL BUILDING CONSTRUCTION • Hall construction • Subconstructions and supporting structures • Power plant construction STEEL NOISE BARRIERS • For motorways, trunk roads and railway lines BRIDGE CONSTRUCTION • Truss bridges / composite bridges • Pedestrian, railway and connecting bridges • Bridge renovation • Bridge reinforcement SPECIAL STRUCTURES • Aluminium melting furnaces • Podiums and stages • Substructures for PV plants • Pontoons • Welded structures (e.g. truss girders)
Museum der Bayerischen Geschichte, Regensburg
70
EQUIPMENT • 5 halls with a production area of approx. 17,000 m² • 19 bridge cranes with a lifting capacity of 5 - 20 t • 13 wall-mounted slewing cranes • 1 paint shop with sand blasting facility • 4 Press brakes • 3 guillotine shears • 4 saws • 1 drilling/sawing machines for supports up to 1,000 mm high • 3 flame cutting machines for sheet metal up to 14,000 mm long • 1 chamfering robot • 10 stationary drills • 9 lathes • 5 milling machines • 1 CNC drills/milling machines • 3 roll bending machines • 85 welding units • 1 punching machine • 1 angle punching machine • Demmeler assembly tables • 17 lift trucks WE HAVE THE FOLLOWING CERTIFICATIONS: • Quality management system according to DIN EN ISO 9001-2008 • Environmental management system according to DIN EN ISO 14001-2004 • Occupational safety and environmental protection system according to DIN EN OHSAS 18001: 2007 • Certificate of manufacturer’s qualification for welding steel structures according to DIN 18800-7:2008-11 Class E with extension according to RIL 804 • Certified according to DIN EN 1090-2 EXC 3 • Certified according to DIN EN 3834-2:2006 • Certified according to HPQ: DBS 918 005 [EXC3DB]
Waterworks, Langenau
Bridge A44 - galvanized
Isarsteg, Freising
Ski jumping hill, Oberstdorf
Bridge, Bad Neustadt
Connecting passage, Amberg
Connecting passage, Regensburg
References
Ski jumping hill, Oberstdorf
BRIDGES • New construction of bridges A44 (coated / galvanized version) • Pfaffensteiner Steg, Regensburg • Isarsteg, Freising • Rehabilitation of railway bridges / Bayerwaldbrücken • Flood protection (bridge), Bad Neustadt
POWER PLANTS • Steel construction for a biomass heating plant, Hengersberg • Waterworks, Langenau
HALLS • Town hall, Cham • New construction of company headquarters, Runding • Production hall, Schönthal
CONNECTING PASSAGES • Connecting passages, Regensburg, Hohenschwangau, Amberg, Cham
SPECIAL STRUCTURES • Ski jumping hill, Oberstdorf • Museum der Bayerischen Geschichte, Regensburg
More reference projects: www.raedlinger-maschinenbau.com/en/steel-construction/references 71
Product Range - 01/2018 RÄDLINGER MASCHINEN- UND ANLAGENBAU GMBH Kammerdorfer Straße 16 93413 Cham
maschinenbau@raedlinger.com www.raedlinger.com
Subject to technical modifications and product improvements.
Phone: +49 (0) 99 71-40 03-100 Fax: +49 (0) 99 71-40 03-123
Managing Directors: Werner Rädlinger, Josef Rädlinger sen.
All information about dimensions and weight are approximate and not guaranteed.