KLR 650 2008 Service Manual

Page 29

PERIODIC MAINTENANCE 2-7 Torque and Locking Agent The following tables list the tightening torque for the major fasteners requiring use of a non-permanent locking agent or silicone sealant etc . Letters used in the "Remarks" column mean : AL : Tighten the two clamp bolts alternately two times to ensure even tightening torque . L : Apply a non-permanent locking agent . M : Apply molybdenum disulfide grease . MO : Apply molybdenum disulfide grease oil solution . (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10 : 1) R : Replacement Parts S : Follow the specified tightening sequence . Si : Apply silicone grease (ex . PBC grease) . SS : Apply silicone sealant .

Fastener

Torque N-m

kgf-m

ft-lb

Air Cleaner Duct Clamp Screw

2 .0

0 .20

18 in-lb

Air Cleaner Housing Bolt

8 .8

0 .90

7 .8 in-lb

Canister Bracket Bolts

8 .8

0 .90

78 in-lb

Carburetor Holder Clamp Screw

2 .0

0 .20

18 in-lb

Fuel Tap Bolts

2 .5

0 .25

22 nib

Fuel Tap Diaphragm Cover Screws

1 .0

0.10

9.0 in-lb

Fuel Tap Lever Plate Screws

0 .8

0.08

7 in-lb

Separator Bracket Bolts

8.8

0.90

78 in-lb

Throttle Case Screws

3.8

0.39

34 in-lb

Coolant Drain Bolt

8 .8

0.90

78 in-lb

Impeller Mounting Nut

9 .8

1 .0

87 in-lb

Radiator Bolts

8 .8

0 .90

78 in-lb

Radiator Fan Switch

18

1 .8

13

Reserve Tank Bolts

8.8

0 .90

78 in-lb

Remarks

Fuel System

Cooling System

Hand -tighten

Reserve Tank Cap Thermostat Housing Bolts

8.8

0 .90

78 in-lb

Water Hose Fitting Bolts

8 .8

0 .90

78 in-lb

Water Pump Cover Bolts

8 .8

0 .90

Water Temperature Sensor

15

1 .5

78 in-lb 11

Camshaft Cap Bolts

12

1 .2

106 in-lb

Camshaft Chain Tensioner Bolts

8.8

0 .90

78 in-lb

Camshaft Sprocket Bolts

49

36

Carburetor Holder Clamp Screw

2 .0

5.0 0 .20

18 in-lb

Carburetor Holder Screws

4 .4

0 .45

39 in-lb

Clean Air System Pipe Bolt (M5) (Other than AU Model)

5.9

0 .60

52 in-lb

Clean Air System Pipe Bolt (M6) (Other than AU Model)

9 .8

1 .0

87 in-lb

SS

Engine Top End

L


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