Advance Engineering Services

ADVANCED ENGINEERING SERVICES Engineering Delivered !

OUR GLOBAL PRESENCE

North America California 2227, Bellington Ct, San Jose CA 95138

Michigan 20270, Middlebelt Rd, Suite No.7, Livonia, MI 48152

ADVANCED ENGINEERING SERVICES

Asia Chennai 71/14, Ground Floor, Kaliamman Koil Rd, Virugambakkam, Chennai, Tamil Nadu 600092

Bangalore #12/25, 3rd Floor, 9th Cross, Laxmi Complex 1st Phase, JP Nagar, Bangalore – 560 078.

sales@aesgs.com

PRODUCT DEVELOPMENT Detailed Engineering

Concept Engineering

-

Product Lay-out Options Basic Engineering Concept Modeling Technical Publication Data Migration Legacy Conversion

-

Design Calculations System Level Design DFMA 3D Modeling and Detailing Tolerance Management Reverse Engineering Product Integration

Simulation and Analysis

-

FE Meshing/ Pre-Processing Vehicle Crash NVH Fatigue & Durability Thermal and Heat Transfer CFD

Aerospace Automotive Heavy Engineering ADVANCED ENGINEERING SERVICES

Development and Testing

-

Prototype Development Noise and Vibration Testing Fatigue and Reliability Testing Material Testing Test Rig Development

Manufacturing

-

Process Planning Jigs and Fixtures Robot Integration Process Automation Supplier Collaboration

Semiconductor Consumer Electronics Biomedical sales@aesgs.com

CAD SERVICES Detailed Design

Solid Modeling

Harness Design

Product Design

Reverse Engineering

Legacy Conversion

Solid Drafting

Data Migration Tech Pubs

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

MECHANICAL DESIGN CAPABILITIES Capability

• Systems Engineering - Concept Design - 3D Layout /Skeletons • Sheet metal components and Panels Design

• Plastic Components • Cable routing • Manufacturing Drawings • Tolerance Stack-up • GD & T • Installation procedures and Manuals • Tool & Fixture Design ADVANCED ENGINEERING SERVICES

Competency

• Six Sigma process for design • Competency in design tools

such as, Pro/E,

Solid Works, Unigraphics, AutoCAD.

• Competency in GD&T • Competency in Design

For Manufacturability

(DFM), Design For Assembly (DFA), Design For Test (DFT), and Design for Reliability.

• Robust

Quality Assurance Program driven by

6σ, Project Management and Execution

• Proven

customer collaboration process for

offshore development

• Quality focused delivery process

sales@aesgs.com

FEA SERVICES • • • • • • • • Design Optimization • Size, Shape, Topology Optimization

Static/Transient Dynamics Multi-Body Crash/Impact Non-Linear Fatigue Fracture Mechanics

Structural

Design Optimization

Electro Magnetic

FEA

• FFT • Transfer Matrices Coefficients Calculation

• FSI • Vibro Acoustic

Coupled Physics

Acoustics

Thermal

ADVANCED ENGINEERING SERVICES

• • • • •

• Acoustic radiation • Fully-coupled Vibro-acoustics

Conduction Convection Radiation Thermo-Structural Creep

sales@aesgs.com

FEA (FINITE ELEMENT ANALYSIS) : TECHNICAL CAPABILITIES • CAD Import or Native FE Modeling • Meshing : Hexahedron, Tetra & Hybrid Mesh Capabilities • Unstructured meshes (hexahedral, tetrahedral) • Tetrahedral meshes with prism layer extrusion • Discontinuous/hybrid meshing • Local mesh refinement • Capabilities : Expert team of FE Analysts some with 30+ years of consulting experience.

Primary experience in aerospace, defense, electronics, nuclear, heavy machinery, biomedical, sports equipment and many others.

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

CFD SERVICES

Multi-Phase Reaction & Combustion

Rotor Dynamics/ Turbo Machinery

Heat Transfer

CFD Services

FSI (Fluid Structure Interaction)

Compresible/ Incompressible

Laminar & Turbulent

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

CAE : SUB-DOMAIN EXPERTISE

• Crash Analysis.

• CFD Analysis.

• Fatigue Life Estimation.

• Multi Body Contact Analysis.

• Vibration Analysis of Motor/Engine, Automotive and Aerospace

component.

• Spring Back Simulation during forming operations.

• Non Linear - Transient - Casting Solidification Simulation.

• Coupled Field (Fluid-Structure Interaction, Thermal–Struct., CFD-THERMAL).

• Non Linear Explicit Dynamic

and Transient Problems

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

VALUE ENGINEERING (COST REDUCTION)

Approach 1 : For Immediate Cost Reduction

• Relax unnecessary precision & tolerance • Fabrication process used • Unnecessary machining (chamfers, fillets, are classic examples) • Excessive material removal (size of starting stock) • Material type (cheaper starting materials) • Unnecessary plating, cleaning, post-processing steps Approach 2 : Cost Reduction Through Redesign

• System level redesign • Concepts for alternate design • Prototype • Testing

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

VALUE ENGINEERING (COST REDUCTION) Approach 2 : Cost Reduction Through Redesign

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

SUSTAINING ENGINEERING

• Engineering Change Management • Quality Notifications / Problem Reporting System • Engineering Documentation • Engineering Process Control • Maintenance (Document Control and CAD Procedures • Engineering Intranet -

Engineering data porting to documents used by other departments

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

REVERSE ENGINEERING

• • •

Dimensional Analysis

• •

On-Machine Inspection

CAD Based Inspection Alignment

Non-Contact Inspection

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

MANUFACTURING SUPPORT

Prototype Build & Testing Support

• Supplier/Manufacturer Coordination • Test Stands/Fixtures Design • Test Reports & Documentation DFM & DFA Requirements

• Adhere to Manufacturing & Tooling Requirements • GD&T, Tolerance Requirements • Ease of Assembly & Maintenance

Lean Manufacturing

• Plant Layout • Material Flow • Equipment & Tooling Selection Sourcing Support

• Product Integration • Manufacturer Selection • Cost Reduction

Process Re-Engineering/ Process Variation Reduction

• Bottleneck Reduction • Reduce Part Rejection ADVANCED ENGINEERING SERVICES

sales@aesgs.com

DIE ENGINEERING CAPABILITY Press Tools/ Die Engineering

• Methods Plan/Process Planning • Strip Layout/Blank Nesting • Draw Development/Die Face Creation • Design of Progressive Dies • Design of Tandem and Transfer Dies • Generation of BOM (Bill of Material) • 2D Assembly and Detailed Drawings • Design of - Blank Dies - Draw Dies - Restrike Dies - Trim and Pierce Dies - CAM dies 20 , 18 Analysis

• Formability Analysis using Autoform CAD Software

• Unigraphics NX • CATIA V5 ADVANCED ENGINEERING SERVICES

sales@aesgs.com

LEGACY DATA CONVERSION

Extensive experience in converting CAD files from one software to other, customization and proprietary tools.

•Example - CATIA V4 to V5, CATIA V5 to SolidEdge/SolidWorks, Inventor to SolidWorks (Both 3D and 2D Drawings)

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

ELECTRICAL DESIGN CAPABILITIES Design Validation Based on DFM, DFT and DFR Hardware Design

• Circuit Simulation • PSpice, SABER, MATLAB, MATHCAD • PCB Design • Schematic Entry • Library Services • PCB Layout • Signal Integrity Analysis • EMI/EMC Analysis • DFM/DFT Multilayer, High Speed, Digital, Analog, Mixed Signal and Power PCB Design

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

ELECTRICAL DESIGN CAPABILITIES Design Analysis

• Hardware (Functional Blocks) • Firmware (Functional Logic, Source Code)

PCB Design

• Schematic Entry • Placement, Layout and Gerber generation

Alternate Design

• Meet functional block requirements • Code development environment requirements Hardware Design Document (HDD) Software Requirement Specification (SRS)

Manufacturing Documents

• Assembly drawings • QC templates-Hardware & Firmware / Software • Testing templates – Hardware & Firmware / Software • Programming method and tools

Hardware & Software FMEA’s Prototyping Generation of Final Hardware Design & Components Specification Setup Software Development Environment Develop Software Design Document

ADVANCED ENGINEERING SERVICES

• PCB Development (RoHS / Non-RoHS) • Components Sourcing (RoHS / Non-RoHS) • Assembly (RoHS / Non-RoHS) • Testing- Functional / EMI • Compliance qualification tests

sales@aesgs.com

ELECTRICAL SUSTAINING ENGINEERING • Defect Resolution (screening, resolution, reporting, ECNs) • Embedded Software Sustenance & Releases • Field Issues Resolution • Factory Support ( Problem/Issue Resolutions, Manufacturing Test Support, First Piece Evaluation)

• Qualification Test Support (EMI/EMC Approval Test Support) • Component Obsolescence Management (Analysis, LTB suggestions,

Alternate

Component suggestions, Testing, Redesigns/Recycles)

• Re-engineering: Cost Reduction (Analysis, Redesigns), New Features Addition (ECNs, Redesigns)

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

POWER ELECTRONICS ENGINEERING

• Product Design & Development - Linear Power Supplies - Switch Mode Power Supplies (SMPS) - Power Plant Rectifiers - Solar Power Plants - DC-AC Inverters - Uninterruptible Power Supplies • Design of Distribution Panels-Low Voltage Devices • High Voltage AC and DC Power Sources • Safety and Compliance Testing

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

LABVIEW CAPABILITIES

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

PROJECT MANAGEMENT PRACTICES TO MEET PERFORMANCE, SCHEDULE, COST REQUIREMENTS • • • •

• Project Execution • Project Matrix • Monitor & Controls • Reviews & Reports

Business Requirements Technical Requirements Competency Requirements Infrastructure Requirements

Discover

Define

Deploy

• Scope, Deliverables & Milestones • Project Plan • WBS & Activity List • Schedule & Review mechanism • Resources acquisition & Execution Plan • QAP & QC • Information Management Plan

Deliver

• Project Delivery • Customer Feedbacks & Reviews • Process Updates • Competency Updates

Project Matrix Datasheet

Weekly Project Matrix Report

ADVANCED ENGINEERING SERVICES

Project Scheduling

sales@aesgs.com

INFRASTRUCTURE & TEAM SIZE

Team Size : 70

• 15-20 Years of Exp. Level : 14 • 10-15 Years of Exp. Level : 15 • 05-10 Years of Exp. Level : 17 • 01-05 Years of Exp. Level : 15 • Graduate Engineer Trainee : 9

Infrastructure

• 35 • •

engineers seating capacity in SanJose, 30 engineers seating capacity in Michigan and 75 engineers seating capacity supporting our global customers in 20,000 sq.ft. office in India with high-speed internet for data exchange / Remote desktop access.

Capable of building dedicated Offshore Design Center, & also staff onsite short-term needs.

Quick, Responsive and decisive management. And available 24x7.

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

BUSINESS MODEL : ONSITE & OFFSITE

ONSHORE

-

Your Office Location As per normal subcontracting norms Working on high priority jobs and also lead and manage offshore team Acts as conduit between onshore and offshore team (Work scope definition, Clarification, Ensure timely delivery)

ONSITE ONSHORE TEAM Project Manager

Project Manager

Senior Engineers

ONSHORE TEAM

OFFHSORE

-

-

Dedicated team of engineers with skills based on your needs Systematic program management, Skill enhancement, Planned Ramp up/dpwn An extended engineering office with your engineering methodology, standards and practices, if appropriate

Senior Project Engineer

Project Engineer

OFFSHORE TEAM

Project Engineer

Team of Assistant Engineers ADVANCED ENGINEERING SERVICES

sales@aesgs.com

CUSTOMER BENEFITS Time Savings

• Product engineering time saved - more than 30 % • Accelerate integration and implementation • Reduced time-to-market • 24/7 Work cycle and support • Reduced customer burden Cost Savings

• Project engineering costs saved- more than 33% • Alignment - Engineering, manufacturing and PLM services • Reduced integration resource costs- up to 50% • Integrated electronic boards and system level assembly • Hardware and Software level tests in production • Packaging and Shipping Support with warranty • Maintenance support Fast ROI & Project Focused Team

• Customer specific numbers for ROI – 6 months or less • Dedicated program management and service team

ADVANCED ENGINEERING SERVICES

sales@aesgs.com

Thank You

–AES Team