Manuplas Cast Vessel Fendering Brochure 2018

ManuplasÂŽ Cast Vessel Fendering High quality, lightweight, durable and non-marking fenders

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Manuplas®

Better products for challenging situations For further information about the Manuplas® range of products, please visit www.advancedinsulation.com

Marine

Renewables

Manuplas® | Cast Vessel Fendering

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Contents 04 Cast Vessel Fendering 05 Designed to Protect, Built to Last 07 Cast Fendering Benefits 08 Potential Applications for Cast Fendering 09 Cast Vessel Fender Project - Pilot Boat 10 Cast Vessel Fender Project - WFSV 11 In-house Tooling Manufacture 12 Cast Fender Profiles 14 Cast Fender Standard Profile Data 16 Fixing Methods 19 Other Fendering Types Available 21 Single Source Solutions Provider 22 Global Presence Find out more about ManuplasÂŽ at: www.advancedinsulation.com

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Manuplas®

Cast Vessel Fendering Advanced Insulation’s Manuplas® division has been a leader in developing bespoke lightweight vessel fendering for over 15 years Manuplas® cast fenders are manufactured from a high performance physically crosslinked polyethylene foam core and coated with a cast applied unique polyurethane coating.

Cast fendering uses in-house manufactured tooling to produce a custom mould. Cast fendering is therefore appropriate when a high quality, smooth surface finish and tighter design tolerances are necessary, ideal for both commercial and leisure vessels.

Cast fendering is particularly viable for a series of boats rather than a one-off build.

Manuplas® has the capability to provide a full calculation of energy absorption for the berthing of different vessels.

This helps to confirm the specification of the fendering required and enables Manuplas® to provide a choice of the most appropriate fender options available to each customer for their specific vessel.

Manuplas® | Cast Vessel Fendering

Applications include: ++

Luxury yacht tenders

++

Wind farm support vessels

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Crew transfer monohulls / catamarans

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High speed interceptor vessels

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Lifeboats, search and rescue vessels

++

Military and patrol boats

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Manuplas®

Designed to Protect, Built to Last Manuplas® cast fenders have been designed, manufactured and installed on a number of vessels, providing a lightweight, durable quality fender solution for vessel manufacturers and operators The ‘Barracuda SV11’ high speed interceptor and patrol vessel from Safehaven Marine was designed specifically for military and law inforcement roles. The Manuplas® fenders are manufactured from a lightweight polythylene foam core and cast with a unique protective polyurethane coating.

The Barracuda is capable of speeds of 35-40kts + and this light weight fender construction (less than one third of the weight of rubber fenders) helps to minimise the weight on the vessel, ensuring that its operations are carried out within very tight time constraints.

Find out more about Manuplas® at: www.advancedinsulation.com

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ManuplasÂŽ | Cast Vessel Fendering

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Manuplas速 Manuplas速 male and female cast fender connectors

Cast Fendering Benefits

Manuplas速 cast fendering provides many benefits ++

Custom designs to suit budget and application

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Custom moulded bow and corner sections

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Variable core densities to suit vessel usage or specific location on vessel

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Male and female joint system supplied as standard

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A virtually non-marking external finish

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Square, snaped or custom shaped terminating ends available

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High impact and abrasion resistance prevents damage to the vessels structure in harsh marine environments Maximum Visual Appeal

In-house Tooling

High quality, smooth and consistent surface finish

llows tight controls of A quality and lead times

1/3 Lighter than Rubber

Easily Bonds to Hull

Helps to improve fuel consumption & speed

For quick installation

Find out more about Manuplas速 at: www.advancedinsulation.com

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Manuplas®

++ Luxury Yachts

++ Search and Rescue Vessels

++ Wind Farm Support / Crew Transfer Vessels

++ Pilot and Patrol Vessels

++ Crew Transfer Catamarans ++ Military Vessels

Marine

Renewables

Manuplas® | Cast Vessel Fendering

++ High Speed Interceptor vessels ++ Tourist Boats

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Manuplas® cast fendering can be applied to a range of vessels across the marine and renewables industries

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Potential Applications for Cast Vessel Fendering

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Manuplas®

Cast Vessel Fender Project

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Briggs Marine - Pilot Boat A complete Manuplas® cast fendering set was supplied to Briggs Marine for their Lochin 366 Pilot Boat based on the Rye, East Sussex.

The fendering set featured a lightweight non-absorbent foam core with an abrasion resistant polyurethane elastomer skin.

High stress sections, such as the bow and aft corners were upgraded to a higher density foam core and thicker elastomer, with pre-curved sections for a better fit.

Find out more about Manuplas® at: www.advancedinsulation.com

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Manuplas®

Cast Vessel Fender Project PIRIOU - Wind Farm Service Vessel Manuplas® supplied cast side fenders as well as a 5 piece sprayed modular bow fender set to leading French ship builder and ship repairer PIRIOU. The fenders have been installed on its 26m wind farm support vessel “Ocean Wind 9 of Hartlepool’.

The vessel which has been delivered to AIS(Marine)2 Limited, is operated by Windcrew Workboats in the North Sea. The durable, long lasting side fenders supplied to PIRIOU are manufactured from a high performance polyethylene foam core and coated with a cast applied polyurethane coating, providing a high quality, non-marking finish, requiring minimal maintenance. The side fenders are also lightweight, less than a third of the weight of rubber.

Manuplas® | Cast Vessel Fendering

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Manuplas®

In-house Tooling Manufacture Manuplas® in-house 5 axis CNC machining facility provides the ultimate in quality and design accuracy of the fender mould finish

Custom Shapes & Sizes Available to suit application and budget Standard Fender Moulds An extensive library is available

Find out more about Manuplas® at: www.advancedinsulation.com

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Manuplas®

Cast Fender Profiles Manuplas® provide a wide range of standard fender profiles to meet your requirements ++ Fendering can be supplied in lengths up to 3m. ++ Custom profiles available on request. ++ Fender joins consist of one spigot and one cuff end.

Alternative end types will affect final fender set weight. ++ Colours are for illustrative purposes only. Standard fender colour is black. Alternative colours available on request.

Manuplas® | Cast Vessel Fendering

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Find out more about ManuplasÂŽ at: www.advancedinsulation.com

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ManuplasÂŽ

Cast Fender Standard Profile Data ManuplasÂŽ cast fender profile data is based on standard specifications and represents a small sample of sizes available ++ All fender weights calculated assuming straight fender sections. ++ Custom bow or corner pieces will vary in weight depending on profile characteristics. ++ All fender weights calculated using 33kg/m3 foam. Alternative foam densities are available. ++ All fender weights calculated using 10mm (15mm*) skin thickness.

ManuplasÂŽ | Cast Vessel Fendering

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Profile Height (mm)

Profile Depth (mm)

Weight (kg/m)

Cast Fender Profile Ref

51.4

25.7

1.2

CFT000001

100

45

2.7

CFT000037

120

60

3.9

CFT000006

130

80

4.2

CFT000010

150

70

5.2

CFT000013

165

128

6.5

CFT000017

195

100

5.5

CFT000040

200

124

7.6

CFT000021

200

200

8.8

CFT000019

224

102

6.6

CFT000027

250

200

10.5

CFT000029

500

300

27.6

CFT000032*

PU Thickness

Standard Foam Density

8mm minimum no maximum

35kg/m3 to 125kg/m3

Find out more about Manuplas® at: www.advancedinsulation.com

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Adhesive Bonding

Manuplas速

Fixing Methods Adhesive Bonding:

Vertical Through Bolting:

Manuplas速 fenders are designed to be glued to the hull of a vessel using a moisture curing polyurethane mastic.

This method of attaching a fender system to a boat hull spreads applied loads evenly over the back face of the fender rather than the point loading effect applicable to mechanically fixed systems. It is also the lowest weight option for a complete fitted fender set.

The fenders can sit inside two horizontal plates that are integral to the boat hull.

The back face of the fender has a thicker elastomer skin so that it can be drilled to take a bolt that passes through the fender.

Bolting: In the event that fenders need to be removed quickly or regularly for operation or maintenance purposes, a bolt in place system can be supplied.

Fenders can be vertically or horizontally fixed:

Vertical Through Bolting

Manuplas速 cast fendering is typically fixed to a vessel using adhesives, vertical through bolting or horizontal bolting

Horizontal Bolting: An aluminium or stainless steel plate is incorporated in the back of each fender section. This can either be configured with threaded holes or protruding studs.

Holes are drilled through the hull at set locations to mechanically secure the fenders in place.

Horizontal Bolting Manuplas速 | Cast Vessel Fendering

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Find out more about ManuplasÂŽ at: www.advancedinsulation.com

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ManuplasÂŽ | Cast Vessel Fendering

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Manuplas®

Other Fendering Types Available

Manuplas® are a market-leading provider for a wide range of fender types including vessel fendering and floating fenders Manuplas® offer the following vessel fendering products in addition to its cast fendering systems:

Manuplas® also offer a range of floating fenders, popular for ports and harbours including:

PU Sprayed Fendering

Floating Fenders

Lightweight fenders for sides & bows of vessels

Foam-filled with excellent durability and reliability

PU Bow Fendering

Donut Monopile Fenders

Modular with exceptional absorption & grip

Durable, reliable and easy to install

Polyurea Fendering

Submarine Fenders

A luxury and seamless sprayed finish

A cast PU long lasting protection solution

Rubber Fendering A selection of ‘D’ fender profiles is available

Find out more about Manuplas® at: www.advancedinsulation.com

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ManuplasÂŽ | Cast Vessel Fendering

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Manuplas® Manuplas® Navigation buoy

Single Source Solutions Provider

Advanced Insulation offer a cost-effective solution for marine and renewable projects by offering a full package of products alongside their leading range of Manuplas® fendering solutions

ContraFlex® Insulation jackets applied to ship engines

Manuplas® Fendering

ContraFlex® Insulation

Vessel fendering and floating fenders

Insulation jackets for ship engines

Manuplas® Marine Buoys

ContraFex® PFP

Including mooring & navigation buoys

Passive Fire Protection Jackets

Manuplas® Subsea Buoys

Cable Protection Systems

Installation and engineered buoyancy

C able protection, bend stiffeners & J-tube seals

C/Tag® Subsea Markers

Clamping Systems

High visibility underwater markers

Piggyback, compliant and gromet clamps

Find out more about Manuplas® at: www.advancedinsulation.com

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Manuplas®

Global Presence

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Advanced Insulation is a market-leading fendering provider with global reach Advanced Insulation offers a fully comprehensive service for its Manuplas® fendering systems which includes design, manufacture and technical support.

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Requests for quotation and marketing enquiries should be submitted to: sales@manuplas.co.uk With branches across the world, the company can offer organisations and businesses a comprehensive array of products including fendering systems, marine buoys subsea buoyancy, cable protection systems, clamping solutions, insulation jackets, passive fire protection jackets, topside and subsea insulation, cryogenic spill protection and blast and fire walls.

A full technical support service is available for all products, at any location.

Design

Manufacture

Installation

Manuplas® | Cast Vessel Fendering

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Manufacturing Facilities Fender & buoyancy manufacture & sales

GLOBAL SALES OFFICES:

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1. United Kingdom Unit 18 Estover Road Plymouth PL6 7PY

United Kingdom Quedgeley West Business Park Bristol Road Hardwicke Gloucester GL2 4PA

Tel: +44(0)1752 771740

Tel: +44(0)1452 880880

2. Angola Rua Direita do Gamek N26 Base Kubics Largo Corimba-Samba Luanda

3. Brazil Rodovia SP 107, km 29 Jaguariúna – SP Caixa Postal 255 13820-000

Tel: +244923 364 273

Tel: +55 19 41417117

4. Kazakhstan 184/1 Iksanova St., 090300, Burlin region, Aksai West Kazakhstan Oblast

5. South Korea 72-1 Sinsan-Ro Saha-gu Busan 49434

Tel: +7 701 786 9158

Tel: +82 51 921 6367

6. Malaysia 56 Jalan Anggerik Vanilla Canal Garden Kota Kemuning Shah Alam 40460

7. United Arab Emirates P. O. Box 18512 Jebel Ali Free Zone Dubai Tel: +971 4 8819821

Tel: +603 5121 3886 8. United States of America 11490 Westheimer Road #925 Houston, TX 77077

9. Canada 121 Germain Street Saint John, NB E2L 2E9

Tel: +1 (713) 425 6320

Tel: +1 (780) 905 4723

Find out more about Manuplas® at: www.advancedinsulation.com

Advanced Insulation Quedgeley West Business Park Bristol Road, Hardwicke Gloucester GL2 4PA Tel: +44(0)1452 880880 Email: sales@manuplas.co.uk www.advancedinsulation.com

2018