robotics_studio

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ADRIAN WANG YIZHE 3035421784 THE UNIVERSITY OF HONG KONG DEPARTMENT OF ARCHITECTURE

ARCH7071 ARCHITECTURE AND URBAN DESIGN I TUTOR: CHRISTIAN J. LANGE SEMESTER 1, 2017-18


Kwong Fuk Ancestral Hall 01 HISTORY c.1851-01-01 (Month, Day are approximate) 40 Tai Ping Shan St, Tai Ping Shan

02 MATERIALS

Steel

Concrete

03 CHARACTERISTIC

SITE ANALYSIS Red painting

Central HK Material & History Contrast of Standard & Non-Standard

Bell

Cultural

Tung Wah Hospital 01 HISTORY Completed in 1870 12 Po Yan Street in Sheung Wan

02 MATERIALS

Brick

Concrete

03 CHARACTERISTIC

New extention

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Old entrance

Colour

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Po Hing Theater

Concrete

01 HISTORY

01 INFO

Completed in 1890 Demolished in 1987

Ancient Rome to Now

Po Hing Fong, Sheung Wan

Concrete is a composite material composed of coarse aggregate bonded together with a fluid cement that hardens over time.

02 MATERIALS

02 WAY OF MAKING

Concrete

Concrete production is the process of mixing together the various ingredients—water, aggregate, cement, and any additives—to produce concrete. Concrete production is time-sensitive. Once the ingredients are mixed, workers must put the concrete in place before it hardens. In modern usage, most concrete production takes place in a large type of industrial facility called a concrete plant, or often a batch plant.

Glass & Steel

03 CHARACTERISTIC

Mordenism

Pulbic building

Cultural

Lower tensile strength

01 HISTORY

01 INFO

Mid-18th to 19th Century

Mid-18th to 19th Century

Neoclassical architecture is an architectural style produced by the neoclassical movement that began in the mid-18th century. In its purest form, it is a style principally derived from the architecture of classical antiquity, the Vitruvian principles, and the work of the Italian architect Andrea Palladio.

Limestone is a sedimentary rock, composed mainly of skeletal fragments of marine organisms such as coral, forams and molluscs. Its major materials are the minerals calcite and aragonite, which are different crystal forms of calcium carbonate (CaCO3).

02 MATERIALS

02 WAY OF MAKING

Durable

Limestone

03 CHARACTERISTIC

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High compressive strength

Limestone

Pillar

Precast

03 CHARACTERISTIC

Neo-Classical

Concrete

Pouring

03 CHARACTERISTIC

Geometry

Ornamentation

Reactive to acid

Long-lasting

Easy to cut

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Western Market

Hop Yat Church Of Christ

Western Market Kom Tong Hall

YMCA Bridges Street Centre

YMCA Bridges Street Centre Hop Yat Church Of Christ

Hong Kong Museum of Medical Sciences

Hong Kong Museum of Medical Sciences

Former Central Magistracy

Kom Tong Hall (Dr Sun Yat-sen Museum) Former Central Magistracy Fringe Club

Former French Mission Building Fringe Club

Former French Mission Building

Roberts Block, Old Victoria Barracks Roberts Block, Old Victoria Barracks

British Military Hospital

British Military Hospital, Hong Kong

STANDARD

PHOTO BY MICHEAL WOLF SHOWING HK AS A CITY OF AMAZINGLY DENSE BUILDINGS -6 -

NON-STANDARD

HAND-CRAFTED MATERIAL IN HK AND HUMAN-SCALE LIVELY STREETS -7 -


ADDITIVE

REDUCTIVE

FIBER

CONCRETE BRICK

ROBOT STUDIES

METAL

TIMBER

DIRT GLASS

TIMBER

FOAM

Reference Projects Understanding Robotic Technology

The Programmed Wall, ETH Zurich, 2006 Unlike a mason, the robot has the ability to position each individual brick in a different way without optical reference or measurement, i.e. without extra effort. To exploit this potential, the students developed algorithmic design tools that informed the bricks of their spatial disposition according to procedural logics. Positioning this way it was possible to draft a brick wall in which each of over 400 bricks took up a specific position and rotation in space. The students defined not the geometry of the wall, but the constructive logic according to which the material was organised in a particular temporal order, and which thus produced an architectonic form.

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Gramazio Kohler Research, ETH Zurich We continued our investigation into Remote Material Deposition and demonstrated – in cooperation with the Sitterwerk St.Gallen – this entirely new fabrication technique for the first time at full architectural scale. The architectural installation was a result of a one-month-long workshop and, within this scope, proposes a radically new way of thinking about materializing architecture: Featuring an industrial robot that aggregates material over distance and therefore exceeds its predefined workspace, this installation brings not only forward a novel scale of digital fabrication in architecture – it also takes a first step in characterizing a novel approach in digital fabrication, taking architecture beyond the creation of static forms to the design of dynamic material aggregation processes.

Complex Timber Structures 2, ETH Zurich, 2013 The students began with an analysis of contemporary and traditional timber systems and defined node typologies suitable for the digital fabrication process. They followed by designing, programming and building a funnel-shaped wooden structure with a span of 4.5m consisting out of 93 individually cut wooden beams. The cutting of the beams, drilling the holes for the screws and the precise placement of the components within the structure was carried out in a continuous robot-based process.

Spatial Wire Cutting, ETH Zurich, 2015

The Dissolved Wall, ETH Zurich, 2006-2007

We explore the architectural potentials of spatial robotic wire cutting, a technique which facilitates the cutting of double curved objects with a significantly reduced number of iterations. Through computational simulation and robotic fabrication we will investigate different typologies of non-standard geometries and their potential in the aggregation of larger structures. As such, the students will learn how to generate and articulate geometrically complex designs through programming robotic fabrication rules. Physical prototypes will be produced using a robotic setup of two cooperating six-axis lightweight robotic arms that control the curvature of a hot wire.

In this investigation of screen structures, we extended the vocabulary of aperture forms. These could now take on any desired form, including irregular ones, and have plastically deformed reveals. Using algorithmic tools, the students placed points on the wall’s surface. From this field of points, the mathematical method of the Voronoi diagram was then used to derive a polygonal division of the surfaces which, mapped on both sides and connected to each other, produced a two-and-a-half-dimensional grid structure. By shifting the points on the front and back of the wall, one could plastically deform the reveals of the apertures and thus shape the screen structure.

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Tool Path Input

Robotic Clay Molding, Barcelona, Spain, 2012

Robot Simulation

Tool Input

Code to Robot

Code Generation

State of the art technology in the field of nonstandard concrete formwork is largely based on subtractive and waste intensive fabrication methods. These methods prove very efficient for a large scale production of identical parts. An efficient and sustainable fabrication of individual parts demands for the development of new formwork strategies. This workshop researched the use of clay as a reusable molding material to fabricate unique building elements in concrete with a minimum of waste resulting from the formwork.

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CLAY TEST Understanding Materiality Different Working Process

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Robot Arm Joint

Z

Y

X

Sharp Straight Top

90°

Robot Arm Joint

Robot Arm Joint

PROTOTYPE 1.0

Z

Z

Tool Design For Robot Robot Working Path Design & Script 16 Tiles (15cm * 15cm each) Carving As A Main Process

Y

X

Y

X

Right Angle Top

Sharp Straight Top

45°

45°

Robot Arm Joint

Robot Arm Joint

Z Z

X X

Y

Arrowhead Top Sharp Curvy Top

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Y

90°

90°

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A. ORIGINAL

B. +SLICING

C. +STAMPING

D. +DIGGING

ZONING 2ND LAYER TESTS 4 ZONES (EACH 4 TILES)

TOOL PATH ILLUSTRATION

C. +STAMPING

D. +DIGGING

TOOL PATH ILLUSTRATION

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B. +SLICING

TOOL PATH ILLUSTRATION

WALL

FOR ACOUSTICS EFFECTS

SHADING

PROVIDING SHADES & SHELTERS

OPENING

VARIOUS SIZE/SHAPE OPENINGS

GREEN WALL

FOR PLANTS GROWING UPWARDS

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Robot Arm Joint Robot Arm Joint

Z

Y

X

ITERATIONS

Z

X

5mm Carving Tip

Acrylic Carving Tip

45°

90°

Tool Re-Design New Robot Working Paths Design & Scripts Ripid & Massive Prototyping Carving at diffrent scales Carving with differnt tools

Robot Arm Joint

X

2cm Carving Tip

90°

Robot Arm Joint

Z

- 22 -

Y

Z

Y

X

45°

90°

3cm Carving Tip

Y

45°

90°

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Carving Tool Path

Solid to Carve out

Solid to Carve out

Target Solid Result

Target Solid Result

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Foam Base

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Carving Tool Path

Carving Tool Path

Solid to Carve out

Solid to Carve out

Target Solid Result

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Target Solid Result

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FINAL PROTOTYPE 400*400*1800mm Prototype Mould Design & Make Secondary Structure Design Caving at Micro & Macro Scale Strcutural & Facade System Applications

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45°

g

in arv

dC

e clin

In

nt

Corner Piece

ia ad R ar

e

Lin

Front Piece

nt

dia a yR

rv

Cu

° 90

ing

ht g i ra

rv Ca

St

45°

g

in arv

dC

e clin

In

1st Day

Carving process

2nd Day

3rd Day

Fully Dry-out

ing

Fired from Kiln

p

o Lo

rv Ca

g

in arv

pC

o Lo

n

us

10 %

Shrinkage

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2cm

Gap due to Shrinkage

rio Va 2m Dis m tan ce

4m Dis m tan ce

ctio e r Di

ion

6 Dismm tan ce

us

rio Va

ect Dir

Micro Scale

Macro Scale

Different types of carving method adds various extra effect.

Gradient change of the opening size maximizes light and view.

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STRUCTURE COMPONENT

TIMBER RING-BEAMS FOR HOLDING TERRACOTTA ELEMENTS

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STRUCTURE DETAIL

STRUCTURAL METHOD FOR ASSEMBLING

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FINAL PRESENTATION Final Boards Model Photos Final Review Photos

Video at: https://www.youtube.com/watch?v=yZzqSPDdS3E - 36 -

- 37 -


Robot Arm Joint

Western Market

Hop Yat Church Of Christ

Robot Arm Joint

Robot Arm Joint

Robot Arm Joint

Robot Arm Joint

Z Z

Z

Z

Z

Western Market Kom Tong Hall

YMCA Bridges Street Centre

Y

X

X

Y

X

X

Y

Y X

Y

YMCA Bridges Street Centre Hop Yat Church Of Christ

Hong Kong Museum of Medical Sciences

Hong Kong Museum of Medical Sciences

Former Central Magistracy

Kom Tong Hall (Dr Sun Yat-sen Museum)

Sharp Straight Top

90°

Right Angle Top

45°

Sharp Straight Top

45°

Arrowhead Top

90°

Sharp Curvy Top

90°

Former Central Magistracy Fringe Club

Former French Mission Building Fringe Club

Former French Mission Building

Roberts Block, Old Victoria Barracks

CLAY CARVING VARIED TERRACOTTA SHADING MEMBRANE

Roberts Block, Old Victoria Barracks

STANDARD & NONSTANDARD

British Military Hospital

British Military Hospital, Hong Kong

PLATFORM: MTR FALL SEMESTER, 2016-2017 STUDIO TUTOR: CHRISTIAN J. LANGE ROBOTICALLY CONTROLLED MATERIAL INTERVENTIONS FOR CENTRAL HONG KONG

STANDARD

NON-STANDARD

PHOTO BY MICHEAL WOLF SHOWING HK AS A CITY OF AMAZINGLY DENSE BUILDINGS

HAND-CRAFTED MATERIAL IN HK AND HUMAN-SCALE LIVELY STREETS

CLAY TESTS

A. ORIGINAL

B. +SLICING

C. +STAMPING

D. +DIGGING

EXPLORING DIFFERENT PROCESS FOR CRAFTING CLAY.

DIRT BRICK

TIMBER GLASS

CONCRETE

FIBER

METAL

MATERIAL

TIMBER CLAY

SUBTRACTIVE ADDITIVE

PROCESS

TOOLS WALL

FOR ACOUSTICS EFFECTS

PROJECT CONCEPT & MATERIAL TESTS & UNDERSTANDING ROBOT TECHNOLOGY

- 38 -

Alvin Chenxing SUN & Adrian Yizhe WANG

SHADING

PROVIDING SHADES & SHELTERS

MID-TERM PROTOTYPE_ EXPLORATION OF ROBOTIC CONTROLLED CARVING PROCESS

OPENING

VARIOUS SIZE/SHAPE OPENINGS

GREEN WALL

FOR PLANTS GROWING UPWARDS

Alvin Chenxing SUN & Adrian Yizhe WANG

- 39 -


Robot Arm Joint Robot Arm Joint

Robot Arm Joint

45°

Robot Arm Joint

ing

Z

X

Z

Y X

Z

Y

X

ed

lin Inc

Z

Y

X

rv Ca

Y

t ian

ad ar R

e

Acrylic Carving Tip

5mm Carving Tip 90°

Lin 45°

90°

2cm Carving Tip

45°

90°

3cm Carving Tip

45°

90°

t ian

ad yR

rv

Cu

° 90

ing

rv Ca

t igh

a Str

45°

g

rvin

a dC

line

Inc

ing

p

o Lo

rv Ca

g

rvin

a pC

o Lo

ion

us

rio Va

PROTOTYPE 1

PROTOTYPE 2

VERTICAL CARVED SPACE

PROTOTYPE 3

IRREGULAR CARVED FACADE

GENERIC TOWER FACADE & STRUCTURE

2m Dis m tan ce

PROTOTYPE 4

GENERIC TOWER FACADE & STRUCTURE

Carving Tool Path

4m Dis m tan ce

us

rio Va

ect Dir

n

ctio

e Dir

6 Dismm tan ce

Macro Scale

Micro Scale

Gradient change of the opening size maximizes light and view. Solid to Carve out

Carving Tool Path

Carving Tool Path

Different types of carving method adds various extra effect.

1st Day

Carving process

Solid to Carve out

Target Solid Result

Solid to Carve out

2nd Day Fully Dry-out

3rd Day Fired from Kiln

Solid to Carve out

Corner Piece Front Piece

Target Solid Result

Foam Base

ITERATIONS_ EXPLORING THE PROCESS OF CARVING AS A METHOD FOR PROTOTYPE

- 40 -

Target Solid Result

10 %

Shrinkage

2cm

Gap due to Shrinkage

Target Solid Result

Alvin Chenxing SUN & Adrian Yizhe WANG

FINAL PROTOTYPE DESIGN & ILLUSTRATION

Alvin Chenxing SUN & Adrian Yizhe WANG

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STRUCTURE COMPONENT

TIMBER RING-BEAMS FOR HOLDING TERRACOTTA ELEMENTS

STRUCTURAL STRATEGY & BUILDING PROCESS & POTENTIAL APPLICATION

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STRUCTURE DETAIL

STRUCTURAL METHOD FOR ASSEMBLING

Alvin Chenxing SUN & Adrian Yizhe WANG

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