Gas-Atomized Nickel Powder Market, Global Outlook and Forecast 2025-2032

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Gas-Atomized Nickel Powder Market, Global Outlook and Forecast 20252032

Comprehensive insight into regional dynamics, growth drivers, and market segmentation.

MARKET OVERVIEW:

Gas-atomized nickel powder is a high-performance material produced by atomizing molten nickel with inert gas, resulting in spherical particles with exceptional purity, flowability, and uniform particle distribution. This manufacturing process ensures low oxygen content, making it ideal for demanding applications such as additive manufacturing (3D printing), powder metallurgy, thermal spraying, and advanced battery technologies.

MARKET INSIGHT & GROWTH DRIVERS:

The market is witnessing robust growth driven by increasing adoption in aerospace components, energy storage systems, and electronics manufacturing. USD 28.8 million

98 million 19.5%

MARKET DYNAMICS

Expansion of Additive Manufacturing to Propel Demand for High-Quality Nickel Powder

The additive manufacturing sector is experiencing robust growth, with projections indicating it could surpass $35 billion by 2032. This expansion is driving demand for specialized materials like gas-atomized nickel powder, which offers superior flowability and uniformity—critical characteristics for precision 3D printing applications. Industries ranging from aerospace to medical devices are increasingly adopting metal additive manufacturing techniques, with nickel-based alloys being particularly sought after for their corrosion resistance and high-temperature

MARKET OPPORTUNITIES

The thermal spray coatings market presents significant opportunities for gas-atomized nickel powder suppliers. Valuedatover$10billionglobally,this sector increasingly demands highperformance nickel alloys for corrosion and wear protection in harsh environments. The superior particle characteristicsofgas-atomizedpowders enablemoreuniformcoatingdeposition and improved final product performance.

COMPANY MISSION

The rapid growth of electric vehicles (EVs) and energy storage systems is fueling demand for high-performance battery materials, including nickel powder for cathodes. With EVs expectedtoaccountfor30%ofglobal vehicle sales by 2030, manufacturers are prioritizing nickel-rich battery chemistries to enhance energy density. Gas-atomized powder's low oxygencontent(<1000ppm)makesit ideal for lithium-ion battery production, where purity directly impactscyclingstability.

REGIONAL MARKET OUTLOOK

North America

The North American gas-atomized nickel powder market is driven by strong demand from aerospace, defense, and additive manufacturing industries. The U.S. leads regional consumption, with major companies leveraging advanced manufacturing techniques for highperformance alloys.

Europe

Europe's market benefits from robust industrial infrastructure and strict quality standards in automotive and aerospace sectors.

Germany and France lead in nickel powder adoption, particularly for powder metallurgy and thermal spray coatings.

COMPETITIVE LANDSCAPE

• Sandvik AB (Sweden)

• Linde plc (UK)

• Sanyo Special Steel Co., Ltd. (Japan)

• Carpenter Technology Corporation (U.S.)

• GKN Hoeganaes (U.S.)

These companies represent some of the major key players driving innovation and growth in the market, contributing significantly to global supply and competitive dynamics.

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