Syrup Manufacturing Plant
ISO 9001:2015 CERTIFIED
Syrup Manufacturing Plant INTRODUCTION : The Liquid M anufact uring Plant s are ideal tools for t he pharmaceut ical indust ry for t he product ion of oral Liquids. It is specially designed to take care of take care of t wo crit ical factors w hich direct ly affect s t he qualit y of t he Liquids. M inimum manual handling of Liquid. Effect ive cleanness during manufact uring. Needless to say, it also provides t he benefit s of t he effect ive manpower ut ilizat ion. This system consist of a closed circuit manufact uring facilit y from feeding of Sugar / Water phase to loading t he Volumet ric liquid filling machine. The sugar and water, are load w it h vacuum system or by mechanical system or manually. The Sugar Syrup Vessel is supplied w it h high speed st irrer & elect rical heat ing (In small model) / steam heat ing facilit y (In bigger size model). The sugar syrup is prepared at required temperat ure & are t ransferred to M anufact uring Vessel by vacuum or by t ransfer pump. The product during emulsion format ion is recirculated t hrough Inline Homogenizer or liquid Transfer Pump. (Opt ional Facilit y) The Pump also discharges t he product in t he Storage Vessel. The Storage Vessel is t hen taken to t he filling area (if it is small capacit y) and is connected to again Liquids in t he float tank w hich is connected w it h filling machine. The ent ire plant can be operated by cent ralized operat ing panel by one operator.
Salient Features : The Plant is designed to be operated only by one operator and one helper. All material t ransfer are done by vacuum or by t ransfer pumps. All t he vessels are CGM P (paint free const ruct ion) The gasket s used are of silicon (food grade). All contact part s are of S.S. 304 qualit y material (SS316 provided on demand) & finished to class 4B (mirror) finish and are crevice free. The ent ry of st irrer & high speed emulsifier are from top. In – line Emulsifier (as per customer choice) provided on demand. (Opt ional) All vessels are suitable for internal pressure of 1 kg./ sq. cm. and hence can be sterilized. All pipes, pipe fitt ings and valves are of SS304 / SS316 (as per customer requirement ) seamless qualit y, internally elect ro polished, w it h t ri-clover ended joint s. The ent ire plant is equipped w it h CIP & SIP connect ions, so t hat customer can use t hese facilit y, if have CIP & SIP equipment . All values of temperat ure & t ime of t he plant are indicated digitally on t he cont rol panel. Ampere indicates on Ampere meters. A micro processor based automat ic operat ing plant can be designed as per requirement . (Opt ional) All t he inlet & out let connect ions are provided w it h t ri clover joint s, w hich are very easy for cleaning & replacement .
PROCESS OPERATION : This system consist of a closed circuit manufact uring facilit y feeding of Sugar/ Water Phase to loading t he Volumet ric Liquid Filling M achine. The Sugar and Water, are load w it h vacuum system or by mechanical system or manually. The Sugar Syrup Vessel is supplied w it h high speed st irrer & elect rical heat ing (In small model) / steam heat ing facilit y (in bigger size model). The sugar syrup is prepared at required temperat ure & are t ransferred to M anufact uring Vessel by vacuum or by t ransfer pump. The product during emulsion format ion is recirculated t hrough In-Line Homoginizer or Liquid Transfer Pump. (Opt ional Facilit y) The Pump also discharges t he product in t he Storage Vessel. The Storage Vessel is t hen taken to t he filling area (if it is small capacit y) and is connected to again Liquid Transfer pump. Or Storage Vessel remain fixed (in bigger size) & pump t ransfer t he Liquids in t he float tank w hich is connected w it h filling machine. The ent ire plant can be operated by cent ralized operat ing panel by one operator The plant is equipped w it h an elect rical cont rol panel w it h digital temperat ure indicators / cont rollers and digital t imers. M inimum t wo batches per shift of t he same product can be assured in t his plant . This plant conforms to CGM P standards (paint free Const ruct ion).
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9
3
4 1
7
2
8 Sugar Syrup Vessel
M anufacturing Vessel
Storage Vessel
6
LIQUID MANUFACTURING PLANT CONSIST THE FOLLOWING EQUIPMENT'S AND ACCESSORIES. Sr. No.
Name of the Equipment
Sr. No.
Name of the Equipment
01
Sugar syrup vessel
06
Transfer pump
02
Filters press
07
Piping to connect all above equipment 's.
03
M anufact uring vessel
08
Working plat form.
04
Transfer pump
09
Cont rol panel
05
Storage vessel
OPTIONAL FEATURES : Part s made of SS304/ SS316/ SS316L/ as per customers' requirement s. Top ent ry or Bottom ent ry St irrer & Emulsifier can be provided. Fitt ings and valves can be offered SS304 / Ss316. CIP & SIP connect ions for cleaning after each batch w it h cont rol from t he Panel Board. Connect ions w it h t ri clover joint s for easy cleaning & replacement .
CAPACITY : We produce plant ranging from 10 liters to 10,000 liters batch size capacit y.
TM
Adinath International
B-20, Suryam Industrial Park, Nr. Kathwada G.I.D.C., B/s. Torrent Power Sub Station, S.P. Ring Road, Nikol, Ahmedabad, Gujarat, INDIA-382350 Tel : +91 79 9055 5507 : +91 90999 26250 E-mail: info@adinath.co.in
Website : www.adinath.co.in