Ampoule Filling Line

A m p o u l e W a s h i n g , F i l l i n g S e a l i n g , I n s p e c t i o n & L a b e l i n g L i n e

Washing

Labeling

Filling

Inspection

Sealing

TM

A d i n a t h I n t e r n a t i o n a l An ISO 9001:2008 Certified Company

J e t A m p o u l e W a s h i n g M a c h i n e A A V W 3 4 0

SALIENT FEATURES : Complete GMP model.

Positive & pressurized jets through washing needle for pressure cleaning at minimum usage of washing media.

Sound design concept of pressure tanks for reverse & continuous supply of washes media.

Acrylic top cover for clear view of washing events taking place in the machine.

Online polycarbonate housing with P.P. replaceable filters cartridges of 10 microns for water and 5 microns for air for best possible washing.

All contact parts of washing media & compressed air are made of Stainless Steel 316 or HDPE or Poly carbonate or P.P or other FDA approved material.

The dump loading procedure may be used if ampoules/vials are received in ready to dump boxes which have exactly into the same number of ampoules/vials pitch as loading tray. Alternatively each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & handle bar is lowered for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequential washing from inside & outside of each individual ampoule/vial. Machine automatically stops after one complete washing cycle. For removal of the tray, reverse procedure is to be observed. Depending on loading & operator's efficiency one can achieve 30 loading trays in an hour.

TECHNICAL SPECIFICATION : Model

AAVW-340

Production Rate

90 to 160 Ampoules/Minute

Input Specification Ampoule Dia.: Ampoule Height : Power Specification

Each washing cycle time is approximately 60 seconds. 30 cycles in an hour can easily be achieved & further it depends upon operator's efficiency and method of ampoule/vial loading (dump loading or individual loading).

Ampoule/Vial size and corresponding Multi Jet Needle Plate also decide the total production output.

10mm to 21.5mm 60mm to 140mm 0.25 H.P.

Electrical Characteristics 440 Volts, 3 Phase, 4 Wire System, 50 Hertz Utility Distilled Water: Air: Overall Dimension

2 kg/cm² 20 CFM @ 5 bar 990mm (L) X 860mm (W) X 940mm (H)

Note: Electrical characteristics can be adjusted as per customer's domestic electrical requirements.

A u t o m a t i c A m p o u l e F i l l i n g & S e a l i n g M a c h i n e

Adinath Introducing a series of state of art technology Automatic Ampoule Filling & Sealing Machine for the higher output.

Machine is specially designed for the high performance and cGMP demanding customers.

SALIENT FEATURES : Compact GMP model.

Different models available provide output ranging from 1800/hour to 9000/hour.

All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.

Minimum change over parts for changing ampoule size.

“No Ampoule - No Filling” system.

Ampoule neck centering during gas flushing and filling operations.

Possibility of nitrogen gas flushing before, during and after filling.

Full accessibility allows easy maintenance.

Machine equipped with pre-warming station.

Flow Meters for regulating flames easily.

Minimum change over time, little maintenance, easy cleaning.

Empty washed & sterilized ampoules fed into in-feed hopper from the left hand side of the machine to receiving rack. The moving rack which moves horizontally collect one/Two/Four/Six ampoule/s from the receiving rack and transfer the ampoule/s to the machine in left to right in an inclined position through pre-gassing.

Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.

The machine performs the following operations: Ampoule feeding by in-feed hopper, cassettes and ampoule transfer into transport rack.

One/Two/Four/Six ampoule/s advanced per machine stroke.

Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.

Rotation of ampoules neck in the pre- heating and heating station.

Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

Duly filled & sealed ampoules collected automatically on collection tray.

TECHNICAL SPECIFICATION : AFS-30

AFS-55

Production Rate

15 to 30 Ampoules/Minute

30 to 55 Ampoules/Minute

60 to 100 Ampoules/Minute

100 to 150 Ampoules/Minute

No. of Filling & Sealing Heads

Single

Two

Four

Six

Filling Range

1ml to 20ml

1ml to 20ml

1ml to10ml

1ml to 10ml

Filling Accuracy

± 0.5% - 1%

± 0.5% - 1%

± 0.5% - 1%

± 0.5% - 1%

Power Supply

0.5 H.P.

1 H.P.

1 H.P.

1 H.P.

1kg/Cm2 1kg/Cm2 0.5 kg/Cm2

1kg/Cm2 1kg/Cm2 0.5 kg/Cm2

1kg/Cm2 1kg/Cm2 0.5 kg/Cm2

1kg/Cm2 1kg/Cm2 0.5 kg/Cm2

915mm (L) 610mm (W) 965mm (H)

915mm (L) 760mm (W) 965mm (H)

1200mm (L) 1070mm (W) 965mm (H)

1600mm (L) 1400mm (W) 1400mm (H)

Model

AFS-100

AFS-150

Utility Nitrogen Pressure Oxygen Pressure LPG Pressure Overall Dimension

Note: Electrical characteristics can be adjusted as per customer's domestic electrical requirements.

A u t o m a t i c A m p o u l e I n s p e c t i o n M a c h i n e A I M 7 2 SALIENT FEATURES : Compact GMP model.

All contact parts are made from high quality Stainless Steel.

Spinners equipped with ampoule holder to detect cracks, charring on the mouth of the ampoules.

Compact ejection system occupies very little space.

RPM of spinner can be adjusted to give desired vortex on liquid.

High quality lens reduce operator eye strain.

Minimize breakage of ampoules due to adequate bearing points on spinners.

Easy access for cleaning & maintenance.

Short transport time as compare to inspection time.

Facility of repeat the cycle.

TECHNICAL SPECIFICATION : Model

AIM-72

Production Output

60 to 72 Ampoules/Minute

Power Supply

Main Machine: 0.5 H.P., 1440 RPM Spinning Assembly: 0.25 H.P., 1440 RPM

Power Characteristics

415 volts, 3 phase, 4 wire system, 50 hertz

Input Specification

Container Diameter: 11mm to 15mm Container Height: 40mm to 100mm

Overall Dimension

1565mm (L) x 1010mm (W) x 1670mm (H)

Net Weight

450 kgs. approx.

A u t o m a t i c A m p o u l e S t i c k e r L a b e l i n g M a c h i n e Automatic self adhesive sticker labeling machine is suitable for the labels on filled & sealed glass ampoule. This compact cGMP model is most preferred choice of injectable units.

TM

B-20, Suryam Industrial Park, Nr. Kathwada G.I.D.C., B/s. Torrent Power Sub Station, SALIENT Gujarat, FEATURES : S.P. Ring Road, Nikol, Ahmedabad, INDIA-382350 High Production Speed up to 250 containers per minute.

Tel : +91 79 9055 5507 : +91 90999 26250

A d i n a t h "No Ampoule-No system.

I n t e r n a t i o n a l E-mail: info@adinath.co.in Website :Label" www.adinath.co.in

Accurate label placement.

Secondary Pressing unit.

Programmable MMI Unit A.C. Frequency Drive for main drive In built Speed Indicator & Counter Stepper Motor with Controller Imported Sensor for Label & Container Any kind of printing device can be accommodated with machine.

TECHNICAL SPECIFICATION :

* Rights of technical improvements & modification reserved. * Illustration & dimensions are shown for information purpose only.

Model

AASL-120

AASL-250

Production Rate

Up to 120 Ampoules/Minute

Up to 250 Ampoules/Minute

Input Specification

9.5mm to 17mm (Ampoule dia.)

Label Length:

12mm to 50mm

12mm to 50mm

Label Width:

8mm to 60mm

8mm to 60mm

Label Roll Dia.:

300/400mm

300/400mm

Core Dia.

75/76mm

75/76mm

Power Specification

0.5 H.P.

0.75 H.P.

Electrical Characteristics

230 Volts, Single Phase 400/750W Servo Motor with encoder

Overall Dimension

900mm (L) 800mm (W) 1100mm (H)

1250mm (L) 1100mm (W) 1100mm (H)