aco-showerdrain-and-wetroom-systems-flat

Uniclass L7315:P4131 CI/SfB (52.6)

EPIC J342: X4122

Apr 2011

ACO Building Drainage

We troom Systems

Product catalogue ACO ShowerDrain and Wetroom Systems

ACO Building Drainage

ACO Building Drainage ACO Building Drainage is a division of ACO

Our built environment is becoming ever more

Our global resources and fabrication capacity

complex. Applications are becoming more

make it possible for us to deliver best value,

Technologies plc and part of the worldwide

sophisticated and the increasing pressure of

both with our standard products and with our

ACO Group. The Group has sales in excess of

regulations and standards make achieving

bespoke designs. Confidence is further

ÂŁ400 million worldwide with production

design, performance and financial goals ever

assured with quality systems that are in

facilities in the UK, Germany, France,

tougher.

accordance with ISO 9001-2008.

Switzerland, Denmark, Spain, Poland, Czech

ACO Building Drainage is a new concept

ACO Building Drainage’s extensive portfolio

more than 3500 people are employed in 40

within the ACO Group. Our mission: to

includes:

countries throughout the world.

eliminate design risk, to reduce installed and

Wetroom and shower drainage systems

Republic, Australia and the USA. In total

life cost and to deliver exceptional finish and performance in every product application.

We achieve this through three factors: High performance materials

Stainless steel Modular Channel system

Fax: 01462 851490

Stainless steel EuroGully gully system

e-mail Enquiries: buildingdrainage@aco.co.uk

Stainless steel and polymer composite

website: www.acobuildingdrainage.com

access covers

Design experience and project support

Biological Grease Management system

Global manufacturing capacity

Gravity Grease Separator system Sewer backflow protection valves Stainless steel socketed pipe system Rainwater outlets for flat roofs

2

Tel: 01462 816666

ACO ShowerDrain and Wetroom Systems

Contents

ACO ShowerDrain and Wetroom Systems ACO Shower Channel and ACO Shower Gully Systems - Introduction

4

Overview - Flexible Sheet Floor Systems

5

Overview - Tiled Systems

6

ACO Shower Channel Channel System, Wet Room Drainage for Tiled Floor

7

Channel System, Wet Room Drainage for Flexible Sheet Floors

8

Channel System, Gratings

9

More Gratings Available To Order

10

ACO Shower Channel Illumination ACO Lightline

11

ACO Walk-in Solution ACO Walk-in Solution

13

ACO Shower Gully Gully System, Wet Room Drainage for Flexible Sheet or Tiled Floors

14

Vertical Spigot Slab Penetration Gullies

15

Technical Data Vertical and Horizontal Gullies

16

Technical Data Vertical Spigot Slab Penetration Gullies

17

Shower Gully Gratings

18

Slip Resistant Gratings

19

ACO ShowerDrain and Wetroom Systems Installation Overview

20

ACO Shower Channel Installation

21

ACO Shower Gully Installation

26

ACO ShowerDrain and Wetroom Systems Operation and Maintenance

32

Standard Specification Clauses

34

3

ACO ShowerDrain and Wetroom Systems

ACO shower channel and ACO shower gully systems Introduction Sophisticated, barrier free bathroom drainage for domestic, hotel, commercial and leisure applications where style, function and performance are pre-requisites.

ACO Shower Channel and Shower Gully are the ideal solutions for bathrooms featuring ceramic or natural stone floor finishes or flexible sheet flooring.

Level entry wet room showers are easier, safer and more comfortable than standard shower tray designs. They are also much easier to maintain.

Shown Drain products facilitate easy and convenient conformance to Part M Building Regulations - Access To and Use of Buildings for level access to bathrooms.

4

ACO Shower Channel

ACO Shower Gully

Austenitic stainless steel linear drainage

Compact and attractive stainless steel point

channels with clean lines that characterise

gullies for a wide range of applications where

today's trends in bathroom design.

capacity is a key factor.

ACO Shower Channel

Channel system, wet room drainage for tiled floors Features and benefits 1 Five lengths, 700-1200mm designed to fit most applications.

2 Six attractive grating designs in ‘easy-

2

clean’ electro-polished stainless steel.

1

3 Friction lock ensures safe grating retention, yet is easily removed without the need for special tools.

4 Corrosion resistant stainless steel channel body ensures trouble-free and long-life

6

use. ‘Vee’ channel base eliminates standing water and aids efficient flow to

7

outlet.

4

8

5

5 Stainless steel bonding flange integrated

3

9

with channel body design ensures fully watertight construction and the ideal interface to wet room tanking materials for assured adhesion.

6 Fixing holes for timber floor installation.

Finished floor level

7 Anchor tangs for concrete/screed floor

103

156

15 2

Invert

installation.

8 High flow rate 0.4 l/s corrosion resistant ABS foul air trap with 50mm water seal

L + 60

to BS EN 1253 with full 360° rotation for

L

convenient waste pipe connection. Trap elements easily removed for cleaning and

146 80

access without special tools.

9 40mm multi-fit waste pipe connection

7

L + 60 2

accepts all 40mm (11/2”) solvent weld and push-fit waste pipes to BS 5254 and BS 5255. Variable orientation outlet for

All dimensions in mm

horizontal or vertical waste pipe connection.

Foul Air Trap 50mm Water Seal Part No 91095

Visible Shower Channel Length L (mm) and Part No L = 700

L = 800

L = 900

L = 1000

L = 1200

04435

04436

04460

04441

04448

Note: Channel part numbers exclude grating and foul air trap. These items are to be ordered separately.

Standard Specification Clause Reference For relevant specification, refer to page 35.

ACO Shower Channel

Channel system, wet room drainage for flexible sheet floors Additional features, benefits and technical data

1

1 Attractive 13mm visible channel edge detail.

2 ACO Vinyl Seal速 system pre-installed for

2

fast installation.

3 Compatible with 2-3mm thick flexible sheet flooring.

3

4 Welded joint using conventional heat welding techniques. Coloured infill welding rods may be used.

5 Black flexible PVC seal.

5

4

3

40

6 Rigid PVC support.

13

16

7 ACO stainless steel Shower Channel.

7

27

6 ACO Vinyl Seal速 system

L + 80* L + 26 L

Finished floor level 156

8

162* 106 80 102 Invert

27 ACO vinyl seal filters

L + 80 2

Channel Edge

* Approximate dimensions over ACO Vinyl Seal rigid PVC section

Foul Air Trap 50mm Water Seal Part No. 91095

Note:

All dimensions in mm

Visible Shower Channel Length L (mm) and Part No L = 700

L = 800

L = 900

L = 1000

L = 1200

04462

04463

04464

04465

04466

i) Channel part numbers exclude grating and foul air trap. These items are to be ordered as separately. ii) Visible installed Shower Channel length including grating = L + 26mm.

Standard Specification Clause Reference For relevant specification, refer to page 35.

ACO Shower Channel

Designer grating selection

Wave

Chain

Hawaii

Quadrato

Intercept Slip-resistant texture

Tile*

*Cut tile to size. Use tile adhesive to fix in grating. Apply grout.

9

Visible Grating Length L (mm) and Part No Grating Design

L = 700

L = 800

L = 900

L = 1000

L = 1200

Max Waterway Aperture Width (mm)

Wave

04449

04467

04461

04442

04450

5

Chain

105690

105691

105692

105693

105694

5

Hawaii

105695

105696

105697

105698

105699

5

Quadrato

04437

04438

04471

04445

04455

5

Intercept

105636

105637

105638

105639

105640

6

Tile

105630

105631

105632

105633

105634

6

ACO Shower Channel

More gratings available to order

Example of glass grating in shower channel.

Selection of glass and mineral gratings

10

Length (mm)

Part. no.

Grating Design

Length (mm)

Part. no.

Grating Design

700 800 900 1000 1200

9010.56.67 9010.56.68 9010.56.69 9010.56.70 9010.56.71

Glass in black

700 800 900 1000 1200

9010.57.12 9010.57.13 9010.57.14 9010.57.15 9010.57.16

700 800 900 1000 1200

9010.56.72 9010.56.73 9010.56.74 9010.56.75 9010.56.76

Glass in black with floral sand blasting

Glass in white

700 800 900 1000 1200

9010.57.17 9010.57.18 9010.57.19 9010.57.20 9010.57.21

700 800 900 1000 1200

9010.56.77 9010.56.78 9010.56.79 9010.56.80 9010.56.81

Glass in white with floral design in black

Glass in grey

700 800 900 1000 1200

9010.57.27 9010.57.28 9010.57.29 9010.57.30 9010.57.31

700 800 900 1000 1200

9010.56.82 9010.56.83 9010.56.84 9010.56.85 9010.56.86

Glass in WengĂŠ design

Glass in brown

700 800 900 1000 1200

9010.57.37 9010.57.38 9010.57.39 9010.57.40 9010.57.41

700 800 900 1000 1200

9010.56.92 9010.56.93 9010.56.94 9010.56.95 9010.56.96

Mineral in white

Glass in black with white stripes

700 800 900 1000 1200

9010.57.42 9010.57.43 9010.57.44 9010.57.45 9010.57.46

700 800 900 1000 1200

9010.56.97 9010.56.98 9010.56.99 9010.57.00 9010.57.01

Mineral in beige

Glass in white with black stripes

700 800 900 1000 1200

9010.57.47 9010.57.48 9010.57.49 9010.57.50 9010.57.51

700 800 900 1000 1200

9010.57.02 9010.57.03 9010.57.04 9010.57.05 9010.57.06

Mineral in grey

Glass in grey with white stripes

700 800 900 1000 1200

9010.57.52 9010.57.53 9010.57.54 9010.57.55 9010.57.56

700 800 900 1000 1200

9010.57.07 9010.57.08 9010.57.09 9010.57.10 9010.57.11

Mineral in black

Glass in white with grey stripes

ACO Shower Channel Illumination

ACO Lightline

Product description ACO Lightline is an illumination kit for ACO

11

Shower Channels and stainless steel designer gratings.

Two re-chargeable low voltage batteries operated LED modules fit directly into the grating and illuminate automatically when in contact with water and switch off after approximately 2 minutes when the shower is switched off.

Blue

Red

Green

Rainbow

Available in four colours: Blue, Red, Green and Rainbow.

ACO Shower Channel Illumination

ACO Lightline Technical Data Two LED Units:

Re-Charging Unit:

Each LED unit contains 4 LED available

Input:

110-249V AC, 50/60Hz, 180mA

in red, blue, green and rainbow.

Output:

9V DC, 600mA max.

Battery:

3.6 volts @ 2700 mAh

LED Units

Illumination kit (includes UK adaptor)

Charge LED units ready for installation.

Remove the grating.

Insert LED units and fix with then plastic pins, then re-insert the grating.

Note: For further details please see the installation details, supplied with every kit.

12

Description

Part No.

ACO Lightline module Blue

105651

ACO Lightline module Red

105652

ACO Lightline module Green

105653

ACO Lightline module Rainbow

105654

Note: Replacement single LED block in all colours available by special order.

ACO Walk-in

ACO Walk-in Solution Your exclusive entry - with the Walk-in solution, you set a high quality and unusual accent with top drainage functionality.

Choice of two luxurious wooden grates - rollup grate, type teak and wooden bar grate, type lapacho. Electropolished stainless steel tray without drain and for concrete floor, suitable for dry zones only.

Walk-in stainless steel tray with electropolished surface Installation only for dry zones Suitable only for concrete floors Hard foam tray support permanently bonded to the walk-in stainless steel tray Bonding frange for full tanking conection Walk-in stainless steel tray without outlet socket

Part No.

L1 (mm)

L2 (mm)

9010.56.23

700

760

9010.56.24

800

860

9010.56.25

900

960

9010.56.26

1000

1060

9010.56.27

1200

1260

13 Wooden roll-up grating - teak Part No.

L (mm)

9010.58.49

700

9010.58.50

800

9010.58.51

900

9010.58.52

1000

9010.58.53

1200

Wooden bar grating - lapacho Part No.

L (mm)

9010.58.35

700

9010.58.36

800

9010.58.37

900

9010.58.38

1000

9010.58.39

1200

ACO Shower Gully

Gully system, wet room drainage for flexible sheet or tiled floors Features and benefits 1 150mm square top tile grating in 9 individual styles. Refer to page 18.

1 2

2 Barefoot friendly electropolished stainless steel grating designs.

5

3 Foul air trap conforms to BS EN 1253 requirements for 50mm water seal. High 1.2 l/s flow rate suitable for most modern showers.

4 Separate flexible sheet flooring clamp avoids installation disturbance during cleaning and maintenance, or acts as a

9

dpm clamp on tiled system.

8 5 Secured grating for added safety and security.

6 Compact horizontal outlet bodies ideal for shallow invert waste pipe connections with easy to install flat bottomed body

3

design to aid installation.

7 Vertical outlet spigot options for

4

suspended or solid floor construction.

8 Tile grate bezel interfaces with main gully body. Optional grating bezel extension for deep screed applications. Refer page 16.

9 Rotational and vertical adjustment on ceramic tile models accommodates orientation, finished floor level and

14

position adjustments.

6

10 Supplied boxed complete with universal 2”/50mm connector and 2”/50mm to 1½”/40mm reducer for easy and convenient connection to horizontal or

7

vertical pipe outlet configuration.

11 Square or circular perforated grating available in slip resistant finish that adds style as well as improving wet grip. Refer page 19.

1

10

11

ACO Shower Gully

Vertical spigot slab penetration gullies Additional features and benefits

1 Telescopic height adjustment providing

Gully bodies with 110mm outlet are available

full 360째 rotation and +/- 7.5째 pitch and

to enable direct connection to below ground

roll adjustment.

drainage where required.

2 DPM bonding flange.

3 110mm vertical spigot trapped outlet.

4 Flexible sheet flooring clamp.

5 Integrated end stops preventing accidental dismantling.

Tiled floors

1

Vinyl floors

4 15 5

1 2

3

Note: 32mm/40mm back inlet gully body options available upon request.

Contact ACO Building Drainage Helpline on 01462 816666 for further details.

ACO Shower Gully

Technical data vertical and horizontal gullies

225mm

Ø50mm

113-123mm

130-140mm

Tiled and cementitious flooring applications

59mm

Universal waste pipe connectors not shown

150mm

Model Reference

Part No

50mm Horizontal outlet - tile

405821

Flow Rate l/s

Weight kg

Load Class BS EN 1253

1.2

2.3

K3

59mm

185-195mm

225mm

150mm

Ø50mm

Model Reference

Part No

50mm Vertical outlet - tile

405817

Flow Rate l/s

Weight kg

Load Class BS EN 1253

1.2

2.3

K3

Optional grating bezel extension - for use with tile options only 53mm

162-184mm 47-69mm

Ø50mm

Extension 145-167mm

Universal waste pipe connectors not shown

55mm

Model Reference

Part No

Weight kg

Overall Gully Height mm

Extension

402725

0.2

162 - 184

16

Universal waste pipe connectors not shown

98mm

118mm

Ø50mm

Flexible sheet flooring applications

55mm

50mm Horizontal outlet - vinyl

405819

Flow Rate l/s

Weight kg

Load Class BS EN 1253

1.2

1.9

K3

185mm

Part No

59mm

Model Reference

Ø225mm

Ø225mm

Universal waste pipe connectors not shown

Ø50mm

Model Reference

Part No

50mm Vertical outlet - vinyl

405815

Note: All gullies are supplied without grating. Select grating option from page 18.

Flow Rate l/s

Weight kg

Load Class BS EN 1253

1.2

1.9

K3

ACO Shower Gully

Technical data vertical spigot slab penetration gullies Tiled and cementitious flooring applications

150mm

52mm

212-242mm

X

X Ø250mm

Ø110mm

Model Reference

Part No

110mm Vertical outlet - tile

405854

Flow Rate l/s

Weight kg

Load Class BS EN 1253

1.2

1.2

K3

Flexible sheet flooring applications

17

52mm

219-249mm

X

Ø225mm

X Ø110mm

Model Reference

Part No

110mm Vertical outlet - vinyl

405855

Note: All gullies are supplied without grating. Select grating option from page 18.

Standard specification clause reference For relevant specification, refer to page 35.

Flow Rate l/s

Weight kg

Load Class BS EN 1253

1.2

1.7

K3

ACO Shower Gully

Shower gully gratings Grating options 304 Stainless Steel (electro-polished)

Load Class to BS EN 1253

Grating Only Part No 304 Stainless Steel

quadrato

K3

104039

wave

K3

104040

mondo

K3

104041

linea

K3

104042

wellness

K3

104043

classic

K3

104044

arco

K3

104045

pop

K3

104046

perforated square

K3

401183

slip resistant perforated square

K3

104047

perforated circular

K3

401185

slip resistant perforated circular

K3

104048

Grating Style

Suitable For

Weight kg

Dimension mm

0.25

135 x 135

0.25

135 x 135

0.25

135 x 135

0.25

135 x 135

0.25

135 x 135

0.25

135 x 135

0.25

135 x 135

0.25

135 x 135

0.25

135 x 135

0.25

135 x 135

Flexible Sheet Flooring

0.25

Ă˜ 157

Flexible Sheet Flooring

0.25

Ă˜ 157

Tiled Cement

Tiled Cement

Tiled Cement

Tiled Cement

Tiled Cement

Tiled Cement

Tiled Cement

Tiled Cement

18 Tiled Cement

Tiled Cement

Notes: 1.

All gratings are supplied complete with fixings. Maximum waterway inlet slot width: 8mm.

2.

All gratings electropolished stainless steel as standard with the exception of the slip resistant gratings.

ACO Shower Gully

Slip resistant gratings Tiled floor

ACO have developed an attractive, slip resistant finish for their standard gully gratings in response to HSE initiatives relating to reduction of slips and trips in wet environments. The process involves a retexturing of the metal surface and avoids the need for paint-on treatments or fitted inserts. Slip tests in conformance with BS 7976 parts 1-3:2002 carried out on ACO slip resistant gratings reliably exceed the “Low Slip Potential” of SRV36.

Features and benefits ACO slip resistant gratings are ideal for shower areas, wet rooms, washdown areas, ablution facilities and particularly effective

Vinyl floor

when used in conjunction with flexible sheet safety flooring.

High slip resistant value - SRV65 Comfortable for bare feet Corrosion resistant stainless steel, grade 304 Attractive two-tone finish Excellent wear qualities No paint-ons No protruding parts

19

304 Stainless Steel (electro-polished)

Load Class to BS EN 1253

Grating Only Part No 304 Stainless Steel

slip resistant perforated square

K3

104047

slip resistant perforated circular

K3

Grating Style

Suitable For

Tiled

Weight kg

Dimension mm

0.25

135 x 135

0.25

Ø 157

Cement

104048

Flexible Sheet Flooring

ACO ShowerDrain and Wetroom Systems

Installation overview Introduction

Building Adhesives Ltd

Schluter Systems Ltd

The installation details shown in the following

WP1 and Fastflex wet room floor

Schluter DITRA & Schluter KERDI wet room

pages set out to provide the designer with

tanking systems.

floor uncoupled tanking systems.

integrated solutions to wet room floor

Tel: 01782 591100

Tel: 01530 813396

drainage identifying preparation, installation

www.bal-adhesives.co.uk

www.schluter.co.uk

waterproof channels and floor gullies in level

Hodgson & Hodgson Group Ltd

Saint-Gobain Weber Limited

access wet room environments.

REDUC acoustic overlay flooring systems.

Weber.sys protec wet room floor

Whilst these details do not cover every

Tel: 01664 821810

tanking system.

possible situation, they do provide a practical

www.acoustic.co.uk

Tel: 08703 330070

and construction processes required to install

reference to most design applications.

ACO Building Drainage acknowledge with thanks the advice provided in the following specialist fields:

20

www.netweber.co.uk

ACO Shower Channel

Installation Tiles in joisted acoustic floor

H

B

F D

A

G

C

E

Detail 07

21 1.

Where alterations to joists are necessary

4.

Connect pipework, laid to fall (hidden

7.

Apply tile adhesive working carefully

consult Structural Engineer for advice and

detail). Connection to stack should use a

around channel. Lay the ceramic tiles H,

reinforce joists as advised. Cut firrings A

flexible pipe coupling to eliminate noise

working away from channel. Leave 8mm

to 1:80 fall towards channel B and fix to

transference. Test for leaks. Provide

gap for grout or flexible sealant at edge of

blocking C between joists.

temporary debris protection to inner

grating frame.

channel.

2.

Lay acoustic overfloor D in accordance with manufacturer's instructions, cut

8.

5.

Apply suitable primer to channel flange F.

6.

Apply tanking membrane G to whole floor

rectangular hole and locate shower channel body B parallel to joists E. Bond and fix channel flange F using No.8

instructions. Dress membrane over

x 12mm countersunk screws to acoustic

channel flange F.

floor D - fixings must not penetrate through top board.

temporary protection. Prime trap and fit grating.

in accordance with manufacturer's 3.

Complete all local work and remove

ACO Shower Channel

Installation Tiles in suspended concrete floor

H

C F

G

B

A

E

D

Detail 09

22 1.

Form hole A in concrete floor to receive

4.

shower channel body, trap and outflow

Connect pipework D, laid to fall and test

8.

working away from channel. Leave 8mm

pipework.

Inject fire retardant polyurethane

gap for grout or flexible sealant at edge of

Set fishtail ties B on underside of channel

expanding foam E into void around drain

grating frame.

to provide key with screed C and

body, trap and pipework to provide

temporarily support all components to

additional support.

5.

2.

temporary debris protection to inner

9.

Complete all local work and remove temporary protection. Prime trap and fit

required finished floor level. Provide 6.

Apply suitable primer to channel flange F.

7.

Apply tanking membrane G to whole floor

channel.

3.

Apply tile adhesive working carefully around the channel. Lay ceramic tiles H

for leaks.

Lay screed C to 1:80 fall ensuring fishtail

screed in accordance with manufacturer's

ties are fully keyed in.

instructions. Dress membrane over channel flange F.

grating.

ACO Shower Channel

Installation Vinyl in suspended concrete acoustic floor

G

H

B D C

A

F

E

Detail 10

23 1.

2.

3.

Form hole A in concrete floor to receive

4.

Locate channel, trap and pipe bend within

6.

Fit slit insulation to pipework E for

shower channel body, trap and outflow

formed rectangular hole. Bond and fix

acoustic purposes. Inject fire retardant

pipework.

ACO Vinyl Edge Profile D using non

polyurethane expanding foam F into hole

ferrous No.8 x 12mm countersunk screws

around channel body, trap and pipework

Lay screed B to 1:80 fall working to edge

to acoustic floor - fixings must not

to provide additional support taking care

of hole in slab.

penetrate through acoustic top board.

not to bridge acoustic floor system.

Form rectangular stepped rebate C in an

5.

Connect pipework E, laid to fall

7.

Lay and bond vinyl sheet flooring G onto

acoustic floor system panel and locate

(Connection to stack should use a flexible

ACO Vinyl Edge Profile D and hot air weld

panel over hole in the slab. Continue

pipe coupling). Test for leaks. Provide

sheet flooring to ACO Vinyl Edge Seal H.

laying acoustic floor system in accordance

temporary debris protection to inner

with manufacturer's instructions.

channel.

8.

Complete all local work and remove temporary protection. Prime trap and fit grating.

ACO Shower Channel

Installation Tiles in ground floor

J

H G B I C D

E

A

F

Detail 11

24 1.

Form recess in slab to accommodate trap

4.

prior to laying DPM A. Lay DPM. 2.

Box out and backfill concrete C around

8.

screed in accordance with manufacturer's

fully keyed-in.

instructions. Dress membrane over

Set fishtail ties B to provide key with concrete backfill C. Temporarily support

Apply tanking membrane I to whole floor

trap and channel ensuring fishtails are

channel flange H. 5.

Remove shutters and lay insulation E

all components to required finished

forming 20mm duct F around pipe to

floor level.

receive polystyrene bead fill.

9.

Apply tile adhesive working carefully around the channel. Lay ceramic tiles J working away from channel. Leave 8mm

3.

Connect pipework D to fall, discharging to

6.

Lay screed G to 1:80 fall.

7.

Apply suitable primer to channel flange H.

back inlet gully and test for leaks. Provide temporary debris protection to inner channel.

gap for grout or flexible sealant at edge of grating frame.

10. Complete all local work and remove temporary protection. Fit and prime trap.

Fit grating.

ACO Shower Channel

Installation Vinyl in ground floor

J I

H

B

G C

D E A

F

Detail 12

25 1.

Form recess in slab to accommodate trap

4.

prior to laying DPM A. Lay DPM. 2.

7.

Lay and bond vinyl sheet flooring H onto

trap and channel ensuring fishtails are

ACO Vinyl Edge Profile I and hot air weld

fully keyed in.

sheet flooring to ACO Vinyl Edge Seal J.

Set fishtail ties B on underside of channel to provide key with concrete backfill C.

3.

Box out and backfill concrete C around

5.

Remove shutters and lay insulation E

Temporarily support all components to

forming 20mm duct F around pipe to

required finished floor level.

receive polystyrene bead fill.

Connect pipework D to fall, discharging to back inlet gully and test for leaks. Provide temporary debris protection to inner channel.

6.

Lay screed G to 1:80 fall.

8.

Remove temporary protection. Prime trap and fit grating.

ACO Shower Gully

Installation Tiles in joisted acoustic floor

G

H

F C

D

A

B E

Detail 01

26 1.

Where alterations to joists are necessary

3.

Connect pipework E, laid to fall, using

6.

Adjust grating frame H to finished floor

consult Structural Engineer for advice and

coupling provided. (Connection to stack

level and protect grating for duration of

reinforce joists as advised. Cut firrings A

should use a flexible pipe coupling to

building work.

to 1:80 fall in four directions towards

eliminate noise transference).

gully B.

Test for leaks.

7.

Apply tile adhesive working carefully around the drain. Lay the ceramic tiles G

2.

Lay acoustic over-floor C in accordance

4.

Apply primer to drain flange D.

5.

Apply tanking membrane F to whole floor

working away from drain. Leave 8mm gap

with manufacturer's instructions, cut circular hole to fully support flange D and

for grout or flexible sealant at edge of grating frame.

location of drain body. Rebate flange,

in accordance with manufacturer's

bond and fix using non ferrous No.8 x

instructions. Dress membrane over drain

12mm screws - fixings must not penetrate

flange D and fix clamp ring, ensuring

temporary protection. Fit and prime trap.

through acoustic top board. Provide

tanking membrane is securely clamped.

Fit grating.

temporary debris protection to inner drain.

8.

Complete all local work and remove

ACO Shower Gully

Installation Vinyl in joisted floor

H

C

C

G E

A

E B D

F

Detail 02

27 1.

Where alterations to joists are necessary

3.

Support butt joints between plywood

6.

panel and plywood decking with blocking

drain flange D. Fix clamping ring (hidden

reinforce joists as advised. Cut firrings A

and battens E to full joist depth finishing

detail) ensuring vinyl sheet flooring is

to 1:80 fall in four directions towards

flush with top of firrings. Fully screw fit

securely clamped.

gully B.

plywood panel C. 7.

2.

Lay and bond vinyl sheet flooring H over

consult Structural Engineer for advice and

Cut a square marine plywood panel C to

4.

joist centres. Form rebated circular hole to

temporary protection. Fit and prime trap.

coupling provided and test for leaks.

Fit grating.

fully support drain flange D and location of drain body. Bond and screw fix using

5.

Lay 18-22mm marine plywood decking G

non ferrous screws. Fill the screw heads

on firrings A and butt joint to plywood

flush with flange. Provide temporary

panel C.

debris protection to inner drain.

Complete all local work and remove

Connect pipework F, laid to fall, using

ACO Shower Gully

Installation Tiles in suspended concrete floor

G

F

E

B

A

D

C

Detail 03

28 1.

Lay screed A to 1:80 fall over structural

4.

Inject expanding fire retardant

floor and cast or core drill circular hole

polyurethane foam D into void around

through screed and concrete floor.

drain body and pipework to provide additional support.

2.

5.

Apply primer to drain flange B.

8.

Apply tile adhesive working carefully

working away from drain. Leave 8mm gap for grout or flexible sealant at edge of

temporary debris protection to inner drain.

Apply tanking membrane E to whole floor

grating frame. Fit and prime trap. Fit

Connect pipework C, laid to fall, using

in accordance with manufacturer's

grating.

coupling provided and test for leaks.

instructions. Dress membrane over drain

6.

3.

Adjust grating frame F to finished floor level and protect for duration of work.

around the drain. Lay the ceramic tiles G,

Position drain body in hole and bond drain flange B to screed. Provide

7.

flange B and fix clamp ring, ensuring tanking membrane is securely clamped.

ACO Shower Gully

Installation Vinyl in suspended concrete acoustic floor

G B C

B

F

A

D

Detail 04

E

29 1.

2.

Lay screed A to 1:80 fall over structural

4.

Connect pipework D, laid to fall, using

Lay and bond vinyl sheet flooring G over

coupling provided. (Connection to stack

drain flange C. Fix clamping ring (hidden

through screed and concrete floor.

should use a flexible coupling to eliminate

detail) ensuring that vinyl sheet flooring is

noise transference). Test for leaks.

securely clamped.

Lay acoustic overfloor B in accordance with manufacturer's instructions and cut a

5.

Fit slit insulation E around pipework for

7.

Complete all local work and remove

circular hole centred over the hole through

acoustic purposes. Inject expanding fire

temporary protection. Fit and prime trap.

concrete floor slab/screed.

retardant polyurethane foam F into hole

Fit grating.

around drain body and pipework to 3.

6.

floor and cast or core drill circular hole

Locate drain body in hole, countersink

provide additional support, taking care not

flange C, bond and fix using No.8 x

to bridge acoustic floor system.

12mm screws - fixings must not penetrate through top board. Fill screw heads flush with compression flange and provide temporary debris protection to inner drain.

ACO Shower Gully

Installation Tiles in ground floor

I

H F G

A E D

C B

Detail 05

30 1.

4.

Lay screed G to 1:80 fall.

5.

Remove temporary protection, push fit

away from drain. Leave 8mm gap for

Remove shuttering and connect drain

grating frame H into tanking flange F and

grout or flexible sealant at edge of grating

body to pipe. Test pipework for leaks and

adjust to finished floor level. Provide

frame.

provide temporary debris protection to

temporary protection for duration of

inner drain. Backfill concrete B around

building works.

Box out around drain pipe and cast

7.

concrete floor slab A. 2.

around drain. Lay quarry tiles I, working

drain body.

Apply tanking membrane to whole floor in

Lay DPM C over floor slab and seal to

accordance with manufacturer's

drain body. Lay insulation D and fit

instructions. Dress membrane over

around drain body E. Remove temporary

tanking flange F and around bezel.

protection and push fit tanking flange F into seal within drain body. Adjust to required screed height and replace temporary protection.

8.

Complete all local work and remove temporary protection. Fit and prime trap.

6.

3.

Apply tile adhesive working carefully

Fit grating.

ACO Shower Gully

Installation Vinyl in ground floor

I

J

F E H

C

D A

G

B

Detail 06

31 1.

Lay DPM A, over floor slab B and sit

3.

drain body onto mortar bed C to finished

Box out and backfill concrete E around

6.

floor level.

vinyl sheet flooring is securely clamped.

4.

2.

Remove shutters and lay insulation F

Connect pipework D, laid to fall, using

forming 20mm duct G around pipe to

coupling provided. Discharge to back inlet

receive polystyrene bead fill.

gully and test for leaks. Provide temporary debris protection to inner drain.

Lay and bond vinyl sheet flooring I over drain flange J. Fix clamping ring ensuring

the drain body.

7.

Complete all local work and remove temporary protection. Fit and prime trap.

Fit grating.

5.

Lay screed H to 1:80 fall.

ACO ShowerDrain and Wetroom Systems

Operation and maintenance Cleaning methods Stainless steel is easy to clean. Washing with soap or a mild detergent and warm water followed by a clear water rinse is usually quite adequate for many applications. An enhanced aesthetic appearance will be achieved if the cleaned surface is finally wiped dry.

Precautions Acids should only be used for cleaning when all other methods have been proved unsatisfactory.

Problem

Cleaning Agent

Routine cleaning, all finishes.

Soap or mild detergent and water

(such as washing up liquid).

dry if necessary.

Fingerprints, all finishes.

Stubborn stains and discolouration.

Comment Sponge, rinse with clean water, wipe

Soap or warm water or organic

Rinse with clean water, wipe dry

solvent (e.g.acetone, alcohol).

if necessary.

Mild cleaning solutions (e.g. Cif,

Rinse well with clean water and wipe dry.

Goddard Stainless Steel Care).

Oil and grease marks, all finishes.

Organic solvents (e.g. acetone, alcohol).

Clean after with soap and water, rinse with clean water and dry.

Rust and other corrosion products.

Oxalic acid. The cleaning solution should be

Rinse well with clean water

applied with a swab and allowed to stand

(precautions for acid cleaners should

for 15–20 minutes before being washed

be observed).

away with water. May continue using Cif to give final clean.

Scratches on Brush (Satin) finish.

Household synthetic fibre scouring pads

Do not use ordinary steel wool (iron particles

(e.g. Scotch Brite fibre pad).

can become embedded in stainless steel and cause further surface problems).

For deeper scratches apply in direction of polishing. Then clean with soap or detergent as per routine cleaning.

ALWAYS READ INSTRUCTIONS ON PROPRIETARY CLEANING AGENTS BEFORE USE.

32

ACO ShowerDrain and Wetroom Systems

Operation and maintenance Channel systems Servicing of foul air trap:-

1.

Remove the grating and gently prise open by inserting a flat blade

2.

Simply pull the drain strainer out. The foul air trap can be removed

screwdriver into either end of the grating between the grating and

by turning 1/4 turn, and pulling out. Clean thoroughly with soapy

channel body. Note that the grating has 4 plastic inserts on its edge

water. Re-insert by lubricating the sealing ring with petroleum jelly,

to provide necessary friction to hold the grate in place.

pushing the trap firmly down and twisting 1/4 turn. Check full location by gently pulling upward. Replace drain strainer, the grating is re-inserted by pressing down evenly into the channel.

Gully systems Servicing of foul air trap:-

33

1.

Remove crosshead screws from grating. Using appropriate gloves,

2.

Lubricate the sealing ring with petroleum jelly and carefully locate

grip the crossbar of the foul air trap and pull upwards making sure

the ring back onto the foul air trap. Lubricate the gully body in the

that the rubber sealing ring does not dislocate and fall into the

area where the sealing ring will locate. Push the foul air trap firmly

drain. Remove sealing ring. Clean foul air trap thoroughly with

into position making sure that the trap seats squarely and that the

soapy water.

sealing ring remains in position. Replace grating and tighten until resistance is felt.

ACO ShowerDrain and Wetroom Systems

ACO Building Drainage Shower Channel, Shower Gully

Manufacturer:

ACO Building Drainage

A range of Stainless Steel Shower Channels

ACO Business Centre, Caxton Road, Bedford, Bedfordshire MK41 0LF

and Shower Gullies consisting of free standing

Tel: 01462 816666 Fax: 01462 851490

gullies with gratings and linear drainage

Email: buildingdrainage@aco.co.uk

channels with gratings. Suitable for point

Material:

Stainless Steel Grade 304 pickle passivated for hygiene and corrosion resistance.

drainage and linear drainage in wet rooms, changing rooms and showers.

Product:

ACO Shower Channel, flow rate 0.4 l/s. Load class K3 to BS EN 1253 ACO Shower Gully, flow rate 1.2 l/s. Load class K3 to BS EN 1253

Literature:

Consult ACO Building Drainage technical literature for details.

Link to Web:

www.acobuildingdrainage.co.uk

Design:

ACO Technical Services provide design and specification.

Shower Channel

Shower Gully

Description:

Description:

Shower Channel Load class K3 to BS EN 1253.

Function:

Type of Floor:

Light duty channel drain for

Shower Gully Load class K3 to BS EN 1253.

Function:

Light duty point drain for

tiled or vinyl covered floors

tiled or vinyl covered floors

in wet room, shower and

in wet room, shower and

washdown areas.

washdown areas.

Solid ground floor. Joisted

Type of Floor:

Solid ground floor. Joisted

timber and suspended

timber and suspended

concrete floors.

concrete floors.

Material:

Stainless Steel Grade 304.

Material:

Stainless Steel Grade 304.

Options:

Interchangeable grating

Options:

Slip resistant gratings.

Type of Body:

40mm Ø spigot outlet gully

varieties.

Type of Body:

Type of Grate:

Standard range in 5 lengths

c/w foul air trap. Vertical

c/w 40mm Ø trapped

and Horizontal spigot outlet

outlet. Fixed invert with “V”

fixed invert. Flow rate 1.2

sump. Flow rate 0.4 l/s.

l/s.

Standard range of 6 designs

Type of Grate:

Square or Circular -

in 5 lengths Stainless Steel

perforated Stainless Steel

grade 304.

grade 304.

NBS Specification Clause Reference: ACO Shower Channel - For relevant NBS Specification, refer to NBS section for FLOOR DRAINS relating to clause 310 FLOOR CHANNELS in R11 Above Ground Foul Drainage Systems.

ACO Shower Gully - For relevant NBS Specification, refer to NBS section for FLOOR DRAINS relating to clause 315 FLOOR DRAINS and clause 05 FLOOR DRAINS in R11 Above Ground Foul Drainage Systems.

34

ACO Technologies plc

ACO Building Drainage ACO Water Management Civils + Infrastructure Urban + Landscape ACO Sport ACO Wildlife ACO Technic

ACO Building Drainage A division of ACO Technologies plc ACO Business Centre Caxton Road Bedford Bedfordshire MK41 0LF Tel: 01462 816666 Fax: 01462 851490 e-mail: buildingdrainage@aco.co.uk www.acobuildingdrainage.co.uk

The ACO Group: A strong family you can depend on.

Š April 2011 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free of charge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of continuous product development and improvement renders specifications liable to modification. Information provided in this brochure is therefore subject to change without prior notification.