Optimize industryperformanceproductionlikeleadersToptiercompanieschooseAccustripforfullyautomatedchiphandlingandcoolantfiltrationsolutions,including: Rolls Royce, Schlumberger, DISA, Ellwood & Metso.
A machine not operating is a machine not making money
Avoid wearing down your cutting tools and extend the lifespan of your CNC machine(s) with Accustrip`s lean coolant filtration and chips management solutions.
Why you
A CNC machine tool is an exciting, highly complex device, capable of great speed and accuracy. But like a car with wornout tires, it would be next to useless without prime cutting tools and clean coolant.
What is the point in having 0.001 seconds faster cycle time, if you have to change tools, clean up coolant and remove chips from everywhere, while the machine has downtime.
” 3
Traditional methods require downtime on your CNC machines to clean and maintain them.
Solutions that protect
2. The Accustrip way to produce and handle chips
A fast return on investment
coolanthandlingautomateshouldchipandfiltrationDowntimecostsmoney1.Thetraditionalwaytoproduceandhandlechips
At Accustrip, we strive after implementing the latest and most effective technologies into our solutions so that you can rely on your production to deliver day after day - without any downtimes.
As Accustrip solutions are fully automatic, there is no downtime on your CNC machines, so you can focus on your production capacity instead.
4
Increased
Longer tool
Plug-and-play for all CNC
Solutions that work to your advantage
edge lives
Why BenefitsAccustrip?choose
Environmentally
friendly
machines
When you choose to invest in one of our solutions for your production line, you are in fact protecting your CNC machines initial investment and working capacity. Over time you will see the advantage of the technologies in our systems, that will benefit your company and workforce.
productivity
Less machine
wear
metalworking industry use our products. The performancebestfootprint
More and more companies are turning to Accustrip to provide the latest chips management and coolant filtration systems to help them reduce machine wear, downtime and waste. Therefore increasing their productivity and reducing their environmental impact.
world`s leading companies within
The the the ratio on the
market Rolls Royce DefenceKongsberg&Aerospace • MouldingRecycling & Casing ElectronicsEnergy 5
Accustrip products are currently used within the following industries: Aggregate
AerospaceAutomotive • MiningOffshore&
Chosen by top performing companies in competitive industries
benefits of using our solutions are clear. That is why some of
Our customer list speaks for itself
The family-owned business was founded by Steffen Nielsen in 1991 and is now run by his son Mikael Nielsen, who keeps the company’s tradition alive. Accustrip is located in Svendborg, Denmark, where both assembly and quality control are
History
Accustrip possesses strong competences within particle filtration, oil separation, and high-pressure plants. In 2009, we received the European patent for our unique cleaning technology. Thus, demonstrating Accustrip’s leading engineering abilities within our field. We strive to always meet our customers’ needs by improving logistics and securing a lean production with maximum return of investment.
Accustrip’s flagship product is the Full Flow Centralizing system – a centralizing system that effectively separates chips, particles as well as tramp oil from coolant emulsions. The system is revolutionary in the sense that it is the only one of its kind in the world. Furthermore, it outperforms any comparable, conventional system in terms of increased productivity, cost savings, environmental as well as health and safety benefits
Accustripperformed.
is among the technologically leading companies within particle filtration, oil separation, and high-pressure plant for CNC machines.
Our flagship product
95% SEPARATIONPARTICLE 99% TRAMP SEPARATIONOIL 6
Core competences
Or find out more about our products Email us: info@accustrip.com Or contact one of our sales agents or dealers. To find your nearest dealer, please go to our website: www.accustrip.com/dealers We help many manufacturing industries solve their production problems to become more efficient and environmentally friendly. We therefore believe, we have the right product for your exact needs. Mikael Nielsen Accustrip Director - CEO & Owner ” It’s simple, our mission is to save you time and money! ThenInterested?wewould like to hear fromCentralizingyousystems For more information about these solutions go to page 8 Chip management systems For more information about these solutions go to page 42 Stand-alone systems For more information about these solutions go to page 16 7
Bak
BJ-gear ” 8
systemsCentralizing
Lars - Plant manager at
We bought the Centralizing system from Accustrip back in 2007 for our new factory and have been more than satisfied with the solution. We process aluminum and cast iron and after 14 years of 24/7 operation, the system still runs hassle-free. We have saved a lot of manpower and production hours on each CNC-machine since installing the Centralizing system. We have never had any bacteria in the coolant and lubricant, and we have been using the same coolant and lubricant for more than 10 years. Furthermore, the coolant and lubricant maintain a consistent temperature which has proven beneficial in ensuring that we uphold tolerances. All in all, we have achieved great benefits from installing the Centralizing system.
A centralizing system consists of a single plant that handles a group of machines also known as a machine park. On the contrary, a decentralizing system consists of numerous plants with one plant connected to each machine in the machine park. Centralizing systems come in many shapes and sizes. However, all Accustrip´s centralizing systems operate within coolant and lubricant filtration as well as chip separation.
Full CentralizingPaperwith chipCentralizing systemFullCentralizing systemFlowFlowmanagementBandsystem101214 9
What is Centralizingasystem?
Reduce your hidden costs with Accustrip`s superior Keepfiltration.andcoolantlubricantyourproductionrunning365
365 DAYS A YEAR KEEP PRODUCTIONYOURRUNNING 10
In the first part of the Centralizing system, the small particles down to 15-30 µm are filtered out of the coolant and lubricant. This process proceeds continuously as the filter modules are automatically cleaned one by one while the remaining filter modules maintain a constant flow. The automatic filter cleaning process takes 6-8 seconds per filter module and takes place between two and four times an hour. The number of filter modules is dimensioned according to the flow and the modular construction makes it possible to expand the system as the machine park continues to grow.
Full Flow Centralizing system
Superior filtration
The contaminated coolant and lubricant are pumped via the machine connection from the return pump station at each CNC machine to the Central Plant through a pipeline system consisting of a supply pipe and a return pipe. The pipeline system can be tailored to all types of productions, regardless of size and layout. The pipeline system is constructed of steel pipes and are automatically kept clean and tight without external maintenance.
After the particle filtration, the liquid is led to the second part of the Centralizing system, where the unique, patented oil filter accelerates the oil molecules into oil drops and forces them to accumulate in the surface of the liquid. The tramp oil is then skimmed from the surface repeatedly, resulting in a filtration of as much as 99% of the total amount of free tramp oil.
days a year with our modular Full flow Centralizing system with highperformance self-cleaning, stainless steel filters. The automatic filter cleaning process runs continuously as the filter modules are removed from operation and cleaned one at a time while the remaining filter modules maintain a constant flow. Thus, no production downtime – not even during service procedures.
Finally, the filtered liquid is passed on to the buffer tank, where the clean liquid is stored before being pumped back to the CNC-machine via the machine connection.
The system consists of an automatic backwash particle filter that filters 95% of all particles (down to 15-30 µm) from the coolant and lubricant and a unique, patented oil filter that filters 99% of the tramp oil from the coolant and lubricant. The superior filtration ultimately protects your machine tools from the wear and tear unfiltered coolant and lubricant cause.
The standard Full Flow Centralizing system includes an automatic coolant concentrate topping up that dilute the emulsion by 1-10 %.
A modular system
The modular system is ideal for both small and large machine parks as the capacity is adjusted according to needs. Likewise, the system can be expanded concurrently with the expansion of the machine park.
Magnetic Separator Chiller
SupplyTank pump
11
Technical information Available options: Machine connection (required) The machine connection connects the CNC machine to the Central Plant. Magnetic Separator The Magnetic Separator separates magnetic particles such as cast iron or embers from the coolant and lubricant. Supply pumps The Supply pump prevents stagnant liquid and sediment in the CNC machine’s tank. • Chiller The Chiller maintains the correct coolant temperature and ensures higher tolerance levels, greater productivity and minimized rejected parts due to quality issues. Type Max. number of max.CNC-machinesconnectedorcapacity(gal/min) finenessFilter(μm) volumeTank(gal) Width(in) Length(in) Height(in) Machines Capacity FFC4SW-M2 6 210 15-30 1479 78 157 95 FFC5SW-M3 10 421 15-30 1849 78 196 95 FFC6SW-M5 15 660 15-30 2219 78 236 95 FFC6LW-M5 20 660 15-30 2456 86 236 103 FFCLW8-M6 25 792 15-30 3249 86 314 103 FFC10LW-M8 30 1056 15-30 4068 86 393 103 FFC12LW-M10 35 1320 15-30 4887 86 472 103 FFC12LW-M12 40 1585 15-30 4887 86 472 103 FFC14LW-M14 50 1849 15-30 5679 86 551 103 FFC16LW-M16 60 2113 15-30 6472 86 629 100%103 REDUCEPROCEDURESCLEANINGBY Advantages & benefits: • Filter 95 % of all particles from the coolant and lubricant • Filter 99 % of all tramp oil from the coolant and lubricant • Increase tool-edge lifespan by up to 20 % • Reduce usage of coolant and lubricant by up to 70 % • Increase utilisation of production area Learn more To find out more about this product go to our full-flow-central-accustrip.com/website:plant
Example of a Full Flow Centralizing system
Full Flow Centralizing system with chip management for up to 8 different materials
The Full Flow Centralizing system can be expanded with a Pre-separator so that it filters both particles, tramp oil and all chips from the coolant and lubricant.
The contaminated coolant and lubricant as well as all chips are pumped via the machine connection from the return pump station at each CNC machine to the Pre-separator. In the Pre-separator, the chips are separated from the coolant and lubricant with a fineness down to 200-500 µm while the remaining particles (down to 15-30 µm) are filtered out of the liquid later on in the filtration process. Instead of the chips ending up in the smaller chip containers located at each CNC machine, the chips are collected in a large chip container by the Centralizing system. Here the chips are sorted by material and ready to be resold to third parties.
Chip auger with supply to a Chip centrifuge or machineBriquetting
Chips aseparatedarewithfinenessdownto15-30µm
Chip Briquettingcentrifugemachine A A AA A A B B 12
After the pre-separation, the coolant and lubricant are led to the Central plant and the filtration process continues.
Function
Centralizing system with chip management and pre-seperator module CNC-machine
•
Self-cleaningAutomatic
•
Chip centrifuge
No chip conveyor in production area Separate up to 8 materialdifferenttypes!
Gather all chip management in one place away from the main production area
Advantages & benefits:
•
Available options:
•
Chiller
The Chip centrifuge dries your chips which increases the value of the material.
• Briquetting machine
13
The machine connection connects the CNC machine to the Central Plant.
No downtime
Fully automatic chip management
The Supply pump prevents stagnant liquid and sediment in the CNC machine’s tank.
• Machine connection (required)
Reduce cleaning procedures by 100 %
Magnetic Separator
•
The Chiller maintains the correct coolant temperature and ensure higher tolerance levels, greater productivity, and minimized rejected parts due to quality issues.
Supply pump
filter
Chip separator Aluminum Titanium Brass SteelChip auger
Chiller
•
The Magnetic Separator separates magnetic particles such as cast iron or embers from the coolant and lubricant.
Separate & sort up to 8 different materials
MANAGE UP TO 8MATERIALSDIFFERENT
The Briquetting machine dries and compresses your chips which increases the value of the material while at the same time reduces transportation costs.
Separate small particles down to 70 µm from the coolant and lubricant and increase the lifespan of both coolant and lubricant as well as machine tools.
In the first part of the Centralizing system, the small particles down to 70 µm are filtered out of the coolant and lubricant over a Paper Band filter that collects and disposes off the particles. This process proceeds continuously as the contaminated filter cloths are replaced automatically ensuring a constant flow.
Like with the Full Flow Centralizing system and the Microfill Centralizing system, the Paper Band Centralizing system can be expanded with a Pre-separator in order to separate all chips from the coolant and lubricant.
Paper Band Centralizing system
Improve your workflow with Accustrip`s Paper Band Centralizing system
Paper Band filter
BFU 1000 XL BFU 1000 BFU 500
Reservoir tank
particles95%Filtersofalldownto15-30µm 14
The contaminated coolant and lubricant are pumped via the machine connection from the return pump station at each CNC machine to the Central Plant through a pipeline system consisting of a supply pipe and a return pipe. The pipeline system can be tailored to all types of productions, regardless of size and layout. The pipeline system is constructed of steel pipes and are automatically kept clean and tight without external maintenance.
After the particle filtration, the filtered liquid is passed on to the buffer tank, where it is stored before being pumped back to the CNCmachine via the machine connection.
Technical information
Machine connection (required)
Type machinesCNC- Max capacity (gal/min) Filter(μm)fineness Tank volume (gal) Width(in) Length(in) Height(in) BFU 500 1 52 70 264 70 59 53 BFU 1000 1 105 70 369 70 59 62 BFU 1000 XL 2 211 70 356 57 102 53 BFU 1000 3 105 70 494 57 102 62 BFU 1000 6 105 70 1056 57 191 62 BFU 1000 XL 10 211 70 792 57 129 72 BFU 1000 XL 25 211 70 1320 57 199 72 BFU 1000 XL 40 211 70 2113 57 305 72 Advantages & benefits: • Filter particles down to 70 µm from the coolant and lubricant • Increase tool-edge lifespan • Reduce usage of coolant and lubricant • Increase utilisation of production area 10-20% FILTER OF THE TOTAL COOLANT AND LUBRICANT VOLUME Learn more To find out more about this product go to our part-flow-central-accustrip.com/website:plant/ 15
The Magnetic separator separates magnetic particles such as cast iron or embers from the coolant and lubricant. Oil Separator
The machine connection connects the CNC machine to the Central Plant.
Vacuum application for fine filtration 1000 (grinding application)
• Chiller
The Chiller maintains the correct coolant temperature and ensure higher tolerance levels, greater productivity, and minimizes rejected parts due to quality issues.
Available options:
Sucks the liquid through the filter cloth for a finer particle filtering. Magnetic Separator
The Oil Separator separates the tramp oil from the coolant and lubricant.
• Oil belt skimmer
The Oil skimmer removes the oil from the surface of the liquid. Automatic coolant concentrate mixer 1-10 %
Automatically mixes the optimal concentrate mixture.
systemsStand-alone 16
High Pressure & filtration unit Manual Particle filter Self-cleaning Particle filter Self-cleaning139/256 Particle filter 139 Papertrolley Band filter Oil BriquettingChipChipChillerMagneticSeparatorSeparatorshreddercentrifugemachine4034302824221826323638 17
What is Stand-aloneasystem?
A stand-alone system is mounted directly on each CNC-machine in the machine park. Accustrip standalone systems operate within fluid filtration, including particleand tramp oil separation, or chip management, including reducing and drying of chips. Some Standalone systems may be moved between machines.
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You need a High Pressure & filtration unit because you want to reduce the cleaning procedures by 95% and increase the tooling life.
High Pressure & filtration unit
Function
Why do I need a High Pressure & filtration unit?
HPU 139/378
Model:
The High Pressure & filtration unit is mounted directly on each CNC-machine. The High Pressure & filtration unit separates small particles down to 15-30 µm from the coolant and lubricant by means of an automatic backwash particle filter. The automatic filter cleaning process takes 6-8 seconds per filter module and takes place between two and four times an hour.
Accustrip’s High Pressure & filtration unit provides optimal pressure for any tool in your library while at the same time maintaining a constantly clean machine reservoir. By continuously rinsing and sucking the secondary particles out of the sump and into an automatic backwash particle filter, the unit filters a whole of 95 % of all particles (down to 15-30 µm) from the coolant and lubricant.
Advantages & benefits: • 2 in 1 HPU unit - filtering and high pressure • Plug and produce - machine without altering existing equipment • Less maintenance and less downtime • Self-Cleaning filters which filter all materials • 31-132 liter pr. min. 5-15 µm • Choose any pressure to any tool, up to 200 bar - controlled by M-codes • Dual pump and dual pressure options • Wheels on a stainless steel body • Stainless filters re-newed automatic Example of a connected High Pressure & filtration unit ChipV-channelconveyor Dirty coolant tank High Pressure & Filtration unit Clean coolant Dirty coolant Clean coolant tank V-channel The V-channel is placed at the side of the chip conveyor, slightly below, collecting particles which will be flushed to the filtration unit, to avoid contamination of the coolant. 19
95% proceduresReduceCLEANINGcleaningby95% 20% IncreaseTOOLStoolinglifeby20% 70% emulsionReduceCOOLANTcoolantby70% 99% toolsPROTECTIONProtectspindel&partsby99% 20
Automatic coolant concentrate mixer 1-10 %
Type machinesCNC- Filter fineness (μm) Max. capacity (gal/min) Tank(gal)volume Width(in) Length(in) Height(in) HPU 139/175 1 15-30 31 46 33 45 62 HPU 139/378 1 15-30 31 99 33 43 75 HPU 139/600 1 15-30 31 158 39 50 75 HPU 139/900 1 15-30 31 237 39 70 75 HPU 256/378 1 15-30 105 99 33 35 83 HPU 256/600 1 15-30 105 158 39 41 83 HPU 256/900 1 15-30 105 237 39 62 83 Standard solution Accustrip solutionLearn more To find out more about this product go to our high-pressure-unitaccustrip.com/website: 21
When the chip conveyor unloads the chips into the return pump station, residual particles will unavoidably cling to the undersurface of the conveyor and be carried back down into the sump where they slowly accumulate. To avoid this, a V-channel is inserted inside the sump, which collects most of the residual particles and flushes them into the unit.
Bag Filter
- Bag Filter 0,49 oz/sqft.
- Bag Filter 1 oz/sqft.
Automatically mixes the optimal concentrate mixture. Oil Separator 1.5 gal/min.
The Oil skimmer removes the oil from the surface of the liquid. • V-channel in the coolant tank
Technical information
The Oil separator separates the tramp oil from the coolant and lubricant. Oil skimmer
Available options:
22
Manual Particle filter 139
Function
A tubular filter mesh is the very base of the strongest possible filter solution for the metalworking industry.
The Manual Particle filter 139 is mounted directly on each machine, whether it be a CNC-machine or any other machine in need of fluid filtration.
The coolant is continuously pumped through the filter candles from outside and in. A filter cake forms and grows on the outside of the filter candles until the manual cleaning process is
of the filter candles is done manually, and the filter mesh is used again and again.
Thestarted.cleaning
Model: 139
You need a Manual Parti cle filter 139, because you need a highly effective filter unit, to clean 95% of all particles from your CNC machines.
Manual Particle filter 139 is used to filter impurities from CNC machines, washing machines, and other applications where manual cleaning is possible.
The contaminated coolant passes through the rigid mesh leaving the impurities at the outside of the mesh.
Why do I need a Manual Particle filter 139?
Advantages & benefits: • Filtration fineness of 20-30 µm • Can be apllied to new or existing mashines • Cleans all types of fluids • No consumable items • Compact design Options for Manual Particle filter 139: Tripod A stainless tailored scaffold for setup. • Clogging indicator visual Clogging indicator to visually inspect when cleaning should be performed. Filter candle inset unit with 7 filters To increase flow rate. • Self Prime pump Incl. hose and fittings. Chiller 7 kW To keep the perfect temperature. 15 Micron candle For finest filtration. Learn more To find out more about this product go to our accustrip.com/filwebsite:ter139-manual/ Technical information Type machinesCNC- Filter fineness (μm) Max. capacity (gal/min) Width(in) Height(in) 139 1 15 21 8 27 23
The Self-cleaning Particle filter 139/256 is mounted directly on each machine, whether it be a CNCmachine or any other machine in need of fluid
Filter 95% of all tramp oil from the filteredand lubricantcoolant
Accustrip`s Self-cleaning Particle filter 139/256 filters
95 % of all particles down to 15-30 µm from the coolant and lubricant. The high-performing automatic backwash filter ensures continuous operation of industrial or maritime plants and engines keeping operating costs low and avoiding unwanted production shutdowns. The Particle filter also comes without the automatic backwash feature.
Why do I need a ParticleSelf-cleaningfilter?
This leaves the stainless-steel mesh regained and ready for a new cycle. The automatic filter cleaning process takes 6-8 seconds per filter container and takes place between two and four times an hour.
24
Thefiltration.coolant and lubricant flows through the filter candle from outside and in. Here the particles are retained while the particle free coolant and lubricant continues to the filter outlet. A filter cake forms and grows on the outside of the filter candles until the automatic backwash sets in during which a small amount of emulsion and compressed air is shot back from inside the mesh tubes causing the impurities to fall off.
Function
Self-cleaning Particle filter 139/256
You need a Self-cleaning Particle filter, because you need a highly effective filter unit, to clean 95% of all particles from your CNC machines.
Model: 139 SC
Chiller 7 kW
25
Technical information Type machinesCNC- Filter fineness (μm) Max. capacity (gal/min) Width(in) Length(in) Height(in) 139 SC 1 15 21 22 22 47 256 SC 1-2 15 112 35 29 59
Learn more
The Bag filter collects the particles which have been filtered out of the coolant and lubricant.
The Self prime pumps the contaminated coolant and lubricant from the coolant tank to the particle filter.
The Tripod holds the Particle filter in place.
The Chiller maintains the correct coolant temperature and ensure higher tolerance levels, greater productivity, and minimized rejected parts due to quality issues.
• Self Prime Pump
V-channel
When the chip conveyor unloads the chips into the return pump station, residual particles will unavoidably cling to the undersurface of the conveyor and be carried back down into the sump where they slowly accumulate. To avoid this, a V-channel is inserted inside the sump, which collects most of the residual particles and flushes them into the return pump station.
Bag filter
Options for Self-cleaning Particle filter 139/256:
• Tripod
To find out more about this product go to our filter139-self-cleanaccustrip.com/website:
Filter 95% of all tramp oil from the filteredand lubricantcoolant
The Self-cleaning Particle filter 139 trolley is attached to one machine at a time, whether it be a CNC-machine or any other machine in need of fluid filtration.
95% of all particles down to 15-30 µm from the coolant and lubricant. The high-performing automatic backwash filter ensures continuous operation of industrial or maritime plants and engines keeping operating costs low and avoiding unwanted production shutdowns. The trolley can easily be moved from one machine to another.
The coolant and lubricant flows through the filter candle from outside and in. Here the particles are retained while the particle free coolant and lubricant continues to the filter outlet. A filter cake forms and grows on the outside of the filter candles until the automatic backwash sets in during which a small amount of emulsion and compressed air is shot back from inside the mesh tubes causing the impurities to fall off.
Self-cleaning Particle filter 139 trolley
Model:
You need a Self-cleaning Particle filter trolley, be cause you want to be able to move the unit between several machines.
Accustrip`s Self-cleaning Particle filter 139 trolley filters
Why do I need a trolley?ParticleSelf-cleaningfilter
trolley139SC
This leaves the stainless-steel mesh regained and ready for a new cycle. The automatic filter cleaning process takes 6-8 seconds per filter container and takes place between two and four times an hour.
Function
26
The Bag filter collects the particles which have been filtered out of the coolant and lubricant. 27
Available options: filter
Technical information Type machinesCNC- Filter fineness (μm) Max. capacity (gal/min) Width(in) Length(in) Height(in) 139 trolley SC 1 15 31 35 24 75 Advantages & benefits: • Filter 95 % of all particles from the coolant and lubricant • Filtration fineness of down to 15 µm • Can be applied to new or existing machines • Cleans all types of fluids • No consumable items • Compact design Learn more To find out more about this product go to our filter139-self-cleanaccustrip.com/website:
Bag
28
Accustrip’s Paper Band filter separates particles down to 70 µm from the coolant and lubricant. It operates automatically and ensures adapted feedforwarding of fresh filter cloths which enables you to utilize 100 % of each filter cloth. The Paper Band filter is constructed of stainless steel and can hold filter cloths with a roll diameter of up to 20 in.
You need a Paper Band filter because you want to filter particles from your CNC machines and separate them from your filter cloth.
Model:
The Paper Band filter is mounted directly on each machine, whether it be a CNC-machine or any other machine in need of fluid filtration. The Paper Band filter is based on the principal of mechanical filtration, which allows a higher liquid column and therefore a bigger amount of fluids passing through the filter before it blocks. As the filter cloth is fixed in both ends, it allows utilization of the entire filter cloth.
PBF 500
PBF 1000 XL
As the Paper Band filter is often implemented to an existing process, it comes without transport pumps, buffer tanks, or control systems. However, these are available as options.
When the filter cloth gets contaminated, and the liquid level increases, the filter cloth is automatically replaced ensuring a constant flow. During this process, the filter cloth is drained so almost no liquid will be wasted. The filter cloth and the particles sticking to it will then be separated via a unique scraper system and collected in separate waste containers.
Paper Band filter
Why do I need a Paper Band filter?
Function
PBF 1000
• Vacuum application for fine filtration 1000 (for grinding application) Sucks the liquid through the filter cloth for a finer particle filtering. Control cabinet for Accufil Paper Band filter Control gear motor still automatic.
•
•
Magnetic Separator
Increase tool-edge lifespan
Continuous filtration
Available options:
Simple connection & control Learn more To find out more about this product go to our accustrip.com/website:band-filter 29
•
Technical information Type machinesCNC- Filter fineness (μm) Max. capacity (gal/min) Tank volume (gal) Width(in) Length(in) Height(in) PBF 500 70 52 N/A 22 57 20 PBF 1000 70 105 N/A 42 57 20 PBF 1000 XL 70 211 N/A 42 79 20 Advantages & benefits:
• Paper container
The Paper container collects the discarded filter cloths. Chips container
•
Reduce usage of coolant & lubricant
Filter particles down to 70 µm
Robust construction in stainless steel
•
The Chips container collects the discarded particles.
•
The Magnetic Separator separates magnetic particles such as cast iron or embers from the coolant and lubricant.
Model: MINI
The Oil Separator is constructed of stainless steel. You can choose between 2 editions Mini or Big.
Model:
Accustrip`s Oil Separator is with its patented technology an effective solution for removing tramp oils and impurities from emulsions without the need to modify your current working centers or working procedures.
Oil Separator
BIGFunction
The Oil Separator is mounted directly on each CNC-machine, Pre-treatment plant, or industrial washing machine. It can be delivered with a trolley, making it easy to move the unit from one working center to another.
The Oil Separator is designed with a special chamber inside, where the separated oil is stored. The oil chamber has a tap built in for manual discharging of the tramp oil and has an effective volume of approx. 6 liters. The system is constructed in such a way, that no liquids can run over the side, even if the oil chamber is not emptied as specified in the operating instructions.
Why do I need an Oil Separator?
30
The patented oil separation system enables a continuous separation of the tramp oil. As the emulsion passes through the oil accelerator, the oil molecules will be collected within the filter system, merging to oil drops and when the oil drops are big enough, they are forced to the surface, making it easy to separate in the fluids.
Filter 99% of all free tramp oil from the coolant lubricantand
You need an Oil Separa tor because you want to separate 99% of all free tramp oils, from your CNC machines.
The Oil Separator needs a floa ting device, which is placed at the surface of the coolant tank. From here it sucks the surfaced oil into
The Oil Separator requires a floating device. Which is placed at the surfae of the coolant tank. From here it sucks the surfaced oil into the Oil Separator.
40 Coolant 104°F 1 400 95 17 30 21
Technical information Type Type of liquid temperatureLiquid machinesCNC- Filter fineness (μm) Max.(gal/h)capacity Width(in) Length(in) Height(in)
Floating device, ACCU B/3K Free span in sump. Most stable version.
Available options for Mini:
40 Coolant 104°F 1 N/A 317 28 52 39
Mini
Big
Floating device, ACCU B/3K compact Free span in sump. Small version for less space.
• Floating device, ACCU B/3K Free span in sump. Most stable version.
• Trolley wheels for Oil Separator ACCU Mini (option) Makes it possible to move the Oil Separator.
Big
Available options for Big:
Trolley wheels for Oil Separator ACCU Mini (option) Makes it possible to move the Oil Separator.
31
Floating device, ACCU B/2K Max. liquid span in sump: 6.2 in.
Floating device, ACCU MH/4K (long) Max. liquid span in sump: 4.4 in.
80 Chemicals 176°F 1 N/A 317 28 52 39
Floating device, ACCU ML/4K (short) Max. liquid span in sump: 1.8 in.
The Oil Separator requires a floating device. Which is placed at the surface of the coolant tank. From here it sucks the surfaced oil into the Oil Separator.
Floating device, ACCU B/3K compact Free span in sump. Small version for less space.
You need a magnetic separator, because you want to magneticseparateparticles from your coolant.
Accustrip has developed a series of Magnetic Separators optimized for the separation of magnetic particles in the coolant emulsions used in the metal-working industry. Magnetic Separators are mounted on either central plants or individual machines where magnetic materials are processed and required to be separated. The location and number of magnets on the roller are calculated for the process of coolant with small ferrous particles.
32
Most graphite in cast iron and embers are separated through the Magnetic Separator process.
Function
Magnetic Separator
From the inlet, the particle-containing liquid is distributed as a thin liquid film over the roller which makes it possible to magnetize the complete flow and to reach even the smallest particles. When the liquid with particles is getting close to the magnetic roller, the particles will fasten to the roller due to the very strong magnetic field. The magnetic particles will follow the rotation of the roller to the scraper, where they are separated and it is possible to lead the nonwoven to one container and the chips/sludge to another.
Why do I need a Separator?Magnetic
Efficiently separate your metalfromcoolantparticles
Technical information Type Max. capacity (gal/ min) Electricity (in)'E' (in)'F' (in)'C' (in)'D' (in)'A' (in)'B' ACCUMAG 500 132 3PE/400V 17.5 28 11.8 27.9 15.7 17.7 ACCUMAG 800 211 3PE/400V 27 38 11.8 27.9 15.7 17.7 ACCUMAG 1200 317 3PE/400V 43 54 11.8 27.9 15.7 17.7 ACCUMAG 1600 422 3PE/400V 52.9 63.9 11.8 27.9 15.7 17.7 ACCUMAG 2000 528 3PE/400V 62.7 73.8 11.8 27.9 15.7 17.7 Advantages & benefits: • Continuous full flow magnet separation • Separates magnetic particles – no matter which size • Available as left (L) or as right (R) model • Low operational cost – no consumables • Simple connection – ”Plug and Play” • One of the strongest on the market • Automatic operation 33
The increasingly accurate CNC machines demand cleaner and more stable coolant. The coolant temperature is a key factor, to meet this demand. Accustrip`s Chiller delivers the right coolant temperature at the right time, thus securing higher tolerance levels, greater productivity, and minimized rejected parts due to quality issues.
Function
Why do I need a Chiller?
The Chiller is used for water-based coolant or cutting oil with either manual or automatic self-cleaning filters. The Accustrip Chiller comes with a solid-state, programmable digital microprocessor controller, ambient tracking control of the temperature with ± 35 ° F temperature control.
The coolant is pumped into the Chiller where a heat exchanger, cooled by evaporation, cools down the coolant and returns the cool coolant to the reservoir while the heat is directed away from the Chiller with a fan.
Maintain the correct coolant temperature and ensure higher tolerance levels, greater productivity, and minimized rejected parts due to quality issues.
Chiller
You need a Chiller, because you want to maintain your coolant for the CNC machine, at a certain temperature.
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To find out more about this product go to our accustrip.com/website:chiller 35
• more
•
Available options: Manual Particle filter 139 Self-cleaning Particle filter 139 Both the Manual Particle filter 139 and the Self-cleaning Particle filter 139 filters 95 % of all particles down to 15-30 µm from the coolant and lubricant. The Particle Filter comes with or without automatic backwash feature (self clean). Technical information Type machinesCNC- Filter fineness (μm) Max.(kW)capacity Width(in) Length(in) Height(in) 7 kW 1 Option 7 27 29 56 30 kW 1 Option 30 43.7 21.6 62 Advantages & benefits:
Reduce thermal growth • Reduce out-of-tolerance or scrapped parts
•
•
Reduce evaporation • Compact, durable unit that requires minimal floor space • Water-based coolant or cutting-oil • Easy installation with or without an interface to the machine Learn
Get the most from your precision machine tool
•
Simple and robust construction
Low operating costs – no consumables
You need a shredder because you have a large amount of metal chips and you need to reduce the volume, to lower your transportation and handling costs of the metal chips. From this to this! Technical information Type Throughput (lb/h) Width(in) Length(in) Height(in) Torque(Nm) PowerkW Steel Aluminum Accustrip Shredder 300 264 132 15.7 29.8 7 650 2.2 Accustrip Shredder 400 529 264 21 38 8 1580 5.5 Accustrip Shredder 500 793.7 396.8 26 52 11.8 2510 9.2 uniformConvertschipstosizes 36
Why do I need a Chip shredder?
Accustrip ridged shredders guarantee consistent quality and volume reduction of the shredded materials. Furthermore, the process makes it possible to pump the chips away from the CNC machining area to the chips handling area in case of connection with centralized unit. Our product range is from inline screw shredders on wheels, to massive double shaft shredders capable of handling everything from titanium to steel.
Chip shredder AS300, 400 & 500
Reduce the size of your chips.
Stores the minimized metal chips.
Height of the shredder
Option: Chip auger
Holds the shredder in place and keeps it stable.
Chips container
Chip conveyor
The conevyor discharge height xx in. A size shredder height must be subtracted.
Frame for shredder
Holds the shredder in place and keeps it stable.
Frame for shredder Chips container Chip conveyorShredder 84.6 5432132413 241 3 4 1 2 5 Chip AugerChip conveyor Shredder Frame for shredder Chips container in in A A
The conevyor discharge height xx in. A size shredder height must be subtracted.
Shredder
Chips container
Shredder AS300: 7 in. Shredder AS400: 8.6 in. Shredder AS500: 11.8 in.
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Shredder standalone system with chip auger
Shredder standalone system without chip auger
Chip conveyor
Frame for shredder
Reduces the metal chips to a smaller size.
If you want a larger volume container, a chip auger can be inserted below the shredder, to transport the chips into a larger Thecontainer.discharge height of the chip auger is 84.6 in.
Shredder
Stores the minimized metal chips.
Reduces the metal chips to a smaller size.
Choose from the versatile lifting bottom principle or the parabolic principle, depending on the nature of chips.
Why do I need a Chip centrifuge?
You need a Chip centrifuge because your chips are mixed with coolant and by drying the metal chips you increase its profitability and make them more valuable.
In the fully automatic operation, the wet chips or the sludge are fed into the infeed hopper of the centrifuge and fall into the drum of the lifting bottom centrifuge. At this point, the chips meet the rotating lifting bottom and are pressed against the drum wall under high centrifugal forces. The hydraulically activated lifting bottom moves the chips and/or the sludge upwards to the slot sieve where the liquids are separated from the chips. After a few lifting cycles, the centrifuged chips are carried over the edge of the drum and into the chip cart or discharge conveyor. The centrifuged coolant can be returned to the production or pumped back to further treatment.
With a hydraulic unit it is possible to separate coolant from free-flowing chips (even very fine like brass), sludge, shredded oil-filters, in the most efficient way.
Is to separate coolant from free-flowing small chips in the most cases (not for very fine chips, sludge etc. because the sieve inside can clog).
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The Chip centrifuge with the self-cleaning principle is developed to dry out chips and particles from the coolant and lubricant. The remaining moisture of the chips after centrifugation can be as low as <2 %. The regained coolant and lubricant can easily be brought back into the filtering process and reused in the manufacturing process.
The parabolic centrifuge
Chip centrifuge
Dry your chips and increase the value of the material.
The wet free-flowing chips are fed into the infeed hopper of the centrifuge and fall into the drum. The centrifugal force moves the chips over the drum surface upwards onto the slot sieve. At this point, the coolant is separated from the chips. The following chips push the dried chips over the edge of the drum and into a chip cart or discharge conveyor. The centrifuged liquid can be returned for further treatment into the machine-tool or can be pumped back into a coolant-cleaning system.
The lifting bottom centrifuge
Learn
• Frame
Inspection cover
The Drag link conveyor transports the dry chips from the Chip centrifuge`s drum to the chip container.
Sensor (fill level)
Fluid separator
The Air pressure connection empties the Chip centrifuge by blowing the chips out of the drum (only necessary when different materials are processed).
more To find out more about this product go to our chips-centrifuge/accustrip.com/website: 39
The Fluid separator automatically separates two different kinds of coolants.
Drag link conveyor
Control cabinet
The Inspection cover allows you to look in the Chip centrifuge to see if there are any remaining chips in the drum. The locking mechanism prevents access to the drum while in operation.
The Sensor (container) senses when the chips container is removed.
Air pressure connection
The lifting bottom centrifuge Type Throughput (lb/h) Capacity(kW) Steel Aluminum Greyironcast Brass Grindingsluge LBC320 826.7 275 1235 617 551 2,2 LBC400 1653 551 2480 1235 1102 2,2 LBC500 3307 1102 4960 2425 2205 3,5 LBC600 6614 2205 9921 4850 4409 5,5 LBC80 13227 4409 19841 9921 8818 7,5 LBC100 22046 6614 33069 19841 17636 15 Technical information The parabolic centrifuge Type Throughput (lb/h) Capacity(kW) Steel Aluminum Grey cast iron PC250 551 176 826 0,75 PC400 1543 507 2205 2,2 PC500 3307 1014 4630 3,5 PC600 5512 2094 8818 5,5
The Control cabinet allows you to control the centrifuge in automatic and manual operation.
Available options:
The Slot sieve cleaning keeps the sieve that separates the chips from the coolant and lubricant clean.
The Sensor (fill level) senses when the chips container is full. Sensor (container)
The Frame holds the Chip centrifuge in place.
• Slot sieve cleaning
Accustrip Briquetting machine reduces the volume of the chips or grinding sludge by squeezing up to 100 % of the coolant and lubricant out of the chips. With no deduction due to remnant coolant and lubricant, the value of the material increases while transportation costs decreases.
Why do I need a machine?Briquetting
From this to this!
Briquetting machine
You need a briquetting machine because you want to maximise the value of your metal chips and get the highest resale value. You can increase the value by up to 1 dollar pr. lb.
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Dry and compress your chips and increase the value of the material while at the same time reducing transportation costs.
Increase the value of the material by up to 1 dollar pr. lb. Technical information Type Briquette size – round or square (in) Throughput (lb/h) Width(in) Length(in) Height(in) Discharge height below (in)conveyorSteel Aluminum Steel Aluminum BM4 2X1.5 2X2 286 198 42 107 73 41 BM11 2.7 Ø 2X2 551 352 64.7 91.7 76 41 BM15 2.7 Ø 3 Ø 837.8 551 103.7 130.9 86 41 BM30 3.9 Ø 4.7 Ø 2866 1874 106 149 83 41 Learn more To find out more about this product go to our accustrip.com/website:briquetting-machine 18 MONTHS SHORT RETURN ON INVESTEMENT (TYPICALLY LESS THAN) 41
systemsmanagementChip 42
What is managementchipasystem?
Chip management systems Chip handling systemChip handlingShredder systemChip handlingCentrifuge system - Briquetting machine 484551 43
The chip management system is a complete plant capable of processing a large of amount of metal chips. The system can minimize, dry and briquette metal chips, based on the specific needs of the facility.
Reducing your metal chip volume
Shred, dry or briquette your metal chips.
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Chip handling system
In a production facility with CNC machines cutting through metal, a by-product of the production, will be a large amount of metal chips. These metal chips need to be managed in an effective way, dependent on the metal type and production volume of your facility. The metal chips can be effectively managed by either shredding the metal chips, drying them or minimizing the metal chips into briquettes.
Chip management
Drying your metal chips
- Briquetting machine
- Centrifuge
Chip handling systems
Chip handling system
Compacting your metal chips
Chip handling system
- Shredder
The Chip handling system - Shredder is an optimal solution, if you handle metal chips with a length of above 0.4 in.
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- Shredder
Shredding both long and tough metal
Minimize your chips and reduce the volume of the metal chips
The chip handling system with a shredder, is a system that minimizes the size of your metal chips with our low maintenance shredders, which can be adapted to your specific Becauserequirements.ofourmanyyears of experience in shredding technology, we can ensure a solution to satisfy your specific needs. A lift can also be added to load the metal chips into the hopper.
Chip handlingchips system
For the chip handling system, the frame and hopper are mandatory components. The frame will be providing maintenance access under the hopper as well as at one side open to place the chip cart / conveyor underneath. Stand in heavy welded execution of sectional steel and mounted on flange plates for bottom attachment. The hopper will receive the chips from the lift or a forklift, before being sent to the next part of the chip handling system, in this instance the shredder. The Hopper has a capacity of 105.9 ft3
Frame + Hopper
Lift tipping device
The lift has a tipping device to pour the chips into the hopper. We have 2 lift tipping device capacities, it can either carry 1323 lb or 2205 lb dependent on your needs. The 1323 kg lift tipping device is designed in a single stand and the 2205 lb lift tipping device is designed in a double stand. The tipping device can tip 180°. The robust design of the lift tipping device ensures a long service life.
Choose one of the 3 shredders below for the chip handling system 46 Technical information Type Throughput (lb/h) Torque(Nm) PowerkW Steel Aluminum CHS Shredder 300 264 132 650 2.2 CHS Shredder 400 529 264 1580 5.5 CHS Shredder 500 793.7 396.8 2510 9.2
Options on the chip handling system:
Coolant tank inc. lifting return pump Capacity 30.9 gallons.
Particle filter
The coolant will pass throught the particle filter which filters impurities from the coolant, before it runs down to the coolant tank.
Particle filter
Dimensions System B: Width(in) A: Length(in) C: Height(in) CHS - Shredder + Chip Auger 153 245 incl. container 223
If you want a larger volume container, a chip auger can be inserted below the shredder, to transport the chips into a larger
The Lift-tilt device lifts the container with chips and pours it into the hopper. It can be delivered in 2 versions either 1323 lb carry capacity or 2205 lb carry capacity.
The Lift-tilt device lifts the container with chips and pours it into the hopper. It can be delivered in 2 versions either 1323 lb carry capacity or 2205 lb carry capacity.
The discharge height below the shredder is 55 in.
Coolant tank inc. lifting return pump Capacity 30.9 gallons.
Thecontainer.discharge height of the chip auger is 90 in.
The coolant will pass throught the particle filter which filters impurities from the coolant, before it runs down to the coolant tank.
Options on the chip handling system:
Lift tipping device
Container height 1 B C A B A C Dimensions System B: Width(in) A: Length(in) C: Height(in) CHS - Shredder 153 150 incl. container 223
Lift tipping device
1
1 23 2 3 2 2 55 47
Chip Auger
1
Best Chip handlingdegreepossibleofdryness system
If your metal chips have a length of above 0.4 in, it is advised to add a shredder, to minimize the metal chips. A lift can also be added to load the metal chips into the hopper.
Technical information Type Throughput (lb/h) Capacity(kW) Steel Aluminum Grey cast iron CHS - PC250 551 176 826 0,75 CHS - PC400 1543 507 2205 2,2 CHS - PC500 3307 1014 4630 3,5 CHS - PC600 5512 2094 8818 5,5 48
The Chip handling system - Centrifuge is an optimal solution handle metal chips with coolant, that you want to separate and dry the metal chips.
- Centrifuge
and improve
Dry your chips the profitability of your metal chips
The chip handling system with a centrifuge, is a system that dries your metal chips, to enhance the profitability of your metal chips.
Lift tipping device
Coolant tank inc. lifting return pump
The 1323 lb lift tipping device is designed in a single stand and the 2205 lb lift tipping device is designed in a double Thestand.tipping device can tip 180°. The robust design of the lift tipping device ensures a long service life.
The shredders will reduce the size of your metal chips and guarantee a consistent quality and size of the shredded chips. We have a range of different shredders suitable for your specific needs. If your metal chips have a length of above 0.4 in, it is advised to add a shredder, to minimize the metal chips.
The Chip Auger and Centrifuge kan be turned to the left or right, in order to accomodate your factory space. 1
The lift has a tipping device to pour the chips into the hopper. We have 2 lift tipping device capacities, it can either carry 1323 lb or 2205 lb dependent on your needs.
The Lift-tilt device lifts the container with chips and pours it into the hopper. It can be delivered in 2 versions either 1323 lb carry capacity or 2205 lb carry capacity.
1 2 23 3 49
Shredder
Lift tipping device
Frame + Hopper
Particle filter
Shredder
Options on the chip handling system:
The coolant will pass throught the particle filter which filters impurities from the coolant, before it runs down to the coolant tank.
The Shredder receives the metal chips and shreds them into smaller pieces.
B C A
Capacity 30.9 gallons.
For the chip handling system, the frame and hopper are mandatory components. The frame will be providing maintenance access under the hopper as well as at one side open to place the chip cart / conveyor underneath. Stand in heavy welded execution of sectional steel and mounted on flange plates for bottom attachment. The hopper will receive the chips from the lift or a forklift, before being sent to the next part of the chip handling system, in this instance the shredder. The Hopper has a capacity of 105.9 ft3
Coolant tank inc. lifting return pump Capacity 30.9 gallons.
213 Dimensions System B: Width(in) A: Length(in) C: Height(in) CHSwithoutCentrifugelift 66.9 233 145 CHS - Centrifuge with lift 153 241 223 C CHS - Centrifuge without lift tipping device CHS - Centrifuge with lift tipping device 40,7 50
The Lift-tilt device lifts the container with chips and pours it into the hopper. It can be delivered in 2 versions either 1323 lb carry capacity or 2205 lb carry capacity.
The coolant will pass throught the particle filter which filters impurities from the coolant, before it runs down to the coolant tank.
The Chip Auger and Centrifuge kan be turned to the left or right, in order to accomodate your factory space.
Options on the chip handling system:
Container height B C A 1 2 3
Lift tipping device
Shredder
The Shredder receives the metal chips and shreds them into smaller pieces.
Particle filter
Chip handlingneeds system Briquettingmachine
Transform your metal chips into briquettes
Technical information Type Briquette size – round or square (in) Throughput (lb/h) Steel Aluminum Steel Aluminum CHS - BM4 2X1.5 2X2 286 198 CHS - BM11 2.7 Ø 2X2 551 352 CHS - BM15 2.7 Ø 3 Ø 837.8 551 CHS - BM30 3.9 Ø 4.7 Ø 2866 1874 51
Lowering your storage
The chip handling system with a briquetting machine, increases the value of your swarf, by compressing the metal chips that occur during the metal cutting process. The briquette press can handle a wide range of materials and is accessible in versions with various pressure forces depending on your needs. If your metal chips have a length of above 0.4 in, it is advised to add a shredder, to minimize the metal chips. A lift can also be added to load the metal chips into the hopper.
The Chip handling system - Briquetting machine is an optimal solution, if you have light metal chips that you want to compress and increase its value.
-
Shredder
The Shredder receives the metal chips and shreds them into smaller pieces.
Container height B C A
Lift tipping device
Lift tipping device
The Lift-tilt device lifts the container with chips and pours it into the hopper. It can be delivered in 2 versions either 1323 lb carry capacity or 2205 lb carry capacity.
Dimensions System B: Width(in) A: Length(in) C: Height(in) CHSmachineBriquetting 162 149 223 1 1 2 2 48 52
Frame + Hopper
Options on the chip handling system:
For the chip handling system, the frame and hopper are mandatory components. The frame will be providing maintenance access under the hopper as well as at one side open to place the chip cart / conveyor underneath. Stand in heavy welded execution of sectional steel and mounted on flange plates for bottom attachment. The hopper will receive the chips from the lift or a forklift, before being sent to the next part of the chip handling system, in this instance the shredder. The Hopper has a capacity of 105.9 ft3
The lift has a tipping device to pour the chips into the hopper. We have 2 lift tipping device capacities, it can either carry 1323 lb or 2205 lb dependent on your Theneeds.1323 lb lift tipping device is designed in a single stand and the 2205 lb lift tipping device is designed in a double Thestand.tipping device can tip 180°. The robust design of the lift tipping device ensures a long service life.
Accustrip ApS Oestre Havnevej 27 5700 Svendborg, Denmark Telephone: +45 6222 4645 Learninfo@accustrip.commoreaboutus and our solutions at: www.accustrip.com CVR number: 33083785 Follow us l Accustrip Brochure v. July 2022