Case Study: London Container Terminal
Project overview:
The Port of Tilbury, located on the River Thames in London, is one of the UK’s leading ports, renowned for its strategic location and rich history. Established in the late 19th century to meet the increasing demands of the London docks, it has transformed into a modern hub that handles a diverse range of cargo, including containers, bulk goods, cars, and building products. Its proximity to London and major transport routes makes it essential for trade and logistics, supporting both the UK economy and global supply chains.
The Solution:
Abacus Lighting has successfully completed a landmark LED retrofit project at the Port of Tilbury, enhancing the port’s operations with energy-efficient Challenger 1 floodlights. The Tilbury Port is one of the highest retrofit projects, undertaken by Abacus Lighting to date.
The retrofitting of Challenger 1 (CH1) LED floodlights on high masts and towers included:
• 4 x CH1 on a 38m fixed lattice tower
• 6 x CH1 on a 47m fixed lattice tower
• 4 x CH1 on a 47m fixed mast
• 4 x CH1 on a 40m fixed mast
• 4 x CH1 on a 35m fixed mast
The floodlights, which are mounted on masts equipped with internal climbing ladders for safe maintenance access, provide excellent illumination. This ensures improved visibility and operational efficiency across the port’s critical areas, even in challenging weather conditions.
The upgrade offers significant benefits to the port, including enhanced safety for workers and drivers, reduced energy consumption, and a lower carbon footprint due to the superior efficiency of the Challenger 1 technology. Additionally, the system’s reliability minimises maintenance disruptions, further supporting the port’s busy operations.
With a projected payback period of just two years, this investment aligns with the port’s long-term sustainability goals, providing both immediate and future cost savings while reinforcing its commitment to modern, eco-friendly infrastructure.
Challenger 1 LED Key Features:
• Flat glass, double asymmetric luminaire
• Elegant and unobtrusive low-profile design
• Available in variants of 2, 4, and 6 modules, from 400W to 1500W
• Designed by Abacus, featuring medium & narrow light distribution
• Options for integral or remote drivers
• Anti-corrosion powder-coated finish and IP66 rated
Specifications & Key Features:
Housing:
Challenger 1 LED AL6100 - AL6300 Series
Die-cast/profiled aluminium and steel are used to produce an elegant and unobtrusive low profile design.
Ratings:
UKCA, CE, CB, SAA, IP66
Finish:
Powder coated Black/Red
Driver:
• 1500W driver is 3ch. DALI2/DMX driver
• IP66 rated
• 400W - 1200W data available on request
• Integral or remote options available
Warranty & Lifetime:
5 years standard warranty
60,000 hours L80B10 25°C
Wind Area (flat glass installation):
6 module: 0.149m2
4 module: 0.130m2
2 module: 0.107m2
Product Applications:
Challenger 1 Product Overview:
The Challenger 1 LED by Abacus Lighting is a cutting-edge floodlight that combines exceptional performance with a sleek, modern design and low cost of ownership. Featuring a flat glass, double asymmetric design, it provides precise and efficient illumination while minimising light spill. Available in 2, 4, and 6 module variants ranging from 400W to 1500W, the Challenger 1 LED is a versatile solution suitable for a wide range of applications. Whether used for sports facilities, industrial sites, large open spaces, or area lighting, it delivers powerful and reliable illumination tailored to specific project needs.
Built for durability, the Challenger 1 LED is IP66 rated, ensuring protection against dust and water ingress, making it a robust choice for even the harshest environments. With Abacus-designed medium and narrow beam optics, it provides excellent coverage and efficiency, enhancing visibility and safety.
The floodlight offers integral or remote driver options, allowing for flexible installation. Finished in a durable black or red powder coating, it not only performs exceptionally but also maintains a professional, modern aesthetic. Whether lighting up sports venues, industrial complexes, or large public spaces, the Challenger 1 LED sets the standard for high-performance floodlighting.
Challenger 1 LED AL6100 - AL6300 Series
Challenger 1 LED - Product Code Selector
