85999 - Aston By Stone Level Crossing - O&M

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

Project Details: Customer:

Signed: For and on behalf of Abacus Lighting Limited

Network Rail

Project Name/Location: Aston by Stone Level Crossing, Stone

Project Reference: Aston by Stone Level Crossing

Name of HSEQ Representative: Dean Griffiths

Purchase Order Reference:

Date Signed:

6165219

12.01.2026

Abacus Reference: 85999

Date: 12.01.2026

Shipping Date: 01.10.2025

Introduction to the Abacus Lighting Operations & Maintenance Manual This document serves as a guide for the electrical & mechanical lighting installation project described above and complies with the requirements of the Construction (Design and Management) Regulations 2015.

This lighting system has been designed following the guidelines outlined in BS7671:2018 (the 18th Edition IEE Wiring Regulations), specifically in Section 559 (Luminaires and Lighting Installations) as published by the Institute of Electrical Engineers in London.

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

O&M Manual Contents: Content Description: Abacus Lighting Project Introduction

O&M Manual Contents Page

1

Section: Cover 1

1.0

Contractors Details

2

2.0

Description Of Works

2

3.0

Warranty Terms

3

4.0

Maintenance

4

5.0

Certificate Of Conformity

5

6.0

Electrical Data Sheets

6

7.0

General Arrangement Drawings

7

8.0

Counterbalance Training

8

9.0

Appendix - Drawings, Certifications, Data Sheets, and Manuals

9

Section

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

1.0 Contractors Details: Contractor Name: Abacus Lighting Limited Contractor Address:

Contractor Telephone: 01623 511 111

Abacus Lighting Limited Oddicroft Lane Sutton-In-Ashfield Nottinghamshire NG17 5FT

Contractor Email: sales@abacuslighting.com Contractor Website: www.abacuslighting.com

2.0 Description of Works: The floodlighting scheme consisted of the removal of the existing HL250 lighting mast. This was cut down and removed from the site. On the existing foundation bolts, a new 12m HL250 mast was erected, and the leveling nuts torqued down to the required settings.

2No. New Vago floodlight fittings were fitted and aimed to the top of the existing 12m lighting masts. A new 2.5mm² 3183Y 3Core Flex Cable was installed connecting the new floodlights to the existing protection equipment at the base of the mast.

Please Note: The electrical system needed to operate the luminaires in this project uses high voltages, which can be lethal if the proper safety precautions are not followed. Before undertaking any repair or maintenance work, ensure that the electricity supply is turned off. If necessary, consult a qualified electrician.

Section

2

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

3.0 Abacus Lighting Warranty Terms: Warranty Coverage

Company Liability

Abacus Lighting Ltd (“the Company”) guarantees that its products and installations are designed, manufactured, and installed to the highest standards using quality components in accordance with applicable British and European harmonised standards.

• Liability for direct physical loss or damage caused by the Company’s fault or negligence is limited to the value of the original order for each event or series of events arising from the exact cause.

The warranty periods for our products are as follows: • Columns, Masts & Brackets: 2 years • LED Luminaires: 5 years • Discharge Products, Lamps & Control Gear: 1 year

Warranty Terms The Company warrants that any defects arising solely from faults in design, materials, or workmanship under proper storage and use will be repaired or replaced at the Company’s discretion within the warranty periods stated above, starting from the date of delivery.

Important: It is essential that annual maintenance and testing are carried out to comply with this warranty. The Company offers maintenance packages designed to ensure that lighting systems are maintained to the correct standards, with all serviceable components replaced at the correct intervals. Failure to perform this annual maintenance and testing will render any warranty claims void.

The Purchaser must notify the Company in writing of any technical defects within seven working days of the defect becoming apparent. Where the Purchaser undertakes repairs or remedial work on the Company’s behalf, all costs and the work proposed must be agreed in writing by both parties before commencement.

Scope and Limitations • The warranty excludes defects caused by external factors, including, but not limited to, theft, vandalism, misuse, improper electrical supply, unauthorised repairs, environmental damage, or acts of nature.

• The colour tolerance of LED modules is not covered by the warranty. Luminous flux and performance are subject to a tolerance of +/- 10% for new LED modules.

• This warranty is the sole and exclusive remedy provided by the Company. All other warranties, conditions, or liabilities, whether express or implied, are excluded to the fullest extent permitted by law.

• Nothing in this warranty excludes liability for death or personal injury caused by the Company’s negligence, fraud, or any liability which cannot be excluded by law.

Maintenance and Service To maximise the working life and safety of your installation, annual programmed maintenance is highly recommended and required under this warranty.

Maintenance includes inspection, testing, and replacement of serviceable components in line with the manufacturer’s recommendations.

Governing Law This warranty shall be interpreted and enforced under the laws applicable to the project location.

Contact For warranty claims or service enquiries, please contact Abacus Lighting’s customer service department.

Abacus Lighting Ltd Registered No. 8494722 Date of Issue: 16/09/2025 This document constitutes the entire warranty agreement between Abacus Lighting Limited and the Purchaser for the products listed and supersedes all prior agreements and understandings.

• The Company shall not be liable for any special, indirect, incidental, or consequential damages, including loss of profit, wasted expenditure, or economic loss, arising from product failure.

3

Section

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

4.0 Maintenance: Abacus’s Annual Maintenance Service - Eliminate Warranty Issues Annual maintenance services from Abacus Lighting are essential to ensure continued compliance with the terms of your product warranty. Failure to carry out these checks not only risks the early deterioration of your lighting system, but also puts your warranty coverage in jeopardy—potentially voiding any future claims. Regular servicing by Abacus’s expert team safeguards your investment, ensures optimal performance, and provides full traceability and peace of mind that your system is being maintained to manufacturer standards. Don’t compromise your warranty protection—schedule your annual maintenance with Abacus Lighting.

Abacus Lighting can offer a comprehensive annual maintenance service for this system. An annual inspection and certification of the electrical system can be conducted in accordance with BS7671.

The Annual Maintenance Service Includes:

Additional Visual Inspections:

• Lowering of the mast and check its operation (If applicable) • Clean the floodlight and re-aim it where necessary • Inspect the light body, lamp, and control gear • Conduct a visual inspection of the foundation assembly • Visual inspection of the mast/column/headframe

• Damage from vermin • Ingress of moisture • Malfunction of components • Signs of overheating • Acts of vandalism

If you would like more information about our maintenance services, please contact the Abacus lighting Team at info@abacuslighting.com.

Post Warranty Maintenance Requirements: Abacus lighting installations are designed, manufactured, and installed to the highest standards, utilising only quality components in compliance with all applicable British and European standards. However, some components, such as lamps and capacitors, have a finite service life. Therefore, Abacus recommends that installations be inspected annually to ensure that the lighting continues to function correctly and safely.

Each installation should be inspected, tested, and certified for electrical safety in accordance with the BS7671 Electrical Wiring Regulations. All electrical systems installed by Abacus Lighting come with a complete NICEIC Electrical Installation Certificate. The recommended period between inspections is indicated at the bottom of page 2 of the supplied Electrical Installation Certificate. This period typically ranges from two to five years, depending on factors such as location, type of installation, and usage hours.

Abacus also offers the option to incorporate a Periodic Electrical Inspection Report into one of our maintenance packages to suit various needs and budgets. While regular maintenance significantly enhances the longevity and safety of the lights, Abacus cannot accept responsibility for any damage to equipment or failures of the lighting that occur outside the warranty period.

Section

4

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

5.0 Certificate Of Conformity: Customer Ref:

Project Ref:

P.O. Number:

Aston by Stone Level Crossing

6165219

Abacus Ref: 85999

Network Rail

Product Code: HL250S12

Description:

QTY:

HL250 MAST 12M GALV

1

AL61101/17/73/4K

73W LED VAGO FLOODLIGHT

1

AL61101/19/102/4K

102W LED VAGO FLOODLIGHT

1

If you need additional installation or wiring manuals, they are available upon request from Abacus Lighting.

✔ Installation Service Maintenance Service EICR - Electrical Installation Condition Reports Service

Condition Report Service

Light Checking Service

Management/ ✔ Project Supervision Service

- Non Destructive ✔ NDT Testing Service

Lighting Design Service

Counterbalance Training

Consultation Service

Structural Calculation Service

PLSF Warranty

Refer to your sales order for a complete list of Abacus Lighting’s products and services used in this project.

Statement: This document certifies that all materials and processes used on the products listed above, comply with the specifications and drawings supplied, within our BS EN ISO 9001:2015 Certification. To meet the purchase order requirements.

12.01.2026

Dean Griffiths

Section

5

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

6.0 Electrical Data Sheets:

VAGO LED Floodlight AL61101 Series

VAGO 12

VAGO 2

In association with

VAGO 4

VAGO Key Features

VAGO 8

Product Applications

• Durable die cast aluminium housing

• Industrial Plants

• 160° rotation allows for a variety of mounting options

• Ports & Terminals

• CRI ≥70

• Substations

• Colour temperature 4,000K as standard • Surge protection up to 10kV • Symmetric, asymmetric distributions • Controls; DALI, 1-10V (optional) • Protection against overheating

• Distribution & Container Storage Yards • Sports Venues • Car Parks & Amenity Lighting • Public parks & Large Open Spaces

VAGO LED Floodlight Product Overview The VAGO series, encompassing models from VAGO 0 through to VAGO 12, is a versatile range of high-performance LED floodlights designed for outdoor lighting, as well as sports venues. These floodlights feature bodies and covers made of die-cast aluminium, ensuring high resistance to atmospheric agents, complemented by removable antiaging rubber gaskets for durability. The series includes options for symmetric, asymmetric, and circular optics, allowing tailored light distribution to meet diverse project requirements.

The VAGO range is well-suited for use in sectors requiring reliable, durable, and efficient lighting solutions, including outdoor general lighting, and sports venues where high-quality illumination is critical. With colour temperature options typically around 4000K (CRI 70), the series supports both warm and neutral white lighting needs.

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: abacuslighting.com

6

Section

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

6.0 Electrical Data Sheets:

VAGO LED Floodlight AL61101 Series

Technical Specifications BODY TYPE

0

1

2

3

4

6

8

12

Power (W)

13-32W

38-50W

73-158W

130-168W

148-225W

174-330W

270-440W

438-608W

36,710 - 67,230 lm

60,830 - 93,500 lm

70,000 - 97,910 lm

Input Voltage

220 - 240 V / 50 - 60 Hz VAC

Power Factor Luminous Flux (Net lm)

> 0.9 2,050 - 4,490 lm

6,640 - 9,090 lm

11,940 - 26,840 lm

26,300 - 32,850 lm

26,550 - 41,850 lm

L80 B10 @ 40°C

>70,000

Efficiency (lm/W)

Up to 200 lm/W

Electrical Class Surge Protection

Class I & Class II Options up to 4kV in common mode, 2kV in differential mode

up to 4kV in common mode, 10kV in differential mode

CCT (°K)

up to 10kV in common and differential mode

4000K (3000K available on request)

CRI (Ra)

CRI 70 for 4000K versions and CRI 80 for 3000K versions

Weight (kg)

1.70 kg

2.50 kg

5.70 kg

6.30 kg

7.80 kg

13.00 kg

13.20 kg

17.30 kg

Max Wind Area (m2) at 25°

0.016m²

0.026m²

0.058m²

0.069m²

0.082m²

0.166m²

0.166m²

0.166m²

Max Wind Area (m2) at 70°

0.037m²

0.053m²

0.094m²

0.112m²

0.132m²

0.230m²

0.230m²

0.230m²

IP Rating

IP66

IK Rating

IK08

Operating Temp (°C)

-40°c to +55°C

VAGO 1

VAGO 3

VAGO 6

Product Selector

Product Selection Example:

Body Type Ref

RA/CCT

AL61101 / 1 / 10 / 4K Product Family

Wattage

*Non-standard options may be subject to MOQs or longer lead times.

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: abacuslighting.com

Section

6

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

6.0 Electrical Data Sheets:

VAGO LED Floodlight AL61101 Series

Asymmetric Product Variations Beam Type

Asymmetric Wide 0AW

Asymmetric Wide 1AW

Body Type

0

1

2

3 Asymmetric Wide AW

4

6

8

Asymmetric Medium AM

2

3

4 Asymmetric Medium AM 6

8

Insulation Class

Beam elevation when installed flat

Ref

Wattage

4000K output

3000K output

1

13

1540

1380

X

2

19

2150

1910

X

3

27

2920

3400

X

4

32

3380

2990

X

9

38

5040

4500

X

55

42

5990

5320

X

10

50

6950

6160

X

AL61101/10/50/4K

17

73

9120

8090

X

AL61101/17/73/4K

18

93

11460

10160

X

19

102

14960

13260

X

20

135

18800

16670

X

74

150

19440

-

X

31

130

19230

17050

X

32

158

23500

20840

X

75

168

24030

-

X

56

148

21900

19420

X

36

212

29910

26520

X

57

174

24710

21950

X

58

204

30980

27470

X

41

219

29700

26340

X

76

314

44970

-

X

42

328

46140

40920

X

59

270

44360

39480

X

47

342

54880

48850

X

13

73

9120

8090

X

14

93

15250

10160

X

15

102

14960

13260

X

16

135

18800

16670

X

71

150

19440

-

X

29

130

19230

17050

X

30

158

23500

20840

X

72

168

24030

-

X

51

148

21900

19420

X

35

212

29910

34960

X

52

174

24710

21950

X

53

204

30980

27470

X

39

219

29700

26340

X

73

314

44970

-

X

40

328

46140

40920

X

54

270

44360

54130

X

47

342

54880

48850

X

I

II

Beam correction

Product code AL61101/1/13/4K

35°

-35°

AL61101/2/19/4K AL61101/3/27/4K AL61101/4/32/4K AL61101/9/38/4K

35°

-35°

AL61101/55/42/4K

AL1101/18/93/4K 42.5°

-45°

AL61101/19/102/4K AL61101/20/135/4K

X

AL61101/74/150/4K AL61101/31/130/4K 42.5°

-45°

42.5°

-45°

AL61101/32/158/4K AL61101/75/168/4K

X

AL61101/56/148/4K AL61101/36/212/4K AL61101/57/174/4K AL61101/58/204/4K

42.5°

-45°

AL61101/41/219/4K AL61101/76/314/4K

X

AL61101/42/328/4K 42.5°

-45°

AL61101/59/270/4K AL61101/47/342/4K AL61101/13/73/4K AL61101/14/93/4K

47.5°

-45°

AL61101/15/102/4K AL61101/26/135/4K AL61101/71/150/4K

X

AL61101/29/130/4K 47.5°

-45°

AL61101/30/158/4K AL61101/72/168/4K

X 47.5°

-45°

AL61101/51/148/4K AL61101/35/212/4K AL61101/52/174/4K AL61101/53/204/4K

47.5°

-45°

AL61101/39/219/4K AL61101/73/314/4K

X

AL61101/40/328/4K 47.5°

-45°

AL61101/54/270/4K AL61101/47/342/4K

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: abacuslighting.com

6

Section

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

6.0 Electrical Data Sheets:

VAGO LED Floodlight AL61101 Series

Symmetric Product Variations Beam Type

Symmetric Medium SM

Body Type

2

3

4 Symmetric Medium SM 6

8

Symmetric Wide 0SW

Symmetric Wide 1SW

0

1

2

3 Symmetric Wide SW

4

6

8

3000K Output

Insulation Class

9550

8470

X

12200

10820

X

AL61101/22/93/4K

13260

X

AL61101/23/102/4K

19980

-

X

AL61101/77/150/4K

21470

19240

X

AL61101/24/158/4K

130

19870

17620

X

AL61101/60/130/4K

33

168

24680

21880

X

78

168

24780

-

X

61

148

22540

20000

X

AL61101/61/148/4K

37

225

31620

28040

X

AL61101/37/225/4K

62

174

26090

23150

X

AL61101/62/174/4K

43

219

31290

27750

X

AL61101/43/219/4K

63

250

39730

35260

X

79

314

46360

-

X

44

330

50730

44990

X

AL61101/44/330/4K

64

312

53090

47250

X

AL61101/64/312/4K

49

440

70560

62800

X

AL61101/49/440/4K

5

13

1640

1450

X

AL61101/5/13/4K

6

19

2260

2000

X

AL61101/6/19/4K

7

27

3070

2720

X

AL61101/7/27/4K

8

32

3590

3170

X

AL61101/8/32/4K

11

38

5310

4710

X

AL61101/11/38/4K

65

42

6310

5580

X

12

50

7270

6450

X

25

73

9550

8470

X

26

93

12200

10820

X

AL61101/26/93/4K

27

102

14960

13260

X

AL61101/27/102/4K

80

150

19980

-

X

28

158

21470

19040

X

66

130

19870

17620

X

AL61101/66/130/4K

34

168

24680

21880

X

AL61101/34/168/4K

81

168

24780

-

X

67

148

22540

20000

X

38

225

31620

28040

X

AL61101/38/225/4K

68

174

26090

23150

X

AL61101/68/174/4K

45

219

31290

27750

X

AL61101/45/219/4K

69

250

39730

35260

X

AL61101/69/250/4K

82

314

46360

-

X

AL61101/82/314/4K

46

330

50730

44990

X

AL61101/46/330/4K

70

312

53090

47250

X

AL61101/70/312/4K

50

440

70560

62800

X

AL61101/50/440/4K

4000K Output

Ref

Wattage

21

73

22

93

23

102

14960

77

150

24

158

60

I

II

Product code AL61101/21/73/4K

AL61101/33/168/4K X

AL61101/78/168/4K

AL61101/63/150/4K X

AL61101/79/314/4K

AL61101/65/42/4K X

AL61101/12/50/4K AL61101/25/73/4K

AL61101/80/150/4K X

AL61101/28/158/4K

AL61101/81/168/4K X

AL61101/67/148/4K

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: abacuslighting.com

Section

6

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

6.0 Electrical Data Sheets:

VAGO LED Floodlight AL61101 Series

Circular Product Variations Beam Type

Body Type

3

Circular Wide CW

4

6

8

3

Circular Narrow CN

4

6

8

Insulation Class

Ref

Wattage

4000K output

3000K output

I

93

130

21040

18680

X

AL61101/93/130/4K

94

168

26150

23190

X

AL61101/94/168/4K

95

168

26280

-

X

AL61101/95/168/4K

96

148

23930

21260

X

97

225

33510

29710

X

98

250

42190

37410

X

AL61101/98/250/4K

100

314

49130

-

X

AL61101/100/314/4K

II

Product code

AL61101/96/148/4K X

AL61101/97/225/4K

99

330

53780

47690

X

101

312

56230

50040

X

AL61101/101/312/4K

102

440

74800

66570

X

AL61101/102/440/4K

83

130

21040

18680

X

AL61101/83/130/4K

84

168

26150

23190

X

85

168

26280

-

X

86

148

23930

21260

X

AL61101/86/148/4K

87

225

33510

29710

X

AL61101/87/225/4K

88

250

42190

37410

X

90

314

49130

-

X

89

330

53780

47690

X

AL61101/89/330/4K

91

312

56230

50040

X

AL61101/91/312/4K

92

440

74800

66570

X

AL61101/92/440/4K

X

AL61101/99/330/4K

AL61101/84/168/4K X

AL61101/85/168/4K

AL61101/88/250/4K X

AL61101/90/314/4K

12 LED Body Type Product Variations Beam Type

Body Type

Symmetric Medium SM Symmetric Wide SW Aymmetric Medium AM 12 Aymmetric Medium AW Circular Narrow CN

Circular Wide CW

Ref

Wattage

4000K output

3000K output

Product code

121 122

608

92820

83330

AL61101/121/608/4K

670

100560

90208

AL61101/122/670/4K

123

746

109060

97910

AL61101/123/746/4K

124

608

92820

83330

AL61101/124/608/4K

125

670

100560

90208

AL61101/125/670/4K

126

746

109060

97910

AL61101/126/746/4K

127

438

70000

62850

AL61101/127/438/4K

128

480

76200

68410

AL61101/128/480/4K

129

540

84000

75420

AL61101/129/540/4K

130

438

70000

62850

AL61101/130/438/4K

131

480

76200

68410

AL61101/131/480/4K

132

540

84000

75420

AL61101/132/540/4K

133

608

98300

88250

AL61101/133/608/4K

134

670

106500

95610

AL61101/134/670/4K

135

746

115500

103690

AL61101/135/746/4K

136

608

98300

88250

AL61101/136/608/4K

137

670

106500

95610

AL61101/137/670/4K

138

746

115500

103690

AL61101/138/746/4K

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: abacuslighting.com

6

Section

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

6.0 Electrical Data Sheets:

VAGO LED Floodlight AL61101 Series

Optic Options By Body Type Optics Options Available For Body Type 0

Optics Options Available For Body Type 1

1500

1500

1500

1500

1250

1250

1250

1250

1000

1000

1000

1000

750

750

750

750

500

500

500

500

250

250

250

0

90º

60º

30º

0º

30º

60º

0

90º

90º

60º

0º

30º

30º

60º

0

90º

250 90º

Asymmetric Wide Max 35° 0AW

Symmetric Wide 0SW (WB)

60º

0º

30º

30º

60º

90º

0

90º

60º

30º

0º

30º

60º

90º

Asymmetric Wide Max 36° 1AW

Symmetric Wide 1SW (WB)

Optics Options Available For Body Types 2/3/4/6/8/12 1500

1500

1250

1250

1000

1000

750

750

500

500

250

250

0

90º

60º

30º

0º

30º

60º

90º

0

90º

60º

30º

0º

30º

60º

90º

Symmetric Wide SW (WB)

Symmetric Medium SM (MB) 2100

2100

2100

2100

1750

1750

1750

1750

1400

1400

1400

1400

1050

1050

1050

1050

700

700

700

700

350

350

350

350

0

0

0

90º

60º

30º

0º

30º

60º

90º

90º

60º

30º

0º

30º

60º

90º

90º

Asymmetric Medium AM (A1) Max 45°

Asymmetric Medium Max 57° With Shield*

60º

30º

0º

30º

60º

90º

Asymmetric Wide Max 55° With Shield*

0

90º

60º

30º

0º

30º

60º

90º

Asymmetric Wide AW (A2) Max 43°

*Non-standard options may be subject to MOQs or longer lead times.

Optics Options Available For Body Types 3/4/6/8/12 5000

5000 4000

4000

3000

3000

2000

2000

1000

1000

0 -180º -120º -60º 0º

60º 120º 180º

Circular Narrow CN (C4)

0 -180º -120º -60º 0º

60º 120º 180º

Circular Wide CW (C3)

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: abacuslighting.com

Section

6

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

6.0 Electrical Data Sheets:

VAGO LED Floodlight AL61101 Series

VAGO Dimensions Body Type 0: 160º 183

YES

NO 180

50

50

234

Sym**

3 x Ø10.5

160º

5º

YES

60

193

NO Asym**

Body Type 1: 160º

223

YES

NO

50

220

277

Sym**

50

3 x Ø10.5

160º

5º

YES

233

64

NO Asym**

Body Type 2: 160º

324

YES

75

75

300

NO 381

Sym**

Ø11

Ø15

Ø11

160º

5º

YES

348

92

NO Asym**

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6

Section

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Project O&M Manual For Electrical & Mechanical Operation and Maintenance

6.0 Electrical Data Sheets:

VAGO LED Floodlight AL61101 Series

VAGO Dimensions Body Type 3: 160º

384

YES

75

75

300

NO 381

Sym**

Ø15

Ø11

Ø11

160º

5º

YES

92

408

NO Asym**

Body Type 4: 160º

454

YES

75

300

NO

75

381

Sym**

Ø11

Ø15

Ø11

160º

5º

YES

478

92

NO Asym**

Body Types 6, 8 and 12: 606 160º YES

70

400

NO

70

481

Sym**

Ø13

Ø15

Ø13

160º

5º

YES

NO Asym**

633

92

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Section

6

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

7.0 Project Specific Engineered Drawings Index: Customer Ref:

Project Ref:

P.O. Number:

Aston by Stone Level Crossing

6165219

Abacus Ref: 85999

Network Rail

The following drawings are included in this Project O&M Manual:

HL250S12

7

HL250 MAST 12M GALV

Section

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance

7.0 Project Specific Engineered Drawings: Customer Ref:

Project Ref:

P.O. Number:

Aston by Stone Level Crossing

6165219

Abacus Ref: 85999

Network Rail

HL250S12

HL250 MAST 12M GALV 6

5

4

3

2

1

THIRD ANGLE PROJECTION

IF IN DOUBT ASK

NOTES 1. REMOVE ALL BURRS & SHARP EDGES. 2. DO NOT SCALE IF IN DOUBT ASK. 3. WELDING SYMBOLS ARE TO BS EN ISO 24063 & BS EN 22553 4. FILLET WELDS TO BE TO WELD PROCEDURE No. 031W.

D

5. MATERIAL: CHS TO BS EN 10210 OR EN 10219 GRD S275 WITH A TENSILE STRENGTH OF 430N/mm² OR GRD S355 WITH A TENSILE STRENGTH OF 490N/mm².

PLATE FROM M.S TO BSEN 10025 GRD S355.

PLATE 25mm THICK AND OVER TO BE CHARPY TEST VALUE OF 27J (MIN) AT -20ºC.

D

6. FINISH: HOT DIP GALV TO BS EN ISO 1461.

7. FOR DETAIL OF BASE SEE DRG NO RL201/97 SERIES. 8. FOUNDATION BOLTS ARE TYPE 3 TO DRG NO C201/42 9.FOR DETAILS OF SHAFTS SEE DRG NO RL201/41/23.

10.WEIGHT OF SHAFTS AS FOLLOWS OCT250S12 116KG BASE ASSY 236KG. 11. SHAFT OVERLAPS:SHAFT MIN DESIGN NO OVERLAP OVERLAP OCT250S10 TO BASE

425

759

C

OCT250S12

12000 +- 500 NOMINAL HEIGHT 0

C

400 CTRS 4 NO. SLOTS 85x36 TO ENABLE ±5° ROTATION FOR M30x800LG HOLDING DOWN BOLTS.V B

B

GEAR CUBICLE IF REQUIRED.

SECTION - A-A (SCALE 1 : 10 )

735

C.L. OF PIVOT

A

A

A

30 THK.

A

FRONT VIEW

A REV

( SCALE 1 : 35 ) © Copyright Abacus Lighting Ltd. All Rights Reserved.

ALL DIMENSIONS IN MM IF IN DOUBT ASK

THIS DESIGN AND SUPPORTING DOCUMENTS ARE THE SOLE PROPERTY OF ABACUS LIGHTING LIMITED AND MUST NOT BE REPRODUCED.

6

3rd ANGLE PROJECTION

General tolerences unless stated otherwise:-

Drawn

SIZE

Checked

TOLERANCE

OVER 0 UP TO 100

`1

OVER 101 UP TO 500

`2

OVER 501 UP TO 1000

`2

OVER 1001

`5

ANGLES

`0.5°

5

Date

AT DRN

4XAL5600 REMOVED DESCRIPTION

24/07/23 DATE

CHK

Title

A THOMAS

HL250S12 MAST

L.D. Client

24/07/2023

SCALE :

AS STATED 4

FORMAT :

A3

Sales order No.

N/A

Drg. No.

3

2

STANDARD COMPONENT HL250S12

Rev A 1

v0.4

Section

7

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Project O&M Manual For Electrical & Mechanical Operation and Maintenance

8.0 Counterbalance Training At Abacus Lighting, safety and reliability are our top priorities. Our Counterbalance Training Courses are designed to equip your team with the essential knowledge and practical skills needed to operate our unique range of masts and columns safely and confidently.

Certified - Safe - Essential Our counterbalance training courses are conducted by experienced and qualified trainers. These courses are crucial for anyone in your business who purchases or hires a counterbalance. It is a requirement outlined in our warranty terms that all operators of counterbalances must attend and successfully complete a counterbalance training course.

Why choose Abacus Lighting?

• Specialist Knowledge: Our systems are unlike any others. We design and manufacture them, so you’ll learn directly from the experts.

• Safety First: Training ensures operators understand the safest working practices, protecting your people and your investment.

• Warranty Requirement: Completion of Abacus-certified training is essential to maintain product warranty.

• Hands-On Experience: our practical demonstrations and guided operation give trainees the confidence to safely manage counterbalance systems.

• Industry Recognition: Every trainee receives a certificate valid for two years, with opportunities for refresher training available.

What’s included • Training demonstrations on the full range of Abacus counterbalance systems.

• Guidance on best practice operation and safe handling.

• Knowledge of inspection and maintenance requirements.

• Direct Q&A opportunities with our skilled trainers.

Key Information Location

Abacus Lighting Headquarters, Sutton-inAshfield, Nottinghamshire

Start Time

9:00am (arrive by 8:30am)

Duration

Approx. 3 hours (depending on group size)

PPE Required

Safety boots, glasses, hard hat, hi-vis

Cost

£255 per person (exc. VAT)

Refreshments

Hot drink included on arrival

Certification

Valid for 2 years (refresher recommended thereafter)

Contact Abacus Lighting To Book Your Training Today!

Section

8

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance 8.0 York Hinge Training The Abacus York Hinge is an innovative mast lowering system designed to make the process of raising and lowering lighting columns safer, faster, and more efficient. The York Hinge can be either retrofitted on-site or pre-installed on columns based on project specifications. This system allows operators to access luminaires at ground level for maintenance, eliminating the need for expensive access equipment and reducing risks associated with working at heights.

Due to its unique design, proper and safe operation of the York Hinge requires certified training from Abacus Lighting. This ensures that every operator understands the system, follows the correct procedures, and maintains the safety of both personnel and equipment.

What the training covers • Safe use of the York Hinge lowering tool (YH/HYDTOOL/76) • York Hinge raising and lowering techniques • Locking and securing procedures • PPE and site safety requirements • Maintenance checks and inspection routines • Real-time Q&A sessions with Abacus’s expert trainers Why Training Is Essential At Abacus, we recognise that the effectiveness of our products depends not only on their engineering but also on the knowledge and skills of the people who operate and maintain them.

That’s why our training courses whether focused on counterbalance systems or the York Hinge are designed to equip teams with the confidence, knowledge, and practical skills needed to work safely and efficiently.

Investing in this training protects your assets, extends the lifespan of your equipment, and ensures that your team can operate with the utmost safety and efficiency.

By choosing Abacus training, you are choosing peace of mind, knowing that your staff is wellprepared to handle our masts correctly, avoid costly errors, and uphold the highest safety standards on site.

8

Section

Contact Abacus Lighting To Book Your Training Today!

Phone: 01623 511 111 - Email: info@abacuslighting.com - Website: www.abacuslighting.com

Project O&M Manual For Electrical & Mechanical Operation and Maintenance 9.0 Appendix - Drawings, Brochures, Certifications, Data Sheets and Manuals: The following information pertains specifically to this project and includes examples of specified products, technical data sheets, engineered drawings, certifications, and product installation and maintenance manuals.

9.0

Appendix - Drawings, Certifications, Data Sheets, and Manuals

9

Recycling Statement: Abacus Lighting is committed to sustainable recycling and reducing its carbon footprint by conforming to the Waste Electrical and Electronic Equipment (WEEE) programme. This ensures old, damaged, or outdated Abacus luminaires and equipment are salvaged or returned to our head office in the UK and recycled by an official WEEEapproved service provider.

Section

9

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Project O&M Manual For Operation and Maintenance Abacus Lighting provides comprehensive lighting solutions for various sectors, including retail, amenities, sports, leisure, infrastructure, and industry.

For more information or to submit an enquiry, please contact us using the details below.

Phone: 01623 511 111 Email: info@abacuslighting.com Website: www.abacuslighting.com