The Facade Project

Page 1


FACADEDESIGN&CONSTRUCTION

MID:P100|WiSe24/25|THOWL|Semester1

TABLEOFCONTENTS

INTRODUCTION

ABOUTTHEPROJECT

SITEVIEWS

AREAHISTORY

WEATHERDATA

RESEARCH

ACOUSTICS

WINDSPEEDANALYSIS

RADIATIONANALYSIS

SEASONALANALYSIS

CODES&STANDARDS

FACADEREQUIREMENTS

CASESTUDIES

MGBHEADQUATERS

FREIBURGTOWNHALL

FINALDESIGNPROPOSAL

TYPICALFLOORPLAN

ELEVATIONS

SECTIONS

GLAZINGSPECIFICATION

CURTAINWALLSYSTEM

STRUCTURALCALCULATIONS

BRACKETSYSTEMS

WINDOWSYSTEMS

PHOTOVOLTAICS

BALCONYDESIGN

DETAILS

VERTICALSECTION

FWS60.HI.

BASEFLOOR

FWS60.HI.PARAPET

RAINSCREENCLADDING

RAINSCREENDOORBOTTOM

RAINSCREENPARAPET

PARAPETOFTOPFLOOR

HORIZONTALSECTION

FWS60.HI.CANTILEVERSTRUCTURE

FWS60.HI.EXTERNALANGLE

EXTERNALANGLETOPFLOOR

RAINSCREEN+CANTILEVER

RAINSCREEN+SIDEATTACHMENT

INSTALLATION CLEANING&MAINTENANCE

RENDERS

https://www.fhdw.de/partnerunternehmen/peter-lacke https://solares-bauende/referenzen/gewerbe-industrie-nichtwohnungsbau/peter-lacke-in-hiddenhausen/

PETER/LACKEGmbH

ChemicalPlantinHiddenhausen Nordrhein-Westfalen

HerforderStraße80, B61/B239,32120 10MeterRoadWidth

52.16958814704914

8.659837699617373

HiddenhausenisamunicipalityinnortheasternNorthRhine-Westphaliaandislocatedabout20 kmnortheastofBielefeld,about5kmnorthofHerford.Themunicipalitywasformedin1969in areformofHerfordbycombiningthevillagesofLippinghausen,Eilshausen,SchweichelnBermbeck,Hiddenhausen,OetinghausenandSundern.

InHiddenhausen,thesummersarecomfortableandpartlycloudyandthewintersarelong,very cold,windy,andmostlycloudy.Overthecourseoftheyear,thetemperaturetypicallyvaries

Basedonthetourismscore,thebesttimeofyeartovisit Hiddenhausenforwarm-weatheractivitiesisfrommidJuneto earlySeptember.

ACOUSTICS

WINDSPEEDANALYSIS

RADIATIONANALYSIS

SEASONALANALYSIS

CODES&STANDARDS

FACADEREQUIREMENTS

NOISEGUIDELINES

GereallySpeaking-InGermany,theDIN18005standardaddressesnoiseprotectioninurbanareas.Forofficebuildings,themaximumpermissibleoutdoornoiselevelnearfaçadesistypically55dB(A)duringtheday.

IndoorScenario-Forindoorspacesinoffices,therecommendednoiselevel(DIN18041)fromexternalsources,includingtraffic,shouldnotexceed35-45dB(A).

OutdoorScenario-Forcommercialareasadjacenttoroads,themaximumpermissibleoutdoornoiselevel(TALärm-TechnischeAnleitungzumSchutzgegenLärm)duringthedayis65dB(A).Thisvalueismeasuredatthe façadeofthebuildingandaccountsforacceptableambientnoisefromtraffic

WorkspaceComfortRecommendations-Toensureproductivityandcomfortwithinoffices,achievingindoorsoundlevelsbetween30-40dB(A)isideal,whichoftenrequiresproperfaçadesoundproofingandinsulation.

INFERENCE

SinceourbuildingisexceedingthemaximumpermissibledBlimit,weneedtofactorinAcousticControlinourDesign,especiallyfortheEastFacadewhichdirectlyfacestheadjacentHerforderStraße80.

Themajorityofthewindloadisreceivedbythesouth-westside.

Thehighestaveragewindspeedinthesouth-westdirectionreaches10.8m/s.

SOLARRADIATIONANALYSIS

Themaximumsolarradiationentersthebuildingduringthesummermonths,reachingvaluesofaround960kWh/m². TheSouthFacadereceivesmajorityoftheradiation,hence,thePVpanelsinourdesignarefocusedontheSouthFacade.

SUMMERSUNANALYSIS

-Duringthesummer,thesouthandwestfacadesreceivethemostsolarradiation.

WINTERSUNANALYSIS

-Duringthewinter,thesouthandwestfacadesreceivethemostsolarradiation.

• AccordingtoDINEN673(Thermalperformanceofbuildingmaterialsandproducts)andDINEN12667–Walls,roofs,andfloorsshouldhaveamaximumU-valueof024W/m²·KForwindowsanddoors,theU-valueshouldbe11W/m²·Korlower CertifiedSchücosystemswithaspecificU-valueensurecompliancewiththisrequirement.

• AccordingtoGebäudeenergiegesetz(GEG)2020–Thethermalinsulationofexternalwallsandroofsmustminimizeheatlossestoensurethatthebuildingmeetstherequiredenergyperformancestandards.

CavityrockinsulationfromRockwoolensurescompliancewiththethermalinsulationrequirementsforfacades

• AccordingtoDINEN410–

Windowsanddoorsshouldhaveadequatesolarheatgaincoefficientsandlighttransmittancetobalancenaturallightandpreventoverheatinginsummer.

Low-Ecoatedglazingandalouversystemcanhelpcontrolsolarheatgain,preventoverheatinginsummer,andbalancenaturallight.

• AccordingtoDINEN16798-3:2017–Clause6(Designcriteriaforventilationsystems): Statesthatventilationsystemsmustensureindoorairqualitybyprovidingsufficientoutdoorairsupply.

Areliableandadequatesystemofoperablewindowsshouldbeintegratedintothefaçade.

FACADEINDIVIDUALISTICREQUIREMENTS

TheSouthFacadeshouldideallytakeadvantageof havingthemaximumexposuretosolarradiationand shouldharvestitintousableenergyviatheuseof PVPanelsonthefacade,whilealsohavingaVertical Louversystemtoreduceglareinsidethebuildingat thesametime.

TheEastFacaderequiresAcousticprotection fromtheNoise(approx70dB)comingfrom theadjacentroad-HerforderStraße80 And,shadingfromthemorningglare comingfromtheEastsidedirectly.

TheWestFacade,coupledwithitsrelatively smallareaneedstoorientitselftobettertake advatageofthesolarradiation.Thissidealso receivesthemajorityoftheWindLoad,closely followedbytheSouthFacade(highersurface area),sothatneedstobefactoredinaswell.

TheNorthFacaderequiresaccesstomoredaylightandneedsto maximizenaturallightintakeintoitsinteriorspacesbymaximizing glazingareaasitlacksmuchpresenceofdirectsuntobeginwith (beingontheNorthside)addedwiththefactofitscloseproximity totheadjacentbuildingwhichcastsitsshadowonit.

MGBHEADQUATERS FREIBURGTOWNHALL

https://archello.com/project/freiburg-town-hall

https://www.archdaily.com/965312/mgb-headquarters-spacefiction-studio?admedium=gallery

MGBHEADQUATERS

Typology-OfficeBuilding

Area-604m2

Year-2021

Firm-SpacefictionStudio

City-Hyderabad,India

Observations-A3mmmetalsheetwith8mmperforations,heldtogetherbyawell-integratedmetalframe,makesupthe screeningsystemforthebalconieswhicharepopulatedwitheasy-maintenanceplantsandcreateajuxtapositionofgreen plantsandyellow-orangescreensbehindthem.

KeyTakeaways-TheperforatedmetalsheetswillhelpcutdowntheglareofthedirectsunlightcominginfromtheEastside duringtheearlyhoursofthedaywhilealsogivingthefrontfacadeastrongvisualidentitywhiletheintegrationofplanters willprovideanicesenseofbreakoutspacesespeciallyintheBalconyareaonthetopmostfloor,increasingitsusability.

Typology-Government/Health

Area-26115m2

Year-2017

Firm-IngenhovenAssociates

City-Freiburg,Germany

Manufacturers-FSBFranzSchneiderBrakel, Busch-Jaeger, Hörmman, Schmitt+SohnElevadores, Vitra, WILALighting

LightingDesign-TroppLightingDesign

StructuralDesign-MohnkeHössStructuralEngineers

Itistheworld’sfirstpublicbuildingtonet-surplus-energystandard

EnergyPerformance:Duringthecourseoftheyear,thebuildinggeneratesmoreenergythanitconsumes.Theexcess energyisfedintothecitygrid.

IntegrationwithDesign:Thephotovoltaiccellsareseamlesslyincorporatedintothefacade,maintainingamodern,clean aestheticwhilereflectingthebuilding'scommitmenttosustainability.

PassiveSystems:Thesolarpanelsworkalongsidetripleglazingandexternalshadingtominimizeheatgain,reducingHVAC loads

16DESIGNPROPOSAL

TYPICALFLOORPLAN

ELEVATIONS

SECTIONS

GLAZINGSPECIFICATION

CURTAINWALLSYSTEM

STRUCTURALCALCULATIONS

BRACKETSYSTEMS

WINDOWSYSTEMS

PHOTOVOLTAICS

BALCONYDESIGN

TYPICALFLOORPLAN

SOUTHFACADEELEVATION

•ThefacadeisconstructedusingtheSchücoFWS60HIcurtainwallsystem,whichischaracterizedbyhighthermalinsulationproperties,excellentstructuralperformance,andtheabilitytoaccommodatelargeglasssurfaces.

•TheenvelopeincorporatesrotatinglouvresmadeofPVpanels,whichprovideanadequateshadingcoefficienttolimitsolarradiationduringthesummermonths,whilepartiallyoffsettingthebuildingsenergyconsumption.

•Duetotheuneventerrain,arainscreenmadeofaluminumpanelsispartiallyintegratedintothebasefloorenvelopetoprovideadditionalprotectionandaestheticcontinuity.

•Thepanelsstandsonasmallcantilever,cladwithfacadepanelsaboveasteelconstruction,concealingthepanels’rotationmechanism.(whichuses bearingsandRolMotionmotorsfrom )

EASTFACADEELEVATION

WESTFACADEELEVATION

• Tocutdownglarefromthemorningsun,specialperforatedaluminumpanelshave beenintegratedintotheeasternfacadesenvelope.

• Additionally,thebalconyonthethirdfloor,withinternalbarriersmadeofthe SchücoFWS60HIcurtainwallsystem(withaU-valueaslowas0.8W/m²K),serve asspacesforemployeerelaxationTheareacanbeenhancedwithlivegreen plantstoimproveairquality,reducestress,andcreateamorepleasantand productiveenvironmentforthebuildingsoccupants.

• Theenvelopeonthewesternfacadecontinuesthepatternofthesouthernfacade.

• VerticalPVpanelscapturesunlightinthemorningandeveningmoreeffectivelythan horizontalones(especiallyonthesouthfacade)

• Additionally,verticalPVpanelsperformwellinwinterwhenthesun’saltitudeislower.

• Finally,sincethereislimitedsunlightinHerfordthroughouttheyear,verticalpanels aremoreefficientforreceivingconsistentenergy.

NORTHFACADEELEVATION

• ThenorthernfacadeisfinishedwitharainscreencladdingandsupplementedwithwindowsfromtheSchücoAWS70.HIsystem.Theadvantagesofthissystemincludeexcellentthermal insulationThesystemisalsodesignedforoptimalenergyefficiency,offeringexcellentairtightnessandweatherresistance.

• Thedoorsystem(SchücoADUPSI)standsoutforitshighthermalinsulationvalues,weatherresistance,andenhancedsecurityfeatures.

• Theuseofaventilatedfacadeensureshighthermalandphysicalperformanceofthebuildingenvelopewhilemaintainingrelativelylowcosts.Therainscreensystemismadeofaluminum panels,whicharemountedonaluminumprofilesandbrackets

21

SECTIONB-B
SECTIONA-A

LIGHTPROPERTIES-EN410

Lighttransmittance-τv[%] 74

Externallightreflection-ρv[%] 20

Internallightreflection-ρvi[%] 20

Colourrenderingindex-Ra[%] 98

ENERGYPROPERTIES-EN410

Totalsolarenergytransmittance-g [%] 71

Externalenergyreflection-ρe[%] 17

Internalenergyreflection-ρei[%] 17

Directenergytransmission-τe[%] 64

Energyabsorptionglass1-αe1[%] 10

Energyabsorptionglass2-αe2[%] 4

Energyabsorptionglass3-αe3[%] 5

Totalenergyabsorption-αe[%] 19

Shadingcoefficient-SC 0.82

UVtransmission-τuv[%] 41 Selectivity 1.04

ACOUSTICPROPERTIES

Directairbornesoundreduction-Interpolated-Rw(C;Ctr)[dB]236(-2;-6)

SAFETYCODESUSED

Resistancetofire-EN13501-2

Reactiontofire-EN13501-1

Bulletresistance-EN1063

Burglarresistance-EN356

Pendulumbodyimpactresistance-EN 12600

Explosionresistance-EN13541

THERMALPROPERTIES-EN673

Thermaltransmittance(verticalglazing)-Uvalue[W/(m².K)] 1.7

TheAcousticPerformancecamedowntothesoundreductionfactorof36dBswhichgoestoshowthatnowtheincoming70dBfromthe adjacentroadwillbecutdownto34dBinsidethebuildingwhichiswellundertherecommendednoiselevelof40dB(average)

CURTAINWALLSYSTEM

ThefacadeisconstructedusingtheSchücoFWS60.HIcurtainwallsystem.

•HighlyThermallyinsulatedU⒡valuefrom0.84W/(m²K)

•Passivehouse-certified

•Facewidth60mm

•Mullion/transomconstruction

•Ventilated/non-ventilatedfaçade

•SchücoAWSstandardwindows

•Maximumglassload1000kg

•BurglarresistanceRC3

•BulletresistanceFB4

ForconnectingTransomstoMulliontwowaysareused: T-cleats(226146)andStructuralInsert(129590)forspan2.7m

Glasscarrieris268642,268643(glassthicknessis44mm,max.250kg)

MullionLevel3–324260

TransomLevel1–324490

TransomLevel2–324540

MullionLevel1–324490

CornerMullion–324220

ReinforcementfortheTransoms–336090 RENDEREDUSINGV-RAY

ThefacadeisconstructedusingtheSchücoFWS60.HIcurtainwallsystem. AndtheCalculationsweredoneusingSchuCalandBPSolver.

PreliminaryStructuralCalculation’sResults-OK

ExamplesoftheLoadSchemesforTransoms:

BPSolver
SchuCal

Bottombracketsareusedtoattach mullionsintheslabsonthebase floor.Theconnectionisfixedwith theroundholes

Bottom-supportedsystemissupported ateachlevel,transferingverticaland lateralloadstotheprimarystructure.

Bottom-supportedsystemaccepts deflectionofthesupportingstructure, accommodatesverticalmovementof thebeamabove,providinglateral restraintandallowslateralmovement ofthebuildingintheplaneofthe cladding

T-brackets(slidingandfixed connections)areusedtoattachmullions intheslabsoneachfloor.Sliding bracketshaveanellipticholeforsliding fasteningwithanM10screwthatallows expansionofaluminium.

WINDOWSYSTEM-AWS70.HI

ThewindowsareconstructedusingtheSchücoAWS70.HIsystem.

U⒡valuefrom1.5W/(m²K)

Basicdepth70mm

SchücoTipTroniccompatibility:Yes

Soundinsulation(DINEN20140,RwvalueindB):Upto48dB

RC/burglarresistance(DINEN1627,Class):RC3(WK3)

Structuralcalculationofthenorthfaçade’swindowAWS70HIsystem

Thenorthfaçade’swindowAWS70.HIsystemwascalculatedusingBPSolver.

Typology-OfficeBuilding

Area–606.5m2

Floor-4

TotalUsableArea–2426m2

BasedontheEnEVandGEG,thetypicalenergyconsumptionfor Officebuildingsis150kWh/m2/year.

AnnualEnergy=TotalUsableAreaxEnergyConsumptionperm2 =2.426m2x150kWh/m2/year=363.900kWh/year

TotalNumberofPanels–110

EachPanelActiveCellArea–1.25m2

WiththeM6Cell(166mm,3watt),eachpanelhas45cells.

TotalCells–110x45=4.950

EnergyProduction=4.950x3=14.850W

InHerford,theaverageofthesolarradiationis1.110kWh/m2/year

AnualEnergyGeneration=TotalActiveAreaxSolarIrradiation =137.5m2x1.110kWh/m2/year =151250kWh/year

AccordingtoGEG(BuildingRenewableEnergyAct)atleast15%ofthebuilding’senergydemand mustbecoveredbyrenewableenergysources.

OurCoveragePercentageis:151.250kWh/m2/year/363.900kWh/year=41.6%

CalculationsoftheElectricalCharecteristics:

CellDimensions–166mmx166mm,CellPower–3W(STC)

VOC(OpenCircuitVoltageperCell)–0.6V

ISC(ShortCircuitCurrentperCell)–9A

VMP(VoltageatMax.PowerPointperCell)–0.5V

IMP(CurrentatMax.PowerPointperCell)–6A

TOTALINSTALLEDPOWER=PowerperModulexNumberofModules

=135Wx110=14850W(1485kW)

a.voltage

VOC=VOCofcellxNumberofCells=0.6x45=27V

VMP=VMPofcellxNumberofCells=0.5x45=22.5V

b.current

ISC=9A

IMP=6A

c.power

PowerperModule=VMP(module)xIMP(module) =22.5Vx6A=135W

EnergyYieldCalculation:

AnnualEnergyYield=TotalInstalledPowerxSolarIrradiancexSystemEfficiency

=14.85kWx1.100kWh/m2/yearx0.8 =13.068kWh/year

AnnualEnergyYield=13.068kWh/year/12=1.089kWh/month

SpecificYield=AnnualEnergyYield/TotalInstalledPower

=13.068kWh/year/14.85kW =880kWh/kWp/year

BALCONYDESIGN (gifanimationclip)

linktovideo

FWS60.HI.

BASEFLOOR

FWS60.HI.PARAPET

RAINSCREENCLADDING

RAINSCREENDOORBOTTOM

RAINSCREENPARAPET

PARAPETOFTOPFLOOR

32DETAILSVERTICAL SECTION

ALUMINIUM COMPOSITESHEET

RAINSCREEN CLADDING SYSTEM

MULLIONFWS60.HI

150mm

STEELSTRUCTURE

TRIPLEGLAZING44mm

ALUMINIUM PROFILES

CONCRETE STRUCTURE

MINERAL WOOL

TRANSOMFWS60.HI

155mm+Reinforcement

VERTICALSECTION

FWS60.HI.

VERTICALSECTIONASSEMBLY

(gifanimationclip)

linktovideo

VERTICALSECTION

FWS60.HI.BASEFLOOR

VERTICALSECTION

FWS60.HI.PARAPET

ALUMINIUM BRACKET

WINDOWAWS70.HI

CONCRETE STRUCTURE

ALUMINIUM PROFILES

WINDOWAWS70.HI

VERTICALSECTION

RAINSCREENCLADDING TRIPLEGLAZING44mm

ALUMINIUMFLASHING

RAINSCREEN CLADDING SYSTEM

ALUMINIUMFLASHING

MINERAL WOOL

STEELBENDINGSHEET

VERTICALSECTION

RAINSCREENCLADDING+BOTTOMOFDOOR

VERTICALSECTION

RAINSCREENCLADDING+PARAPET

MULLIONFWS60.HI 150mm

ALUMINIUM COMPOSITE SHEET

RAINSCREEN CLADDING SYSTEM

ALUMINIUM COVERING SHEET

VERTICALSECTION

FWS60.HI.PARAPETOFTOPFLOOR

TRIPLEGLAZING44mm

ALUMINIUMBENDING SHEET2mm

CONCRETE STRUCTURE

STEELSTRUCTURE

ALUMINIUM PROFILES

ALUMINIUMBRACKET +PROFILE

TRANSOMFWS60.HI 155mm+Reinforcement MINERAL WOOL

FWS60.HI.CANTILEVERSTRUCTURE

FWS60.HI.EXTERNALANGLE EXTERNALANGLETOPFLOOR

RAINSCREEN+CANTILEVER

RAINSCREEN+SIDEATTACHMENT

https://www.jsonpressure.com/solar-panel-cleaning

https://www.ica.eu.com/nettoyage-des-vitres-question-de-methode-ou-doutils-adaptes/actualites/

HORIZONTALSECTION

FWS60.HI.CANTILEVERSTRUCTURE

HORIZONTALSECTION

FWS60.HI.EXTERNALANGLE

MULLIONFWS60.HI 150mm

ALUMINIUM COMPOSITE SHEET

RAINSCREEN CLADDING SYSTEM

ALUMINIUM COVERING SHEET

TRIPLEGLAZING44mm

HORIZONTALSECTION

FWS60.HI.EXTERNALANGLEOFTOPFLOOR

ALUMINIUMBENDING SHEET2mm

CONCRETE STRUCTURE

ALUMINIUMBRACKET +PROFILE

STEELSTRUCTURE

ALUMINIUM PROFILES

TRANSOMFWS60.HI 155mm+Reinforcement MINERAL WOOL

ALUMINIUM COMPOSITE SHEET

TRANSOMFWS60.HI 155mm+Reinforcement

RAINSCREEN CLADDING SYSTEM

TRIPLEGLAZING44mm

ALUMINIUMFLASHING

RAINSCREEN CLADDING SYSTEM

MULLIONFWS60.HI 150mm

ALUMINIUM PROFILES

CONCRETE STRUCTURE

HORIZONTALSECTION

FWS60.HI.RAINSCREENCLADDING +CANTILEVERSTRUCTURE

MINERAL WOOL

ALUMINIUMBRACKET +PROFILE

CONCRETE STRUCTURE

TRIPLEGLAZING44mm

TRANSOMFWS60.HI 155mm+Reinforcement

ALUMINIUMBENDING SHEET2mm

MULLIONFWS60.HI 150mm

ALUMINIUM PROFILES ALUMINIUMBRACKET

MINERAL WOOL

HORIZONTALSECTION

FWS60.HI.RAINSCREENCLADDING SIDEATTACHMENT

RAINSCREEN CLADDING SYSTEM

INSTALLATION

ProcessofMullionInstallation:

1.Fixingthebottomend:Thelowerinstallersecuresthemullion tothebracketwithabolt.

2.Insertingintotransoms:Asthemullionisplaced,itspreattachedinsertsgointothetransomsalreadyconnectedtothe installedmullion.

IfthetransomsareinstalledviaaT-cleatconnection(afterall mullionsinstallation),themullionsarefastenedtogetherduring installationwithstraps,whichactastransoms.

3.Stabilizingthemullion:Thetransomssupportthemullion, preventingitfromtiltingoutofplaneandtransferringsomeloads totheinstalledmullion.

4.Securingthetopend:Theupperinstallercompletesthe processbyfixingthetopofthemullionintotheslidingconnection duringthenextmullion’sinstallation.

CLEANING&MAINTENANCE

CleaningProcessoftheFacade:

1.CleaningofPVpanels:isdoneusingwaterandsoftbrushesto removedustanddirtwithoutdamagingthesurface.

2.Cleaningofacurtainwallsystem:involveswashingglassand aluminumelementswithnon-aggressivedetergentsusing telescopictoolsor/andliftingplatforms.

46RENDERS

KEYVISUALIZATIONS

50THANKYOU

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