Takeuchi TL240 Crawler Loader Parts Catalogue Manual (SN 224000001 and up)

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

Index

Ref.

0-1

Page

0-1

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

TRACK ROLLER A

9

10

6

3

5-1

4

8

1

5-2 4

7 2 7

5-1

3

6

10

9

5-2 T9A040

Ref.

S=1/8, 1/20

T9A040

Page

1-1

Item

Part number

0-1 1 2 3 4 5 5-1 5-2 6 7 8 9 10

0881130500 0881130510 0881130520 0881130530 1333064039 1432500640 1432500641 1432500642 1220000040 1420100350 1501810001 1100041645 1141550016 U2a030

Reference:T9A040

TRACK ROLLER A Description Q'ty Chan. Serial No. Serv. Remarks ROLLER ASSY, track ROLLER SUB ASSY, track 8 ROLLER 1 SHAFT 1 COVER 2 BUSHING 2 SEAL, floating 2 O-RING 2 RING, seal 2 RING, snap 2 O-RING 2 PLUG 1 BOLT 16 WASHER 16

Page:1-1

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

TRACK ROLLER B

14 15 8-1 11

13

6

7

10 1

4 8-2

14

9

8-1 15 2

5 9

12

7 8-2 3

T7A020

S=1/8, 1/20

Ref.

T7A020

Page

1-2

Item

Part number

0-1 1 2 3 4 5 6 7 8 8-1 8-2 9 10 11 12 13 14 15

0881131300 0881131310 0881131320 0881131330 0881131340 0881131350 0881131360 1305000004 1432500640 1432500641 1432500642 1420100350 1501810001 1100041030 1106241440 1140020010 1100041460 1141550014 U2a040

Reference:T7A020

Description ROLLER ASSY, track ROLLER SUB ASSY, track ROLLER SHAFT COVER COVER PLATE PLATE BEARING SEAL, floating O-RING RING, seal O-RING PLUG BOLT BOLT WASHER, spring BOLT WASHER

TRACK ROLLER B Q'ty Chan. Serial No. Serv. Remarks 2 1 1 1 1 1 1 2 2 2 2 2 1 2 1 2 8 8

Page:1-2

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

FRONT IDLER

11 5

4 1

12

8-1

14

7

16 15

10

8-2 9 2 9 7 8-1

3 6 13

8-2 16 15 T7A030

S=1/7

Ref.

T7A030

Page

1-3

Item

Part number

0-1 1 2 3 4 5 6 7 8 8-1 8-2 9 10 11 12 13 14 15 16

0881140300 0881140310 0881140320 0881140330 0881140340 0881140350 0881140360 1305000005 1432500800 1432500801 1432500802 1420100400 1501810001 1213001026 1100041030 1106041635 1140020010 1101141420 1141550014 U2a050

Reference:T7A030

Description IDLER ASSY, front IDLER SUB ASSY, front IDLER SHAFT COVER COVER PLATE PLATE BEARING SEAL, floating O-RING RING, seal O-RING PLUG PIN, spring BOLT BOLT WASHER, spring BOLT WASHER

FRONT IDLER Q'ty Chan. Serial No. Serv. Remarks 2 1 1 1 1 1 1 2 2 2 2 2 1 1 2 1 2 8 8

Page:1-3

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

TRACK ADJUSTER

7 9 10

12

11

8 2 9 3

13

1

FOR RIGHT HAND

5 4

T9A010

Ref.

S=1/8

T9A010

Page

1-4

Item 0 1 2 3 4 5 0-1 7 8 9 10 11 12 13

Part number Description 0882150000 SPRING ASSY (L.H.) 0882150100 SPRING ASSY (R.H.) YOKE 0882150210 ROD 0881151200 SPRING 0007000002 NUT 1132530027 PIN, split 1210000545 CYLINDER ASSY (L.H.) 0881152400 CYLINDER ASSY (R.H.) 0881152600 CYLINDER, grease (L.H.) 0881152100 PISTON 0881152200 VALVE ASSY, check 1541300501 SEAL, oil 1400403203 O-RING 1422010600 RING, back-up 1421020600 CYLINDER, grease (R.H.) 0881152300 U2a060

Reference:T9A010

TRACK ADJUSTER Q'ty Chan. Serial No. Serv. Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Page:1-4

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

TRAVEL DEVICE

5

9

7

3

10 6

1

8

4

8 10 6

2 3

U2A010

Ref.

S=1/8

U2A010

Page

1-5

Item

Part number

1 2 3 4 5 6 7

0881160110 1903126500 1100041635 0882160210 0007203081 0007203069 1513300020 1420010240 1420010240 1420010180 1420010110 U2a010

8 9 10

Reference:U2A010

TRAVEL DEVICE Description Q'ty Chan. Serial No. Serv. Remarks MOTOR ASSY, travel SPROCKET 2 MOTOR, travel 2 BOLT 36 ADAPTOR 4 ADAPTOR 2 ADAPTOR 4 ELBOW 2 O-RING 1 O-RING 4 O-RING 2 O-RING 4

Page:1-5

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

CRAWLER BELT

1

T7A060

S=1/12

Ref.

T7A060

Page

1-6

Item 1

CRAWLER BELT Part number Description Q'ty Chan. Serial No. Serv. Remarks 2 1914099520 BELT, rubber crawler 1914099540 BELT, rubber crawler (Aggressive lug type) 2 2 1914099610 BELT, rubber crawler (snow tread type) U2a0201

Reference:T7A060

Page:1-6

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

FRAME

18

1

See "PIPING (2/2)"

15 16 17 14

18

See "PIPING (2/2)"

7

11 10 8

2

6

11 10 8

3 7 X

U2B011

Ref.

U2B011

15 16 17 X 14 7 11 10 8

7 11 10 8

11 11 10 10 8 8

11 10 8

S=1/22

Page

2-1

Item 1 2 3 6 7 8 10 11 14 15 16 17 18

Part number X ********** 0683010030 0882300020 0880305080 0881302095 1100041020 1140020010 1141110010 0331018600 1100040816 1140020008 1141110008 1652533021 U2b011

Reference:U2B011

Description FRAME ASSY FRAME COVER COVER COVER COVER BOLT WASHER, spring WASHER COVER BOLT WASHER, spring WASHER CAP

FRAME Q'ty Chan. Serial No. Serv. Remarks 1 1 1 1 4 16 18 16 2 4 4 4 16

M

Page:2-1

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

ARM STOPPER

2 4 1 3 3 4 1 2

T9B020

Ref.

S=1/9

T9B020

Page

2-2

Item

Part number

1 2 3 4

0881602910 1110042035 1110042060 0881602950 0881600950 0881602960 T9b020

Reference:T9B020

Description STOPPER ASSY, arm STOPPER, arm SCREW, cap SCREW, cap SHIM SHIM SHIM

ARM STOPPER Q'ty Chan. Serial No. Serv. Remarks 2 4 2 AR AR AR

t=0.5mm t=1.0mm t=3.2mm

Page:2-2

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

HOOK

7

7 2 4 1 7

3 3

4 1 2

T9B051

Ref.

S=1/9

T9B051

Page

2-3

Item

Part number

1 2 3 4 7

0881304520 1110042040 1110042070 0881602950 0399300500 T9b051

Reference:T9B051

Description HOOK ASSY HOOK SCREW, cap SCREW, cap SHIM DECAL

HOOK Q'ty Chan. Serial No. Serv. Remarks 2 4 2 AR 2

t=0.5mm

Page:2-3

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

OPERATION LEVER & STAND

See "HANDLE"

6 8 16 3

17 8 16

See "HANDLE"

15

6 8 16

3

4

5 12 14 11 15

12 13 1 10

9

11 11 7

9

10

7 2

1 224000001~224000068 U2B041

Ref.

S=1/8

U2B041

Page

2-4

Item

Part number

1

0685100100 0685100450 0882510600 0881510020 1901749800 1901749700 1110040620 1100041020 1140420006 1140020010 0003600020 1515600571 1420010110 1512370008 1420010110 1515600200 1420010110 1420010110 0881511150 1141110006 1110040625 U2b041

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Reference:U2B041

OPERATION LEVER & STAND Description Q'ty Chan.

Serial No. Serv. Remarks VALVE ASSY BRACKET (R.H.) 1 224000001~224000068 BRACKET (R.H.) 1 224000069~ M BRACKET (L.H.) 1 BOOT 2 VALVE ASSY (R.H.) (aluminum) 1 3 switch VALVE ASSY (L.H.) (aluminum) 1 slide switch SCREW, cap 6 BOLT 6 WASHER, spring 8 WASHER, spring 6 WASHER 6 ADAPTOR 5 O-RING 1 ADAPTOR (with filter) 2 O-RING 1 ADAPTOR 5 O-RING 1 O-RING 5 SPONGE 2 WASHER 8 SCREW, cap 2

Page:2-4

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

OPERATION LEVER & STAND (multi-functional grip type)

5-5

4-5 4-6

5-6

4-2

5-2 4-8 4-9 4-10

4-4 4-3

5-8 5-9 5-4

6 8 16

17 8 16

15

6 8 16

5-3

1

5-1

4-1 12 14 11

12 13 10

11 11

15 9

7 2

1 224000021~224000068 U2B060

Ref.

U2B060

7

9

10

S=1/8

Page

2-5

Item

Part number

1

0685100100 0685100450 0882510600 0665101200 1901754000 0665102120 0665101203 0375109110 1650205600 1213000540 0665101208 0665101209 0665101210 0665101100 1901753900 0665101120 0665101203 0375109110 1650205500 1213000540 0665101108 0665101109 1110040620 1100041020 1140420006 1140020010 0003600020 1515600571 1512370008 1420010110 1515600200 1420010110 1420010110 0881511150 1141110006 1110040625 U2b060

2 4 4-1 4-2 4-3 4-4 4-5 4-6 4-8 4-9 4-10 5 5-1 5-2 5-3 5-4 5-5 5-6 5-8 5-9 6 7 8 9 10 11 12 13 14 15 16 17

Reference:U2B060

OPERATION LEVER & STAND (multi-functional grip type) Description Q'ty Chan.

Serial No. Serv. Remarks VALVE ASSY BRACKET (R.H.) 1 224000021~224000068 BRACKET (R.H.) 1 224000069~ M BRACKET (L.H.) 1 VALVE ASSY (R.H.) 1 M VALVE, pilot (R.H.) 1 M LEVER 1 M NUT 1 M BOOT 1 M GRIP (R.H.) 1 M 5 switch PIN, spring 1 M RECEPTACLE 1 M WEDGE 1 M PLUG 3 M VALVE ASSY (L.H.) 1 M VALVE, pilot (L.H.) 1 M LEVER 1 M NUT 1 M BOOT 1 M GRIP (L.H.) 1 M slide switch PIN, spring 1 M RECEPTACLE 1 M WEDGE 1 M SCREW, cap 6 BOLT 6 WASHER, spring 8 WASHER, spring 6 WASHER 6 ADAPTOR 5 ADAPTOR (with filter) 2 O-RING 1 ADAPTOR 5 O-RING 1 O-RING 5 SPONGE 2 WASHER 8 SCREW, cap 2

Page:2-5

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

PIPING; OPERATION LEVER

27 Dr2 PP2

Dr1

17

Pa3

7

PP1 Pa1

11

Pb3

4

T

P

T1 T2

18

P

8

Pb2 1

9

Pa2

Pb1

2 3

1 4

A B

2

5 4

P

1

3 2

27

X1

15 14

T

See "FUEL TANK"

X2

X12

27

13 X11

12

10 T3

27

29 U2B050

Ref.

27

U2B050

22 25 24 23 28

16 6

T5

11 12

2

3

S=1/8

Page

2-6

Item

Part number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22 23 24 25 27 28 29

0687100010 0687100020 0687100030 0687101040 0687101050 0687101060 0687101070 0687101080 0687100090 0882710100 0882710110 0687100120 0687100130 0687100140 0687100150 0687101160 0687101170 0687100180 0881711360 1100040620 1140020006 0003600043 1652241300 1531645060 0880717520 U2b050

Reference:U2B050

PIPING; OPERATION LEVER Description Q'ty Chan. Serial No. Serv.

Remarks PIPING ASSY HOSE ASSY 1 1801052033 HOSE ASSY 1 1801052048 HOSE ASSY 1 1801022050 HOSE ASSY 1 1801022100 HOSE ASSY 1 1801022110 HOSE ASSY 1 1801022160 HOSE ASSY 1 1801079136 HOSE ASSY 1 1801022130 HOSE ASSY 1 1801022048 HOSE ASSY 1 1801052112 HOSE ASSY 1 1801022104 HOSE ASSY 1 1801023085 HOSE ASSY 1 1801023085 HOSE ASSY 1 1801023105 HOSE ASSY 1 1801023105 HOSE ASSY 1 1801089195 HOSE ASSY 1 1801052170 HOSE ASSY 1 1801022050 COLLAR 1 BOLT 1 WASHER, spring 1 WASHER 1 BAND 10 PROTECTOR 1 sold by the meter PROTECTOR 1

Page:2-6

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

ENGINE & ACCESSORIES (1/4)

A

43 53 5

42 57 22 29 4

WITH AIR CONDITIONER

42

31

28 32

33 11

34

44

54

74

Y

89 88 89

30

10

43 53 45

24

42 X

U2C011

Ref.

Y

45 53 39

U2C011

3

57 22 30

80 81

41 53 58

83 84 45 53 41

74 54 73 23

12

82

29 75

1

43 53 58 45 53 37

14

A

57 22 30

13

46

54

38

2

9 18

X

37 53 42 57 22 29 33

45

32

29 34

31

30

S=1/14

Page

3-1

Item

Part number

1 2 3 4 5 9 10 11 12 13 14 18 22 23 24 28 29 30 31 32

0684001010 0684001020 0684001030 0664001040 0664001050 0684001300 0684001320 0684001280 0684001240 0880406890 1910197023 0684001350 0882400190 1533701250 1533700090 1911264001 1651030005 1651030008 1110021230 1110021030 1110021030 1141550010 1141550010 1141550012 1100040825 1100041025 1100040830 1100040820 1101141640 1130040008 1100041020 1141110008 1141110010 1140020008 1140020010 1140020016 0003608252 1130040010 1140330010 1702402002 0881964241 0684001290 0684000600 1910259051 1910259052 0684001370 1652241150 U2c011

33 34 37 38 39 41 42 43 44 45 46 53 54 57 58 73 74 75 80 81 82 83 84 88 89

Reference:U2C011

ENGINE & ACCESSORIES (1/4) Description Q'ty Chan. Serial No. Serv.

Remarks ENGINE ASSY (for US) ENGINE ASSY (for EU) ENGINE ASSY (for US, with air conditioner) ENGINE ASSY (for EU, with air conditioner) FOOT, engine (F.R.) 1 FOOT, engine (F.L.) 1 FOOT, engine (R.L.) 1 FOOT, engine (R.R.) 1 FOOT, engine (R.R.) 1 with air conditioner CLEANER ASSY, air (for EU) 1 see page (4/4) HOSE 1 PLATE 1 PLATE 1 PIPE 1 GASKET 1 Y12993013201 PRECLEANER ASSY (for US) 1 see page (4/4) WASHER 4 BAND 1 BAND 1 ENGINE 1 4TNV98T-ZNTBL RUBBER, cushion 4 M RUBBER, cushion 4 SCREW, cap 8 SCREW, cap 8 SCREW, cap 10 with air conditioner WASHER 8 WASHER 10 with air conditioner WASHER 8 BOLT 6 BOLT 1 BOLT 2 BOLT 3 BOLT 4 NUT 7 BOLT 1 WASHER 15 WASHER 1 WASHER, spring 18 WASHER, spring 3 WASHER, spring 4 WASHER 4 NUT 1 WASHER 2 CABLE, earth 1 CLAMP 1 PLATE 1 PLATE 1 STICK, oil dip 1 Y129951-34801 GUIDE 1 Y129939-34810 PROTECTOR 1 BAND 2

Page:3-1

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

ENGINE & ACCESSORIES (2/4)

70 71 70 17 68 78 69 70 19 224000001~ 224000020

50

17

77

a

36 53

79

6-3 66

70 66 64

X

V

61 62

76

60

59

72

16

40 35 49

66 63 Z

W

38 54 46

65 87

8 V

15 6-2

25 26 27 46 54 67 7

6-1

79

X

a

38 54

a

46

20 W

70

Y

Z

45 53 36

U2C021

Ref.

70

U2C021

54 38

Y

46

S=1/12

Page

3-2

Item

Part number

6 6-1 6-2 6-3 7 8 15 16 17

0684001200 0684001210 1654606260 0872433150 0664001070 0684001100 0684001250 1910146020 0684001260 0684001230 0684001270 0684000550 0880406610 0880406620 0880406630 1140020012 1100040816 1100041025 1100041230 1141110008 1141110010 0003600136 1910078037 1140020008 1140020010 0880406110 1150120410 1531407122 1910161013 1530808072 1530808130 1531115064 1533120012 1100041030 0881402595 1700100046 1533700057 1652241200 1531115120 1531118035 1533120508 1420000100 1533120011 1652201008 U2c021

19 20 25 26 27 35 36 38 40 45 46 49 50 53 54 59 60 61 62 63 64 65 66 67 68 69 70 71 72 76 77 78 79 87

Reference:U2C021

ENGINE & ACCESSORIES (2/4) Description Q'ty Chan.

Serial No. Serv.

Remarks ENGINE ASSY (for US) ENGINE ASSY (for EU) ENGINE ASSY (for US, with air conditioner) ENGINE ASSY (for EU, with air conditioner) SHROUD ASSY 1 SHROUD 1 TRIM 1 sold by the meter TUBE 6 GUARD 1 RADIATOR ASSY 1 see page (3/4) BRACKET 2 TANK, sub 1 Y129466-44510 HOSE 1 224000001~224000020 HOSE 1 224000021~ M HOSE 1 224000001~224000020 HOSE 1 SHIM AR t=1.6mm SHIM AR t=3.2mm SHIM AR t=4.5mm WASHER, spring 2 BOLT 5 BOLT 8 BOLT 2 WASHER 4 WASHER 12 SHIM 2 COCK 1 Y129150-49100 WASHER, spring 5 WASHER, spring 12 PLATE 1 SCREW 2 HOSE 1 sold by the meter HOSE 1 Y105840-59100 HOSE 1 sold by the meter HOSE 1 sold by the meter HOSE 2 sold by the meter BAND 4 BOLT 4 JOINT 1 224000001~224000020 SENSOR 1 224000001~224000020 BAND 4 BAND 1 224000001~224000020 HOSE 1 sold by the meter HOSE 2 M sold by the meter BAND 1 M O-RING 1 224000001~224000020 BAND 2 BAND 1

Page:3-2

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TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

ENGINE & ACCESSORIES (3/4)

23 10

9

19

15

11

24 13 25

18-8 18-6

3 21 1-2

1-2

14 13 12

18

25 13 24

16

23

18-7 X

16

17 22 2

5 4

8 1-1

U2C030

Ref.

6

7

17

X

20 S=1/10

U2C030

Page

3-3

Item 0-1 1 1-1 1-2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18-6 18-7 18-8 19 20 21 22 23 24 25

ENGINE & ACCESSORIES (3/4) Part number Description Q'ty Chan. Serial No. Serv.

Remarks 1 0684001100 RADIATOR ASSY FRAME ASSY 1 0684001110 FRAME 1 0684001120 SPONGE 2 sold by the meter 1654343073 HINGE 2 0684001130 STAY 1 0684000360 NUT 2 1130040012 WASHER, spring 2 1140020012 RUBBER, cushion 2 0880408580 WASHER, spring 4 1140020010 BOLT 4 1100041016 WASHER, spring 4 1140020006 BOLT 4 1100040612 WASHER 4 1141110006 NUT 2 1130040008 WASHER, spring 4 1140020008 WASHER 2 0003600025 RUBBER, cushion 2 1651021030 PIN 2 0881402180 PIN, snap 2 1214000016 RADIATOR & COOLER, oil 1 AKG 1911300340 FITTING, hose 1 1911300076 NIPPLE 1 1911300077 CAP, radiator 1 1911300078 SPONGE 1 0684000501 SPONGE 1 0684000502 SPONGE 1 0684001103 SPONGE 1 0684001104 SPONGE 2 sold by the meter 1654343058 BOLT 2 1100040820 WASHER 2 1141110008 U2c030

Reference:U2C030

Page:3-3

TL240 (P-TL240BAB) BU2Z002-1 S/N 224000001-

ENGINE & ACCESSORIES (4/4)

17 2

A

18

15

Y

9 for US

X

9

10

21

9

20 13 11

1

22

4

12

Y

14 8

3

A

X

16

7 5 9

6

for US

U2C040

Ref.

S=1/5

U2C040

Page

3-4