LAUDS Foundry Equipment GmbH

COMPANY PROFILE

nothing is impossible, the impossible only takes longer

GmbH Yo u r G e r m a n P a r t n e r i n F o u n d r y Te c h n o l o g y

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LAUDS FOUNDRY EQUIPMENT GmbH CONTENTS ABOUT US

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1 to 2

SABS CERTIFICATE AND B-BBEE CERTIFICATE

page

2

FOUNDRY EQUIPMENT

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3

4

7

SAND MIXING

pages

MOULD HANDLING

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to

8

to

12

SAND RECLAMATION

page

13

to

15

CORE MACHINES

page

16

to

19

ANCILLIARY ITEMS

page

20

to

21

CONTENTS

20 TPH Shakeout and Tilt Combo

6,5L - 50L Jobber Core Blower

Laboratory Core Blower

10 TPH Cold Reclamation

ABOUT US

Lauds Foundry Equipment GmbH is a technology leader through the affiliation we have with our global partners, introducing state of the art technology and equipment into the foundry, our expertise allows us to implement precise

www.laudsfe.com

ABOUT US controls into our equipment, ensuring the research and development and technology transfer from our various export projects, is shared with all our clients. These newer technologies then become standard practice when designing our vast range of equipment.

nothing is impossible the impossible only takes longer

In the foundry industry, this includes core blowers, dust control systems, material handling, shake-out decks, no-bake equipment, heat treatment and induction furnaces, shotblast equipment and pulley systems.

LFE 120L Front Slide Core Machine

LFE premises Pictures are for illustrative purposes only and may vary according to the items selected.

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Copyright Lauds Foundry Equipment 2015

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ABOUT US We are able to design any requirement and we will manufacture, install, commission and service guarantee all our components for a 24 month period. We provide a complete turnkey solution, keeping all aspects from design, fabrication, installation and commissioning under one roof. We offer 24 hours, 365 days of full support and back up services.

All our equipment is CE marked.

For more information regarding our foundry services, please visit:

Chromite and silica drying plant

Pictures are for illustrative purposes only and will vary according to the items selected.

ABOUT US

www.laudsfe.com

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ABOUT US FOUNDRY EQUIPMENT FOUNDRY DIVISION • Green sand equipment • No-Bake equipment • Handling equipment, storage hoppers • Pneumatic conveying systems • Furnaces • Material handling equipment • Overhead crane systems 3 – 100 tonne • Total green field turnkey projects • Reclamation systems • Auto pouring systems 3D laser control • Crushers • Dust/fume hoods CORE BLOWERS • LFE from 6 – 120 litre fully automated core and mould blowing machine FSE • LFE 3000 high speed core/mould machine 6.5 – 35 litre • LFE 1 – 40 litre jobbing machines • LFE test bench lab core blowers • LFE gassing systems Amine/CO2 • LFE scrubber units • LFE dust control systems • LFE fume extraction systems • FULLY automated sand preparation and delivery systems for core shop detail cold box and CO2 • Complete machine refurbishments • Control Stations • Panel building to customer requirements

Production at LFE

Biscuit moulds produced on the Rotary 3000

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Rotary 3000 - table arrangement

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Copyright Lauds Foundry Equipment 2015

Pictures are for illustrative purposes only and may vary according to the items selected.

• Full SCADA plant scape and automation

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SAND MIXING

LAUDS BASIC MIXER

LAUDS TECHNO MIXER

• Economic design

• Excellent access to mixing

• Efficient mixing

chamber

• Easy maintenance

• Increased mixer capacity

• Rugged construction

• Extremely robust design • 3 - 100 Tonnes per hour capacity • Mobile mixers available

A simple and economic version of the mixer is available. This version is known as the BASIC and is offered without PLC and has manually and adjustable pumps with no preset programmes.

All mixers have calibration valves and air assist for chemicals.

Power

Dimensions (mm)

Lauds Basic and Techno

Output Range TPH³

Trough Drive kW

Resin Pump kW

Hardener Pump kW

a

b

c

d

e1

f4

g

LB/LT

1-3

3

0.25

0.18

1747

907

725

697

512

1270

400

LB/LT

3-6

4

0.25

0.18

2786

1088

1515

1376

1520

2370

600

LB/LT

6-12

4

0.25

0.18

2955

1082

1712

1534

1505

2470

700

LB/LT

12-20

11

0.25

0.18

3809

1336

2255

2080

1415

2500

750

LB/LT

20-35

18.5

0.37

0.18

3070

723

2344

1811

1296

2107

750

LB/LT

45

22

0.37

0.18

3405

800

2320

2076

1460

2496

1000

LB/LT

40-60

30

0.37

0.18

3737

835

2605

2330

1575

2735

1000

Lauds Pivotal (Basic and Techno) LB/LT Lauds Pivotal

4

Pictures are for illustrative purposes only and will vary according to the items selected.

SAND MIXING

Pivotal

SAND MIXING

Belt Artic

Power and Speed

Dimensions (mm) k

l2

m

n

p1

r4

931

2938

1937

2801

1552

2535

5457

931

2938

2519

2801

1430

2535

5350

1215

3000

2350

3205

1415

2200

78

5632

600

3000

2632

3445

1490

2455

110

9080

675

6000

3080

3445

1320

2650

Lauds Belt Articulate

Output Range TPH続

Trough Drive kW

Jib 3m Drive kW

Jib 4m Drive kW

Resin Pump kW

Hardener Pump kW

Belt Speed RPM

h

LBA

6-12

4

1.5

2.2

0.25

0.18

78

4875

LBA

12-20

11

1.5

2.2

0.25

0.18

78

LBA

20-35

18.5

1.5

2.2

0.37

0.18

78

LBA

45

22

1.5

2.2

0.37

0.18

40-60

30

4

-

0.37

0.18

LBA

5

2

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SAND MIXING

Lauds Belt Articulate

Pictures are for illustrative purposes only and may vary according to the items selected.

Lauds Belt Articulate LBA

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Copyright Lauds Foundry Equipment 2015

SAND MIXING

Screw Artic Lauds Screw Articulate

Power and Speed

Output Range TPH続

Trough Drive kW

Jib 3m Drive kW

Jib 4m Drive kW

Resin Pump kW

Dimensions (mm) Hardener Pump kW

Screw Speed RPM

k

h2

l2

m

n

p1

r4

LSA

6-12

4

2.2

3

0.25

0.18

68

4540

1281

3178

1653

2844

1488

2636

LSA

12-20

11

2.2

3

0.25

0.18

68

5420

1281

3178

2235

2844

1460

2636

LSA

20-35

18.5

3

4

0.37

0.18

68

5350

1215

3000

2350

3205

1415

2200

LSA

45

22

4

5.5

0.37

0.18

68

5632

1330

3000

2632

3205

1490

2458

LSA

40-60

30

11

-

0.37

0.18

68

9080

1445

6000

3080

3205

1320

2485

5

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SAND MIXING

Lauds Screw Articulate

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Pictures are for illustrative purposes only and may vary according to the items selected.

Lauds Screw Articulate LSA

SAND MIXING Features: • Auto Teach for easy programming • Clear and easy operation • Job card integration into each recipe • Detailed reports including:

- Material consumption

- Material costs

- Production quantities

- Production costs

• Remote PC access to reports • Production Control • Password security • Alarm diagnostics Benefits: • Increased production* • Reduced material consumption by 20%* • Improved consistency/quality • All the necessary parameters for mould production are stored on the computer • Production and material consumption reports are available • Remote access

*Based on actual customer feedback

Pictures are for illustrative purposes only and may vary according to the items selected.

SAND MIXING

• De-skilled operation

SPECIALITY MIXERS Extended mobility reach, custom built units up to 100TPH

PORTABLE MIXERS For specialised applications such as Zircon and Chromite.

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MOULD HANDLING

COMPLETE FOUNDRY PRODUCTION SOLUTIONS Lauds Foundry Equipment GmbH will evaluate

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MOULD HANDLING

your individual foundry requirements with regards to demographics and process flow, giving you a complete solution from moulding, casting and cooling, reclamation to final product handling. This is a typical illustration of a greenfield foundry layout.

Multi Loop Machine Bolster size (mm)

Mould Size

Size 1000

Size 2000

Size 3000

Size 4000

Size 5000

Size 6000

1000x8000

1200x1000

1600x1200

2000x1400

2500x1800

2500x1800

MULTI LOOP typical layout of a no-bake moulding loop.

COMPLETE FOUNDRY PRODUCTION SOLUTIONS 8

Pictures are for illustrative purposes only and may vary according to the items selected.

For longer size moulds with varying fill times. This is a

MOULD HANDLING Rotary Moulding Machine

Size 2000

Size 3000

Size 4000

800

1000

1200

1600

Width

600

800

1000

1200

Depth Half Mould

300

350

425

475

A

3000

3900

4700

5950

B

600

600

600

625

Rollover Draw Machine

Mould Size

Size 2000

Size 3000

Size 4000

Size 5000

Size 6000

Size 7000

Length

1000

1200

1600

2000

2500

3300

Width

800

1000

1200

1400

1800

2000

Depth ½ Mould

350

425

475

550

700

75

A

1950

2400

2800

3000

3800

4000

B

1200

1455

1760

2150

2700

3450

Pictures are for illustrative purposes only and may vary according to the items selected.

MOULD HANDLING

Mould Size

Size 1000 Length

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MOULD HANDLING

Model

Max. Load Kg

Max. Clamp mm

Min. Clamp mm

LEM 1

350

750

275

Max. Swing Radium mm

Height to Pivot mm

Box Pivot Available mm

Powered Resolution

350

1010

No

No

Lauds Electric Manipulator

LEM 2

900

975

375

750

1680

Yes

Optional

LEM 3

1000

1300

400

800

1700

Yes

Optional

LEM 4

1250

1700

550

825

2000

Yes

Optional

LHM 1

10001

1450

550

800

1700

Yes

Yes

LHM 2

2000

1500

550

1100

1980

Yes

Yes

LHM 3

3000

1850

750

1200

2300

Yes

Yes

LHM 4

4000

2350

1000

1500

2700

Yes

Yes

Yes

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MOULD HANDLING

Lauds Hydraulic Manipulator

Lauds Large Manipulator LLH 1

1500

1450

775

800

1225

Yes

LLH 2

3000

1750

950

950

1800

Yes

Yes

LLH 3

5000

1900

1100

1050

1975

Yes2

Yes

LLH 4

7500

2500

1250

1125

2375

Yes2

Yes

LLH 5

1000

3200

1650

1250

2495

Yes2

Yes

LLH 6

15000

3750

2000

1300

2550

Yes2

Yes

MANIPULATORS Our range includes electric manipulators (with an option of hydraulic clamping and rotation) together with hydraulic units. Units can be used for flask or flaskless moulds or combination of the two. Crane controls can be included and if required, a hoist on monorail or X-Y crane can be offered.

LEM = Lauds Electric Manipulator LHM = Lauds Hydraulic Manipulator

DESIGN & LAYOUT Lauds Foundry Equipment GmbH’s engineering team use state of the art 3D design software to develop and improve our equipment.

Using the latest design software allows LFE to visualise the machinery before it is built. Also it is possible to carry out advanced FEA on the 3D models giving LFE engineers an insight to the stresses the machine can experience. When it comes to plant layouts our engineers have both 2D and 3D software at their disposal allowing us to give the most flexible approach to the consumer’s requirements.

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Pictures are for illustrative purposes only and may vary according to the items selected.

LLH = Lauds Large Manipulator

M

MOULD HANDLING

COMPACTION TABLES Standard units or tailor made to suit. Powered rollers can be included if the unit forms part of an automatic moulding plant. Inverter controls for vibratory motors is an option to give variable force.

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MOULD HANDLING

Compaction Tables - Stand alone units Lauds Compaction Tables Model

Table Size

Max. Load Kg

LCT 1

800 x 1290

1285

LCT 2

900 x 1590

2700

LCT 3

1000 x 2270

4800

LCT 4

1210 x 2270

4800

LCT 5

2500 x 3130

7600

LCT 6

2500 x 3130

7600

Compaction Tables - Multi Loop Lauds Compaction Table for Multi Loop Bolster Size mm

Max. Load Kg

800 x 600

350

2000

1000 x 800

1000

3000

1200 x 1000

1300

4000

1600 x 1200

2850

Size 1000

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Copyright Lauds Foundry Equipment 2015

Pictures are for illustrative purposes only and may vary according to the items selected.

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MOULD HANDLING PLANT OVERVIEW LOW LEVEL RECLAMATION • Mould sizes up to 3m x 2.5m • Mould weight up to 5 tonnes

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MOULD HANDLING

• Throughput 1-15 TPH

Questions to be considered: Deck loading, capacity required, space available.

HIGH LEVEL RECLAMATION • Castings are knocked out on the shake out

and the reclaimer is fed by a belt conveyor.

• Mould sizes (any) • Mould weight (any) • Throughput 5-40 TPH TILT AND SHAKEOUT COMBO • Crane suspends mould box and loads it

onto the shakeout deck.

• Mould sizes up to 6x6 metre • Mould Weight up to 10 tones • Throughput 5-40 TPH

LOW LEVEL

VATOR

RECLAMATION

Transporting sand

With combined

from the reclaimer

reclaimer.

HIGH LEVEL

VIBRO FEEDER

RECLAMATION

For knockout and

Attrition unit only.

material handling.

Mini Reclaimer Low Level Only

Model

a Width

b Length

c

d

e

f Dia.

Unit Width

x

y

z

Deck Load Kg

at AxB2

Fan Cold Plant m3/hr

Extraction Date 340m3/hr at F2

Vibratory Motors kW

900

600

1220

2330

560

80

990

2900

3430

2100

150

500

2200

340

1x2.69

1000

1000

1440

3015

550

100

1500

4030

4890

3120

500

1300

4000

950

2x2.69

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Pictures are for illustrative purposes only and may vary according to the items selected.

shake out deck and

to the cooler.

SAND RECLAMATION

LOW LEVEL RECLAMATION The complete range of Low Level units have been re-designed to incorporate improved structural design, heavier deck construction.

Low Level Unit Model

Through-put

Extraction

Deck-Loading

Vibratory Motors

Deck Area mm

6tph

6450m3/hr

1500kg

2 x 4.53kW cat 1

1260 x 1270mm

L 10

10tph

10800m3/hr

3500kg

2 x 4.53kW cat 2

1500 x 1500mm

L 12

12tph

16000m /hr

8000kg

2 x 6.63kW

2500 x 2500mm

L 15

15tph

30000m3/hr

10000kg

2 x 15.44kW

3000 x 2500mm

3

Lauds Cooler Water

Fan

Extraction

Max. Electrical Power

LC 1

27gpm 126L/min

1000m3/hr

1600m3/hr

4kW

LC 3

54gpm 262L/min

1400m /hr

2200m /hr

7.5kW

LC 6

108gpm 492L/min

2500m /hr

3200m /hr

15kW

LC 10

163gpm 744L/min

4500m3/hr

5500m3/hr

22kW

LC 12

168gpm 768L/min

5000m /hr

6400m /hr

30kW

LC 15

211gpm 960L/min

6400m /hr

8000m /hr

30kW

LC 20

282gpm 1260L/min

9300m3/hr

11000m3/hr

45kW

LC 25

352gpm 1602L/min

2x5000m3/hr

13000m3/hr

2 x 30kW

LC 30

422gpm 1920L/min

2x6400m /hr

16200m /hr

2 x 30kW

Model

3 3

3 3

3

13

3 3

3

3

3

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Copyright Lauds Foundry Equipment 2015

Pictures are for illustrative purposes only and may vary according to the items selected.

SAND RECLAMATION

L6

SAND RECLAMATION Lauds Vator

Vator 6

to suite L6

Vator 10

to suite L10

Vator 15

to suite L15

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SAND RECLAMATION

Lauds Pressure Vessel Typical Air Consumption Model

Pipe Bore

Throughput 100m

30m

50m

75m

100m

150m

SCfm

Nm /min

SCfm

Nm /min

SCfm

Nm /min

SCfm

Nm /min

SCfm

Nm3 /min

1 TPH

25

0.71

31

0.88

39

1.11

42

1.19

48

1.35

3 TPH

45

1.27

58

1.66

75

2.14

81.5

2.31

88

2.5

3

3

3

3

PV 1

50mm 2”

PV 3

80mm 3”

PV 6

100mm 4

6 TPH

59

1.67

79

2.25

108

3.08

119

3.38

150.5

4.27

PV 9

125mm 5

9 TPH

95.5

2.71

128

3.62

174

4.95

192

5.44

239

6.77

PV 12

150mm 6”

12 TPH

136

3.85

182

5.16

251

7.11

273

7.75

345

9.79

PV 15

150mm 6”

15 TPH

143

4.06

191

5.14

259

7.34

284

8.06

352

9.99

PV 20

150mm 6

20 TPH

149

4.23

197

5.6

266

7.55

291

8.26

360

10.22

”

”

”

Pictures are for illustrative purposes only and may vary according to the items selected.

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SAND RECLAMATION

SAND RECLAMATION Lauds Vibratory Shakeouts Title Wx L

Moulding Weight Tonne

Vibratory Output kW (x2)

LVS 1500/1500

3

2.5

LVS 1500/2000

4

2.5

LVS 1500/2500

4

2.5

LVS 1500/3000

5

3.8

LVS 2000/2000

4

3.8

LVS 2000/2500

5

4.3

LVS 2000/3000

6

6.2

LVS 2500/2500

7

6.2

LVS 2500/3000

10

6.2

LVS 3000/3000

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10

Lauds

can

custom build

any shakeout according to your requirements 15

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Copyright Lauds Foundry Equipment 2015

C

CORE MACHINES

16L - 35L ROTARY CORE MACHINE Tool Diameter

430

560

Table Diameter

1450

1570

Station 1

Shoot Station

Station 2

Gas Station

Station 3

Take Out station

Compressed Air Pressure

6 - 8 Bar

Air Receiver Capacity

80 L

Sand Cylinder Capacity

16 L

Vibrator Hoppers Capacity

170 kg

Vertical Table Stroke

80 mm

Core Ejection Stroke

240 mm

Table Travel Stroke

120 Degrees (Per Cycle) 5000 kg

Operating Voltage

380 V Three Phase with Neutral

Total Connected Load

30 kw

Control

Solid State

Overall Length - With Cabinet

4010 mm

Overall Width - With Cabinet

2250 mm

Overall Height

2830 mm * Unless Otherwise Requested

As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the design and specification of the machine described.

Pictures are for illustrative purposes only and may vary according to the items selected.

CORE MACHINES

Power of Shoot and Gas Station Cylinder

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CORE MACHINES

10L - 150L FSE CORE MACHINE Vertical Core box size Max.

1200(L) x 900(W) x 600(H) mm

Horizontal Core box size Max.

1200(L) x 600(W) x 600(H) mm

Shoot Plate size Max.

1200 mm x 900 mm

Table Plate size Max.

1300 mm x 1000 mm

Compressed Air Pressure

6 - 8 Bar

Air Receiver Capacity

2500 L

Sand Cylinder Capacity

80 L

Vibrator Hoppers Capacity

270 kg

Vertical Head Stroke

400 mm

Core Ejection Stroke

300 mm

Core Clamp Stroke - Vertical core

200 mm

Table Travel Stroke

1400 mm (To one side)

Power of Hydraulic Table Cylinder

13000 kg

Operating Voltage

380 V Three Phase with Neutral

Total Connected Load

45 kw

Control

Solid State

Overall Length

4400 mm

Overall Width - Cabinet

2760 mm

Overall Height

2950 mm

* Machine is vertical and horizontal core compatible.

* Unless Otherwise Requested.

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CORE MACHINES

As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the design and specification of the machine described.

Pictures are for illustrative purposes only and may vary according to the items selected.

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C CORE MACHINES

Core box size Max.

900(L) x 900(W) x 600(H) mm

Shoot Plate size Max.

1000 mm x 1000 mm

Table Plate size Max.

1100 mm x 1100 mm

Compressed Air Pressure

6 - 8 Bar

Air Receiver Capacity

5000 L

Sand Cylinder Capacity

100 L

Vibrator Hoppers Capacity

320 kg

Vertical Table Stroke

500 mm

Core Ejection Stroke

400 mm

Table Travel Stroke

1700 mm (To each side)

Power of Hydraulic Table Cylinder

12000 kg

Operating Voltage

380 V Three Phase with Neutral

Total Connected Load

55 kw

Control

Solid State

Overall Length

4460 mm

Overall Width

4000 mm

Overall Height

4050 mm * Unless Otherwise Requested

As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the design and specification of the machine described.

Pictures are for illustrative purposes only and may vary according to the items selected.

CORE MACHINES

100L DUAL TABLE SHUTTLE

18

CORE MACHINES VERTIMIX BATCH MIXER 100 kg

75 kg

50 kg

Bowl Diameter Max.

710

610

510

Top Window Diameter

400

350

350

Mixing Speed

155 rpm

185 rpm

228 rpm

Tilt Rotation Speed

5.5 rpm

6.3r pm

6.3 rpm

Tilt Rotation

180 Degrees

Bowl Capacity Max

100 kg

75 kg

50 kg

Mixing Blades

2

Operating Voltage

380V Three Phase with Neutral

Total Connected Load

19.5 kw

Control

Solid State

Overall Length - With Frame

12 kw

8.5 kw

2300 mm

1800 mm

1740 mm

Overall Width - With Frame

1900 mm

1350 mm

1200 mm

Overall Height

Varies to Customer Application

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CORE MACHINES

* Unless Otherwise Requested

As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the design and specification of the machine described.

Pictures are for illustrative purposes only and may vary according to the items selected.

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Copyright Lauds Foundry Equipment 2015

A ANCILLARY ITEMS

BATCH MIXERS

ASSOCIATED PLANT

Batch mixers

ANCILLARY ITEMS

from 75kg

ROTARY KIILN DRIER

SPARE PARTS

A range of rotary driers

Lauds Foundry Equipment

is available for drying

GmbH carries a large

foundry sand with a

inventory of spare parts

moisture content up to 8%

for all the machines

maximum.

produced.

Shot Blast Equipment

Heat Treatment Furnaces

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ANCILLARY ITEMS ANCILLARY ITEMS 1

2

4

3

6

5

7

A

MECHANICAL SPECS: B

8

TABLE DIAMETER: 1400 mm TABLE LOADING: 500 KG WORKING HEIGHT: 1070 mm UNIT ABLE TO WORK WITH BAGHOUSE FOR DUST REMOVAL

DIMENSION (MAX)

C

HEIGHT DIAMETER

1556 mm 1560 mm

D

DO NOT SCALE DRAWING

Dust and filtration systems built to spec

Grinding Table

Bucket Elevator

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: NAME DRAWN

REV.

F

1.

DESCRIPTION OF CHANGE ORIGINAL.

DATE. 21/12/2011

1

Gassing Units for CO2 or amine cold box

2

FILE LOCATION:

Scissor Lift

40 KABELJOU RD. WADEVILLE GAUTENG

N/A

S.O'REILLY J.GROBLER

GRINDING TA

N/A HEAT TREATMENT:

N/A WEIGHT:

DWG NO.

COMPLETE ASSEM

SCALE:1:50

Auto calibrate Pictures are for illustrative purposes only and may vary according to the items selected.

21

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TE FA SO

MATERIAL:

3.

4.

LAUDS FOUNDRY EQ

FINISH:

TITLE: DATE

J.POWELL

CHK'D APPV'D MFG

DEBUR AND BREAK SHARP EDGES

SIGNATURE

Q.A

2.

Tilt Unit

REV

IF IN DOUBT A

E

Copyright Lauds Foundry Equipment 2015

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LAUDS FOUNDRY EQUIPMENT

quality service and products you won’t find anywhere else!

www.laudsfe.com

GmbH Yo u r G e r m a n P a r t n e r i n F o u n d r y Te c h n o l o g y

Im Hohl 13, 58638 Iserlohn, Deutschland | T: +49 (2371) 56 16 97 | F: +49 (711) 49 00 87 79 | e: oliver@laudsfe.com