SER VICE MANUAL
T7.240 [ZBCP93846 - ]
T7.245 [ZBCP93846 - ] W ith cabine, 18X6 transmission, 4WD W ith cabine, 18X6 transmission, 4WD
Link Product / Engine
With 18X6 4WD
With 18X6 4WD
With cabine, 18X6 transmission, 4WD
With 18X6 4WD
F4DE9684
F4DE9684
F4DE9684
Engine
INTRODUCTION
Engine and crankcase
[10.210] Lift pump and lines
Fuel tanks
Fuel injection system
[10.250] T urbocharger and lines
[10.254] Intake and exhaust manifolds and muf fler
Engine lubrication system
Engine cooling system
[10.408] Oil cooler and lines
Fan and drive
ransmission
13] Powershift transmission Powershift transmission external controls
[21.155] Powershift transmission internal components
[21.160] Creeper
Drive (4WD) system
control
Front axle system
Powered front axle
[25.102] Front bevel gear set and dif ferential
[25.108] Final drive hub, steering knuckles, and shafts
Rear axle system
[27.100] Powered rear axle
Rear bevel gear set and dif ferential
[33.224]
[35.000] Hydraulic systems
[35.300] Reservoir , cooler , and filters
V ariable displacement pump
[35.102] Pump control valves
[35.105] Charge pump
Regulated/Low pressure system
Auxiliary hydraulic pump and lines
[35.1 14] Three-point hitch control valve
16] hitch cylinder
Remote control valves Pneumatic system
[36.100] Pneumatic system
Hitches, drawbars, and implement couplings
[37.100] Drawbars and towing hitches
10] Rear hitch
Frames and ballasting
Frame
Steering
[41.101] Steering control
[41.106] T rods
Hydraulic control components
Cylinders
Wheels
Front wheels
[44.520] Rear wheels
Cab climate control
[50.100] Heating
V entilation
[50.200] Air conditioning
Electrical systems
[55.000] Electrical system
Harnesses and connectors
Engine starting system
[55.301] Alternator
[55.051]
Advice - Important notice regarding
equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer . any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The information this manual - - date the date the the policy the manufacturer for continuous Some information could not updated due modifications a technical commercial type, changes the laws and regulations dif ferent
case refer your Sales and Service
Foreword - How use and navigate through this
manual
This manual has been produced a new technical information This new system designed deliver technical information electronically through web delivery and paper A coding system called SAP has been developed link the technical information other Product Support W arranty
T echnical information written support the maintenance and service the functions systems a machine. When a customer has a concern their machine usually because a function system their chine not working not working ficiently , not responding correctly their When you refer the technical information this manual resolve that you will find all the information classified using the SAP according the functions systems that Once you have located the technical information for that function you will then find all the electrical hydraulic nents, assemblies, and sub assemblies for that function system. Y will also find all the types information that have been written for that function system: the technical data the functional data (how the diagnostic data (fault codes and and the service data install
integrating SAP coding into technical you will able search and retrieve just the right piece technical information you need resolve that concern his This made possible attaching 3 categories each piece technical information during the authoring
The first category the the second category the Information T ype and the third category the Product:
• LOCA TION - the component function the that the piece technical information going describe Fuel
• INFORMA TION TYPE - the piece technical information that has been written for a particular component tion the machine Capacity would a type T echnical Data describing the amount fuel held the fuel
• PRODUCT - the model for which the piece technical information
Every piece technical information will have those three categories attached Y will able use any nation those categories find the right piece technical information you need resolve that concern their
That information could be:
• the procedure for how remove the cylinder head
• a table specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
Manual content
This manual divided into Sections. Each Section then divided into Chapters. Contents pages are included the beginning the then inside every Section and inside every Chapter alphabetical Index included the end each Chapter Page number references are included for every piece technical information listed the Chapter Contents Chapter
Each Chapter divided into four Information types:
• T echnical Data (specifications) for all the electrical hydraulic assemblies sub -
• Functional Data (how works) for all the mechanical, electrical hydraulic devices, components, assemblies sub -
• Diagnostic Data (fault electrical and hydraulic troubleshooting) for all the electrical hydraulic assemblies sub -
• Service Data (remove install) for all the electrical hydraulic assemblies sub -
Sections
Sections are grouped according the main functions a systems the Each Section identified a number The Sections included the manual will depend the type and function the machine that the manual written for . Each Section has a Contents page listed alphabetic / numeric order . This table illustrates which Sections could included a manual for a particular
PRODUCT T ractors
V ehicles with working arms: skid forage
Seeding, planting, floating, spraying
SECTION
- Maintenance
- Machine completion and equipment
- Engine
- Main gearbox and drive
- Clutch
- T ransmission
- Four wheel drive (4WD) system
- Front axle system
- Rear axle system
- Hydrostatic drive
- Power T ake - f (PT
- Brakes and controls
- Hydraulic systems
- Pneumatic system
- drawbars and implement couplings
- Frames and ballasting
- Steering
- Wheels
- Steering clutches
- T racks and track suspension
- Cab climate control
- Electrical systems
- Grape harvester shaking
- Attachments / headers
Mounted equipment and
X X X X
X X X X
X X X
X X X
X X
X X X
X X X
X X X
X X X
X X X
X
X X X
X X X
X X X
X X
X X X X
X X X
X X X
X X
X X X
X X X X
- Product feeding X
INTRODUCTION
- Metering system
- Pressing - Bale formation
- Chemical applicators
- Chopping
- Threshing
- T ying / W rapping / T wisting
- Bale wagons
- Ejection
- Lubrication system
- Separation
- Residue handling
- Cleaning
- Soil preparation / Finishing
- Secondary cleaning / Destemmer
- Seeding
- Spraying
- Planting
- Crop storage / Unloading
- Front loader and bucket
- T elescopic single arm
- dippers and buckets
- Dozer blade and arm
- Accessories
X X X X
- T ools X X X X X
- bodywork and decals X X X X
Chapters
Each Chapter identified a number e.g. Engine - Engine and crankcase10.001. The first number identical the Section number Chapter inside Section The second number representative the Chapter contained within the CONTENTS
The Chapter Contents lists all the technical data functional data (how diagnostic data (fault codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written that Chapter for that function system the
INDEX
The Chapter Index lists alphabetical order all the types information (called information units) that have been written that Chapter for that function system the Index
Information units and information search
Each chapter composed information units. Each information unit has the SAP code shown parentheses. This indicates the function and type information that information Each information unit has a page reference within that Chapter The information units provide a quick and easy way find just the right piece technical information you are looking for
Example information unit Engine block cover - Front – Remove - F
SAP code classification Engine Pan and covers Engine block cover Front Service
1
Navigate the correct information unit you are searching for identifying the function and information type from the SAP
• (1) Location and (2) Information type.
• (A) corresponds the sections the service (B) corresponds the chapters the service manual. After (B) there may some additional information. this case shows “.01”, which represents the block cover These options may front / rear , left / hydraulic / mechanical (C) corresponds the type information listed the chapter contents: T echnical Functional (A) and (B) are also shown the page numbering the page footer . THE REST THE CODING NOT LISTED ALPHANUMERIC ORDER THIS
• Y will find a table contents the beginning and end each section and chapter Y will find alphabetical index the end each chapter
• referring (A) , (B) and (C) the you can follow the contents index (page numbers) and quickly find the information you are looking for .
Page header and footer
The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following references:
• Publication number for that
• V ersion reference for that publication.
• Publication date
• Section, chapter , and page reference e.g. 10.102 / 9
NHIL12GEN0070A
International symbols
[ZBCP93846 - [ZBCP93846 -
a guide the operation the various universal symbols have been utilized the and fuse The symbols are shown below with indication their
Heater plug for cold start
Safety rules
SAFETY NORMS
General Aspects
• Strictly follow repair and maintenance procedures.
• not wear wrist jewelry , unbuttoned items unsecured clothing like torn clothing, scarves, open jackets shirts with open zippers that could get caught moving parts. Use proved safety such anti - slip footwear , protective helmets
• W ear safety goggles with side shields when cleaning parts using compressed air
• W orn damaged cables and chains are not not use these elements lifting towing
• Use regulation safety such approved eye and special footwear whenever you are All individuals near the welding process must use regulation eye NEVER
LOOK A T THE WELDING ARC
WITHOUT USING SUIT ABLE EYE
• Never perform any repairs the machine there someone the operator seat, except when the person a qualified operator who helping with the service
• Never run the machine use accessories from a place other than the operator seat next the machine when operating the fender
• Never perform any operations the machine with the engine except when specifically instructed Shut down the engine and release all the pressure from the hydraulic circuits before removing cases, valves
• Y must conduct all repair and maintenance operations with the utmost care and attention.
• Disconnect the batteries and put warning labels all the controls warn that the tractor being Lock the machine and all the equipment that you
• Never check fill the fuel tank batteries use starting fluid when you are smoking near a naked because these fluids are
• The fuel filling gun must remain contact with the filler Maintain the contact until the fuel stops flowing into the tank order avoid sparks caused static electricity build -
• T o transport a faulty tractor , use a trailer a low loader platform trolley , available.
• T o load and unload the machine from the mode choose a flat area that fers firm support for the wheels the truck trailer Securely fasten the machine the platform the trailer accordance with the transporter ’ s
• Always use hoist mechanisms with appropriate capacity for lifting moving heavy
• Chains must always securely The fastening device must have suf ficient capacity support the tended prohibited for bystanders near the fastening
• The work area must always CLEAN and Y . Clean immediately any water oil spilled.
• Never use other flammable liquids for Use only non - toxic
• not allow cloths soaked with oil grease accumulate because they can cause a fire risk. Always keep these cloths a metal container
ARTING
• Never run the engine enclosed spaces that are not equipped with a suitable exhaust gas extraction
• Never bring your head, body , arms, legs, feet, hands, fingers close fans rotating belts.
ENGINE
• Always loosen the radiator cap slowly before removing it, order dissipate the system pressure. Y must top the coolant with the engine
• not fill the fuel tank when the engine
• Never adjust the fuel injection pump when the tractor
• Never lubricate the tractor when the engine
ELECTRICAL SYSTEMS
• necessary use auxiliary you must connect the cables both sides follows: (+) (+) and ( ( -). A void causing the terminals short GAS RELEASED FROM TTERIES HIGHL Y During leave the battery compartment open improve A void sparks and naked flames near the battery not
• not charge the batteries enclosed spaces.
• Always disconnect the batteries before carrying out any type servicing the electrical
HYDRAULIC SYSTEM
• A little fluid coming out a small bore could almost but strong enough penetrate the For this reason, NEVER USE YOUR HANDS T O CHECK FOR LEAKS. Instead, use a piece cardboard timber . any fluid penetrates your seek medical assistance immediately Failure seek immediate medical assistance could result serious infections
• Always read the system pressure using suitable
WHEELS AND TIRES
• Make sure that the tires are correctly inflated the pressure specified the manufacturer Inspect the rims and tires regularly for any
• Remain next the tire when filling with air .
• Only check the pressure when the tractor has load and the tires are order prevent inaccurate readings caused overpressure.
• Never cut weld a rim with a full tire
• When removing lock both the front wheels and the rear wheels the tractor Lift the tractor and install stable and secure supports under the tractor , accordance with the legislation
• Deflate the tire before removing any objects that may caught the tire
• Never inflate tires using flammable they could cause explosions and injure
REMOV AND INST ALLA TION
• Lift and handle all heavy components using hoist devices appropriate capacity Y must suspend the parts using suitable hooks and Use the hoist eyes provided for this careful there are any bystanders near the hoisted load.
HEAL AND SAFETY PRECAUTIONS
Many the procedures involved vehicle maintenance and repair services involve physical hazards and other health This section alphabetical list some these hazardous procedures and the materials and equipment associated with identifies the precautions necessary for avoiding these The list not Y must take health and safety into account when carrying out all operations and procedures and when handling
ACIDS AND ALKALIS
See Battery caustic sulfuric Used batteries and cleaning materials.
Irritate and corrode the skin, eyes, nose, and throat. Causes burns.
A void splashing into your eyes and nose, onto your skin and clothing. W ear suitable sleeves and protective goggles. Can destroy normal protective not inhale the Soap and water must always available case accidental
ADHESIVES AND SEALANTS
See Fire. Highly you must store them Y must take care regards cleaning and organization during use, workbenches covered with paper towels; use applicators wherever possible; including secondary must
Solvent - based adhesives / sealants
See Follow the manufacturer ’ s instructions.
W ater - based adhesives / sealants
Those based emulsions polymers and reticular rubber could contain small quantities harmful chemicals. Y must avoid contact with the eyes and the and ensure that there adequate ventilation during Follow the manufacturer ’ s
Resin - based adhesives / sealants
formaldehyde - based and epoxideThese could release toxic Y must therefore only mix them well - ventilated Skin contact with uncured hardeners resins could result and the absorption toxic harmful chemicals through the skin. Splashes could cause eye injuries. Ensure that there adequate ventilation and avoid contact with the skin and the Follow the manufacturer ’ s
Anaerobic, cyanoacrylate, and other acrylic adhesives
Many cause harm the Some are eye Y must avoid contact with the eyes and the Follow the manufacturer ’ s Cyanoacrylate adhesives (super - glues) must not come into contact with the skin the your skin eye tissue cover with a wet compress and seek medical not attempt pull apart glued Use well - ventilated because the fumes can irritate the nose and the For dual coat see Resin - based adhesives /
Isocyanate (polyurethane) - based adhesives / sealants
See Resin - based Individuals who suf fer from asthma respiratory allergies must not work with around these materials because they can cause sensitization Y should preferably perform spraying applications a ventilated cab with exhaust system removing the fumes and spray from the breathing Individuals who are working with spraying must use respirators with air supply
ANTI - FREEZE
See Solvents – ethanediol and Highly
Used vehicle cooling systems, air brake pressure systems, and screen cleaning solutions. The fumes from coolant anti - freeze (glycol) only rise when Anti - freeze can absorbed through the skin toxic harmful Ingesting anti - freeze can cause death and you must seek medical assistance immediately
ARC WELDING
See W
TTER Y ACIDS
See Acids and
The gases released during charging are Never allow naked flames sparks near batteries that are charging have recently been
BRAKE AND CLUTCH FLUIDS (polyalkylene - glycol)
See Splashes the skin and the eyes cause mild
A void contact with the eyes and the skin far possible.
The danger fume inhalation does not increase room temperature because very low vapor
BRAZING
See W
CHEMICALS – GENERAL
See Legal
Y must always take care when using and handling chemicals such foam battery anti - brake oils and They may highly They may also emit hazardous fumes
The fects excessive exposure chemicals may manifest themselves immediately after a delay; they may brief permanent; they may cumulative; they may superficial; and they may cause a risk death reduce life expectancy
Remove chemicals from skin and clothing soon possible after
Change very dirty clothes and make provision for cleaning
Read and comply scrupulously with the safety recommendations containers and the phlets, posters, other instructions that accompany them. Manufacturers supply health and safety information
Organize working methods and protective equipment prevent contact with the skin and the eyes; inhalation fumes / aerosols / dust / smoke; incorrect container identification; and fire and explosion When working with wash before and before using the Keep work areas and free
Store according local and national Keep chemicals out the reach
NOT
not mix except accordance with the
Some substances could form other chemical substances that are toxic harmful, emit toxic harmful fumes, become explosive after mixing. not spray especially solvent - based enclosed when there are people inside the not apply heat flames except accordance with the Some are highly flammable could release toxic harmful not leave containers open. The fumes emitted could accumulate toxic, harmful, explosive concentrations. Some fumes are heavier than air and will accumulate confined trenches not put chemicals into unmarked not clean your hands clothes with particularly solvents and dry out the skin and can cause irritation and Some can absorbed through the skin toxic harmful not use empty containers store other chemicals, except when they have been cleaned under supervision. not attempt snif f inhale Rapid exposure high concentrations fumes can toxic
Clutch
fluids
See Brake and clutch
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