INTRODUCTION
Hydraulic systems
[35.000] Hydraulic systems
[35.603] Deck plate hydraulic system
[35.910] Head and header hydraulic drive
Electrical systems
Electrical system
Harnesses and connectors
External lighting
Feeding control system
Header height control
Precision farming system
Chopper slip clutch monitoring system
Attachments/Headers
Attachment/Header support and drives
Attachment/Header feed auger
Attachment/Header frame
Corn header shields and guards
Corn header feed chain and rollers
Corn header feeder structure
Corn header structure
Header drive
Rotating dividers
Stalk choppers
Lubrication system
T orque - Minimum tightening torques for normal assembly
T orque - Standard torque data for hydraulics
Hydraulic contamination
Basic instructions - Chain W ear T ables - Roller Chains
Attachments / Headers - Basic instructions
General specification
Capacities
Product identification
Product overview - Machine orientation
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special
Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent
The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer
The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service
Personal safety
Y our machine may equipped with special guarding other devices compliance with local legislation. Some these require active use the operator
Therefore, check local legislation the usage this machine.
Hydraulic system safety
• Hydraulic oil leaking under pressure can penetrate the skin and cause infection other injury . T o prevent personal injury:
• Relieve all pressure before disconnecting fluid
• Before applying make sure all connections are tight and components are good
• Never use your hand check for suspected leaks under Use a piece cardboard wood for this
• injured leaking seek medical attention immediately
• The hydraulic hoses and fittings your machine meet engineering specifications for the particular function. When replacing blown worn hoses use only manufacture authorized service
• Care hydraulic hose installation a must:
• Make sure pressure relieved before starting installation
• NOT kink twist a failure may occur
• Properly route the
• Have a certified hydraulic technician install the
• Remove air from the hydraulic system after installing any hydraulic
• Periodically check hydraulic system for leaks check for:
• Leaks hose fitting
• Damaged hoses and /
• hard heat soft loose covered
• Corroded damaged
• Leaking
• Excessive dirt and debris around hoses and /
• Damaged missing hose retaining clamps, guards, shields, etc.
• NOT stand use a hose a NOT pull apply external forces the The hose may fail and cause injury .
• Keep all persons away from the working Mechanisms controlled fluid power can become hazardous a hose Lifted mechanisms can fall the machine steering may
• Stay clear a pressurized hose assembly that has blown Hose fittings can thrown f high speed and a loose hose can whip around with great
• Hydraulic fluid can reach high Allow fluid cool before servicing the
• Escaping fluid under pressure may form a mist fine spray which can flash explode upon contact with ignition source.
• V ibration can reduce hose service Make sure all retaining clamps and / devices are
• Environmental conditions can cause hose and fittings deteriorate. Inspect hydraulic hoses periodically . Replace worn damaged hoses and
Safety requirements for fluid power systems and components - hydraulics (EUROPEAN ANDARD 982)
• Flexible hose assemblies must not constructed from hoses which have been previously used part a hose assembly
• not weld hydraulic
• When flexible hoses piping are replace them immediately
• forbidden modify a hydraulic accumulator welding any other
• Before removing hydraulic accumulators for the liquid pressure the accumulator must reduced
• Pressure check hydraulic accumulators shall carried out method recommended the accumulator ufacturer .
• Care must taken not exceed the maximum allowable pressure the accumulator After any check adjustment there must leakage gas.
Safety precautions
Farm accidents can prevented with your help.
accident prevention program can successful without the wholehearted cooperation the person who directly responsible for the operation the equipment.
T o read accident reports from all over the country convinced that a large number accidents can prevented only the operator anticipating the result before the accident caused and doing something about said that best kind safety device a careful operator who with care and mature consideration can save more lives and limbs than any accident prevention program which not adhered to".
Further this chapter you will find a list the most important safety
T ake time read and follow the instructions and furthermore, careful!
Some pictures this manual may show the safety guarding open removed better illustrate a particular feature
Ensure close replace all guards before operating the
General and operating safety
Most farm machinery accidents can avoided the observance a few simple safety
• The machine must only used a skilled operator familiar with all the controls and harvesting techniques cultivated land with slopes maximum % ( ° ) uphill and
• Keep children away from and f the machine all
• When driving public observe traf fic adapt your speed road and traf fic conditions and ensure that all lights and other safety mechanisms the machine (if they are required) are fitted and work properly
• Before operating the machine ensure that all safety guards are installed.
• not enter the grain tank while the machine engine With engine use a wooden clearing club should the grain tank unloading auger become bridged. T ake utmost care not pulled into the grain tank case unbridging
• not attempt lubricate carry out any adjustments the machine while motion while the engine
• Never leave the platform without first disengaging the machine drive lowering the header , stopping the engine, applying the park brake and removing the ignition key .
• not work under the machine header unless securely blocked and / the header safety latch
• not work around the machine loose clothing that might catch any the moving parts.
• Keep hands away from moving parts the
• Keep the fire extinguisher within easy reach the operator . Ensure replace a similar type extinguisher have checked refilled after every usage and / date expiry
Danger death electrocution!
Pay special attention the overhead power lines. Make sure the machine has suf ficient clearance pass all directions (also with raised opened machine Also think the radio aerial(s) any other factoryfitted accessory parts which may have been added
Should a contact between the machine and electric power line occur , then the following precautions must taken: Stop the machine movement immediately , stop the engine and apply the hand
Check you can safely leave the cab your actual position without direct contact with electric stay your position and call for you can leave your position without touching the jump f the last step support position ensure that there contact between any part your body and the ground any time. not touch the machine afterwards until power the lines has been shut When people approach the warn them not touch the machine but ask the electric power supply company shut f the power the
Fire and explosion prevention
• Due the flammable nature the crop materials fire risks are This risk can minimized frequent removal accumulated crop material from the machine and checking for overheated machine oil leaks appear , - torque bolts replace gaskets necessary
• Remove all trash debris from the machine each day . Especially check the engine area and exhaust system.
• Sparks flame can cause the hydrogen gas a battery T o prevent explosion the following:
• not weld, grind smoke near a battery .
• Sparks from the electrical system engine exhaust can cause explosion and Before you operate this machine area with flammable dust use good ventilation remove the flammable dust
• Use nonflammable cleaning solvent clean
• A fire can cause death injury Always have fire extinguisher near the Make sure the fire guishers are serviced according the manufacturers
• a fire extinguisher has been always recharge replace the fire extinguisher before operating the
• Make sure that you NOT store oily rags other flammable materials the
• the machine has fuel hydraulic always repair the leak and clean the area before
• Check the electrical system for loose connections frayed Repair replace the loose damaged
• Before welding using a torch the machine, clean the area repaired.
Safety rules
Personal safety
This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury
Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with
Read and understand all the safety messages this manual before you operate service the
DANGER indicates a hazardous situation not will result death serious injury
W ARNING indicates a hazardous situation not could result death serious injury
CAUTION indicates a hazardous situation not could result minor moderate injury
F AILURE T O FOLLOW
Machine safety
NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.
Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .
Information
NOTE: Note indicates additional information that clarifies other information this
Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property
