Issuu

Part number 48017704 1st edition English October 2016

Boomer™ 54D CVT TIER (FINAL), Cab Boomer™ 54D CVT TIER (FINAL), ROPS 48017704 28/10/2016

SER VICE MANUAL

54D CVT TIER ROPS

Product Market Product Engine Boomer™

(FINAL),

Europe R 753 IE4 Boomer™

Europe R

48017704 28/10/2016

Link Product / Engine

54D CVT TIER

Cab

753 IE4

Engine

INTRODUCTION

[10.001] Engine and crankcase

[10.101] Cylinder heads

[10.102] Pan and covers

[10.103] Crankshaft and flywheel

Connecting rods and pistons

V alve drive and gears

10] Balancer and damper

[10.1 14] Pump drives

[10.202] Air cleaners and lines

[10.206] Fuel filters

[10.218] Fuel injection system

[10.250] T urbocharger and lines

[10.304] Engine lubrication system

[10.400] Engine cooling system

[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment

[21.504] Continuously V ariable T ransmission (CVT)

Four-Wheel Drive (4WD) system

Mechanical control

Front axle system

Powered front axle

Front bevel gear set and dif ferential

Final drives

Rear axle system

Contents

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.15 T ransmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48017704 28/10/2016

Powered rear axle

Rear bevel gear set and dif ferential

Power T f (PT

[31.104] Rear control

[31.1 10] One-speed rear Power T ake-Of f (PT

[31.120] Central Power T ake-Of f (PT

Brakes and controls

10] Parking brake parking lock

Mechanical service brakes

Hydraulic systems

[35.000] Hydraulic systems

[35.104] Fixed displacement pump

[35.204] Remote control valves

[35.300] Reservoir , cooler , and filters

Steering

[41.200] Hydraulic control components

[41.206] Pump

[41.216] Cylinders

[50.100] Heating

[50.104] V entilation

[55.000] Electrical system

[55.010] Fuel injection

[55.014] Engine intake and exhaust system

[55.024] T ransmission control system

[55.100] Harnesses and connectors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab climate control

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 Air conditioning Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 48017704 28/10/2016

Engine starting system

Cold start aid

Alternator

Battery

External lighting

W arning and instruments

Wiper and washer system

Electronic modules

Exhaust Gas Recirculation (EGR) electrical system

F AUL T CODES

[90.100] Engine hood and panels

[90.1 16] Fenders and guards

[90.150]

[90.151]

[90.154] Cab doors and hatches

Platform, cab, bodywork, and

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

decals

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2

Pneumatically-adjusted operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3

[90.124]

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4

Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6 48017704 28/10/2016

48017704 28/10/2016

48017704 28/10/2016 1

INTRODUCTION

T orque - Standard torque data for hydraulic connections

T orque (*)

T orque Wheel Bolt T orques (*)

Basic instructions - Shop and assembly

Basic instructions Hardware (*)

Special tools (*)

Basic instructions T ire ballast and pressures (*)

General specification (*)

General specification wheel tread settings (*)

General specification T ire Pressures (*)

Dimension General (*)

W eight (*)

Capacities (*)

Consumables (*)

Hydraulic contamination

Product identification General information (*)

(*) See content for specific models

Contents INTRODUCTION

notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety rules

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Basic instructions - Shop and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Foreword - Important

- Ecology and the environment

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

International symbols (*)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48017704 28/10/2016 2

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer

The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service

INTRODUCTION

48017704 28/10/2016 3

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury

F AILURE T O FOLLOW

Machine safety

NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property

INTRODUCTION

DANGER,

DEA

W ARNING, AND CAUTION MESSAGES COULD RESUL T

SERIOUS INJUR Y .

48017704 28/10/2016 4

Safety rules - Ecology and the environment

Soil, air , and water quality important for all industries and life general. When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical

Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these

Helpful hints

• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable

• avoid skin contact with all

Most these products contain substances that may harmful your

• Modern oils contain not burn contaminated fuels and waste oils ordinary heating

• A void spillage when you drain fluids such used engine coolant engine hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available

• not allow coolant mixtures get into the soil. Collect and dispose coolant mixtures properly .

• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly

• Repair any leaks defects the engine cooling system hydraulic system immediately

• not increase the pressure a pressurized circuit this may lead a component

• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss

Battery recycling

Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly some countries, this a legal requirement.

Mandatory battery recycling

NOTE: The following requirements are mandatory

Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household

Points sale are obliged to:

• Accept the return your used batteries

• Store the returned batteries a suitable location

• Send the returned batteries the battery manufacturer for recycling

INTRODUCTION

48017704 28/10/2016 5

Safety rules

Precautionary statements

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury .

Throughout this manual and machine you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with you.

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury The color associated with DANGER

ARNING indicates a hazardous situation not could result death serious injury The color associated with W ARNING

used with the safety alert indicates a hazardous situation not could result minor moderate injury The color associated with CAUTION YELLOW

F AILURE T O FOLLOW THE "DANGER", ARNING", AND "CAUTION"

Y RESUL T SERIOUS BODIL Y INJUR Y DEA TH.

INSTRUCTIONS

Machine Safety

The precautionary statement ("IMPOR T ANT") followed specific This statement intended for machine safety .

NOTICE: The word "IMPOR T ANT" used inform the reader something they need know prevent minor machine damage a certain procedure not

Information

NOTE: Instructions used identify and present supplementary

This machine may equipped with special guarding other devices compliance with local Some these require active use the operator check local legislation the usage this

ACCIDENT PREVENTION

Most accidents injuries that occur workshops are the result a non compliance simple and fundamental safety For this MOST CASES THESE ACCIDENTS CAN A VOIDED foreseeing possible causes and consequently acting with the necessary caution and Accidents may occur with all types regardless how well the machine question was designed and

INTRODUCTION

A careful and informed service technician the best guarantee against 48017704 28/10/2016 6

Decisive awareness the most basic safety rule normally suf ficient avoid many serious

W ARNING

Unexpected machine movement!

Disengage power , shut down the tractor , and sure that all moving parts have stopped before vicing, adjusting, cleaning, unclogging the equipment. Failure comply could result death serious injury .

SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS -DRAULICS (EUROPEAN ANDARD 982)

Flexible hose assemblies must not constructed from hoses which have been previously used part a hose assembly not weld hydraulic

When flexible hoses piping are replace them immediately forbidden modify a hydraulic accumulator welding any other Before removing hydraulic accumulators for the liquid pressure the accumulators must reduced

Pressure check hydraulic accumulators shall carried out method recommended the accumulator facturer

Care must taken not exceed the maximum allowable pressure the accumulator After any check adjustment there must leakage

SAFETY RULES

A careful operator the best operator Most accidents can avoided observing certain T o help prevent accidents, read and take the following precautions before operating this tractor Equipment should operated only those who are responsible and instructed

THE TRACT

Read the Manual carefully before using the tractor Lack operating knowledge can lead

Use approved roll bar and seat belt for safe operation. Overturning a tractor without a roll bar can result death injury your tractor not equipped with a roll bar and seat see your NEW HOLLAND Dealer

Always use the seat The only instance when the seat belt should not used the roll bar has been removed from the tractor folding ROPS down

a front end loader always use a FOPS (Falling Object Protective Structure) canopy avoid injury from falling objects.

Use the handholds and step plates when getting and f the tractor prevent Keep steps and platform cleared mud and debris.

not permit anyone but the operator ride the tractor There safe place for extra

Keep all safety decals clean dirt and and replace all damaged safety See the list decals the Decal section this

SER VICING THE TRACT

The cooling system operates under pressure which controlled the radiator dangerous remove the cap while the system Always turn the cap slowly the first stop and allow pressure escape before removing the cap entirely .

Keep any type open flame away from the tractor and not smoke while ait for the engine cool before refueling.

Keep the tractor and particularly brakes and maintained a reliable and satisfactory dition ensure your safety and comply with legal

INTRODUCTION

W0924A

48017704 28/10/2016 7

Keep open flame cold weather starting aids away from the battery prevent fires Use jumper cables according instructions prevent sparks which could cause Stop the engine before performing any service the tractor

Escaping hydraulic / diesel fluid under pressure can penetrate the skin causing serious injury fluid injected into the obtain medical attention immediately gangrene may

• NOT use your hand check for

• Use a piece cardboard paper search for leaks.

• Stop the engine and relieve pressure before connecting disconnecting

• T ighten all connections before starting the engine pressurizing lines.

not modify permit anyone else modify alter this tractor any its components functions without first consulting a NEW HOLLAND Dealer

The fuel oil the injection system under high pressure and can penetrate the Unqualified persons should not remove attempt adjust a injector , any other part the fuel injection Failure follow these instructions can result serious injury

Continuous long - term contact with used engine oil may cause skin cancer A void prolonged contact with used engine oil.W ash skin promptly with soap and water .

Some components your tractor , such gaskets and friction surfaces (brake clutch may contain Breathing asbestos dust dangerous your Y are advised have any maintenance repair such components carried out authorized NEW HOLLAND Dealer However , service operations are undertaken parts that contain the essential precautions listed below must observed:

• W ork out doors a well ventilated

• Dust found the tractor produced during work the tractor should removed extraction, not

• Dust waste should placed a sealed container , and marked ensure safe

• any attempted materials containing the item should dampened and only hand tools low speed power tools

OPERA TING THE TRACT

Before starting the tractor , apply the parking place the O lever the 'OFF' the lift control lever the down the remote control valve levers the neutral and the transmission

Always sit the tractor seat when starting the engine operating not start the engine operate controls while standing beside the tractor . not bypass the neutral start

Consult your NEW HOLLAND Dealer your neutral start controls Use jumper cables only the recommended manner Improper use can result tractor runaway

A void accidental contact with the gear shift lever while the engine this can cause unexpected tractor

Before getting f the tractor , disengage the turn the engine and apply the parking Never get f the tractor while not park the tractor a steep incline. not operate the tractor engine enclosed building without adequate Exhaust fumes can cause death

the power steering engine ceases stop the tractor immediately

Pull only from the drawbar the lower link drawbar the down

Use only a drawbar pin that locks Pulling from the tractor rear axle any point above the axle may cause the tractor

1If the front end the tractor tends rise when heavy implements are attached the three - point install front end front wheel not operate the tractor with a light front

1 Always set the hydraulic selector lever position control when attaching transporting Ensure hydraulic couplers are properly mounted and will disconnect safely case accidental detachment implement not leave equipment the raised

INTRODUCTION

48017704 28/10/2016 8

Use the flasher / turn signal lights and SMV signs when traveling public roads both day and night (unless hibited

When operating adjust lights prevent blinding oncoming

DRIVING THE TRACT

W atch where you are especially row around trees and low hanging

T o avoid drive the tractor with care and a safe Use extra caution when operating over rough when crossing ditches and when turning

T o provide two - wheel lock tractor brake pedals together when transporting not coast free wheel down Use the same gear when going downhill used when going

Any towed vehicle with a total weight exceeding that the towing tractor should equipped with brakes for safe operation.

the tractor becomes stuck the tires become frozen the back the tractor prevent

Always check overhead clearance, especially when transporting the tractor .

When operating adjust lights prevent blinding oncoming

OPERA TING THE O

When operating O driven shut f the engine and wait until the O stops before getting f the tractor and disconnecting the not wear loose clothing when operating the power take - f when near rotating

When operating stationary O driven always place all gear shift levers neutral

T o avoid injury , not service O driven equipment when the tractor engine

Ensure the PT O master shield installed all Always replace the O shield cap when the O not use.

DIESEL FUEL

UNDER CIRCUMST ANCES should blended fuels added diesel These binations can create increased fire explosive Such blends are more explosive than pure gasoline a closed container such a fuel NOT USE THESE

Never remove the fuel cap refuel with the engine running not smoke while refueling when standing near

Maintain control the fuel filler pipe nozzle when filling the not fill the fuel tank capacity Allow room for

Wipe spilled fuel immediately

Always tighten the fuel tank cap securely the original fuel tank cap replace with a NEW HOLLAND approved A non - proprietary cap may not

Keep equipment clean and properly maintained. not drive equipment near open

1 Never use fuel for cleaning purposes.

Arrange fuel purchases that winter grade fuels are not held over and used the

SAFETY FRAME (ROPS)

Y our NEW HOLLAND tractor equipped with a safety must maintained a serviceable careful when driving through doorways working confined spaces with low

UNDER CIRCUMST ANCES should you:

• Modify , alter the safety frame any way Doing may render you liable legal

INTRODUCTION

48017704 28/10/2016 9

• Attempt straighten weld any part the main frame retaining brackets which have suf fered Doing may weaken the structure and endanger your safety

• Secure any parts the main frame attach your safety frame with anything other than the special high tensile bolts and nuts

• Attach chains ropes the main frame for pulling

• T ake unnecessary risks even though your safety frame fords you the maximum protection

INTRODUCTION

48017704 28/10/2016

Basic instructions - Shop and Assembly

SHIMMING

For each adjustment select adjusting shims and measure individually using a micrometer , then add the recorded not rely measuring the entire shimming which may the rated value indicated each

ROT A TING SHAFT SEALS

For correct rotating shaft seal proceed follows:

• before assembly , allow the seal soak the oil will sealing for least thirty

• thoroughly clean the shaft and check that the working surface the shaft not

• position the sealing lip facing the fluid; with hydrodynamic take into consideration the shaft rotation direction and position the grooves that they will deviate the fluid towards the inner side the seal.

• coat the sealing lip with a thin layer lubricant (use oil rather than grease) and fill the gap between the sealing lip and the dust lip double lip seals with grease.

• insert the seal its seat and press down using a flat punch seal installation not tap the seal with a hammer

• whilst inserting the check that perpendicular the seat; once make sure that makes contact with the thrust

• prevent damaging the seal lip the position a protective guard during installation

O - RING SEALS

Lubricate the O - RING seals before inserting them the seats, this will prevent them from overturning and which would jeopardise sealing ficiency

SEALING COMPOUNDS

Apply one the following sealing compounds the mating surfaces when specified: SILMA TE® R L OCTITE RTV 598 L OCTITE ® I NSTANT G ASKET 587 B LUE . Before applying the sealing compound, prepare the surfaces directed product container follows:

• remove any incrustations using a metal

• thoroughly - grease the surfaces using a locally approved cleaning agent such safety solvent brake parts cleaner

ARE P ARTS

Only use "CNH Original " NEW HOLLAND Parts".

Only genuine spare parts guarantee the same quality , duration and safety original they are the same parts that are assembled during standard Only "CNH Original " NEW HOLLAND can fer this guarantee. When ordering spare always provide the following information:

• machine model (commercial name) and serial number

• part number the ordered which can found the the Parts Catalogue", used for order processing

INTRODUCTION

48017704 28/10/2016 1 1

PROTECTING THE ELECTRONIC / ELECTRICAL SYSTEMS DURING CHARGING WELDING

T o avoid damage the electronic / electrical always observe the following:

Never make break any the charging circuit including the battery when the engine

Never short any the charging components ground.

Always disconnect the ground cable from the battery before arc welding the combine any header attached the

• position the welder ground clamp close the welding area possible

• welding close proximity a computer then the module should removed from the combine

• never allow welding cables lay near across any electrical wiring electronic component while welding progress

Always disconnect the negative cable from the battery when charging the battery the combine with a battery charger

NOTICE: welding must performed the either the combine the header (if the battery ground cable must disconnected from the combine battery . The electronic monitoring system and charging system will damaged this not

Remove the battery ground cable. Reconnect the cable when welding completed.

W ARNING

Battery acid causes severe Batteries contain sulfuric A void contact with eyes

Antidote - EXTERNAL: flush with water . INTERNAL: drink large quantities water milk. Follow with milk beaten egg vegetables Call physician immediately EYES: flush with water for minutes and get prompt medical attention.

T OOLS

The tools that NEW HOLLAND suggests and illustrate this manual have been:

• specifically researched and designed for use with NEW HOLLAND machines

• essential for reliable repair operations

• accurately built and rigorously tested fer ficient and long - lasting operation using these repair personnel will benefit from:

• operating optimal technical conditions

• obtaining the best results

• saving time and fort

• working safe conditions

NOTE: The terms "front", "rear", - and - (when referred different parts) are determined from the rear , facing the direction travel the machine during

INTRODUCTION

- 1

48017704 28/10/2016

NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please

Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual

write to

admin@servicemanualperfect.com

me: