New Holland 1037 Bale Wagon Service Repair Manual

INTRODUCTION

Power T ake-Of f (PT

[31.201] Power T ake-Of f (PT drive shaft

Hydraulic systems .

Hydraulic systems

Bale storing and handling hydraulic system

Bale loading hydraulic system

Bale unloading hydraulic system

Bale wagons

[69.100] Bale loading .

[69.200] Bale storing and handling

Foreword - Important notice regarding equipment servicing

Safety rules

Safety rules – Personal safety

Safety rules - Ecology and the environment

T orque - Minimum tightening torques for normal assembly

T orque – Standard torque data for hydraulics

Basic instructions - Shop and assembly

Hydraulic contamination

Accessories - Consumables

Product identification

Product identification – Machine orientation

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution chain, including - without limitationnational, regional, local reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any case, warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer

The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without notice. case refer your NEW HOLLAND Sales and Service

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury

F AILURE T O FOLLOW

Machine safety

NOTICE: Notice indicates a situation that, not avoided, could result machine property damage.

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property damage. The word Notice used address practices not related personal safety .

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a step, other information the The word Note not intended address personal safety property

Safety rules – Personal safety

General safety rules

Use caution when you operate the machine Raised full and other loads will change the center gravity the The machine can tip roll over when near ditches and embankments uneven

Never permit anyone other than the operator ride the

Never operate the machine under the influence alcohol while you are otherwise

When digging using ground - engaging aware buried Contact local utilities determine the locations

Pay attention overhead power lines and hanging High voltage lines may require significant clearance for safety

Hydraulic oil diesel fuel leaking under pressure can penetrate the causing serious injury

• NOT use your hand check for Use a piece cardboard paper

• Stop the remove the key , and relieve the pressure before you connect disconnect fluid

• Make sure that all components are good T ighten all connections before you start the engine surize the system.

• hydraulic fluid diesel fuel penetrates the seek medical attention immediately

• Continuous long term contact with hydraulic fluid may cause skin cancer . A void long term contact and wash the skin promptly with soap and water

Keep clear moving Loose jewelry , long hair , and other loose hanging items can become entangled moving

W ear protective equipment when

NOT attempt remove material from any part the machine while being operated while components are

Make sure that all guards and shields are good condition and properly installed before you operate the Never operate the machine with shields Always close access doors panels before you operate the

Dirty slippery and platforms can cause Make sure these surfaces remain clean and clear debris.

A person pet within the operating area a machine can struck crushed the machine its NOT allow anyone enter the work area.

Raised equipment and / loads can fall unexpectedly and crush persons Never allow anyone enter the area underneath raised equipment during operation.

Never operate the engine enclosed spaces harmful exhaust gases may build

Before you start the machine, sure that all controls are neutral park lock position.

Start the engine only from the operator ’ s you bypass the safety start the engine can start with the transmission gear . not connect short across terminals the starter solenoid. Attach jumper cables described the Starting gear may cause death serious injury

Always keep windows, mirrors, all lighting, and Slow - Moving V ehicle (SMV) emblem clean provide the best possible visibility while you operate the

Operate controls only when seated the operator ’ s except for those controls expressly intended for use from other

Before you leave the machine:

Park the machine a level

Put all controls neutral park lock

Engage the parking Use wheel chocks

Lower all hydraulic equipment header , T urn f the engine and remove the key

W ARNING

Some components may continue run down after disengaging drive systems.

Make sure all drive systems are fully disengaged.

Failure comply could result death serious injury .

due exceptional you would decide keep the engine running after you leave the operator ’ s station, then you must follow these precautions:

Bring the engine low idle

Disengage all drive systems.

Shift the transmission into

Apply the parking

Hydraulic system safety

Hydraulic oil diesel fuel leaking under pressure can penetrate the causing serious injury

• NOT use your hand check for Use a piece cardboard paper

• Stop remove key and relieve the pressure before connecting disconnecting fluid

• Make sure all components are good condition and tighten all connections before starting the engine izing the

• hydraulic fluid diesel fuel penetrates the seek medical attention immediately

• Continuous long - term contact with hydraulic fluid may cause skin cancer A void long term contact and wash the skin promptly with soap and water

The hydraulic hoses and fittings your machine meet engineering specifications for the particular function. When replacing blown worn hoses use only NEW HOLLAND manufacturer authorized service

Care hydraulic hose installation a must:

• Make sure pressure relieved before starting installation

• NOT kink twist a hose, failure may occur .

• Properly route the

• Remove air from the hydraulic system after installing any hydraulic component.

Periodically check hydraulic system for leaks

• Leaks hose fitting hose

• Damaged hoses and fittings

Check for:

• Kinked, crushed, flattened, hard blistered, heat cracked, charred, twisted, soft loose covered hoses

• Corroded damaged fittings

• Leaking ports

• Excessive dirt and debris around hoses and / fittings

• Damaged missing hose retaining clamps, guards, shields, etc.

V

NOT stand use a hose a NOT pull apply external forces the The hose may fail and cause injury

Keep all persons away from the working

Mechanisms controlled fluid power can become hazardous a hose Lifted mechanisms can fall the machine steering may

Stay clear a pressurized hose assembly that has blown Hose fittings can thrown f high speed and a loose hose can whip around with great

Hydraulic fluid can reach high

Allow fluid cool before servicing the

Escaping fluid under pressure may form a mist fine spray which can flash explode upon contact with ignition

ibration can reduce hose service Make sure all retaining clamps and / devices are

Environmental conditions can cause hose and fittings

Inspect hydraulic hoses periodically Replace worn damaged hoses and

General maintenance safety

Keep the area used for servicing the machine clean and dry Clean spilled

Service the machine a level

Install guards and shields after you service the

Close all access doors and install all panels after servicing the not attempt clear make adjustments the machine while motion while the engine

Always make sure that working area clear other persons and pets before you start operating the

Unsupported hydraulic cylinders can lose pressure and drop the causing a crushing not leave equipment a raised position while parked during unless the equipment securely

Jack lift the machine only jack lift points indicated this

Incorrect towing procedures can cause

When you tow a disabled machine follow the procedure this Use only rigid tow

Stop the remove the key , and relieve pressure before you connect disconnect fluid

Stop the engine and remove the key before you connect disconnect electrical

Scalding can result from incorrect removal coolant Cooling systems operate under Hot coolant can spray out you remove a cap while the system Allow the system cool before you remove the When you remove the cap, turn slowly allow pressure escape before you completely remove the cap.

Replace damaged worn electrical

The exhaust and hydraulic lines may become hot during T ake care when you service such Allow surfaces cool before you handle disconnect hot W ear protective equipment when appropriate.

When follow the instructions the Always disconnect the battery before you weld the Always wash your hands after you handle battery

Wheels and tires

Make sure that tires are correctly not exceed any recommended load Follow the instructions the manual for proper tire

T ires are heavy Handling tires without proper equipment could cause death serious injury

Never weld a wheel with a tire installed. Always remove the tire completely from the wheel prior welding.

Always have a qualified tire technician service the tires and a tire has lost all take the tire and wheel a tire shop your dealer for service. Explosive separation the tire can cause serious injury .

NOT weld a wheel rim until the tire completely Inflated tires can generate a gas mixture with the air that can ignited high temperatures from welding procedures performed the wheel Removing the air loosening the tire the rim (breaking the bead) will NOT eliminate the This condition can exist whether tires are inflated The tire MUST completely removed from the wheel rim prior welding the wheel rim.

Driving public roads and general transportation safety

Comply with local laws and

Use appropriate lighting meet local

Make sure that the SMV emblem

Make sure that the brake pedal latch engaged. Y must lock brake pedals together for road travel.

Use safety chains for trailed equipment when safety chains are provided with machine

Lift implements and attachments high enough above ground prevent accidental contact with road.

When you transport equipment a machine a transport trailer , make sure that properly sure the SMV the equipment machine covered while being transported a trailer . aware overhead structures power lines and make sure that the machine and / attachments can pass safely under .

T ravel speed should such that you maintain complete control and machine stability all

Slow down and signal before turning.

Pull over allow faster traf fic

Follow correct towing procedure for equipment with without

Fire and explosion prevention

Fuel oil that leaked spilled hot surfaces electrical components can cause a

Crop bird flammable material can ignite hot

Always have a fire extinguisher near the

Make sure that the fire extinguisher(s) maintained and serviced according the manufacturer ’ s

least once each day and the end the day , remove all trash and debris from the machine especially around hot components such the battery , More frequent cleaning your machine may necessary depending the operating environment and

least once each day , remove debris accumulation around moving components such gears, cleaning fans, etc. More frequent cleaning your machine may necessary depending the operating environment and

Inspect the electrical system for loose connections and frayed insulation. Repair replace loose damaged parts. not store oily rags other flammable material the

not weld flame cut any items that contain flammable Clean items thoroughly with non - flammable solvents before welding flamenot expose the machine burning

Promptly investigate any unusual smells odors that may occur during operation the machine.

Power T ake - Off (PT

O - driven machinery can cause death serious injury Before you work near the O shaft service clear the driven put the O lever the disengage stop the and remove the key

Whenever a PT O a guard must place prevent death injury the operator

When doing stationary O keep clear all moving parts and make sure that appropriate guards are

Never use a spline adapter:

• Match the right tractor O spline and speed with the O driveshaft provided with This will assure proper geometry and operating

• Never operate 540 RPM implements 1000 RPM

• Never operate 1000 RPM implements 540 RPM

• Use PT O adapters will void the warranty the and the O drive train the machine and

• For correct hitch geometry , refer the operator ’ s

Reflectors and warning lights

Y must use flashing amber warning lights when you operate equipment public

Personal Protective Equipment (PPE)

W ear Personal Protective Equipment (PPE) such hard eye heavy hearing tective

Not Operate tag

Before you start servicing the attach a Not warning tag the machine area that will

Hazardous chemicals

you are exposed come contact with hazardous chemicals you can seriously The required for the function your machine can They may attractive and harmful domestic animals well

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a safe dling and storage first aid and procedures take the event a spill accidental MSDS are available from your dealer .

Before you service your machine check the MSDS for each used this This information indicates the associated risks and will help you service the machine safely . Follow the information the MSDS, and manufacturer well the information this when you service the

Dispose all and containers environmentally safe manner according local laws and Check with local environmental and recycling centers your dealer for correct disposal

Store fluids and filters accordance with local laws and Use only appropriate containers for the storage chemicals petrochemical

Keep out reach children other unauthorized

Applied chemicals require additional Obtain complete information from the manufacturer distributor the chemicals before you use

Utility safety

When digging using ground - engaging aware buried cables and other Contact your local utilities authorities, appropriate, determine the locations services.

Make sure that the machine has suf ficient clearance pass all Pay special attention overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety . Contact local authorities utilities obtain safe clearance distances from high voltage power

Retract raised extended components, necessary . Remove lower radio antennas other accessories. Should a contact between the machine and electric power source occur , the following precautions must taken:

• Stop the machine movement immediately

• Apply the parking stop the and remove the key

• Check you can safely leave the cab your actual position without contact with electrical stay your position and call for you can leave your position without touching jump clear the machine make sure that you not make contact with the ground and the machine the same

• not permit anyone touch the machine until power has been shut f the power lines.

Electrical storm safety

not operate machine during electrical storm.

you are the ground during electrical stay away from machinery and Seek shelter a protected

electrical storm should strike during remain the not leave the cab operator ’ s not make contact with the ground objects outside the

Mounting and dismounting

Mount and dismount the machine only designated locations that have and / not jump f the

Make sure that and platforms remain clean and clear debris and foreign Injury may result from slippery

Face the machine when you mount and dismount the

Maintain a three - point contact with and

Never mount dismount from a moving not use the steering wheel other controls accessories handholds when you enter exit the cab ator ’ s

W orking heights

When the normal use and maintenance the machine requires you work heights:

• Correctly use installed and

• Never use railings while the machine

• not stand surfaces that are not designated steps not use the machine a ladder , platform for working

Lifting and overhead loads

Never use loader other digging equipment lift not use raised equipment a work

Know the full area movement the machine and equipment and not enter permit anyone enter the area movement while the machine

Never enter permit anyone enter the area underneath raised Equipment and / loads can fall pectedly and crush persons underneath not leave equipment raised position while parked during unless securely Hydraulic ders must mechanically locked supported they are left a raised position for service

Loader other digging equipment and its load will change the center gravity the This can cause the machine tip slopes uneven

Load items can fall f the loader bucket lifting equipment and crush the operator Care must taken when lifting a load. Use proper lifting equipment.

not lift load higher than necessary Lower loads

Remember leave appropriate clearance the ground and other obstacles.

Equipment and associated loads can block visibility and cause not operate with insuf ficient visibility

Safety rules - Ecology and the environment

Soil, air , and water quality important for all industries and life general. When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical

Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning agents, etc., with regard the fect these substances man and nature and how safely store, use, and dispose these

Helpful hints

• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable

• avoid skin contact with all Most these products contain substances that may harmful your

• Modern oils contain not burn contaminated fuels and waste oils ordinary heating

• A void spillage when you drain fluids such used engine coolant engine hydraulic brake etc. not mix drained brake fluids fuels with lubricants. Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available

• not allow coolant mixtures get into the soil. Collect and dispose coolant mixtures properly .

• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly

• Repair any leaks defects the engine cooling system hydraulic system immediately

• not increase the pressure a pressurized circuit this may lead a component

• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss

Battery recycling

Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly some countries, this a legal requirement.

Mandatory battery recycling

NOTE: The following requirements are mandatory

Batteries are made lead plates and a sulfuric acid solution. Because batteries contain heavy metals such lead, CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household

Points sale are obliged to:

• Accept the return your used batteries

• Store the returned batteries a suitable location

• Send the returned batteries the battery manufacturer for recycling

T orque - Minimum tightening torques for normal assembly

NOTE: the metric nominal sizes through hardware torque specifications are shown a Newton meters (pound - inches) numerical

Nominal sizes M10 through M24

numerical

Metric non - flanged hardware

–

Identification markings

Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward

NHIL14RB00662AA 1

Metric bolt identification markings

identification

Property class

Metric hex nuts and locknuts, Classes (CL) and upward

NHIL14RB00663AA 2

Metric hex nut identification markings

• (1) – identification

• (3) – Property class

• (2) – Clockwise type markings indicate property class and may include manufacturer identification (if Example: property marks 240 ° apart (shown) the eight position indicate a Class 8 property , and marks 300 ° apart the ten position indicate a Class property .

NOTE: the Imperial units the nominal 1 / 4 (inch) and 5 / (inch) hardware torque specifications are shown a Newton meters (pound - inches) numerical Nominal sizes 3 / 8 (inch) through 1 (inch) hardware torque specifications are shown a Newton meters (pound - feet) numerical

Inch non - flanged hardware

Plain (PLN) – unplated

Identification marking

Grades inch bolts and free - spinning nuts

SAE (J995) bolt head and nut grade identification

Grade identification marking

Grade Marking description

Grade 2 line marks

Grade 5 Three line marks

Grade 8

Six line marks

Grade 2

circumferential line marks

Grade 5 T

circumferential line marks located 120° apart

Grade 2

circumferential line marks located 60° apart

Grade 2

circumferential line marks

Grade 5

circumferential line marks located 120° apart

Grade 8

circumferential line marks located 60° apart

INTRODUCTION

Grades inch prevailing torque locknuts, all metal (three common marking methods)

prevailing torque locknuts, the grade nut identified one three dif ferent sets markings that denote the strength level and manufacturer

Common prevailing torque locknut grade identification markings

Grade identification marking

Grade Marking description

Grade A marks

Grade B (hex nut) and Grade F (flange nut) Three raised indented dot marks (Marks not have

Grade C (hex nut) and Grade F (flange nut) Six raised indented dot marks (Marks not have

Grade A letter mark side flat

Grade B

Letter B side flat

Grade C

Letter C side flat

Grade A notches

Grade B

One circumferential notch all six corners

Grade C

T circumferential notches all six corners

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