New Holland 980CF, 980CR Corn Header Service Repair Manual

Contents

INTRODUCTION

Hydraulic systems

[35.910] Head and header hydraulic drive

[35.603] Deck plate hydraulic system

[35.660] Flip-up

[35.000] Hydraulic systems

Electrical system

Harnesses and connectors

[55.421] Feeding control system

[55.408] W arning indicators, alarms, and instruments

Attachments/Headers

[58.130] Attachment/Header frame

[58.208]

[58.224] Header drive

Safety signs - Rigid headers (*)

Safety signs - Folding headers (*)

Basic instructions - Shop and assembly (*)

T orque - Minimum tightening torques for normal assembly (*)

T orque – Standard torque data for hydraulics (*)

Basic instructions - Chain W ear T ables - Roller Chains (*)

Attachments / Headers - Basic instructions (*)

General specification (*)

Capacities (*)

Product identification (*)

Product identification (*)

Product identification - Machine orientation (*)

Foreword - Important notice regarding equipment servicing

980C Corn Headers

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions and whenever the special

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent

The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer .

The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously and illustrative material herein are accurate known time publication but are subject change without case refer your NEW HOLLAND Sales and Service

Personal safety

980C Corn Headers

Y our machine may equipped with special guarding other devices compliance with local Some these require active use the operator check local legislation the usage this

Hydraulic system safety

• Hydraulic oil leaking under pressure can penetrate the skin and cause infection other injury T o prevent personal injury:

• Relieve all pressure before disconnecting fluid

• Before applying make sure all connections are tight and components are good

• Never use your hand check for suspected leaks under pressure. Use a piece cardboard wood for this

• injured leaking fluid, seek medical attention immediately .

• The hydraulic hoses and fittings your machine meet engineering specifications for the particular When replacing blown worn hoses use only manufacture authorized service

• Care hydraulic hose installation a must:

• Make sure pressure relieved before starting installation

• NOT kink twist a failure may occur

• Properly route the

• Have a certified hydraulic technician install the

• Remove air from the hydraulic system after installing any hydraulic

• Periodically check hydraulic system for leaks damage. check for:

• Leaks hose fitting

• Damaged hoses and / fittings.

• hard heat soft loose covered

• Corroded damaged fittings.

• Leaking

• Excessive dirt and debris around hoses and / fittings.

• Damaged missing hose retaining

• NOT stand use a hose a NOT pull apply external forces the The hose may fail and cause injury

• Keep all persons away from the working Mechanisms controlled fluid power can become hazardous a hose Lifted mechanisms can fall the machine steering may

• Stay clear a pressurized hose assembly that has blown Hose fittings can thrown f high speed and a loose hose can whip around with great force.

• Hydraulic fluid can reach high Allow fluid cool before servicing the

• Escaping fluid under pressure may form a mist fine spray which can flash explode upon contact with ignition

• V ibration can reduce hose service Make sure all retaining clamps and / devices are

• Environmental conditions can cause hose and fittings Inspect hydraulic hoses periodically Replace worn damaged hoses and

Safety requirements for fluid power systems and components - hydraulics (EUROPEAN

ANDARD 982)

• Flexible hose assemblies must not constructed from hoses which have been previously used part a hose assembly .

• not weld hydraulic

• When flexible hoses piping are damaged, replace them immediately .

• forbidden modify a hydraulic accumulator welding any other

• Before removing hydraulic accumulators for servicing, the liquid pressure the accumulator must reduced

• Pressure check hydraulic accumulators shall carried out method recommended the accumulator ufacturer

• Care must taken not exceed the maximum allowable pressure the accumulator After any check ment there must leakage gas.

Safety precautions

Farm accidents can prevented with your help.

accident prevention program can successful without the wholehearted cooperation the person who directly responsible for the operation the equipment.

T o read accident reports from all over the country convinced that a large number accidents can prevented only the operator anticipating the result before the accident caused and doing something about it.

said that best kind safety device a careful operator who with care and mature consideration can save more lives and limbs than any accident prevention program which not adhered to".

Further this chapter you will find a list the most important safety

T ake time read and follow the instructions and furthermore, careful!

Some pictures this manual may show the safety guarding open removed better illustrate a particular feature adjustment.

Ensure close replace all guards before operating the

General and operating safety

Most farm machinery accidents can avoided the observance a few simple safety

• The machine must only used a skilled operator familiar with all the controls and harvesting techniques cultivated land with slopes maximum % ( ° ) uphill and

• Keep children away from and f the machine all

• When driving public observe traf fic adapt your speed road and traf fic conditions and ensure that all lights and other safety mechanisms the machine (if they are required) are fitted and work properly

• Before operating the machine ensure that all safety guards are

• not enter the grain tank while the machine engine With engine use a wooden clearing club should the grain tank unloading auger become bridged. T ake utmost care not pulled into the grain tank case unbridging

• not attempt clean, lubricate carry out any adjustments the machine while motion while the engine

• Never leave the platform without first disengaging the machine drive lowering the header , stopping the applying the park brake and removing the ignition key

• not work under the machine header unless securely blocked and / the header safety latch

• not work around the machine loose clothing that might catch any the moving

• Keep hands away from moving parts the

• Keep the fire extinguisher within easy reach the operator Ensure replace a similar type extinguisher have checked refilled after every usage and / date expiry

Danger death

electrocution!

Pay special attention the overhead power Make sure the machine has suf ficient clearance pass all directions (also with raised opened machine Also think the radio aerial(s) any other factoryfitted accessory parts which may have been added

Should a contact between the machine and electric power line occur , then the following precautions must taken: Stop the machine movement immediately , stop the engine and apply the hand

Check you can safely leave the cab your actual position without direct contact with electric wires. not, stay your position and call for you can leave your position without touching the jump f the last step support position ensure that there contact between any part your body and the ground any not touch the machine afterwards until power the lines has been shut When people approach the warn them not touch the machine but ask the electric power supply company shut f the power the

Fire and explosion prevention

• Due the flammable nature the crop materials fire risks are This risk can minimized frequent removal accumulated crop material from the machine and checking for overheated machine oil leaks appear , - torque bolts replace gaskets necessary

• Remove all trash debris from the machine each day . Especially check the engine area and exhaust system.

• Sparks flame can cause the hydrogen gas a battery T o prevent explosion the following:

• not grind smoke near a battery

• Sparks from the electrical system engine exhaust can cause explosion and Before you operate this machine area with flammable dust use good ventilation remove the flammable dust

• Use nonflammable cleaning solvent clean

• A fire can cause death injury Always have fire extinguisher near the Make sure the fire guishers are serviced according the manufacturers instructions.

• a fire extinguisher has been always recharge replace the fire extinguisher before operating the

• Make sure that you NOT store oily rags other flammable materials the machine.

• the machine has fuel hydraulic always repair the leak and clean the area before

• Check the electrical system for loose connections frayed insulation. Repair replace the loose damaged

• Before welding using a torch the clean the area

Safety rules

980C Corn Headers

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury .

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation that, not avoided, could result minor moderate injury . F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .

Machine safety

NOTICE: Notice indicates a situation not could result machine property

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety

Information

NOTE: Note indicates additional information that clarifies other information this

Throughout this manual you will find the word Note followed additional information about a other information the The word Note not intended address personal safety property

Safety rules - Ecology and the environment

980C Corn Headers

air , and water quality important for all industries and life

When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this legislation. Where legislation exists, obtain information from suppliers oils, filters, batteries, fuels, antifreeze, cleaning with regard the fect these substances man and nature and how safely and dispose these

Helpful hints

• A void the use cans other inappropriate pressurized fuel delivery systems fill Such delivery systems may cause considerable

• avoid skin contact with all

Most these products contain substances that may harmful your health.

• Modern oils contain not burn contaminated fuels and waste oils ordinary heating

• A void spillage when you drain fluids such used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, not mix drained brake fluids fuels with Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available

• not allow coolant mixtures get into the Collect and dispose coolant mixtures properly

• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly

• Repair any leaks defects the engine cooling system hydraulic system immediately

• not increase the pressure a pressurized circuit this may lead a component failure.

• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss coolant, etc.

Battery recycling

Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly . some this a legal

Mandatory battery recycling

NOTE: The following requirements are mandatory

Batteries are made lead plates and a sulfuric acid

Because batteries contain heavy metals such CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household

Points sale are obliged to:

• Accept the return your used batteries

• Store the returned batteries a suitable location

• Send the returned batteries the battery manufacturer for recycling

Safety signs - Rigid headers

980C Corn Headers

Double drive

Signs shown are for a corn header with a double drive For corn headers with a single left - hand drive certain drive related safety decals will installed the left - hand side the header only

The following safety signs are placed your machine a guide for your safety and for those working with W alk around the machine and note the content and location these safety signs before operating your machine.

Keep safety signs clean and Clean safety signs with a soft water , and a gentle not use solvent, gasoline, other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage remove safety

Replace all safety signs that are damaged, missing, painted over , illegible. a safety sign a part that make sure the safety sign installed the new See your dealer for replacement safety

Safety signs that display the Operator ’ s symbol are intended direct the operator the operator ’ s manual for further information regarding procedures for particular areas the When a safety sign displays this refer the appropriate page the operator ’ s

NHIL13PE00037EA 1 Rear

NHIL13GH00290AA 2 Left

NHIL14GH00356EA 3 Front

W ARNING

Overhead lifting hazard.

Lift and handle heavy components using lifting equipment with appropriate lifting capacity

Ensure that units are supported suitable slings and

Ensure that persons pets are the vicinity the load being lifted

Failure comply could result death serious injury . Quantity: 2 84593097

(1) Left - Hand (LH) side the feeder house opening top beam.

84593097 4

NHIL14GH00331AA 5

(1) Right - Hand (RH) side the feeder house opening top beam.

NHIL14GH00332AA 6

(2) side the feeder opening top the top

NHIL13GH00420AA 8

(2) side the feeder opening top the top

NHIL13GH00419AA 9

W ARNING

Hidden Flying debris. Stay clear the machine while Failure comply could result death serious injury . Quantity: 4

Only used chopper equipped corn 84586899

(3) side rear apron.

84586899

NHIL14GH00407AA 1 1

(3) side rear

(3) the outer

NHIL14GH00408AA

NHIL13GH00291AA

W ARNING

Hidden Flying debris. Stay clear the machine while Failure comply could result death serious injury . Quantity: 4

Only used chopper equipped corn 84586899

(3) the outer hood.

84586899

NHIL13GH00290AA

W ARNING

Crush

Engage safety latch before working under machine.

Failure comply could result death serious injury . Quantity: 4 144380A1

side the rear

(4) side the rear panel

NHIL14GH00331AA

NHIL14GH00332AA

(4) side the front panel

NHIL14GH00413AA

144380A1

(4)

W ARNING

Crush

Engage safety latch before working under machine. Failure comply could result death serious injury . Quantity: 4 144380A1

144380A1

(4) side the front panel

NHIL14GH00333AA

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