New Holland 380FP Header Service Repair Manual

SER VICE MANUAL

380FP Auger with high performance paddles

380FP Auger with standard paddles

Contents

INTRODUCTION

Hydraulic systems

[35.000] Hydraulic systems

[35.359] Main control valve

[35.560] Pickup lift circuit

[35.661] Grass pickup drive system

Electrical systems

Electrical system

Harnesses and connectors

Attachments/Headers

[58.120] Attachment/Header feed auger

[58.900] Belt feeding

Product feeding

Pickup

Basic instructions - How use and navigate through this Manual (*)

Foreword - Important notice regarding equipment servicing (*)

Safety rules (*)

Safety rules - Ecology and the environment (*)

Safety rules (*)

Personal safety (*)

Basic instructions - Shop and assembly (*)

T orque (*)

T orque - Standard torque data for hydraulic connections (*)

Basic instructions - Chain W ear T ables - Roller Chains (*)

Conversion factors (*)

Product identification (*)

Product identification - Machine orientation (*)

Basic instructions - How use and navigate through this Manual

T echnical

information

This manual has been produced a new technical information system. This new system designed deliver technical information electronically through W delivery (eT DVD and paper A coding system called SAP has been developed link the technical information other Product Support W arranty

T

echnical information written support the maintenance and service the functions systems a When a customer has a concern his machine usually because a function system his machine not working not working ficiently , not responding correctly his When you refer the technical information this manual resolve that you will find all the information classified using the SAP coding, according the functions systems that machine. Once you have located the technical information for that function system then you will find all the electrical hydraulic assemblies and sub assemblies for that function Y will also find all the types information that have been written for that function the technical data the functional data (how the diagnostic data (fault codes and troubleshooting) and the service data install

integrating SAP coding into technical information, you will able search and retrieve just the right piece technical information you need resolve that concern his This made possible attaching 3 categories each piece technical information during the authoring

The first category the the second category the Information T ype and the third category the Product:

• LOCA TION - the component function the that the piece technical information going describe Fuel

• INFORMA TION TYPE - the piece technical information that has been written for a particular component function the machine Capacity would a type T echnical Data that would describe the amount fuel held the Fuel

• PRODUCT - the model for which the piece technical information written.

Every piece technical information will have those 3 categories attached Y will able use any combination those categories find the right piece technical information you need resolve that concern his

That information could be:

• the description how remove the cylinder head

• a table specifications for a hydraulic pump

• a fault code

• a troubleshooting table

• a special tool

How use this manual

This manual divided into Sections. Each Section then divided into Chapters. Contents pages are included the beginning the then inside every Section and inside every Chapter alphabetical Index included the end a Chapter Page number references are included for every piece technical information listed the Chapter Contents Chapter

Each Chapter divided into four Information types:

• T echnical Data (specifications) for all the electrical hydraulic components

• Functional Data (how works) for all the electrical hydraulic components and

• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the electrical hydraulic components and

• Service Data (remove disassembly , assemble, install) for all the mechanical, electrical hydraulic devices, ponents and

Sections

Sections are grouped according the main functions a systems the Each Section identified a number The amount Sections included the manual will depend the type and function the machine that the manual written for Each Section has a Contents page listed alphabetic / numeric order This table illustrates which Sections could included a manual for a particular

PRODUCT T ractors

V ehicles with working arms: excavators, skid steers, forage spraying

SECTION

- Maintenance

- Machine completion and equipment

- Engine

- Main gearbox and drive

- Clutch

- T ransmission

- Four wheel drive system

- Front axle system

- Rear axle system

- Hydrostatic drive

- Implement power take - f

- Brakes and controls

- Hydraulic systems

- Pneumatic system

- drawbars and implement couplings

- Frames and ballasting

- Steering

- Wheels

- Steering clutches

- T racks and track suspension

- Cab climate control

- Electrical systems

- Grape harvester shaking

- Attachments / headers

- Product feeding

- Metering system

- Pressing - Bale formation

Mounted equipment and

- Chemical applicators

- Chopping

- Threshing

- T ying / W rapping / T wisting

- Bale wagons

- Ejection

- Lubrication system

- Separation

- Residue handling

- Cleaning

- Soil preparation / Finishing

- Secondary cleaning / Destemmer

- Seeding

- Spraying

- Planting

- Crop storage / Unloading

- Front loader and bucket

- T elescopic single arm

- dippers and buckets

- Dozer blade and arm

- Accessories

- T ools

- bodywork and decals

INTRODUCTION

Section contents

Maintenance

Machine completion and equipment

Engine

Main gearbox and drive

Clutch

T ransmission

Four wheel drive system

Front axle system

Rear axle system

Hydrostatic drive

Implement power take - f

Brakes and controls

Hydraulic systems

Pneumatic system

drawbars and implement couplings

Frames and ballasting

Steering

Wheels

Steering clutches

T racks and track suspension

Cab climate control

Electrical systems

Grape harvester shaking

Attachments / headers

Product feeding

Metering system

Pressing - Bale formation

Chemical applicators

Chopping

Threshing

T ying / W rapping / T wisting

Bale wagons

Ejection

Lubrication system

Separation

Residue handling

Cleaning

Soil preparation / Finishing

Secondary cleaning / Destemmer

Seeding

Spraying

Planting

Crop storage / Unloading

Front loader and bucket

This Section covers the central parts the hydraulic The components that are dedicated a specific function are listed the Chapter where all the technical information for that function

This Section covers the pneumatic system. The components that are dedicated a specific function are listed the Chapter where all the technical information for that function

The Section covers the central parts the and lighting The components that are dedicated a specific function are listed the Chapter where all the technical information for that function

Section

T elescopic single arm

Booms, dippers and buckets

Dozer blade and arm

Accessories

T ools

bodywork and decals

Number

Description

This Section covers all the main functions and systems related the body the machine, including the operators cab and the

Chapters

Each Chapter identified a number e.g. Hydraulic Systems - Main check valve35.359. The first number identical the Section number Chapter inside Section Hydraulic The second number representative the Chapter contained within the CONTENTS

The Chapter Contents lists all the technical data functional data (how service data install adjust, etc..) and diagnostic data (fault codes and troubleshooting) that have been written that Chapter for that function system the

Contents

HYDRAULIC

SYSTEMSMain control valve - 359 FUNCTIONAL T A

Main control valve - Sectional view -

TECHNICAL T A

Main control valve - General specifications -

SER VICE

Main control valve - Remove - F

INDEX

The Chapter Index lists alphabetical order all the types information (called Information Units) that have been written that Chapter for that function system the

Information units and information search

Each chapter composed information units. Each information unit has a page reference within that Chapter . The information units provide a quick and easy way find just the right piece technical information you are looking for

Example information unit Main control valve - Sectional V iew

Information Unit SAP code Hydraulic systems SAP code classification 359 Main control valve

Page header and footer

The page header will contain the following references:

• Section and Chapter description

The page footer will contain the following references:

• Publication number for that Section Chapter

• V ersion reference for that

• Publication date

• chapter and page reference / 9

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed this manual must carried out only qualified dealership strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall responsible for any subsequent damages.

The manufacturer and all the organizations its distribution including - without limitationlocal reject any responsibility for damages caused parts and / components not approved the facturer , including those used for the servicing repair the product manufactured marketed the manufacturer any warranty given attributed the product manufactured marketed the manufacturer case damages caused parts and / components not approved the manufacturer .

The manufacturer reserves the right make improvements design and changes specifications any time without notice and without incurring any obligation install them units previously sold. Specifications, descriptions, and illustrative material herein are accurate known time publication but are subject change without case questions, refer your NEW HOLLAND Sales and Service Networks.

Safety rules

Personal safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible death injury .

Throughout this manual you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation not will result death serious injury

W ARNING indicates a hazardous situation not could result death serious injury

CAUTION indicates a hazardous situation not could result minor moderate injury F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .

Machine safety

NOTICE: Notice indicates a situation not could result machine property

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety

Information

NOTE: Note indicates additional information that clarifies steps, procedures, other information this manual.

Throughout this manual you will find the word Note followed additional information about a other information the manual. The word Note not intended address personal safety property damage.

Safety rules - Ecology and the environment

air , and water quality important for all industries and life

When legislation does not yet rule the treatment some the substances that advanced technology sound judgment should govern the use and disposal products a chemical and petrochemical

Familiarize yourself with the relative legislation applicable your country , and make sure that you understand this Where legislation obtain information from suppliers anticleaning with regard the fect these substances man and nature and how safely and dispose these

Helpful hints

• A void the use cans other inappropriate pressurized fuel delivery systems fill tanks. Such delivery systems may cause considerable

• avoid skin contact with all

Most these products contain substances that may harmful your

• Modern oils contain not burn contaminated fuels and waste oils ordinary heating

• A void spillage when you drain fluids such used engine coolant engine hydraulic brake not mix drained brake fluids fuels with Store all drained fluids safely until you can dispose the fluids a proper way that complies with all local legislation and available

• not allow coolant mixtures get into the Collect and dispose coolant mixtures properly

• The air - conditioning system contains gases that should not released into the Consult airtioning specialist use a special extractor recharge the system properly

• Repair any leaks defects the engine cooling system hydraulic system immediately

• not increase the pressure a pressurized circuit this may lead a component

• Protect hoses during Penetrating weld splatter may burn a hole weaken allowing the loss coolant, etc.

Battery recycling

Batteries and electric accumulators contain several substances that can have a harmful fect the environment the batteries are not properly recycled after Improper disposal batteries can contaminate the groundwater , and NEW HOLLAND strongly recommends that you return all used batteries a NEW HOLLAND dealer , who will dispose the used batteries recycle the used batteries properly . some this a legal

Mandatory battery recycling

NOTE: The following requirements are mandatory Brazil.

Batteries are made lead plates and a sulfuric acid Because batteries contain heavy metals such CONAMA Resolution 401 / 2008 requires you return all used batteries the battery dealer when you replace any not dispose batteries your household

Points sale are obliged to:

• Accept the return your used batteries

• Store the returned batteries a suitable location

• Send the returned batteries the battery manufacturer for recycling

Safety rules

LEGAL OBLIGA TIONS

This machine may equipped with special guarding other devices compliance with local Some these require active use the operator Therefor , check local legislations the usage this

ACCIDENT PREVENTION

Most accidents injuries that occur workshops are the result non compliance simple and fundamental safety For this MOST CASES THESE ACCIDENTS CAN A VOIDED applying the fundamental safety principles, acting with the necessary caution and care.

Accidents may occur with all types regardless how well the machine question was designed and built.

CAUTION

Unexpected machine movement!

Disengage all drives.

Engage parking brake.

Lower all attachments the raise and engage all safety locks.

Shut off

Remove key from key switch.

Switch off battery key , installed. W ait for all machine movement

Failure comply could result minor moderate injury .

SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS -DRAULICS

• Flexible hose assemblies must not constructed from hoses which have been previously used part a hose assembly

• not weld hydraulic pipes: when flexible hoses piping are replace them immediately

• forbidden modify a hydraulic accumulator welding any other way

• Before removing hydraulic accumulators for servicing, the liquid pressure the accumulators must reduced

• Pressure check hydraulic accumulators must carried out a method recommended the accumulator manufacturer

• T ake care not exceed the maximum allowed pressure the accumulator After any check check for leakages gas the hoses

SAFETY RULES

General guidelines

• Carefully follow specified repair and maintenance

• When use P (Personal Protective Equipment)

• not wear jewellery , unbuttoned loose articles clothing such as: torn scarves, open jackets shirts with open zips that may remain entangled moving parts. advised wear approved safety non - slip footwear , safety

• not carry out repair operations with someone sitting the unless the person a trained technician who assisting with the operation

• not operate the machine use any the implements from dif ferent other than the

• not carry out operations the machine with the engine unless specifically

• Bring all hydraulic cylinders the home positions before engine shut

• Stop the engine and check that the hydraulic circuits are pressure - free before removing

• All repair and maintenance operations must carried out using extreme care and

• Service steps and platforms used the workshop elsewhere should built according the applicable dards and

• Disconnect the Power T ake - f (PT and label the controls indicate that the machine being

• Brakes are inoperative when manually released for repair maintenance Use blocks similar devices secure the machine these conditions.

• Only use specified towing points for towing the Connect parts carefully Make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under

• When loading unloading the machine from the trailer (or other means select a flat area capable sustaining the trailer truck Firmly secure the machine the truck trailer and lock the wheels the position used the carrier

• Electric heaters, battery - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock

• Always use suitable hoisting lifting devices when raising moving heavy

• Keep bystanders away

• Never use diesel oil other inflammable liquids cleaning Use non - non toxic commercially available

• W ear safety goggles with side guards when cleaning parts with compressed air

• Never use open flames for lighting when working the machine checking for

• When carrying out checks with the engine request the assistance operator the The operator must maintain visual contact with the service technician all times.

• operating outside the position the machine a flat surface and lock working a lock the machine Move a flat area soon safely

• Maintenance and repair operations must carried out a clean and dry Clean any water oil spillage immediately

• not create piles oil grease - soaked rags they represent a serious fire Always store rags a closed metal container

• Before engaging the machine, make sure that there are persons within the machine implement range action.

• Empty your pockets all objects that may fall accidentally unobserved into the machine inner

• When metal parts are sticking out, use protective goggles goggles with side guards, helmets, special footwear and

• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted NEVER LOOK DIRECTL Y A T THE WELDING ARC WITHOUT SUIT ABLE EYE

Machine start -

• Never run the engine confined spaces that are not equipped with adequate ventilation for exhaust gas

• Never place the body , hands fingers near rotating and moving

Hydraulic systems and fuel injection systems

• A liquid leaking from a tiny hole may almost invisible the same powerful enough penetrate the NEVER USE HANDS T O CHECK FOR LEAKS but use a piece cardboard paper for this any liquid penetrates skin call for medical aid immediately Failure treat this condition with correct medical procedure may result serious infection

• order check the pressure the system use suitable instruments.

Wheels and tires

• Make sure that the tires are correctly inflated the pressure specified the manufacturer . Periodically check the rims and tires for

• Stand away from (at the side of) the tire when checking inflation pressure.

• not use parts recovered wheels incorrect welding brazing heating may weaken and eventually cause damage the

• Never cut weld a rim mounted with inflated

• Deflate the tire before removing any objects that may jammed the tire

• Never inflate tires using inflammable gases, this may result explosions and injury

Removal and installation

• Lift and handle all heavy parts using suitable hoisting Make sure that parts are sustained appropriate hooks and Use the hoisting eyebolts for lifting Extra care should taken persons are present near the load lifted.

• Handle all parts carefully not put your hands fingers between W ear suitable safety clothing - safety gloves and

• A void twisting chains metal Always wear safety gloves when handling cables

• Damaged bent chains cables are not use them for lifting Always use suitable tective gloves when handling chains

• Chains should always safely Make sure that the hitch - point capable sustaining the load question. Keep the area near the hitchpoint, chains cables free all bystanders.

• Metal cables tend fray with repeated Always use suitable protective devices when handling cables.

W ARNING

Heavy object!

W A use a hoist get assistance lift the component. Failure comply could result death serious injury .

W ARNING

Pressurized system!

Only use the bleed screw bleed air from the fuel system. NOT loosen the fuel injector lines bleed air Injury damage can occur Fuel injector lines are under very high

Failure comply could result death serious injury .

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