New Holland 216 Double Rake Service Repair Manual

FOREWORD

Appropriateservicemethodsandcorrectrepairproceduresareessentialforthesafe,reliableoperationofall equipment,aswellasthepersonalsafetyoftheindividualperformingtherepair.

ThisRepairManualprovidestroubleshootingandoverhaulinstructionsusingrecommendedproceduresand equipment.Followingtheseinstructionswillensurethesafe,efficient,andtimelycompletionoftheserviceor repair.

Themanualisdividedintosectionswhicharesubdividedintochapters.Eachchaptercontainsinformationon generaloperatingprincipals,detailsinspection,overhauland,whereapplicable,specifictroubleshooting,specialtools,andspecifications.

Anyreferenceinthismanualtoright,left,rear,front,top,orbottomisdeterminedbystandingbehindthemachine andlookinginthedirectionoftravel.

Alldataandillustrationsinthismanualaresubjecttovariationsinbuildspecification.Thisinformationwascorrect atthetimeofissue,butNewHollandpolicyisoneofcontinuousimprovement,andtherighttochangespecification,equipment,ordesignatanytime,withoutnotice,isreserved.

PRECAUTIONARY STATEMENTS

PERSONALSAFETY

Throughoutthismanualandonmachinedecals,youwillfindprecautionarystatements(ì DANGERî, ìWARNINGî,andìCAUTIONî)followedbyspecificinstructions.Theseprecautionsareintendedforthepersonal safetyofyouandthoseworkingwithyou.Pleasetakethetimetoreadthem.

DANGER

ThiswordìDANGERîindicatesanimmediatehazardoussituationthat,ifnotavoided,willresultindeath orseriousinjury.ThecolorassociatedwithDangerisRED.

WARNING

ThiswordìWARNINGîindicatesapotentiallyhazardoussituationthat,ifnotavoided,couldresultin deathorseriousinjury.ThecolorassociatedwithWarningisORANGE.

CAUTION

ThiswordìCAUTIONîindicatesapotentiallyhazardoussituationthat,ifnotavoided,mayresultinminor ormoderateinjury.Itmayalsobeusedtoalertagainstunsafepractices.Thecolorassociatedwith CautionisYELLOW.

FAILURETOFOLLOWTHEìDANGERî,ìWARNINGî, ANDìCAUTIONîINSTRUCTIONSMAYRESULTIN SERIOUSBODILYINJURYORDEATH.

MACHINESAFETY

Theprecautionarystatement(ìIMPORTANTî)isfollowedbyspecificinstructions.Thisstatementisintendedfor machinesafety.

IMPORTANT: ThewordìIMPORTANTîisusedtoinformthereaderofsomethingheneedstoknowtoprevent minormachinedamageifacertainprocedureisnotfollowed.

INFORMATION

NOTE: Instructionsusedtoidentifyandpresentsupplementaryinformation.

SAFETY

PRECAUTIONARYSTATEMENTS

Acarefuloperatoristhebestoperator.Mostaccidentscanbeavoidedbyobservingcertainprecautions.Tohelp preventaccidents,readthefollowingprecautionsbeforeoperatingthisequipment.Equipmentshouldbe operatedonlybythosewhoareresponsibleandinstructedtodoso.

Carefullyreviewtheproceduresgiveninthismanualwithalloperators.Itisimportantthatalloperatorsbefamiliar withandfollowsafetyprecautions.

SAFETYPRECAUTIONS

1.Alwayslockthetractorbrakesandshutoff thetractorenginebefore:

• Leavingthetractorseat.

• Lubricating.

• Cleaningorunplugginganypartofthe rake.

• Adjustingtherake.

2.Donotattempttolubricateorperformany maintenancewhileanypartoftherakeframe orbasketsisinmotionorifthetractoris running.

3.Donotworkunderthebasketswhentheyare intheraisedpositionunlesstheyare properlyblocked.

4.Fluidunderpressurecanhavesufficient forcetopenetratetheskin,causingserious personalinjury.Alwaysprotecttheskinand eyesfromescapingfluidunderpressure. Beforedisconnectinglinesorfittings,be suretoreleaseallpressurebyoperatingthe tractorcontrolvalves.Beforeapplying pressuretothesystem,besureallconnectionsaretightandthathosesandconnectionsarenotdamaged.Ifinjuredbyescaping fluid,obtainmedicalassistanceatonce. Seriousinfectionorreactioncandevelopif medicaltreatmentisnotadministered immediately.

5.Donotstartthetractoruntilyouknowthat everyoneisclearoftherakeandhavemade surenotoolsarelyingonit.

6.Neverworkaroundtherakeinlooseclothing thatcouldcatchinamovingpart.

7.Donotattempttomanuallyunplugorremove anymaterialwhiletherakeisinoperationor ifthetractorengineisrunning.

8.Neverpermitanyonetorideontherake.Keep allbystandersawaywhentherakeis operatinginthefieldoriftherakehydraulic systemisengaged.

9.Alwaysuseadequatelightsandsafety warningdeviceswhentransportingtherake onpublicroadsorafterdark.Checkwithyour locallawenforcementagenciesforspecific requirements.

10.Limittransportspeedsto32km/hr(20MPH) maximum.

11.Neverstandneartherakewhileitisrunning.

12.Useoftheoptionalsafetychainisrecommendedwhenoperatingonapublicroad.

13.Donotweldonwheels.Weldingonwheels maycausehighstressandawheelfailure.

14.Donotweldonwheelswithamountedtire. Weldingonwheelswithamountedtiremay causethetiretoburst,causingseriousinjury ordeath.

HARDWARETORQUEVALUES

UsingthefollowingHardwareTorqueCharts,torqueallhardwaretothespecifiedtorqueunlessotherwise specifiedwithintheinstructions.

IMPORTANT: Besuretousethehardwarespecifiedwhenusingtappedholesbecauseinstallingametricbolt inaninchthreadoraninchboltinametricthreadwilldamagethethreads.

Observethefollowingwheninstallinghardware:

• Installflatwashersoverallslottedholesunlesstruss-headorcarriageboltsareused.

• Installspecialhardenedwasherswherespecified.

• Installalockwasheronallboltsunlessajamnutorself-lockingnutisspecified.

MINIMUMHARDWARETIGHTENINGTORQUES

INFOOTPOUNDS(NEWTON-METERS)FORNORMALASSEMBLYAPPLICATIONS

INCHHARDWAREANDLOCKNUTS

SAEGRADE2SAEGRADE5SAEGRADE8LOCKNUTS

NOMINALUNPLATEDPLATEDUNPLATEDPLATEDUNPLATEDPLATEDGR.BGR.CNOMINAL SIZEorW/ZnCrorW/ZnCrorW/ZnCrw/GR5w/GR8SIZE PLATEDPLATEDPLATEDBOLTBOLT SILVERGOLDSILVERGOLDSILVERGOLD

1/455*(6.2)72*(8.1)86*(9.7)112*(13)121*(14)157*(18)61*(6.9)86*(9.8)1/4

5/16115*(13)149*(17)178*(20)229*(26)250*(28)324*(37)125*(14)176*(20)5/16

3/817(23)22(30)26(35)34(46)37(50)48(65)19(26)26(35)3/8

7/1627(37)35(47)42(57)54(73)59(80)77(104)30(41)42(57)7/16

1/242(57)54(73)64(87)83(113)91(123)117(159)45(61)64(88)1/2

9/1660(81)77(104)92(125)120(163)130(176)169(229)65(88)92(125)9/16

5/883(112)107(145)128(174)165(224)180(244)233(316)90(122)127(172)5/8

3/4146(198)189(256)226(306)293(397)319(432)413(560)160(217)226(306)3/4

7/8142(193)183(248)365(495)473(641)515(698)667(904)258(350)364(494)7/8

1213(289)275(373)547(742)708(960)773(1048)1000(1356)386(523)545(739)1

NOTE:Torquevaluesshownwith*areinchpounds.

IDENTIFICATION

CAPSCREWSANDCARRIAGEBOLTS

SAEGRADE2SAEGRADE5SAEGRADE8

REGULARNUTSSAEGRADE5 HEXNUTS

SAEGRADE8 HEXNUTS

LOCKNUTS

GRADEIDENTIFICATION

GRADEANONOTCHES

GRADEBONECIRCUMFERENTIALNOTCH

GRADECTWOCIRCUMFERENTIALNOTCHES

GRADEIDENTIFICATION

GRADEANOMARKS

GRADEBTHREEMARKS

GRADECSIXMARKS

MARKSNEEDNOTBELOCATED

ATCORNERS

GRADEANOMARK

GRADEBLETTERB GRADECLETTERC

GRADEIDENTIFICATION

MINIMUMHARDWARETIGHTENINGTORQUES

INFOOTPOUNDS(NEWTON-METERS)FORNORMALASSEMBLYAPPLICATIONS

METRICHARDWAREANDLOCKNUTS

SIZEUNPLATEDPLATEDUNPLATEDPLATEDUNPLATEDPLATEDW/CL8.8 W/ZnCrW/ZnCrW/ZnCrBOLT

M415*(1.7)19*(2.2)23*(2.6)30*(3.4)33*(3.7)42*(4.8)16*(1.8)

M651*(5.8)67*(7.6)79*(8.9)102*(12)115*(13)150*(17)56*(6.3)

M8124*(14)159*(18)195*(22)248*(28)274*(31)354*(40)133*(15)

M1021(28)27(36)32(43)41(56)45(61)58(79)22(30)

M1236(49)46(63)55(75)72(97)79(107)102(138)39(53)

M1689(121)117(158)137(186)177(240)196(266)254(344)97(131)

M20175(237)226(307)277(375)358(485)383(519)495(671)195(265)

M24303(411)392(531)478(648)619(839)662(897)855(1160)338(458)

NOTE:Torquevaluesshownwith*areinchpounds.

IDENTIFICATION

HEXCAPSCREWANDCARRIAGEBOLTS

CLASSES5.6ANDUP

MANUFACTURERíSIDENTIFICATION PROPERTYCLASS

HEXNUTSANDLOCKNUTS CLASSES05ANDUP

MANUFACTURERíSIDENTIFICATION

INSTALLATIONOFADJUSTABLE FITTINGSINSTRAIGHTTHREAD ORINGBOSSES

1.LubricatetheOringbycoatingitwithalightoilor petroleum.InstalltheOringinthegroove adjacenttothemetalbackupwasherwhichis assembledattheextremeendofthegroove,4.

2.InstallthefittingintotheSAEstraightthreadboss untilthemetalbackupwashercontactstheface oftheboss,5.

NOTE: Donotovertightenanddistortthemetal backupwasher.

3.Positionthefittingbyturningout (counterclockwise)uptoamaximumofoneturn. Holdingthepadofthefittingwithawrench, tightenthelocknutandwasheragainsttheface oftheboss,6.

ORINGBOSSPLUGS

Thesetorquesarenotrecommendedfortubesof 12.7mm(1/2″)ODandlargerwithwallthicknessof 0.889mm(0.035″)orless.Thetorqueisspecifiedfor 0.889mm(0.035″)walltubesoneachapplication individually.

Beforeinstallingandtorquing37° flaredfittings, cleanthefaceoftheflareandthreadswithaclean

solventorLoctitecleanerandapplyhydraulicsealant Loctiteno.569tothe37° flareandthethreads.

Installfittingandtorquetospecifiedtorque,loosen fittingandretorquetospecifications.

PIPETHREADFITTINGTORQUE

Beforeinstallingandtighteningpipefittings,clean thethreadswithacleansolventorLoctitecleaner andapplysealantLoctiteno.567forallfittings includingstainlesssteelorno.565formostmetal fittings.Forhighfiltration/zerocontaminationsystemsuseno.545.

INSTALLATIONOFORFS(ORINGFLAT FACED)FITTINGS

WheninstallingORFSfittingsthoroughlycleanboth flatsurfacesofthefitting,1,andlubricatetheOring, 2,withlightoil.Makesurebothsurfacesarealigned properly.Torquethefittingtospecifiedtorquelisted throughouttherepairmanual.

IMPORTANT: Ifthefittingsurfacesarenotproperly cleaned,theOringwillnotsealproperly.Ifthefitting surfacesarenotproperlyaligned,thefittingsmaybe damagedandwillnotsealproperly.

IMPORTANT: Alwaysusegenuinefactoryreplacementoilsandfilterstoensureproperlubricationand filtrationofengineand hydraulicsystemoils.

Theuseofproperoils,grease,andkeepingthe hydraulicsystemcleanwillextendmachineand componentlife.

ECOLOGYANDTHEENVIRONMENT

Soil,air,andwaterarevitalfactorsofagricultureand lifeingeneral.Whenlegislationdoesnotyetrulethe treatmentofsomeofthesubstanceswhichare requiredbyadvancedtechnology,commonsense shouldgoverntheuseanddisposalofproductsofa chemicalandpetrochemicalnature.

Thefollowingarerecommendationswhichmaybeof assistance:

• Becomeacquaintedwithandensurethatyou understandtherelativelegislationapplicableto yourcountry.

• Wherenolegislationexists,obtaininformation fromsuppliersofoils,filters,batteries,fuels, antifreeze,cleaningagents,etc.,withregardto theireffectonmanandnatureandhowtosafely store,useanddisposeofthesesubstances. Agriculturalconsultantswill,inmanycases,be abletohelpyouaswell.

HELPFULHINTS

1.Avoidfillingtanksusingcansorinappropriate pressurizedfueldeliverysystemswhichmay causeconsiderablespillage.

2.Ingeneral,avoidskincontactwithallfuels,oils, acids,solvents,etc.Mostofthemcontain substanceswhichmaybeharmfultoyourhealth.

3.Modernoilscontainadditives.Donotburn contaminatedfuelsandorwasteoilsinordinary heatingsystems.

4.Avoidspillagewhendrainingoffusedengine coolantmixtures,engine,gearboxandhydraulic oils,brakefluids,etc.Donotmixdrainedbrake fluidsorfuelswithlubricants.Storethemsafely untiltheycanbedisposedofinaproperwayto complywithlocallegislationandavailable resources.

5.Moderncoolantmixtures,i.e.antifreezeand otheradditives,shouldbereplacedeverytwo years.Theyshouldnotbeallowedtogetintothe soilbutshouldbecollectedanddisposedof safely.

6.Donotopentheair-conditioningsystemyourself. Itcontainsgaseswhichshouldnotbereleased intotheatmosphere.Yourdealerorair conditioningspecialisthasaspecialextractorfor thispurposeandwillhavetorechargethesystem properly.

7.Repairanyleaksordefectsintheenginecooling orhydraulicsystemimmediately.

8.Donotincreasethepressureinapressurized circuitasthismayleadtoacomponentfailure.

9.Protecthosesduringweldingaspenetrating weldsplattermayburnaholeorweakenthem, allowingthelossofoils,coolant,etc.

SECTION00--GENERALINFORMATION--CHAPTER1

INTERNATIONALSYMBOLS

Asaguidetotheoperationofyourtractor,variousuniversalsymbolshavebeenutilizedontheinstruments,controls,switches,andfusebox.Thesymbolsareshownbelowwithanindicationoftheirmeaning.

Thermostart startingaid

Alternator charge

Fuellevel

Automatic Fuelshut-off

Enginespeed (rev/minx100)

Hoursrecorded

Engineoil pressure

Enginecoolant temperature

Coolant level

Tractorlights

Headlamp mainbeam

Headlamp dippedbeam

Worklamps

Stop lamps

Horn

Radio

P.T.O.

Position Control

KAM N

Keepalive memory

Turnsignals

Turnsignals --onetrailer

Turnsignals --twotrailers

Frontwindscreen wash/wipe

Rearwindscreen wash/wipe

Heatertemperaturecontrol

Heaterfan

Airconditioner

Airfilter blocked

Parking brake

Brakefluid level

Trailer brake

Roof beacon

Warning! Corrosive substance

Transmission inneutral

Creeper gears

Slowor lowsetting

Fastorhigh setting

Ground speed

Differential lock

Rearaxle oiltemperature

Transmission oilpressure

FWD engaged

FWD disengaged

Warning!

Hazard warninglights

Variable control

Pressurized! Opencarefully

Draft Control

Accessory socket

Implement socket

%age slip

Hitchraise (rear)

Hitchlower (rear)

Hitchheight limit(rear)

Hitchheight limit(front)

Hitchdisabled

Hydraulicand transmission filters

Remote valveextend

Remote valveretract

Remote valvefloat

Malfunction! SeeOperatorís Manual

Malfunction! (alternative symbol)

SeeOperatorís Manual

GENERALFEATURES

Onthisequipment,leftandrightaredeterminedby standingbehindtheunit,lookinginthedirectionof travel.

Themodelandserialnumberoftherakeare stampedonanidentificationtag,1,ontheleftsideof theleftswingframe.

TRACTORHYDRAULICREQUIREMENTS

Thetractorshouldhaveahydraulicsystemcapable ofpumpingaminimumof34L/min.(9gallonsper minute)with13,780kPa(2000PSI)reliefsettingfor satisfactoryperformance.

Thetractorshouldhavetworemoteoutlets.

Onecircuitoperatesthebasketreelsandisalsoused topositiontherakebasketsandwheels.

Theothercircuitisusedtoraiseandlowertherake baskets.

TRAILINGLIGHTS

Thetrailinglightsasshownshouldbeusedwhen towingtherakeonapublicroad.Refertoyourlocal codesforlightrequirements.

Thetrailinglightsconsistoftwoamberflashinglights, 1,andtworedtail/brakelights,2,attachedtothe mainframe,andalightingcontrolbox,3,positioned onthetonguethatcontrolsthesignalsfromthe tractortothemower-conditioner.

Thislightingsystemis intendedtoimprovethe machinevisibilityonpublicroadsandwarnoperators ofothervehiclesofyouractions.Thismachineis equippedwithalighting systemwhichc onformsto ASAES279.10.

ATTACHINGTOTHETRACTOR

AdjustthedrawbartomeettheASAEstandard specificationsasshown.Ifpossible,makesurethe drawbarisatleast381mm(15″)high.Onsome tractorswithanoffsetdrawbaritmaybenecessary toturnthedrawbarover.

Locatethedrawbardirectlyunderneaththetractor PTOshaftandsecurethedrawbarsoitcannotmove sidetoside.

HitchandJack

Attachtherakehitchtoatractordrawbarasshown andinstallahitchpin,1,thatcanbesecurely fastened.Movethejack,2,toitsstoragelocation,3.

Attachthesafetychain,4,tothetractor.Thesafety chainisrecommendedwhenoperatingonapublic roadtokeepthemachineundercontrolintheevent oflossorfailureofthehitchpinorbolt.

HydraulicHosesandElectricalHarness

Connectthehydraulichosestothetractorremote outlets.

The3/8″ IDhoses,1,areusedtoraiseandlowerthe baskets.

The1/2″ IDhoses,2,areusedtooperatethereel hydraulicmotorsandalsooperatetheshiftand steeringcylinders.

Thefourhosesontherakeareshippedwithstandard typequickdisconnectcouplersinstalledonthe1/2″ pipethreadsonthehosefittings.Itmaybenecessary toreplacethemwithdifferentcouplerstomatchthe tractorremoteoutlets.Attachthehosestothetractor remoteoutletsasshown.

Connectthe7-pinelectricplug,3,tothetractorís implementreceptacle.

RakeControlBox

Mounttherakecontrolboxbracket,1,ata convenientlocationonthetractor.Thecontrolbox bracketisshownattachedtoacustom-made bracket.Themountingbracketmayalsobebolted directlytothetractorfenderorcab.

Attachthecontrolbox,2,tothemountingchannel,1. Securethecontrolboxtothebracketusinglatch3.

NOTE: Removethecontrolboxfromthemounting channelandplaceitontherakebeforetherakeis unhitchedfromthetractor.

RAKECONTROLS

BasketLift

Thebasketsareraisedandloweredusingthetractor remoteoutletcontrolleveronthetractor.

BasketLiftTransportLock

Shutoffvalves,1,connectedtoeachrakebasketlift cylindercanbeclosedtoholdeachbasketup.The valve,1,isshownintheclosedposition.Turnthe handleparalleltothevalvebodytoopenthevalve.

--Openbothvalvestoallowthebasketstogodown totheoperatingpositionwhenthetractorremote valveismovedtotheìlowerîposition.

--Raisethebasketsandcloseonevalvetohold onebasketup,whilerakingwiththeotherbasket.

--Raisethebasketsandclosebothvalvestohold thebasketsupwhentransportingtherake.

CONTROLBOXOPERATION

LeftLeverOperation

Theleftlever,1,isusedtoselecteitherRAKEor SHIFT.

--WhentheRAKEpositionisselected,thebasket reelmotorswilloperatewhenthetractorremote leverisengaged.

--WhentheSHIFTpositionisselected,thetractor remoteleverisusedtocontrolthewheeland basketswingcylinders.

10022122

10004211

CenterandRightLeverOperation

Thecenter,1,andright,2,leversareusedtoselect betweentheRAKE,WHEEL,andANGLEfunctions.

Thecenterlever,1,isusedtocontrolthecylinderson theleftsideoftherake,andtherightlever,2,isused tocontrolthecylindersontherightsideoftherake.

--Allthreeleversmustbeinthecenter,RAKE, positionforthebasketreelmotorstooperate properly.

--Whenthecenterandrightleversaremoved forwardtoselecttheWHEELfunctionandtheleft leverisintheshiftposition,movingthetractor remoteoutletcontrolleverwillrepositionthe wheelssothatwhentherakeismovedforward theswingframeswillmovetogetherorsothat whentherakeismovedrearwardtheswing frameswillmoveaparttoshiftbetweenthe transportandoperatingpositions.

--Whenthecenterandrightleversaremoved rearwardtoselecttheANGLEfunctionandthe leftleverisintheshiftposition,movingthetractor remoteoutletcontrolleverwillrepositionthe baskets.

10004211

SECTION00-GENERALINFORMATION Chapter2-Lubrication

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