John Deere LE Series Trimmers and Edgers Service Technical Manual（TM2189）

JOHN DEERE

WORLDWIDE COMMERCIAL & CONSUMER EQUIPMENT DIVISION

îïèç ß«¹«­¬ îððé

LE Series Trimmers and Edgers

TM2189 AUGUST 2007

TECHNICAL MANUAL

North American Version Litho in U.S.A.

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Safety Specifications and Information Engine Miscellaneous

NOTE: Depending on the particular section or system being covered, not all of the above groups may be used. ̸» ¾´»»¼ ¬¿¾­ º±® ¬¸» °¿¹»­ ±º »¿½¸ ­»½¬·±² ©·´´ ¿´·¹² ©·¬¸ ¬¸» ­»½¬·±²­ ´·­¬»¼ ±² ¬¸·­ °¿¹»ò п¹» ²«³¾»®·²¹ ·­ ½±²­»½«¬·ª» º®±³ ¬¸» ¾»¹·²²·²¹ ±º ¬¸» Í¿º»¬§ ­»½¬·±² ¬¸®±«¹¸ ¬¸» ´¿­¬ ­»½¬·±²ò É» ¿°°®»½·¿¬» §±«® ·²°«¬ ±² ¬¸·­ ³¿²«¿´ò ׺ §±« º·²¼ ¿²§ »®®±®­ ±® ©¿²¬ ¬± ½±³³»²¬ ±² ¬¸» ´¿§±«¬ ±º ¬¸» ³¿²«¿´ °´»¿­» ½±²¬¿½¬ «­ò

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SAFETY Handle Fluids Safely - Avoid Fires

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Recognize Safety Information

Be Prepared For Emergencies

̸·­ ·­ ¬¸» ­¿º»¬§ó¿´»®¬ ­§³¾±´ò ɸ»² §±« ­»» ¬¸·­ ­§³¾±´ ±² §±«® ³¿½¸·²» ±® ·² ¬¸·­ ³¿²«¿´ô ¾» ¿´»®¬ ¬± ¬¸» °±¬»²¬·¿´ º±® °»®­±²¿´ ·²¶«®§ò Ú±´´±© ®»½±³³»²¼»¼ °®»½¿«¬·±²­ ¿²¼ ­¿º» ­»®ª·½·²¹ °®¿½¬·½»­ò

Understand Signal Words ß ­·¹²¿´ ©±®¼ ó ÜßÒÙÛÎô ÉßÎÒ×ÒÙô ±® ÝßËÌ×ÑÒ ó ·­ «­»¼ ©·¬¸ ¬¸» ­¿º»¬§ó¿´»®¬ ­§³¾±´ò ÜßÒÙÛÎ ·¼»²¬·º·»­ ¬¸» ³±­¬ ­»®·±«­ ¸¿¦¿®¼­ò

¡ ɸ»² §±« ©±®µ ¿®±«²¼ º«»´ô ¼± ²±¬ ­³±µ» ±® ©±®µ ²»¿® ¸»¿¬»®­ ±® ±¬¸»® º·®» ¸¿¦¿®¼­ò

ÜßÒÙÛÎ ±® ÉßÎÒ×ÒÙ ­¿º»¬§ ­·¹²­ ¿®» ´±½¿¬»¼ ²»¿® ­°»½·º·½ ¸¿¦¿®¼­ò Ù»²»®¿´ °®»½¿«¬·±²­ ¿®» ´·­¬»¼ ±² ÝßËÌ×ÑÒ ­¿º»¬§ ­·¹²­ò ÝßËÌ×ÑÒ ¿´­± ½¿´´­ ¿¬¬»²¬·±² ¬± ­¿º»¬§ ³»­­¿¹»­ ·² ¬¸·­ ³¿²«¿´ò

¡ ͬ±®» º´¿³³¿¾´» º´«·¼­ ¿©¿§ º®±³ º·®» ¸¿¦¿®¼­ò ܱ ²±·²½·²»®¿¬» ±® °«²½¬«®» °®»­­«®·¦»¼ ½±²¬¿·²»®­ò

Replace Safety Signs

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Wear Protective Clothing

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SAFETY Ю±´±²¹»¼ »¨°±­«®» ¬± ´±«¼ ²±·­» ½¿² ½¿«­» ·³°¿·®³»²¬ ±® ´±­­ ±º ¸»¿®·²¹ò É»¿® ¿ ­«·¬¿¾´» ¸»¿®·²¹ °®±¬»½¬·ª» ¼»ª·½» ­«½¸ ¿­ »¿®³«ºº­ ±® »¿®°´«¹­ ¬± °®±¬»½¬ ¿¹¿·²­±¾¶»½¬·±²¿¾´» ±® «²½±³º±®¬¿¾´» ´±«¼ ²±·­»­ò Ñ°»®¿¬·²¹ »¯«·°³»²¬ ­¿º»´§ ®»¯«·®»­ ¬¸» º«´´ ¿¬¬»²¬·±² ±º ¬¸» ±°»®¿¬±®ò ܱ ²±¬ ©»¿® ®¿¼·± ±® ³«­·½ ¸»¿¼°¸±²»­ ©¸·´» ±°»®¿¬·²¹ ³¿½¸·²»ò

Using High Pressure Washers Ü·®»½¬·²¹ °®»­­«®·¦»¼ ©¿¬»® ¿¬ »´»½¬®±²·½ñ»´»½¬®·½¿´ ½±³°±²»²¬­ ±® ½±²²»½¬±®­ô ¾»¿®·²¹­ô ¸§¼®¿«´·½ ­»¿´­ô º«»´ ·²¶»½¬·±² °«³°­ ±® ±¬¸»® ­»²­·¬·ª» °¿®¬­ ¿²¼ ½±³°±²»²¬­ ³¿§ ½¿«­» °®±¼«½¬ ³¿´º«²½¬·±²­ò λ¼«½» °®»­­«®» ¿²¼ ­°®¿§ ¿¬ ¿ ìë ¬± çð ¼»¹®»» ¿²¹´»ò

Illuminate Work Area Safely

Service Machines Safely

×´´«³·²¿¬» §±«® ©±®µ ¿®»¿ ¿¼»¯«¿¬»´§ ¾«¬ ­¿º»´§ò Ó¿µ» ­«®» ¬¸» ¾«´¾ ·­ »²½´±­»¼ ¾§ ¿ ©·®» ½¿¹»ò ̸» ¸±¬ º·´¿³»²¬ ±º ¿² ¿½½·¼»²¬¿´´§ ¾®±µ»² ¾«´¾ ½¿² ·¹²·¬» ­°·´´»¼ º«»´ ±® ±·´ò

Work In Ventilated Area

Ì·» ´±²¹ ¸¿·® ¾»¸·²¼ §±«® ¸»¿¼ò ܱ ²±¬ ©»¿® ¿ ²»½µ¬·»ô ­½¿®ºô ´±±­» ½´±¬¸·²¹ô ±® ²»½µ´¿½» ©¸»² §±« ©±®µ ²»¿® ³¿½¸·²» ¬±±´­ ±® ³±ª·²¹ °¿®¬­ò ׺ ¬¸»­» ·¬»³­ ©»®» ¬± ¹»½¿«¹¸¬ô ­»ª»®» ·²¶«®§ ½±«´¼ ®»­«´¬ò λ³±ª» ®·²¹­ ¿²¼ ±¬¸»® ¶»©»´®§ ¬± °®»ª»²¬ »´»½¬®·½¿´ ­¸±®¬­ ¿²¼ »²¬¿²¹´»³»²¬ ·² ³±ª·²¹ °¿®¬­ò

Use Proper Tools Ë­» ¬±±´­ ¿°°®±°®·¿¬» ¬± ¬¸» ©±®µò Ó¿µ»­¸·º¬ ¬±±´­ ¿²¼ °®±½»¼«®»­ ½¿² ½®»¿¬» ­¿º»¬§ ¸¿¦¿®¼­ò Ë­» °±©»® ¬±±´­ ±²´§ ¬± ´±±­»² ¬¸®»¿¼»¼ °¿®¬­ ¿²¼ º¿­¬»²»®­ò Ú±® ´±±­»²·²¹ ¿²¼ ¬·¹¸¬»²·²¹ ¸¿®¼©¿®»ô «­» ¬¸» ½±®®»½¬ ­·¦» ¬±±´­ò DO NOT «­» ËòÍò ³»¿­«®»³»²¬ ¬±±´­ ±² ³»¬®·½ º¿­¬»²»®­ò ߪ±·¼ ¾±¼·´§ ·²¶«®§ ½¿«­»¼ ¾§ ­´·°°·²¹ ©®»²½¸»­ò Ë­» ±²´§ ­»®ª·½» °¿®¬­ ³»»¬·²¹ Ö±¸² Ü»»®» ­°»½·º·½¿¬·±²­ò Before working on the machine:

Û²¹·²» »¨¸¿«­¬ º«³»­ ½¿² ½¿«­» ­·½µ²»­­ ±® ¼»¿¬¸ò ׺ ·¬ ·­ ²»½»­­¿®§ ¬± ®«² ¿² »²¹·²» ·² ¿² »²½´±­»¼ ¿®»¿ô ®»³±ª» ¬¸» »¨¸¿«­¬ º«³»­ º®±³ ¬¸» ¿®»¿ ¾§ ±°»²·²¹ ¼±±®­ ¬± ¹»±«¬­·¼» ¿·® ·²¬± ¬¸» ¿®»¿ò

Warning: California Proposition 65 Warning Ù¿­±´·²» »²¹·²» »¨¸¿«­¬ º®±³ ¬¸·­ °®±¼«½¬ ½±²¬¿·²­ ½¸»³·½¿´­ µ²±©² ¬± ¬¸» ͬ¿¬» ±º Ý¿´·º±®²·¿ ¬± ½¿«­» ½¿²½»®ô ¾·®¬¸ ¼»º»½¬­ô ±® ±¬¸»® ®»°®±¼«½¬·ª» ¸¿®³ò

Remove Paint Before Welding or Heating

ïò Ô±©»® ¿´´ »¯«·°³»²¬ ¬± ¬¸» ¹®±«²¼ò îò ͬ±° ¬¸» »²¹·²» íò λ³±ª» ­°¿®µ °´«¹ ¬± °®»ª»²¬ ¿½½·¼»²¬¿´ ­¬¿®¬·²¹ò

Work In Clean Area Before starting a job: ïò Ý´»¿² ©±®µ ¿®»¿ ¿²¼ ³¿½¸·²»ò îò Ó¿µ» ­«®» §±« ¸¿ª» ¿´´ ²»½»­­¿®§ ¬±±´­ ¬± ¼± §±«® ¶±¾ò íò Ø¿ª» ¬¸» ®·¹¸¬ °¿®¬­ ±² ¸¿²¼ò

ߪ±·¼ °±¬»²¬·¿´´§ ¬±¨·½ º«³»­ ¿²¼ ¼«­¬ò Ø¿¦¿®¼±«­ º«³»­ ½¿² ¾» ¹»²»®¿¬»¼ ©¸»² °¿·²¬ ·­ ¸»¿¬»¼ ¾§ ©»´¼·²¹ô ­±´¼»®·²¹ô ±® «­·²¹ ¿ ¬±®½¸ò ܱ ¿´´ ©±®µ ±«¬­·¼» ±® ·² ¿ ©»´´ ª»²¬·´¿¬»¼ ¿®»¿ò Ü·­°±­» ±º °¿·²¬ ¿²¼ ­±´ª»²¬ °®±°»®´§ò λ³±ª» °¿·²¬ ¾»º±®» ©»´¼·²¹ ±® ¸»¿¬·²¹æ ׺ §±« ­¿²¼ ±® ¹®·²¼ °¿·²¬ô ¿ª±·¼ ¾®»¿¬¸·²¹ ¬¸» ¼«­¬ò É»¿® ¿² ¿°°®±ª»¼ ®»­°·®¿¬±®ò ׺ §±« «­» ­±´ª»²¬ ±® °¿·²¬ ­¬®·°°»®ô ®»³±ª» ­¬®·°°»® ©·¬¸ ­±¿° ¿²¼ ©¿¬»® ¾»º±®» ©»´¼·²¹ò λ³±ª» ­±´ª»²¬ ±® °¿·²¬ ­¬®·°°»® ½±²¬¿·²»®­ ¿²¼ ±¬¸»® º´¿³³¿¾´» ³¿¬»®·¿´ º®±³ ¿®»¿ò ß´´±© º«³»­ ¬± ¼·­°»®­» ¿¬ ´»¿­¬ ïë ³·²«¬»­ ¾»º±®» ©»´¼·²¹ ±® ¸»¿¬·²¹ò

ìò λ¿¼ ¿´´ ·²­¬®«½¬·±²­ ¬¸±®±«¹¸´§å ¼± ²±¬ ¿¬¬»³°­¸±®¬½«¬­ò

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SAFETY Avoid Injury From Rotating Blades

Live With Safety

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Handle Chemical Products Safely Þ»º±®» ®»¬«®²·²¹ ³¿½¸·²» ¬± ½«­¬±³»®ô ³¿µ» ­«®» ³¿½¸·²» ·­ º«²½¬·±²·²¹ °®±°»®´§ô »­°»½·¿´´§ ¬¸» ­¿º»¬§ ­§­¬»³­ò ײ­¬¿´´ ¿´´ ¹«¿®¼­ ¿²¼ ­¸·»´¼­ò

Ü·®»½¬ »¨°±­«®» ¬± ¸¿¦¿®¼±«­ ½¸»³·½¿´­ ½¿² ½¿«­» ­»®·±«­ ·²¶«®§ò ᬻ²¬·¿´´§ ¸¿¦¿®¼±«­ ½¸»³·½¿´­ «­»¼ ©·¬¸ Ö±¸² Ü»»®» »¯«·°³»²¬ ·²½´«¼» ­«½¸ ·¬»³­ ¿­ ´«¾®·½¿²¬­ô ½±±´¿²¬­ô °¿·²¬­ô ¿²¼ ¿¼¸»­·ª»­ò ß Ó¿¬»®·¿´ Í¿º»¬§ Ü¿¬¿ ͸»»¬ øÓÍÜÍ÷ °®±ª·¼»­ ­°»½·º·½ ¼»¬¿·´­ ±² ½¸»³·½¿´ °®±¼«½¬­æ °¸§­·½¿´ ¿²¼ ¸»¿´¬¸ ¸¿¦¿®¼­ô ­¿º»¬§ °®±½»¼«®»­ô ¿²¼ »³»®¹»²½§ ®»­°±²­» ¬»½¸²·¯«»­ò ݸ»½µ ¬¸» ÓÍÜÍ ¾»º±®» §±« ­¬¿®¬ ¿²§ ¶±¾ «­·²¹ ¿ ¸¿¦¿®¼±«­ ½¸»³·½¿´ò ̸¿¬ ©¿§ §±« ©·´´ µ²±© »¨¿½¬´§ ©¸¿¬¸» ®·­µ­ ¿®» ¿²¼ ¸±© ¬± ¼± ¬¸» ¶±¾ ­¿º»´§ò ̸»² º±´´±© °®±½»¼«®»­ ¿²¼ ®»½±³³»²¼»¼ »¯«·°³»²¬ò

Dispose of Waste Properly ׳°®±°»®´§ ¼·­°±­·²¹ ±º ©¿­¬» ½¿² ¬¸®»¿¬»² ¬¸» »²ª·®±²³»²¬ ¿²¼ »½±´±¹§ò ᬻ²¬·¿´´§ ¸¿®³º«´ ©¿­¬» «­»¼ ©·¬¸ Ö±¸² Ü»»®» »¯«·°³»²¬ ·²½´«¼» ­«½¸ ·¬»³­ ¿­ ±·´ô º«»´ô ½±±´¿²¬ô ¾®¿µ» º´«·¼ô º·´¬»®­ô ¿²¼ ¾¿¬¬»®·»­ò Ë­» ´»¿µ°®±±º ½±²¬¿·²»®­ ©¸»² ¼®¿·²·²¹ º´«·¼­ò ܱ ²±¬ «­» º±±¼ ±® ¾»ª»®¿¹» ½±²¬¿·²»®­ ¬¸¿¬ ³¿§ ³·­´»¿¼ ­±³»±²» ·²¬± ¼®·²µ·²¹ º®±³ ¬¸»³ò ܱ ²±¬ °±«® ©¿­¬» ±²¬± ¬¸» ¹®±«²¼ô ¼±©² ¿ ¼®¿·²ô ±® ·²¬± ¿²§ ©¿¬»® ­±«®½»ò ײ¯«·®» ±² ¬¸» °®±°»® ©¿§ ¬± ®»½§½´» ±® ¼·­°±­» ±º ©¿­¬» º®±³ §±«® ´±½¿´ »²ª·®±²³»²¬¿´ ±® ®»½§½´·²¹ ½»²¬»®ô ±® º®±³ §±«® Ö±¸² Ü»»®» ¼»¿´»®ò

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SAFETY

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SPECIFICATIONS AND INFORMATION TABLE OF CONTENTS Table of Contents Í°»½ ·º·½¿¬·±²­ ¿²¼ ײº±®³¿¬·±²

Fastener Torques..............................................7 Ó»¬®·½ Ú¿­¬»²»®­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòé General Information..........................................8 îóݧ½´» Û²¹·²»­ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòè Ù¿­±´·²» ͬ±®¿¹»òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç îóݧ½´» Ù¿­±´·²» Û²¹·²» Ñ·´ òòòòòòòòòòòòòòòòòòòòòòòòòòç ß´¬»®²¿¬·ª» Ô«¾®·½¿²¬­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç ͧ²¬¸»¬·½ Ô«¾®·½¿²¬­ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç Ó·¨·²¹ Ѻ Ô«¾®·½¿²¬­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïð

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SPECIFICATIONS AND INFORMATION TABLE OF CONTENTS

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SPECIFICATIONS AND INFORMATION FASTENER TORQUES Fastener Torques Metric Fasteners 4.8

9.8

10.9

4.8

8.8

9.8

10.9

12.9

4.8

8.8

9.8

10.9

12.9

10

5

10

10

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12.9 12

10

12

10

5 5

Property Class and Nut Markings

12.9

8.8

10

Property Class and Head Markings

12

SPECIFICATIONS AND INFORMATION GENERAL INFORMATION General Information

To avoid engine damage:

½ CAUTION: Avoid injury! California Proposition

2-Cycle Engines

½ CAUTION: Avoid Injury! Gasoline is HIGHLY FLAMMABLE, handle it with care. DO NOT refuel machine while: indoors, always fill gas tank outdoors; machine is near an open flame or sparks; engine is running, STOP engine;

65 Warning: Gasoline engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

½ METHANOL CAUTION: Avoid Injury! DO NOT use gasoline because METHANOL is harmful to the environment and to your health.

engine is hot, allow it to cool sufficiently first; smoking.

Help prevent fires: fill gas tank to bottom of filler neck only; be sure fill cap is tight after fueling; keep machine clean and in good repair-free of excess grease, oil, debris, and faulty or damaged parts; clean up any gas spills IMMEDIATELY;

¡ ONLY use º®»­¸ô ½´»¿²ô unleaded gasoline with an octane rating (anti-knock index) of 87 or higher;

any storage of machines with gas left in tank should be in an area that is well ventilated to prevent possible igniting of fumes by an open flame or spark, this includes any appliance with a pilot light.

¡ Ó·¨ ·² Ö±¸² Ü»»®» Ю»³·«³ îóݧ½´» Û²¹·²» Ñ·´ ±® ·¬­ »¯«·ª¿´»²¬ «­·²¹ ¿ ëðæï º«»´ñ±·´ ³·¨¬«®» ø­»» îóݧ½´» Ù¿­±´·²» Û²¹·²» Ñ·´ ·² ¬¸·­ ­»½¬·±²÷ò

To prevent fire or explosion caused by STATIC ELECTRIC DISCHARGE during fueling: ONLY use a clean, approved POLYETHYLENE PLASTIC fuel container and funnel WITHOUT any metal screen or filter.

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SPECIFICATIONS AND INFORMATION GENERAL INFORMATION Gasoline Storage IMPORTANT: Avoid damage! Keep all dirt, scale, water or other foreign material out of gasoline. Õ»»° ¹¿­±´·²» ­¬±®»¼ ·² ¿ ­¿º»ô °®±¬»½¬»¼ ¿®»¿ò ͬ±®¿¹» ±º ¹¿­±´·²» ·² ¿ ½´»¿²ô °®±°»®´§ ³¿®µ»¼ ø ËÒÔÛßÜÛÜ ÙßÍÑÔ×ÒÛ ÷ ÐÑÔÇÛÌØÇÔÛÒÛ ÐÔßÍÌ×Ý ½±²¬¿·²»® É×ÌØÑËÌ ¿²§ ³»¬¿´ ­½®»»² ±® º·´¬»® ·­ ®»½±³³»²¼»¼ò ÜÑ ÒÑÌ «­» ¼»ó·½»®­ ¬± ¿¬¬»³°¬ ¬± ®»³±ª» ©¿¬»® º®±³ ¹¿­±´·²» ±® ¼»°»²¼ ±² º«»´ º·´¬»®­ ¬± ®»³±ª» ©¿¬»® º®±³ ¹¿­±´·²»ò Ë­» ¿ ©¿¬»® ­»°¿®¿¬±® ·²­¬¿´´»¼ ·² ¬¸» ­¬±®¿¹» ¬¿²µ ±«¬´»¬ò ÞÛ ÍËÎÛ ¬± °®±°»®´§ ¼·­½¿®¼ «²­¬¿¾´» ±® ½±²¬¿³·²¿¬»¼ ¹¿­±´·²»ò ɸ»² ­¬±®·²¹ ³¿½¸·²» ±® ¹¿­±´·²»ô ·¬ ·­ ®»½±³³»²¼»¼ ¬¸¿¬ §±« ¿¼¼ John Deere Gasoline Conditioner and Stabilizer ±® ¿² »¯«·ª¿´»²¬ ¬± ¬¸» ¹¿­±´·²»ò ÞÛ ÍËÎÛ ¬± º±´´±© ¼·®»½¬·±²­ ±² ½±²¬¿·²»® ¿²¼ ¬± °®±°»®´§ ¼·­½¿®¼ »³°¬§ ½±²¬¿·²»®ò

2-Cycle Gasoline Engine Oil NOTE: John Deere fuel mix contains a fuel stabilizer and will stay fresh up to 30 days. Do not mix quantities larger than usable in a 30-day period.

IMPORTANT: Avoid damage! Do not use automotive oil, 2-cycle outboard oil or any 2-cycle oil that does not meet or exceed ISO L-EGD, JASO FC and API TC specifications.

Do not use pre-mixed gasoline from fuel service stations intended for use in mopeds, motorcycles, etc. ׺ Ö±¸² Ü»»®» Ю»³·«³ îóݧ½´» Ñ·´ ·­ ²±¬ ¿ª¿·´¿¾´» ¿¬ §±«® ¼»¿´»®­¸·°ô «­» ¿²§ ¾®¿²¼ ±º °®»³·«³ î󽧽´» »²¹·²» ±·´ ½´¿­­·º·»¼ ¿­ ¹®¿¼» ×ÍÑóÔóÛÙÜô ±® ÖßÍÑóÚÝô ±® ßÐ× ÌÝò Ë­·²¹ ¿²§ ±¬¸»® ±·´ ©·´´ ­¸±®¬»² ¬¸» »²¹·²» ´·º» ¿²¼ ·²½®»¿­» ¬¸» ®»¯«·®»¼ ³¿·²¬»²¿²½»ò ̸» ©¿®®¿²¬§ ³·¹¸¬ ¿´­± ¾» ª±·¼»¼ ¾§ «­·²¹ ¿ ´±©»® ¯«¿´·¬§ ±·´ò

Alternative Lubricants IMPORTANT: Avoid damage! Use of alternative lubricants could cause reduced life of the component or void the warranty.

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ݱ²¼·¬·±²­ ·² ½»®¬¿·² ¹»±¹®¿°¸·½¿´ ¿®»¿­ ±«¬­·¼» ¬¸» ˲·¬»¼ ͬ¿¬»­ ¿²¼ Ý¿²¿¼¿ ³¿§ ®»¯«·®» ¼·ºº»®»²¬ ´«¾®·½¿²®»½±³³»²¼¿¬·±²­ ¬¸¿² ¬¸» ±²»­ °®·²¬»¼ ·² ¬¸·­ ¬»½¸²·½¿´ ³¿²«¿´ ±® ¬¸» ±°»®¿¬±®ù­ ³¿²«¿´ò ݱ²­«´¬ ©·¬¸ §±«® Ö±¸² Ü»»®» Ü»¿´»®ô ±® Í¿´»­ Þ®¿²½¸ô ¬± ±¾¬¿·² ¬¸» ¿´¬»®²¿¬·ª» ´«¾®·½¿²¬ ®»½±³³»²¼¿¬·±²­ò

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Synthetic Lubricants

IMPORTANT: Avoid damage! Mix unleaded gasoline (87 octane or higher) and John Deere Premium 2Cycle Engine Oil to a 50:1 ratio: 50:1 ratio 3.8 L (1 U.S. gal) gasoline to 77 ml (2.6 oz) oil.

50:1 ratio 4.5 L (1 Imperial gal) gasoline to 89 ml (3.0 oz) oil. ̸» »²¹·²» ±² ¬¸»­» ³±¼»´­ ®»¯«·®»­ ¬¸» «­» ±º Ö±¸² Ü»»®» Ю»³·«³ îó ݧ½´» Û²¹·²» Ñ·´ò ̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´ ·­ °®»º»®®»¼æ ¡

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SPECIFICATIONS AND INFORMATION GENERAL INFORMATION Mixing Of Lubricants ײ ¹»²»®¿´ô ¿ª±·¼ ³·¨·²¹ ¼·ºº»®»²¬ ¾®¿²¼­ô ¹®¿¼»­ ±® ¬§°»­ ±º ´«¾®·½¿²¬­ò Ó¿²«º¿½¬«®»®­ ¾´»²¼ ¿¼¼·¬·ª»­ ·² ¬¸»·® ´«¾®·½¿²¬­ ¬± ³»»¬ ½»®¬¿·² ­°»½·º·½¿¬·±²­ ¿²¼ °»®º±®³¿²½» ®»¯«·®»³»²¬­ò Ó·¨·²¹ ¼·ºº»®»²¬ ´«¾®·½¿²¬­ ½¿² ·²¬»®º»®» ©·¬¸ ¬¸» °®±°»® º«²½¬·±²·²¹ ±º ¬¸»­» ¿¼¼·¬·ª»­ ¿²¼ ´«¾®·½¿²°®±°»®¬·»­ ©¸·½¸ ©·´´ ¼±©²¹®¿¼» ¬¸»·® ·²¬»²¼»¼ ­°»½·º·»¼ °»®º±®³¿²½»ò

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ENGINE - GAS TABLE OF CONTENTS Table of Contents Û²¹·²» ó Ù¿­

Specifications .................................................13 Û²¹·²»­ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïí Û´»½¬®·½¿´òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïë Ú«»´ ͧ­¬»³ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïê Ý´«¬½¸ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïê ̱®¯«» Í°»½·º·½¿¬·±²­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïé Ѭ¸»® Ó¿¬»®·¿´­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïé Diagnostics .....................................................18 Ì®±«¾´»­¸±±¬·²¹òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïè Tests and Adjustments ..................................19 ×¹²·¬·±² Ñ«¬°«¬ Ì»­¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïç ݱ³°®»­­·±² Ì»­¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïç Ú«»´ Ы³° ¿²¼ Ú«»´ Ô·²» ײ¬»¹®·¬§ Ì»­¬ òòòòòòòîð Ю»­­«®» Ì»­¬·²¹ ̸» Ý¿®¾«®»¬±®òòòòòòòòòòòòòòòòòîð Ú«»´ Ì¿²µ ײ­°»½¬·±² òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîð Í°¿®µ д«¹ Ù¿° òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîï ×¹²·¬·±² Í©·¬½¸ Ì»­¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîï ×¹²·¬·±² ß·® Ù¿° ß¼¶«­¬³»²¬òòòòòòòòòòòòòòòòòòòòòòòòòòîî ̸®±¬¬´» Ý¿¾´» ß¼¶«­¬³»²¬­ òòòòòòòòòòòòòòòòòòòòòòòòòòîî Ý¿®¾«®»¬±® ß¼¶«­¬³»²¬­ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîí Repair...............................................................23 ß·® Ý´»¿²»® ر«­·²¹ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±² òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîí Ý¿®¾«®»¬±® ¿²¼ Ø»¿¬ Ü¿³ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±² øײ½´«¼»­ λ»¼ Ê¿´ª»÷òòòòòòòòòòòòòòòòîí Ó«ºº´»® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±² òòòòòòòòòòòòòòòòòòîì ×¹²·¬·±² Í©·¬½¸ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòîë ͬ¿®¬»® λ³±ª¿´ô Ü·­¿­­»³¾´§ô ¿²¼ ß­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîê Ý´«¬½¸ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòîè Û²¹·²» Ü·­¿­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîç з­¬±² ß²¼ Ý®¿²µ­¸¿º¬ ײ­°»½¬·±² òòòòòòòòòòòòòòòòíð Û²¹·²» ß­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíï

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ENGINE - GAS TABLE OF CONTENTS

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ENGINE - GAS SPECIFICATIONS Specifications Engines Engine Model and Displacement: TLE20FD - T105CLE, T105SLE, XT105SBLE, LT105CLE, LT105SLE . . . . . . . . . . . . . . . . . . . . . . . . 19.8 cc (1.21 cu in.)

TLE23FD - XT120LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.6 cc (1.38 cu in.)

TLE26FD - XT140LE, XT140SBLE, XT140SELE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.6 cc (1.56 cu in.)

TLE33FD - XT170LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.6 cc (2.0 cu in.)

TLE43FD - XT250BLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.7 cc (2.61 cu in.)

General Specifications: Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recoil Starter Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foam Element Type T105LE, T105SLE, XT105SBLE, LT105CLE, LT105SLE: Cylinder Bore Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 mm (1.181 in.)

Cylinder Bore Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Until Plating Peels Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 mm (1.10 in.)

Piston Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.98 - 29.96 mm (1.180 in.)

Piston to Cylinder Clearance. . . . . . . . . . . . . . . . . . . . . . . . . 0.03 - 0.06 (0.10 max) mm (0.001 - 0.002 [0.004 max] in.)

Piston Pin Hole Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.00 - 6.99 mm (0.276 in.)

Piston Pin Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.99 mm (0.275 in.)

Piston Pin Hole to Piston Pin Clearance . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Piston Ring Groove Clearance . . . . . . . . . . . . . . . . . . . . . . . 0.02 - 0.06 (0.15 max) mm (0.001 - 0.002 [0.006 max] in.)

Piston Ring End Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 - 0.3 (0.7 max) mm (0.004 - 0.012 [0.028 max] in.)

Connecting Rod to Crankshaft Clearance . . . . . . . . . . . . . . . . . . . . 0.01 - 0.03 (0.05 max) mm (0.001 [0.002 max] in.)

Connecting Rod to Piston Pin Clearance. . . . . . . . . . . . . . . . . . . . . 0.01 - 0.03 (0.05 max) mm (0.001 [0.002 max] in.)

Crankshaft Axial Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.02 - 0.30 (0.5 max) mm (0.001 - 0.012 [0.020 max] in.)

Connecting Rod to Crankshaft Counterweight Clearance . 0.16 - 0.35 (0.55 max) mm (0.006 - 0.014 [0.022 max] in.)

Crankshaft Journal Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.00 - 9.98 mm (0.394 - 0.393 in.)

Crankshaft Main Bearing Clearance . . . . . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Crankshaft End Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 (0.06 max) mm (0.002 [0.002 max] in.)

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ENGINE - GAS SPECIFICATIONS XT120LE: Cylinder Bore Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 mm (1.220 in.)

Cylinder Bore Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Until Plating Peels Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 mm (1.181 in.)

Piston Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.98 - 30.96 mm (1.219 in.)

Piston to Cylinder Clearance. . . . . . . . . . . . . . . . . . . . . . . . . 0.03 - 0.06 (0.10 max) mm (0.001 - 0.002 [0.004 max] in.)

Piston Pin Hole Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.00 - 7.99 mm (0.314 - 0.315 in.)

Piston Pin Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.99 mm (0.315 in.)

Piston Pin Hole to Piston Pin Clearance . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Piston Ring Groove Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.02 - 0.06 mm (0.001 - 0.002 in.)

Piston Ring End Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 - 0.3 (0.7 max) mm (0.004 - 0.012 [0.028 max] in.)

Connecting Rod to Crankshaft Clearance . . . . . . . . . . . . . . . . . . . . 0.01 - 0.03 (0.05 max) mm (0.001 [0.002 max] in.)

Connecting Rod to Piston Pin Clearance. . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Connecting Rod to Crankshaft Counterweight Clearance . 0.16 - 0.35 (0.55 max) mm (0.006 - 0.014 [0.022 max] in.)

Crankshaft Axial Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.02 - 0.30 (0.50 max) mm (0.001 - 0.012 [0.020 max] in.)

Crankshaft Journal Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.00 - 11.98 mm (0.472 in.)

Crankshaft Main Bearing Clearance . . . . . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Crankshaft End Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 (0.06 max) mm (0.002 [0.002 max] in.)

XT140LE, XT140SBLE, XT140SELE: Cylinder Bore Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 mm (1.299 in.)

Cylinder Bore Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Until Plating Peels Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 mm (1.181 in.)

Piston Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.98 - 32.96 mm (1.298 in.)

Piston to Cylinder Bore Clearance . . . . . . . . . . . . . . . . . . . . 0.03 - 0.06 (0.10 max) mm (0.001 - 0.002 [0.004 max] in.)

Piston Pin Hole Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.00 - 7.99 mm (0.314 - 0.315 in.)

Piston Pin Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.99 mm (0.315 in.)

Piston Hole to Piston Pin Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.01 (0.05 max) mm (0.001 [0.002 max] in.)

Piston Ring Groove Clearance . . . . . . . . . . . . . . . . . . . . . . . 0.03 - 0.06 (0.10 max) mm (0.001 - 0.002 [0.004 max] in.)

Piston Ring End Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 - 0.30 (0.7 max) mm (0.004 - 0.012 [0.028 max] in.)

Connecting Rod to Crankshaft Clearance . . . . . . . . . . . . . . . . . . . . 0.01 - 0.03 (0.05 max) mm (0.001 [0.002 max] in.)

Connecting Rod to Piston Pin Clearance. . . . . . . . . . . . . . . . . . . . . 0.01 - 0.03 (0.05 max) mm (0.001 [0.002 max] in.)

Connecting Rod to Crankshaft Counterweight Clearance . 0.16 - 0.35 (0.55 max) mm (0.006 - 0.014 [0.022 max] in.)

Crankshaft Axial Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.03 (0.05 max) mm (0.001 [0.002 max] in.)

Crankshaft Journal Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.00 - 11.98 mm (0.472 in.)

Crankshaft Main Bearing Clearance . . . . . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Crankshaft End Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 (0.06 max) mm (0.002 [0.002 max] in.)

XT170LE: Cylinder Bore Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 mm (1.417 in.)

Cylinder Bore Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Until Plating Peels Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 mm (1.260 in.)

Piston Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.97 - 35.95 mm (1.416 - 1.415 in.)

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ENGINE - GAS SPECIFICATIONS Piston to Cylinder Bore Clearance . . . . . . . . . . . . . . . . . . . . 0.04 - 0.07 (0.10 max) mm (0.001 - 0.003 [0.004 max] in.)

Piston Hole Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.00 - 8.99 mm (0.354 in.)

Piston Pin Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.99 mm (0.354 in.)

Piston Pin Hole to Piston Pin Clearance . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Piston Ring Groove Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 - 0.3 mm (0.004 - 0.012 in.)

Piston Ring End Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 - 0.30 (0.7 max) mm (0.004 - 0.012 [0.028 max] in.)

Connecting Rod to Crankshaft Clearance . . . . . . . . . . . . . . . . . . . . 0.01 - 0.35 (0.03 max) mm (0.001 [0.002 max] in.)

Connecting Rod to Piston Pin Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 mm (0.001 in.)

Connecting Rod to Crankshaft Counterweight Clearance . 0.16 - 0.35 (0.55 max) mm (0.006 - 0.014 [0.022 max] in.)

Crankshaft Axial Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.02 - 0.30 (0.5 max) mm (0.001 - 0.012 [0.020 max] in.)

Crankshaft Journal Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.00 - 11.98 mm (0.472 in.)

Crankshaft Main Bearing Clearance . . . . . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Crankshaft End Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 (0.06 max) mm (0.002 [0.002 max] in.)

XT250BLE: Cylinder Bore Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 mm (1.575 in.)

Cylinder Bore Allowable Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Until Plating Peels Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 mm (1.339 in.)

Piston Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.97 - 39.95 mm (1.573 in.)

Piston to Cylinder Bore Clearance . . . . . . . . . . . . . . . . . . . . 0.04 - 0.07 (0.10 max) mm (0.001 - 0.003 [0.004 max] in.)

Piston Pin Hole Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.00 - 9.98 mm (0.394 - 0.393 in.)

Piston Pin Outer Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.99 mm (0.393 in.)

Piston Pin Hole to Piston Pin Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.01 (0.05 max) mm (0.001 [0.002 max] in.)

Piston Ring Groove Clearance . . . . . . . . . . . . . . . . . . . . . . . 0.03 - 0.07 (0.15 max) mm (0.001 - 0.003 [0.006 max] in.)

Piston Ring End Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 - 0.3 (0.7 max) mm (0.004 - 0.012 [0.028 max] in.)

Connecting Rod to Crankshaft Clearance . . . . . . . . . . . . . . . . . . . . . 0.01 - 0.2 (0.05 max) mm (0.001 [0.002 max] in.)

Connecting Rod to Piston Pin Clearance. . . . . . . . . . . . . . . . . . . . . 0.01 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Connecting Rod to Crankshaft Counterweight Clearance . 0.16 - 0.35 (0.55 max) mm (0.006 - 0.014 [0.022 max] in.)

Crankshaft Axial Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.02 - 0.30 (0.50 max) mm (0.001 - 0.012 [0.020 max] in.)

Crankshaft Journal Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.00 - 14.98 mm (0.591 - 0.590 in.)

Crankshaft Main Bearing Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . 003 - 0.02 (0.05 max) mm (0.001 [0.002 max] in.)

Crankshaft End Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 (0.06 max) mm (0.002 [0.002 max] in.)

Electrical Ignition: All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Capacitive Discharge Ignition Ignition Module Air Gap: All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.40 ± 0.1 mm (0.016 ± 0.004 in.)

Spark Plug: Resistor Type - All Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .NGK BPMR8Y Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 mm (0.028 in.)

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