2005 Polaris 600 Edge Touring SNOWMOBILE Service Repair Manual

CVR_9919304

8/31/04

8:50 AM

Page 1

2005 TOURING SERVICE MANUAL

2005 TOURING

SERVICE MANUAL 340 EDGE TOURING TRAIL TOURING TRAIL TOURING DELUXE 600 EDGE TOURING 800 EDGE TOURING WIDETRAK LX

9919304

PN 9919304

GENERAL MAINTENANCE ENGINE FUEL DELIVERY CLUTCHING BODY & STEERING SUSPENSIONS FINAL DRIVE ELECTRICAL WIRING DIAGRAMS INDEX

Trademarks Polaris acknowledges the following products mentioned in this manual: FLEXLOC, Registered Trademark of SPS Technologies Loctite, Registered Trademark of the Loctite Corporation STA-BIL, Registered Trademark of Gold Eagle FOX, Registered Trademark of Fox Shox Nyogel, Trademark of Wm. F. Nye Co. Fluke, Registered Trademark of John Fluke Mfg. Co. Mity Vac, Registered Trademark of Neward Enterprises, Inc. Ammco, Registered Trademark of Ammco Tools, Inc. Torx, Registered Trademark of Textron Hilliard, Trademark of the Hilliard Corporation Willwood, Trademark of the Willwood Corporation Walker Evans Racing Shocks, Trademark of the Walker Evans Ent.

Model Number Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tunnel Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vehicle Identification Number (VIN) . . . . . . . . . . . . . . . . . . . . .

Model Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Publication Part Numbers / Service Manuals . . . . . . . . . . . . .

340 Edge Touring Specifications . . . . . . . . . . . . . . . . . . . . . . .

Trail Touring Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trail Touring Deluxe Specifications . . . . . . . . . . . . . . . . . . . . .

600 Edge Touring Specifications . . . . . . . . . . . . . . . . . . . . . . .

800 Edge Touring Specifications . . . . . . . . . . . . . . . . . . . . . . .

Widetrak LX Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Service Precautions . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . .

Units of Measure Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tap Drill Size Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 1.1 1.2 1.2 1.3 1.4 -- 1.5 1.6 - 1.7 1.6 -- 1.7 1.8 -- 1.9 1.10 -- 1.11 1.12 -- 1.13 1.14 -- 1.17 1.18 1.19 1.20 1.21 1.22

GENERAL INFORMATION 2005 MODEL NUMBER DESIGNATION EXAMPLE: S05NB4BS S

05

N

B

Identifier (1st Digit)

ModelYear (2nd/3rd Digit)

Model Line (4th Digit)

Model Type (5th Digit)

S=Snow

05=2005

M=Fusion

4

B

S

# Option Identifier (9th Digit)

Engine Size (cc) (6th Digit)

Engine modifier (6th/7th Digit)

VIN Identifier (8th Digit)

A=50th Anniv Special

0=0-- 99cc

1A=121 F/C OHV 4 cycle Fuji

E=Europe unit

N=Edge

B=Basic or Standard

1=100-- 199

3A=340 F/C Piston Port

S=Standard Production Unit

P=IQ RMK

D=Classic

2=200-- 299cc

4B=488 L/C Piston Port

S=Gen II

E=M-- 10 Performance

3=300-- 399cc

4C=440 EV L/C Case Reed (Dom)

W=Mini Indy

J=136 RMK

4=400-- 499cc

5B=544 F/C Cylinder Reed

K=144 RMK

5=500-- 599cc

5C=500 EFV L/C Case Reed 2 Cyl (Dom)

L=151 RMK

6=600-- 600cc

6E=600 EV L/C Case Reed 2 Cyl (Dom)

M=159 RMK

7=700-- 799cc

7C=700 EV L/C Case Reed 2 Cyl (Dom)

N=166 RMK

8=800-- 899cc

7D=780 4-- stroke EFI 2 Cyl (Dom)

P=Performance

9=900+cc

8C=800 EV L/C Case Reed 2 Cyl (Dom)

S=Switchback

8D=866 EV SDI Case Reed

T=Touring U=Utility X=Racer/Pro X

TUNNEL DECAL MODEL NO.

MADE IN U.S.A.

V.I.N. NO. THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL AND STATE REQUIREMENTS AND CANADA MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE. MFD. DATE:

PATENT NOTICE Mfd. by Polaris Industries Inc.. in Roseau, MN under one or more of the following patents: Patented Canada U.S. Patents 882,491/71 3,605,511 3,613,810 5,050,559 883,694/71 3,580,647 3,867,991 5,048,503 864,394/71 3,483,766 4,793,950 5,056,482 Canadian Rd. 3,533,662 5,038,881 5,099,813 34,573/71 3,545,821 5,172,675 5,074,271 34,572/71 3,605,510 5,090,386 5,191,531 1,227,823/87 3,525,412 5,050,564 3,613,811 7072133

These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.

The machine model and serial number identification decal is located on the right front side of the tunnel. The serial number is permanently stamped into the tunnel. The model number is embossed on the decal.

Whenever corresponding about an engine it is important that the engine model and serial numbers be called out. Laser engraved model and serial numbers are located on the crankcase (intake side).

1.1

GENERAL INFORMATION Vehicle Identification Number Current snowmobiles have a 17 digit Vehicle Identification Number (VIN). The VIN is organized as follows: Digits 1-3: World Manufacturer Identifier. For Polaris, this is SN1. Digits 4-9: Vehicle Descriptor Section. Digits 10-17: Vehicle Indicator Section. Digits 4-8 of the VIN identify the body style, type, engine type, and series. The VIN and the model number must be used with any correspondence regarding service or repair.

Example of Current VIN Number

World Mfg. ID

1 S

2 N

3 1

Vehicle Descriptor

4 S

5 B

6 5

7 B

8 S

Vehicle Identifier

9 10 11 12 0 2 2 0

13 14 15 16 17 0 0 0 0 0

Model Series Engine Year Individual Serial No. Size Engine Check Manufacturing.

Modifier Digit Type Location Code

Body Style

Vehicle Identification Number / Model Number Key Body Style

Type

Engine Size

Engine Modifier

Series

L=Lite

B=Base Model

1=100-199 cc’s

A=Fan

S=Domestic

N=Edge

D=Deluxe

2=200-299 cc’s

B=Liquid Twin

U=Europe

S=Gen II

P=Performance

3=300-399 cc’s

C=Case Reed Twin

W=Mini

R=RMK

4=400-499 cc’s

D=Liquid Triple

S=SKS

5=500-599 cc’s

E=Case Reed Triple

T=Touring

6=600-699 cc’s

U=Utility

7=700-799 cc’s

X=Racer

8=800-899 cc’s

1.2

GENERAL INFORMATION Publication Part Numbers Model

Model No.

Owner’s Manual

Owners Manual Supplement

Parts Manual

Microfiche

340 Edge Touring

S05NT3AS(E)

9919078

9919107

9919282

9919283

Trail Touring

S05NU5BS(E)

9919078

9919109

9919284

9919285

Trail Touring DLX

S05NT5BS

9919078

9919108

9919284

9919285

600 Edge Touring

S05NT6E(E,S)(A,B)

9919078

9919110

9919286

9919287

800 Edge Touring

S05NT8CS(E)

9919078

9919112

9919286

9919287

Wide Trak LX

S05SU4BS(E)

9919078

9919113

9919294

9919295

2005 Service Manuals Service Manuals 2000--2005 120 XC SP / PRO X

Trail Sport 500 Indy, Supersport

Touring 340 Edge Touring, Trail Touring, Trail Touring Deluxe, Widetrak LX, 600 Edge Touring, 800 Edge Touring

Frontier Frontier Touring

Classic 340 Classic, 500 Classic, 550 Classic, 600 Classic, 800 Classic

Deep Snow Trail RMK, 600/700/800 RMK, 600/800 Switchbackt, 900 RMK

Performance 500/600/700/800 XC SP, 900 Fusion

2004 9919307 9919300 9919304 9919305 9919301 9919302 9919303

2005 Specification Handbook

9919311

2005 Snowmobile Wallcharts

9919309

Track Poster

9918459

Flat Rate Manual

9919308

Snowmobile Care and Adjusting for the Perfect Ride (DVD) (2004)

9918923

Snowmobile Care and Adjusting for the Perfect Ride (VHS) (2004)

9918908

2005 Snowmobile Quick Start Guide (2005)

9919129

1.3

GENERAL INFORMATION MODEL: . . . . . . . . . . . . . . 340 EDGE TOURING MODEL NUMBER: . . . . . S05NT3A(S,E) ENGINE MODEL: . . . . . . EC34-- 2PM071 ENGINE

CARBURETION

Engine Type

Fuji

Type

VM30SS

Engine Displacement cc’s

339

Main Jet

170

Bore in / mm

2.45” / 62.3mm

Pilot Jet

35

Stroke in / mm

2.19” / 55.6mm

Jet Needle

5DP13/3

Cylinders

2

Needle Jet

O--6 (169)

Piston / Cylinder Clearance in / mm

.003” -- .005” (.080 -- .130mm.)

Throttle Gap UnderCutaway .240” / 6.1mm in / mm

Piston Ring End Gap in / mm

.008--.014 (.2--.35mm)

Cutaway

2.5 AL

Piston Marking

34A

Valve Seat

1.5 Viton

Piston Ring Marking

RN

Starter Jet

1.5

Operating RPM ±200

7000

Fuel Screw

N/A

Idle RPM ±200

1600

Pilot Air Jet

2.5

Air Screw

1.5 Turns

Fuel Octane (R+M/2)

87 Oct. Non Oxy/ 89 Oct. Oxy.

Engagement RPM ±300

3700

AMBIENT TEMPERATURE

Altitude

Below -30°F -30 F Below -34°C

-30_ to --10_F -34_to -23_C

--10_to +10_F -23_ to --12_C

+10_to +30_F -12_to --1_C

+30_to +50_F -1_to +10_C

Above +50_F Above +10_C

185 #4

180 #3

170 #3

165 #3

160 #3

150 #3

600--1200 (2000--4000)

175 #3

170 #3

160 #3

155 #3

150 #3

140 #2

1200--1800 (4000--6000)

165 #3

160 #3

150 #3

145 #3

140 #2

130 #2

155 #3

150 #3

140 #3

135 #2

130 #2

120 #1

145 #3

140 #3

130 #2

125 #3

120 #1

110 #1

135 #3

130 #2

120 #2

115 #1

110 #1

100 #1

0--600 (0--2000)

Meters (Feet)

1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)

DRIVE CLUTCH

Altitude

Meters M t (Feet)

1.4

DRIVEN CLUTCH

Shift Weight

Clutch Spring

Clutch Spring

Driven Helix

Chaincase Gearing

0-900 (0-3000)

10 Bushed

110/290

Blue/Black

54/38 25 54/38--.25

17 41 : 72 P 17--41

900-1800 (3000-6000)

10MB Bushed

110/290

Blue/Black

54/38 25 54/38--.25

17 41 : 72 P 17--41

1800-2700 (6000-9000)

10MW Bushed

110/290

Blue/Black

54/38 25 54/38--.25

17 41 : 72 P 17--41

2700-3700 (9000-12000)

10MR Bushed

110/290

Blue/Black

54/38 25 54/38--.25

17 41 : 72 P 17--41

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GENERAL INFORMATION MODEL: . . . . . . . . . . . . . . 340 EDGE TOURING MODEL NUMBER: . . . . . S05NT3A(S,E) ENGINE MODEL: . . . . . . EC34-- 2PM071 DRIVE CLUTCH

CHAINCASE

Type

P--85

Center Distance

7.92” / 20.12cm.

Shift Weights

10 Bushed

Gearing : Chain

17--41 : 74 P

Drive Spring

110/290 lbs.

Reverse

Electronic Reverse

Brake Pads

Type 81

Brake Type

Air Cooled

DRIVEN CLUTCH Type

Team Roller Reverse

Spring

Blue/Black

Helix Angle

54/38--.25 ER

CAPACITIES

BELT

Fuel Tank

12.25 Gal. / 46Liters

Belt Part Number

3211078

Oil Tank

3.25 Qts / 3 Liters

Belt Width (Projected)

1.438” / 3.65cm.

Coolant

N/A

Side Angle (Overall)

28_

Chaincase Oil

9 fl. oz. / 266ml

Outside Diameter

46.625” / 118.4cm.

Center Distance

11.5” / 29.2cm.

SLED DIMENSIONS Unit Length / Height / Width in / cm.

FRONT SUSPENSION Type

EDGE

IFS Shocks

Select / 7041932

Stock IFS Spring Rate

100#/in 100#/in.

IFS Spring Pre--Load

.625” / 16m.

Front Vertical Travel

10” / 25.4cm.

REAR SUSPENSION

TRACK Width

15” / 38 cm.

Length

136” / 345 cm.

Lug Height

1” / 2.54 cm.

Track Tension

See page 2.11 2 11

128” / 49.5” / 48” 325 / 126 / 122 cm.

Type

EDGE 136

Stock FTS

Nit Cell / PN 7041939

FTS Spring Rate

200#/Variable

FTS Pre--Load Pre Load

Fixed

Stock RTS

Fox PS / PN 7042138

Torsion Spring

.405(sq.) 77_

Optional springs see page 7.22 7 22

ELECTRICAL Flywheel I.D.

FP9313

Spark Plug / Gap

NGK BR8ES/ .028” / .70mm

CDI Marking

CU7245

Voltage Regulator

LR9 & LR2

Alternator Output

240 watts

Magneto Pulses

6

Ignition Timing (see ConCon version Chart on 9.4)

26 5_@3000 RPM±1.5_ 26.5_@3000 RPM±1 5_

Electric Start

Standard

1.5

GENERAL INFORMATION MODEL: . . . . . . . . . . . . . . TRAIL TOURING/TRAIL TOURING DLX MODEL NUMBER: . . . . . S05NU5B(S,E) / S05NT5B(S,E) ENGINE MODEL: . . . . . . EC55PM091 ENGINE

CARBURETION

Engine Type

Fuji

Type

Mikuni VM 34

Engine Displacement cc’s

544

Main Jet

280 PTO 270 MAG

Bore in / mm

2.87” / 73mm

Pilot Jet

40

Stroke in / mm

2.56” / 65mm

Jet Needle

6BGY41 / 3

Cylinders

2

Needle Jet

Q--4 (480)

Piston / Cylinder Clearance in / mm

.0035 -- .0049” .090 -- .125mm

Throttle Gap UnderCutaway .250” in / mm 6.35mm

Piston Ring End Gap in / mm

.016 -- .022” .4 -- .55mm

Cutaway

3.0

Piston Marking

5 MD

Valve Seat

1.5 Viton

Piston Ring Marking

N

Starter Jet

1.5

Operating RPM ±200

7000

Fuel Screw

N/A

Idle RPM ±200

1600

Pilot Air Jet

2.5

Air Screw

.75 Turns

Engagement RPM ±300

3800

Fuel Octane (R+M/2)

87 Oct. NonOxy / 89 Oct. Oxy

AMBIENT TEMPERATURE

Altitude

Below -30°F -30 F Below -34°C

-30_ to --10_F -34_to -23_C

--10_to +10_F -23_ to --12_C

+10_to +30_F -12_to --1_C

+30_to +50_F -1_to +10_C

Above +50_F Above +10_C

300/290 #4

290/280 #3

280/270 #3

270/260 #3

260/250 #3

250/240 #2

600--1200 (2000--4000)

290/280 #3

270/260 #3

260/250 #3

250/240 #3

240/230 #2

230/220 #2

1200--1800 (4000--6000)

270/260 #3

260/250 #3

250/240 #3

240/230 #2

230/220 #2

220/210 #2

250/240 #3

240/230 #3

230/220 #2

220/210 #2

210/200 #1

200/190 #1

240/230 #3

230/220 #2

220/210 #2

200/190 #2

190/180 #1

180/170 #1

220/210 #2

210/200 #2

200/190 #2

190/180 #1

180/170 #1

170/160 #1

0--600 (0--2000)

Meters (Feet)

1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)

DRIVE CLUTCH

Altitude

Meters (Feet)

1.6

DRIVEN CLUTCH

Shift Weight

Clutch Spring

Clutch Spring

Driven Helix

Chaincase Gearing

0-900 (0-3000)

10 62 Bushed 10--62

Dark Blue / White

Red/Blue

S40° Team R T Rev Roller

19 41 : 74 P 19--41

900-1800 (3000-6000)

10 62 Bushed 10--62

Dark Blue / White

Red/Blue

S40° Team R T Rev Roller

19 41 : 74 P 19--41

1800-2700 (6000-9000)

10 60 Bushed 10--60

Dark Blue / White

Red/Blue

S40° Team R T Rev Roller

19 41 : 74 P 19--41

2700-3700 (9000-12000)

10 58 Bushed 10--58

Dark Blue / White

Red/Blue

S40° Team R T Rev Roller

19 41 : 74 P 19--41

GENERAL INFORMATION MODEL: . . . . . . . . . . . . . . TRAIL TOURING/TRAIL TOURING DLX MODEL NUMBER: . . . . . S05NU5B(S,E) / S05NT5B(S,E) ENGINE MODEL: . . . . . . EC55PM091 DRIVE CLUTCH

CHAINCASE

Type

P--85

Center Distance

7.92” / 20.12cm.

Shift Weights

10--62 Bushed

Gearing : Chain

19--41 : 74 P

Drive Spring

Dark Blue / White

Reverse

Electronic

Brake Pads

Type 81

Brake Type

Air Cooled

DRIVEN CLUTCH Type

Team Roller Reverse

Spring

Red/Blue

Helix Angle

S40_ Team Reverse Roller

CAPACITIES

BELT

Fuel Tank

12.25 Gal. / 46 Liters

Belt Part Number

3211078

Oil Tank

3.25 Qts / 3 Liters

Belt Width (Projected)

1.438” / 3.65cm.

Coolant

N/A

Side Angle (Overall)

28_

Chaincase Oil

9 fl. oz. / 266ml

Outside Diameter

46.625” / 118.4cm.

Center Distance

11.5” / 29.2cm.

SLED DIMENSIONS Unit Length / Height / Width in / cm.

FRONT SUSPENSION Type

EDGE

IFS Shocks

Nitrex / PN 7041918

Stock IFS Spring Rate

90/180#/in 90/180#/in.

IFS Spring Pre--Load

1” / 25.4 mm.

Front Vertical Travel

10” / 25.4 cm.

REAR SUSPENSION

TRACK Width

15” / 38 cm.

Length

136” / 345 cm.

Lug Height

1” / 2.54 cm.

Track Tension

See page 2.11 2 11

128” / 49.5” / 48” 325 / 126 / 122 cm.

Type

EDGE Touring

Stock FTS

Ryde FX / PN 7041486

FTS Spring Rate

90/150#/in

FTS Pre--Load Pre Load

1” /2.54cm /2 54cm

Stock RTS

Fox PS / PN 7042141

Torsion Spring

.405” (Sq) x 77_

Optional springs see page 7.22 7 22

ELECTRICAL Flywheel I.D.

FP9312

Spark Plug / Gap

NGK BR9ES / .028” / .70mm

CDI Marking

CU7242

Voltage Regulator

LR7

Alternator Output

240 watts

Magneto Pulses

6

Ignition Timing (see ConCon version Chart on 9.4)

27 @3000 RPM±1.5_ 27_@3000 RPM±1.5 14_@6500 RPM

Electric Start

Optional (Standard) Standard (DLUX)

1.7

GENERAL INFORMATION MODEL: . . . . . . . . . . . . . . 600 EDGE TOURING MODEL NUMBER: . . . . . S05NT6E(E,S)(A,B) ENGINE MODEL: . . . . . . S2709--6044--PI6E ENGINE

CARBURETION

Engine Type

Libertyt

Type

Mikuni TM 38

Engine Displacement cc’s

599

Main Jet

420

Bore in / mm

3.04” / 77.25

Pilot Jet

50

Stroke in / mm

2.52” / 64

Jet Needle

9DGI01--60/4

Cylinders

2

Needle Jet

P--6

Piston / Cylinder Clearance in / mm

.0045” -- .0059” .115 -- .149

Throttle Gap UnderCutaway 0.08” in / mm 2.0mm

Piston Ring End Gap (in/mm)

.014” -- .020” .356 -- .508mm

Cutaway

1.5

Piston Marking

N/A

Valve Seat

1.5

Piston Ring Marking

N/A

Starter Jet

140

Operating RPM ±200

8000

Fuel Screw

1.5 Turns

Idle RPM ±200

1500

Pilot Air Jet

n/a

Engagement RPM ±200

3800

Air Screw

0.5 Turns

Exhaust Valve Spring

Green/White

Fuel Octane (R+M/2)

87 Oct. NonOxy / 89 Oct. Oxy

AMBIENT TEMPERATURE

Altitude

Below -30°F -30 F Below -34°C

-30_ to --10_F -34_to -23_C

--10_to +10_F -23_ to --12_C

+10_to +30_F -12_to --1_C

+30_to +50_F -1_to +10_C

Above +50_F Above +10_C

450 #5

430 #5

420 #4

400 #4

380 #4

370 #4

600--1200 (2000--4000)

410 #5

390 #4

380 #4

360 #4

340 #4

330 #3

1200--1800 (4000--6000)

380 #4

360 #4

350 #4

330 #4

320 #3

300 #3

360 #4

340 #4

320 #4

310 #3

290 #3

280 #3

340 #4

320 #4

300 #3

290 #3

270 #3

260 #3

330 #4

310 #3

290 #3

280 #3

260 #3

240 #3

0--600 (0--2000)

Meters M t (Feet)

1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)

DRIVE CLUTCH

Altitude

Meters (Feet)

1.8

DRIVEN CLUTCH

Shift Weight

Clutch Spring

Clutch Spring

0-900 (0-3000)

10 62 Bushed 10-62

Black/Green

Red/Green

900-1500 (3000-5000)

10 60 Bushed 10-60

Black/Green

Red/Green

1500-2100 (5000-7000)

10 58 Bushed 10-58

Black/Green

Red/Green

2100-2700 (7000-9000)

10 56 Bushed 10-56

Black/Green

Red/Green

2700-3350 (9000-11000)

10--54 Bushed

Black/Green

Red/Green

3350-4000 (11000-13000)

10AL Bushed

Black/Green

Red/Green

Driven Helix

Chaincase Gearing

64/ / 42 -- .65 65 ER

21--41 : 74P

GENERAL INFORMATION MODEL: . . . . . . . . . . . . . . 600 EDGE TOURING MODEL NUMBER: . . . . . S05NT6E(E,S)(A,B) ENGINE MODEL: . . . . . . S2709--6044--PI6E DRIVE CLUTCH

CHAINCASE

Type

P--85

Center Distance

7.92” / 20.12cm.

Shift Weights

10--62 Bushed

Gearing : Chain

21--41 : 74 P

Drive Spring

Black/Green

Reverse

Electric Reverse

Brake Pads

Type 81 (PN 1910610)

Brake Type

Liquid Cooled

DRIVEN CLUTCH Type

Team Roller Reverse

Driven Spring

Red/Green

Driven Helix Angle

64 / 42 -- 65 ER

CAPACITIES

BELT

Fuel Tank

12.25 Gal. / 46 Liters

Belt Part Number

3211080

Oil Tank

3.25 Qts / 3 Liters

Belt Width (Projected)

1.438” / 3.65cm.

Coolant

5.8qts / 5.5 Liters

Side Angle (Overall)

28_

Chaincase Oil

9 fl. oz. / 266ml

Outside Diameter

46.625” / 118.4cm.

Center Distance

11.5” / 29.2cm.

SLED DIMENSIONS Unit Length / Height / Width in / cm.

FRONT SUSPENSION

128” / 49.5” / 48” 325 / 126 / 122 cm

REAR SUSPENSION

Type

EDGE

Type

EDGE TOURING (ACE)

IFS Shocks

Select/ PN 7041918

FTS

Ryde AFX / PN 7041486

Stock IFS Spring Rate

90/180#/in 90/180#/in.

FTS Spring Rate

90/150 #/in. #/in

IFS Spring Pre--Load

1” / 25.4 mm

Front Vertical Travel

10”/25.4 cm

FTS Pre--Load Pre Load

1” 2.54cm 2 54cm

RTS

Gas / PN 7042141

RTS pre load

.8” / 2cm

Torsion Spring

.405” 405” (Sq) x 77_

TRACK Width

15” / 38 cm.

Length

136” / 345 cm.

Lug Height

1” / 2.54 cm.

Track Tension

See page 2.11 2 11

See page 7.22 7 22 for optional torsion springs

ELECTRICAL Flywheel PN

4010677

Spark Plug / Gap

Champion RN57YCC / .025” / .70mm

CDI PN

4010830

Voltage Regulator

N/A

Alternator Output

280 watts

Magneto Pulses

6

Ignition Timing (see ConCon version Chart on 9.4)

24 @3000 RPM±1.5_ 24_@3000 RPM±1.5 w/TPS Disconnected

Electric Start

Standard (US) Option (Euro)

1.9