McCormick MTX200 Tractor Service Repair Manual

Table of Contents MTX Series Tractors Service Manual SM 8-11504 1 GENERAL Safety Rules, General Information and Torque Specifications ..........................1001 SM 2 ENGINE NOTE: For Service and Overhaul procedures refer to your Engine Service Manual.

MTX110-175 1000 Series MTX120-150 B Power Mech MTX165-185 B Power Elec B Power Error Codes How it Works MTX 200 QSB 5.9 3 FUEL NOTE: For Service and Overhaul procedures refer to your Engine Service Manual.

4 ELECTRICAL Electrical Troubleshooting and Schematics MTX110, MTX125 and MTX140 Tractors .........................................................4001 SM Electrical Schematics MTX120, MTX135 and MTX150 Tractors .........................................................4001 SM Electrical Schematics MTX165, MTX185 and MTX200 Tractors .........................................................4001 SM Instrument Cluster Programming.......................................................................4002 SM Instrument Cluster Programming Tractors Equipped With Dot Matrix Display Instrument Clusters .......................4002 SM Battery Servicing and Testing............................................................................4004 SM 5 STEERING Steering Column and Steering Hand Pump Removal .......................................5001 SM Rexroth Steering Hand Pump............................................................................5002 SM 2WD Front Axle .................................................................................................5003 SM 6 TRANSMISSION HOW IT WORKS………………………………………………………………………………...

Powershift Transmission Servicing ...................................................................6006 SM Range Transmission Servicing MC Series and MTX110 to MTX150 Tractors ...................................................6007 SM Range Transmission Servicing MTX155 to MTX200 Tractors ............................................................................6007 SM Powershift Valve ................................................................................................6009 SM Shuttle Valve......................................................................................................6010 SM Differential and Differential Lock MC Series and MTX110 to MTX150 Tractors ...................................................6012 SM Differential and Differential Lock MTX155 to MTX200 Tractors ............................................................................6012 SM Rear Axles and Planetaries MTX110 to MTX150 Tractors ............................................................................6018 SM PTO - Reversible and Shiftable MC Series and MTX110 to MTX150 Tractors ...................................................6019 SM Shiftable PTO MTX155 to MTX200 Tractors ...........................................................................6019 SM

MFD Front Axle - 20.19 and 20.22 Axle ...........................................................6021 SM Independent Front Suspension Axle - 20.25 Axle ............................................6022 SM PTO Front Drive Shaft and Hydraulic Pump Drive Gear MC Series and MTX110 to MTX150 Tractors ..................................................6023 SM 7 BRAKES Service Brakes................................................................................................ 7002 SM Hydraulic Trailer Brake Valve MC Series and MTX110 to MTX150 Tractors ................................................ 7004 SM 8 HYDRAULICS HOW IT WORKS……………………………………………………………………………….

Hydraulic Troubleshooting and Schematic ..................................................... 8001 SM Hydraulic Troubleshooting and Schematic MTX110 to MTX150 Tractors from Transmission Serial No JJA300646 MTX155 to MTX200 Tractors from Transmission Serial No JJA400695........ 8001 SM Charge Lubrication Pump MC Series and MTX110 to MTX150 Tractors ................................................ 8003 SM Charge Lubrication Pump MTX155 to MTX200 Tractors ......................................................................... 8003 SM Hydraulic Valves ............................................................................................. 8006 SM Front Hitch ...................................................................................................... 8007 SM Remote Valves MC Series and MTX110 to MTX150 Tractors ................................................ 8008 SM Remote Valves (Bosch) MC and MTX Series Tractors ......................................................................... 8008 SM 9 CHASSIS AND MOUNTED EQUIPMENT Pedal, Lever and Switch Adjustments ............................................................ 9001 SM 10 CONTROLLER SYSTEMS Hitch/MFD/Differential Lock Controller - Calibration, Error Codes Troubleshooting and Schematics ................................................................ 10002 SM Independent Front Suspension Axle Controller Calibration, Error Codes, Troubleshooting and Schematics......................... 10003 SM Speed Sequencer Controller, F/N/R and powershift - Calibration, Error Codes Troubleshooting and Schematics (For Tractors With Speed Sequencer).......................................................... 10004 SM PTO Controller (For Tractors With Speed Sequencer), F/N/R Controller and Powershift (For Tractors Without Speed Sequencer) - Configuration, Error Codes, Troubleshooting and Schematics .................. 10006 SM Instrument Cluster Controller Software Programming, Error Codes, Troubleshooting and Schematics For Tractors Equipped With Dot Matrix Display Instrument Clusters ........... 10009 SM Hitch and PTO Controller Programming ....................................................... 10010 SM Automatic Temperature Control error Codes, Troubleshooting and Schematics ............................................ 10012 SM 11 Other Auto-Speed Supplement……………………………………………………………………….

Cab Suspension………………………………………………………………………………...

4th Auxiliary valve ………………………………………………………………………………

1001

Section 1001 SAFETY, GENERAL INFORMATION AND STANDARD TORQUE SPECIFICATIONS

SM 8-10080

© 2001 McCormick Tractors International Limited.

March 2001

2

SECTION 1001

TABLE OF CONTENTS SAFETY ................................................................................................................................................................... 3 GENERAL INFORMATION Cleaning ............................................................................................................................................................... 5 Inspection ............................................................................................................................................................. 5 Bearings ............................................................................................................................................................... 5 Needle Bearings .................................................................................................................................................. 5 Gears ................................................................................................................................................................... 5 Oil Seals, O-Rings And Gaskets .......................................................................................................................... 5 Shafts ................................................................................................................................................................... 5 Service Parts ........................................................................................................................................................ 5 Lubrication ........................................................................................................................................................... 5 STANDARD TORQUE DATA FOR NUTS AND BOLTS Chart 1 (Plain Nuts/Bolts) .................................................................................................................................... 6 Chart 2 (Phosphate Coated Nuts/Bolts) ............................................................................................................... 6 Chart 3 (Zinc or Cadmium Plated Nuts/Bolts) ...................................................................................................... 7

SM 8-10080

Issued 03-2001

SECTION 1001

3

SAFETY This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message.

Make sure you fully understand the causes of possible injury or death.

!

To prevent injury always follow the Warning, Caution and Danger notes in this section and throughout the manual.

Put a warning tag as shown below on the key for the key switch when carrying out servicing or repairs to the tractor. Warning tags (publication number 2-1000) are available from your McCormick dealer.

!

WARNING: Before starting engine, study Operator’s Manual safety messages.

Read all safety signs on machine. Clear the area of other persons. Learn and practice safe use of controls before operating.

It is your responsibility to understand and follow manufacturers instructions on machine operation, service, and to observe pertinent laws and regulations.

Operator’s and Service Manuals may be obtained from you McCormick dealer.

!

WARNING: If you wear clothing that is too loose or do not use the correct safety equipment for your job, you can be injured. Always wear clothing that will not catch on objects. Extra safety equipment that can be required includes hard hat, safety shoes, ear protection, eye or face protection, heavy gloves and reflector clothing.

!

WARNING: When working in the area of the fan belt with the engine running, avoid loose clothing if possible, and use extreme caution.

!

WARNING: When doing checks and tests on the equipment hydraulics, follow the procedures as they are written. DO NOT change the procedure.

!

WARNING: When putting the hydraulic cylinders on this machine through the necessary cycles to check operation or to remove air from a circuit, make sure all people are out of the way.

!

WARNING: Use insulated gloves mittens when working with hot parts.

REASON/RAISON

!

VERNUNFT/RAZON

DO NOT OPERATE NE PAS UTILISER NICHT BETREIBEN NO UTILIZAR

2-1000

!

WARNING: Read the operators manual to familiarize yourself with the correct control functions.

!

WARNING: Operate the machine and equipment controls from the seat position only. Any other method could result in serious injury.

!

WARNING: This is one a man machine, no riders allowed

SM 8-10080

.

or

Issued 03-2001

4

SECTION 1001

!

CAUTION: Lower all attachments to the ground or use stands to safely support the attachments before you do any maintenance or service.

!

CAUTION: Pin sized and smaller streams of hydraulic oil under pressure can penetrate the skin and result in serious infection. If hydraulic oil under pressure does penetrate the skin, seek medical treatment immediately. Maintain all hoses and tubes in good condition. Make sure all connections are tight. Make a replacement of any tube or hose that is damaged or thought to be damaged. DO NOT use your hand to check for leaks, use a piece of cardboard or wood.

!

CAUTION: When removing hardened pins such as a pivot pin, or a hardened shaft, use a soft head (brass or bronze) hammer or use a driver made from brass or bronze and a steel head hammer.

!

CAUTION: When using a hammer to remove and install pivot pins or separate parts using compressed air or using a grinder, wear eye protection that completely encloses the eyes (approved goggles or other approved eye protectors).

!

CAUTION: Use suitable floor (service) jacks or chain hoist to raise wheels or tracks off the floor. Always block machine in place with suitable safety stands.

SM 8-10080

!

CAUTION: When servicing or repairing the machine. Keep the shop floor and operator’s compartment and steps free of oil, water, grease, tools, etc. Use oil absorbing material and or shop cloths as required. Use safe practices at all times.

!

CAUTION: Some components of this machine are very heavy. Use suitable lifting equipment or additional help as instructed in this Service Manual.

!

DANGER: Engine exhaust fumes can cause death. If it is necessary to start the engine in a closed place, remove the exhaust fumes from the area with an exhaust pipe extension. Open the doors and get outside air into the area.

!

DANGER: When the battery electrolyte is frozen, the battery can explode if (1), you try to charge the battery, or (2), you try to jump start and run the engine. To prevent that battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured.

!

DANGER: Batteries contain acid and explosive gas. Explosions can result from sparks, flames or wrong cable connections. To connect the jumper cables correctly to the battery of this machine see the Operator’s Manual.

Failure to follow these instructions can cause serious injury or death.

Issued 03-2001

SECTION 1001

5

GENERAL INFORMATION Cleaning

Gears

Clean all metal parts except bearings, in mineral spirits or by steam cleaning. Do not use caustic soda for steam cleaning. After cleaning dry and put oil on all parts. Clean oil passages with compressed air. Clean bearings in kerosene, dry the bearings completely and put oil on the bearings.

Check all gears for wear and damage. Replace gears that have wear or damage.

Inspection Check all parts when the parts are disassembled.

Replace all parts that have wear or damage. Small scoring or grooves can be removed with a hone or crocus cloth. Complete visual inspection for indications of wear, pitting and the replacement of parts necessary will prevent early failures.

Bearings Check bearings for easy action. If bearings have a loose fit or rough action replace the bearing. Wash bearings with a good solvent or kerosene and permit to air dry. DO NOT DRY BEARINGS WITH COMPRESSED AIR.

Needle Bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore. Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings.

SM 8-10080

Oil Seals, O-Rings And Gaskets Always install new oil seals, o-rings and gaskets.

Put petroleum jelly on seals and o-rings.

Shafts Check all shafts that have wear or damage. Check the bearing and oil seal surfaces of the shafts for damage.

Service Parts Always install genuine McCormick service parts, when ordering refer to the Parts Catalog for the correct part number of the genuine McCormick replacement items. Failures due to the use of other than genuine McCormick replacement parts are not covered by warranty.

Lubrication Only use the oils and lubricants specified in the Operators or Service Manual. Failures due to the use of non specified oils and lubricants are not covered by warranty.

Issued 03-2001

6

SECTION 1001

STANDARD TORQUE DATA FOR NUTS AND BOLTS NOTE: A “click type” torque wrench is recommended for the bolt torques listed below.

Chart 1 (Plain Nuts/Bolts) BOLT SIZE (mm) M4 M5 M6 M8 M10 M12 M14 M16 M20 M22 M24 M30 M36

TYPE 8.8 MIN lb ft 3.0 4.8 8.2 20.0 40.0 69.0 110.0 175.0 345.0 475.0 600.0 1190.0 2080.0

TYPE 10.9 MAX

Nm 4.0 6.5 11.0 27.0 54.0 94.0 150.0 235.0 470.0 640.0 810.0 1615.0 2825.0

lb ft 3.4 5.5 9.2 22.5 45.0 78.0 125.0 190.0 390.0 530.0 675.0 1340.0 2340.0

Nm 4.5 7.5 12.5 31.0 61.0 106.0 170.0 260.0 530.0 720.0 915.0 1815.0 3175.0

MIN lb ft 4.3 7.0 11.8 28.7 56.0 100.0 160.0 245.0 480.0 655.0 830.0 1645.0 2875.0

MAX Nm 5.8 9.5 16.0 39.0 77.0 134.0 215.0 335.0 650.0 890.0 1125.0 2235.0 3900.0

lb ft 4.8 7.8 13.3 32.3 64.0 110.0 180.0 275.0 540.0 735.0 930.0 1855.0 3235.0

Nm 6.5 10.5 18.0 44.0 87.0 151.0 240.0 375.0 730.0 1000.0 1265.0 2515.0 4390.0

Chart 2 (Phosphate Coated Nuts/Bolts) BOLT SIZE (mm) M4 M5 M6 M8 M10 M12 M14 M16 M20 M22 M24 M30 M36

SM 8-10080

TYPE 8.8 MIN lb ft 2.3 3.6 6.2 15.0 30.0 52.0 83.0 131.0 259.0 355.0 450.0 893.0 1560.0

TYPE 10.9 MAX

Nm 3.0 4.9 8.3 20.3 41.0 71.0 113.0 176.0 353.0 480.0 608.0 1211.0 2119.0

lb ft 2.6 4.1 6.9 16.9 34.0 59.0 94.0 143.0 293.0 400.0 506.0 1005.0 1755.0

Nm 3.4 5.6 9.4 23.3 46.0 80.0 126.0 195.0 400.0 540.0 686.0 1361.0 2381.0

MIN lb ft 3.2 5.2 8.9 21.5 42.0 75.0 120.0 185.0 360.0 490.0 625.0 1235.0 2156.0

MAX Nm 4.4 7.1 12.0 29.2 58.0 101.0 161.0 251.0 490.0 665.0 845.0 1675.0 2925.0

lb ft 3.6 5.9 10.0 24.2 48.0 83.0 135.0 205.0 405.0 550.0 700.0 1390.0 2425.0

Nm 4.9 8.0 13.5 32.8 65.0 113.0 180.0 280.0 550.0 750.0 950.0 1885.0 3295.0

Issued 03-2001

SECTION 1001

7

Chart 3 (Zinc or Cadmium Plated Nuts/Bolts) BOLT SIZE (mm) M4 M5 M6 M8 M10 M12 M14 M16 M20 M22 M24 M30 M36

SM 8-10080

TYPE 8.8 MIN lb ft 2.6 4.1 7.0 17.0 34.0 59.0 94.0 149.0 293.0 400.0 510.0 1010.0 1770.0

TYPE 10.9 MAX

Nm 3.5 5.6 9.5 23.1 46.0 80.0 128.0 200.0 400.0 545.0 690.0 1375.0 2400.0

lb ft 2.9 4.6 7.8 19.1 38.3 66.0 106.0 161.0 330.0 450.0 575.0 1140.0 1990.0

Nm 3.9 6.3 10.6 25.9 52.0 90.0 145.0 220.0 450.0 615.0 780.0 1545.0 2700.0

MIN lb ft 3.7 5.9 10.0 24.4 48.0 85.0 136.0 208.0 408.0 555.0 705.0 1400.0 2445.0

MAX Nm 5.0 8.0 13.6 33.1 65.0 114.0 183.0 285.0 555.0 755.0 955.0 1900.0 3315.0

lb ft 4.1 6.6 11.3 27.4 54.0 94.0 153.0 235.0 460.0 625.0 790.0 1580.0 2750.0

Nm 5.6 9.0 15.3 37.2 74.0 128.0 205.0 320.0 620.0 850.0 1075.0 2140.0 3730.0

Issued 03-2001

4001

Section 4001 ELECTRICAL TROUBLESHOOTING AND SCHEMATICS MTX110, MTX125, MTX140, MTX155 and MTX175 Tractors

SM 8-11141

© 2005 McCormick Tractors International Limited.

October 2002 (Revised January 2005)

2

SECTION 4001

TABLE OF CONTENTS SPECIAL TOOLS .....................................................................................................................................................4 CIRCUIT TESTING General Information ..............................................................................................................................................5 FUSE LOCATION AND IDENTIFICATION (European Specification Tractors) ........................................................................................................................8 FUSE LOCATION AND IDENTIFICATION (American Specification Tractors) ......................................................................................................................10 SWITCHES AND CONTROLS Instrument Panel ................................................................................................................................................12 Deluxe Cab Roof Controls (Operator Environment) ...........................................................................................12 Right Hand Console ...........................................................................................................................................13 HARNESS LAYOUT AND CHASSIS GROUND LOCATIONS Instrument Panel Harness and Components .....................................................................................................15 Right Hand Console Harness Components (Tractors Without Speed Sequencer) .............................................................................................................16 Right Hand Console Harness Components (Tractors with Speed Sequencer) ..................................................17 Engine Harness Components ............................................................................................................................18 MTX110, MTX125 and MTX140 Transmission Harness Components ..............................................................19 MTX155, and MTX175 Transmission Harness Components .............................................................................20 Deluxe Cab Harness and Rear Fender Harness Components ..........................................................................21 Platform Harness and Rear Fender Harness Components ................................................................................22 STARTER MOTOR, NEUTRAL START, FUEL SHUT-OFF COLD START AND CAB POWER RELAY ........................................................................................................23 INSTRUMENT CLUSTER WARNING LIGHTS AND GAUGES .............................................................................36 FRONT PTO, ROTARY BEACON AND ELECTRIC MIRRORS ............................................................................56 4TH AUXILIARY SOLENOIDS, IMPLEMENT INTERFACE CONNECTOR AND 3 PIN AUXILIARY POWER CONNECTORS .............................................................................................74 HORN, CIGAR LIGHTER, SWITCHED FENDER AUXILIARY POWER CONNECTOR, 7 POLE SOCKET AUXILIARY POWER AND ELECTRIC AIR SEAT ................................................................................................................................84 RADIO AND INTERIOR LIGHT ..............................................................................................................................90 BLOWER MOTORS AND AIR CONDITIONING ....................................................................................................96 FRONT AND REAR WINDSCREEN WIPER/WASHER .......................................................................................108 BRAKE LIGHTS AND EUROPEAN SPECIFICATION AIR TRAILER BRAKE .....................................................118

SM 8-11141

Issued 01-2005

SECTION 4001

3

EUROPEAN SPECIFICATION POSITION LIGHTS AND TURN SIGNAL .......................................................... 128 EUROPEAN SPECIFICATION HEADLIGHTS AND REAR FOG LIGHTS .......................................................... 150 AMERICAN SPECIFICATION WARNING AND TURN SIGNAL LIGHTS ........................................................... 166 AMERICAN SPECIFICATION HEADLIGHTS, POSITION LIGHTS AND RIGHT HAND CONSOLE LIGHT ............................................................................................................ 184 WORK LIGHTS .................................................................................................................................................... 198 MAIN CONNECTORS .......................................................................................................................................... 217 HITCH, MFD AND DIFFERENTIAL LOCK .............................................................................Refer to Section 10002 INDEPENDENT FRONT SUSPENSION AXLE ......................................................................Refer to Section 10003 SPEED SEQUENCER ...........................................................................................................Refer to Section 10004 PTO, FORWARD/NEUTRAL/REVERSE (FNR) AND POWERSHIFT ....................................Refer to Section 10006

SM 8-11141

Issued 01-2005

4

SECTION 4001

SPECIAL TOOLS

DD98H120

MC2616 MULTIMETER KIT includes: MC2616-1 MULTIMETER ONLY MC2616-2 TEST LEADS MC2616-3 TEMPERATURE PROBE

DD97E383

MC31000 HARNESS REPAIR KIT

DI97K101

MC2530 and MC2531 CAB ROOF TILT TOOLS DD99A051

MC2656 TEST PROBE KIT

DP99A034

MC2636 OPTICAL TACHOMETER OR EQUIVALENT

SM 8-11141

Issued 01-2005

SECTION 4001

5

CIRCUIT TESTING General Information

!

WARNING: Never operate the engine in a closed building. Proper ventilation is required under all circumstances.

!

WARNING: Before carrying out any servicing, repairs or troubleshooting procedures on tractors equipped with speed sequencer make sure the range transmission selector levers are in NEUTRAL and the range selector rods are disconnected. Failure to do this may result in serious injury.

IMPORTANT: MAKE SURE the transmission range levers are in NEUTRAL and the speed sequencer selector rods are disconnected, refer to Section 10004 for the correct procedure.

IMPORTANT: All electrical checks must be made with the tractor parked on hard level ground with the parking brake engaged and the engine OFF unless otherwise stated.

IMPORTANT: Put blocks in front of and behind the rear wheels.

IMPORTANT: The batter y must be at full charge and all connections must be clean and tight before testing. Only use a HIGH IMPEDANCE multimeter for the tests. Do not use a test lamp or damage to the switches may occur.

IMPORTANT: Use MC2656 test probe kit when making electrical checks at connectors to avoid the risk of shorting between the connector pins or terminals.

NOTE: When measuring resistance values, always measure the resistance of the multimeter leads before testing components. Subtract the resistance of the multimeter leads from the component resistance to obtain a true resistance value.

NOTE: When testing diodes and diode modules use the multimeter diode test function.

NOTE: All components, wires and connectors disconnected during any electrical checks must be connected when the checks are completed.

SM 8-11141

Issued 01-2005

6

SECTION 4001

Schematic Symbols ACTUATORS

LEVER

HAND

FOOT

TEMPERATURE

LIQUID LEVEL FLOAT

PRESSURE

COIL

DIODE CONTACTS MOMENTARY MAINTAINED

VARIABLE RESISTOR

RESISTOR

MAGNETIC

HOUSINGS

V

P

T

M

VACUUM SWITCH

PRESSURE SWITCH

TEMPERATURE SWITCH

MOTOR

LIGHT

SWITCH CONTACT CONFIGURATION

S.P.S.T. (SINGLE POLE SINGLE THROW)

S.P.D.T. (SINGLE POLE DOUBLE THROW)

D.P.S.T. (DOUBLE POLE SINGLE THROW)

D.P.D.T. (DOUBLE POLE DOUBLE THROW)

MISCELLANEOUS SYMBOLS

FUSE

CIRCUIT BREAKER

NOTE: Schematic symbols shown with tractor parked and power OFF.

SM 8-11141

Issued 01-2005

7

SECTION 4001

Schematic Legend 123 Y 1.0

CIRCUIT TAG IF REQUIRED WIRE SIZE mm2

CIRCUIT NUMBER COLOUR

CONNECTOR TERMINAL

00 CONNECTOR TYPE

INDICATES INLINE CONNECTION WITH TERMINALS

00

INDICATES CIRCUIT CONNECTION

INDICATES CIRCUIT CROSSING NOT CONNECTED

INTERNAL

INDICATES CHASSIS GROUND CONNECTIONS

EXTERNAL GROUND

Wire Colour Code R................................................................................ RED T ................................................................................. TAN W........................................................................... WHITE Y........................................................................ YELLOW B ........................................................................... BLACK G ............................................................................ GREY O ....................................................................... ORANGE P............................................................................... PINK V......................................................... VIOLET (PURPLE) BR ...................................................................... BROWN DB ................................................................ DARK BLUE DG............................................................. DARK GREEN LB ............................................................... LIGHT BLUE LG ............................................................. LIGHT GREEN

SM 8-11141

Issued 01-2005

8

SECTION 4001

FUSE LOCATION AND IDENTIFICATION (European Specification Tractors)

DD99B073

DD99B072

To gain access to the fuses remove the instrument panel left hand side cover.

Instrument panel fuse location. For fuse, mini circuit breaker identification and amp rating see below.

DI98M144

NOTE: Locations 9, 10, and 32 are mini circuit breakers, which will reset automatically.

Fuse No

SM 8-11141

Circuit

Amps

1

HORN

15

2

FRONT LOWER WORK LIGHTS

25

3

CAB ROOF WORK LIGHTS

25

4

REAR FENDER WORK LIGHTS

15

5

FORWARD/NEUTRAL/REVERSE SWITCH

5

6

LEFT HAND POSITION LIGHTS

10

7

RIGHT HAND POSITION LIGHTS

10

8

LOADER CONTROL

15

9

LEFT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER)

10

10

RIGHT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER)

10

Issued 01-2005

9

SECTION 4001

Fuse No

Circuit

Amps

11

REAR FOG LIGHT

10

12

LEFT HAND GRILLE HEADLIGHT (HIGH BEAM)

10

13

RIGHT HAND GRILLE HEADLIGHT (HIGH BEAM)

10

14

NOT USED

15

LEFT HAND CAB ROOF HEADLIGHT (LOW BEAM)

15

16

IMPLEMENT INTERFACE CONNECTOR UNSWITCHED B+

10

17

OPEN

18

HAZARD WARNING LIGHT SWITCH

19

NOT USED

-----

20

NOT USED

-----

21

TURN SIGNAL LIGHTS

15

22

ROTARY BEACON LIGHT

15

23

NOT USED

24

BRAKE LIGHTS

20

25

INSTRUMENT CLUSTER SWITCHED POWER

7.5

26

MFD, DIFF LOCK

30

27

SEAT

15

28

INDEPENDENT FRONT SUSPENSION AXLE CONTROLLER SWITCHED B+

10

29

REAR FENDER AUXILIARY POWER CONNECTOR

30

30

INTERIOR LIGHT, RADIO CLOCK POWER, INSTRUMENT CLUSTER CLOCK POWER, INDEPENDENT FRONT SUSPENSION AXLE CONTROLLER UNSWITCHED B+

7.5

31

REAR WINDSCREEN WIPER/WASHER

15

32

FRONT WINDSCREEN WIPER/WASHER, ELECTRIC MIRRORS (CIRCUIT BREAKER)

15

33

ELECTRONIC HITCH

7.5

34

POWERSHIFT, 4TH AUXILIARY VALVE SOLENOIDS, MTX 155/175 CREEPER SOLENOID

20

35

REAR PTO, FORWARD/NEUTRAL/REVERSE, SPEED SEQUENCER

36

FRONT PTO

10

37

THERMOSTART

20

38

FUEL SHUT-OFF

10

39

CIGAR LIGHTER

10

40

ACCESSORY, INSTRUMENT CLUSTER, RADIO

7.5

41

RIGHT HAND CONSOLE AUXILIARY CONNECTOR (BATTERY B+)

30

42

FRONT CONSOLE AUXILIARY CONNECTOR (BATTERY B+)

30

43

RIGHT HAND CONSOLE AUXILIARY CONNECTOR (SWITCHED B+)

30

44

FRONT CONSOLE AUXILIARY CONNECTOR (SWITCHED B+)

30

-----

----15

-----

7.5/20*

* NOTE: Fuse 35 rating increases to 20 amp ONLY for tractors with speed sequencer.

SM 8-11141

Issued 01-2005

10

SECTION 4001

FUSE LOCATION AND IDENTIFICATION (American Specification Tractors)

DD99B073

DD99B072

To gain access to the fuses remove the instrument panel left hand side cover.

Instrument panel fuse location. For fuse, mini circuit breaker identification and amp rating see below.

DI98M144

NOTE: Locations 9, 10, and 32 are mini circuit breakers, which will reset automatically.

Fuse No

SM 8-11141

Circuit

Amps

1

HORN

15

2

FRONT LOWER WORK LIGHTS

25

3

CAB ROOF WORK LIGHTS

25

4

REAR FENDER WORK LIGHTS

15

5

FORWARD/NEUTRAL/REVERSE SWITCH

5

6

NOT USED

-----

7

NOT USED

-----

8

LOADER CONTROL

15

9

LEFT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER)

10

10

RIGHT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER)

10

Issued 01-2005

11

SECTION 4001

Fuse No

Circuit

Amps

11

NOT USED

-----

12

LEFT HAND GRILLE HEADLIGHT (HIGH BEAM)

10

13

RIGHT HAND GRILLE HEADLIGHT (HIGH BEAM)

10

14

NOT USED

-----

15

NOT USED

-----

16

IMPLEMENT INTERFACE CONNECTOR UNSWITCHED B+

17

OPEN

18

TURN SIGNAL LIGHTS

15

19

WARNING LIGHTS

5

20

TURN SIGNAL (SELF CANCELLING)

15

21

NOT USED

22

ROTARY BEACON LIGHT (IF EQUIPPED)

15

23

TAIL LIGHTS

5

24

BRAKE LIGHTS

20

25

INSTRUMENT CLUSTER SWITCHED POWER

7.5

26

MFD, DIFF LOCK

30

27

SEAT

15

28

INDEPENDENT FRONT SUSPENSION AXLE CONTROLLER SWITCHED B+

10

29

7 POLE CONNECTOR SWITCHED B+

30

30

INTERIOR LIGHT, RADIO CLOCK POWER, INSTRUMENT CLUSTER CLOCK POWER, INDEPENDENT FRONT SUSPENSION AXLE CONTROLLER UNSWITCHED B+

7.5

31

REAR WINDSCREEN WIPER/WASHER

15

32

FRONT WINDSCREEN WIPER/WASHER, ELECTRIC MIRRORS (CIRCUIT BREAKER)

15

33

ELECTRONIC HITCH

7.5

34

POWERSHIFT, 4TH AUXILIARY VALVE SOLENOIDS, MTX 155/175 CREEPER SOLENOID

20

35

REAR PTO, FORWARD/NEUTRAL/REVERSE, SPEED SEQUENCER

36

FRONT PTO

10

37

ETHER START

20

38

FUEL SHUT-OFF

10

39

CIGAR LIGHTER

10

40

ACCESSORY, INSTRUMENT CLUSTER, RADIO

7.5

41

RIGHT HAND CONSOLE AUXILIARY CONNECTOR (BATTERY B+)

30

42

FRONT CONSOLE AUXILIARY CONNECTOR (BATTERY B+)

30

43

RIGHT HAND CONSOLE AUXILIARY CONNECTOR (SWITCHED B+)

30

44

FRONT CONSOLE AUXILIARY CONNECTOR (SWITCHED B+)

30

10 -----

-----

7.5/20*

* NOTE: Fuse 35 rating increases to 20 amp ONLY for tractors with speed sequencer.

SM 8-11141

Issued 01-2005

12

SECTION 4001

SWITCHES AND CONTROLS Instrument Panel 10 11

7

9

8

4

6

3

5 1

2

DD99B074

1.

2.

3.

4.

5.

KEY SWITCH LIGHT SWITCH UPPER CAB HEADLIGHT SWITCH (EUROPEAN SPECIFICATION) IF EQUIPPED ROTARY BEACON LIGHT SWITCH (IF EQUIPPED) HAZARD WARNING LIGHT SWITCH (EUROPEAN SPECIFICATION)

6.

REAR FOG LIGHT SWITCH (EUROPEAN SPECIFICATION) 7. WORK LIGHT SWITCH 8. COLD START SWITCH 9. STALK SWITCH (TURN/DIP/HORN) 10. FORWARD/NEUTRAL/REVERSE LEVER 11. INSTRUMENT CLUSTER

Deluxe Cab Roof Controls (Operator Environment)

1

3

2

4

DD95M222

1.

2.

SM 8-11141

WINDSHIELD WIPER/WASHER SWITCH TEMPERATURE CONTROL

3.

4.

HEATER BLOWER SWITCH AIR CONDITIONER TEMPERATURE CONTROL SWITCH

Issued 01-2005

13

SECTION 4001

Right Hand Console 6

7

9 8

5

3 1 4

10 12

2

11 13

MR01D004

1.

2.

3.

4.

5.

6.

7.

8.

SM 8-11141

PTO SWITCH PTO INDICATOR LIGHT AUTO PTO SWITCH (IF EQUIPPED) HITCH POSITION COMMAND KNOB DIFFERENTIAL LOCK SWITCH MFD SWITCH FRONT PTO SWITCH (IF EQUIPPED) SLIP CONTROL SWITCH (IF EQUIPPED)

9. CIGARETTE LIGHTER 10. HITCH LOAD CONTROL KNOB 11. PTO SPEED SELECTOR LEVER (EUROPEAN SPECIFICATION ONLY) 12. RIDE CONTROL SWITCH 13. 4TH AUXILIARY REMOTE SWITCH (IF EQUIPPED)

Issued 01-2005

14

SECTION 4001

This Page Has Been Left Blank

SM 8-11141

Issued 01-2005

15

SECTION 4001

HARNESS LAYOUT AND CHASSIS GROUND LOCATIONS Instrument Panel Harness and Components 7 5

4

8

9

10

11

12 13 14

6

15 16

3

17

19 18 2

20 21 24

22

23

27 25

1

26 G1

TO RIGHT HAND CONSOLE HARNESS 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

CONNECTOR 1 (TO CAB HARNESS) ROTARY LIGHT SWITCH FUSE BLOCK COLD START SWITCH WORK LIGHT SWITCH REAR FOG LIGHT SWITCH (EUROPEAN SPECIFICATION) INSTRUMENT CLUSTER CONNECTOR C2 SWITCHED POWER STUD BLOWER MOTOR CIRCUIT BREAKER INSTRUMENT CLUSTER CONNECTOR C1 FRONT LOWER WORK LIGHT RELAY CAB ROOF RELAY ACCESSORY POWER RELAY HEADLIGHT RELAY HAZARD WARNING LIGHT SWITCH (EUROPEAN SPECIFICATION)

SM 8-11141

MI01D001

16. ROTARY BEACON LIGHT SWITCH (IF EQUIPPED) 17. UPPER CAB HEADLIGHT SWITCH (EUROPEAN SPECIFICATION) IF EQUIPPED 18. CAB POWER RELAY 19. FLASHER RELAY 20. HEADLIGHT DIPPER RELAY 21. LEFT HAND BRAKE PEDAL SWITCH 22. KEY SWITCH 23. RIGHT HAND BRAKE PEDAL SWITCH 24. UNSWITCHED POWER STUD (BATTERY POWER) 25. SELF CANCELLING TURN SIGNAL CONNECTOR 26. CONNECTOR 32 (F/N/R SWITCH AND STALK SWITCH) 27. 3 PIN ACCESSORY POWER CONNECTOR

G1. CHASSIS GROUND CONNECTION G1

Issued 01-2005

16

SECTION 4001

Right Hand Console Harness Components (Tractors Without Speed Sequencer) 16 17

15

18

13 14

20

10

9

21

8

7

19

22

11

12 23

33

6

25

5 32

24

31 30 26

39 36 40

1

35 27

37 34

41

2 3 4 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

CONNECTOR #26 (TO INSTRUMENT PANEL) CONNECTOR #29 (TO INSTRUMENT PANEL) CONNECTOR #27 (TO INSTRUMENT PANEL) CONNECTOR #28 (TO INSTRUMENT PANEL) HITCH UP/DOWN SWITCH SOFT SHIFT SWITCH POWERSHIFT SWITCH PTO SWITCH PTO INDICATOR LAMP AUTO PTO SWITCH POSITION COMMAND POTENTIOMETER LOAD COMMAND POTENTIOMETER DIFFERENTIAL LOCK SWITCH MFD SWITCH (IF EQUIPPED) FRONT PTO SWITCH (IF EQUIPPED) CIGARETTE LIGHTER SLIP CONTROL SWITCH (IF EQUIPPED)

SM 8-11141

G2

38

DI99K093

29

28

18. HITCH CONTROLS (REFER TO SECTION 10002) 19. INDEPENDENT FRONT SUSPENSION AXLE CONTROL SWITCHES (REFER TO SECTION 10003) 20. RIDE CONTROL SWITCH 21. HITCH CONTROLLER 22. PROGRAMMING CONNECTOR 23. AUXILIARY POWER CONNECTOR 24. AUDIBLE ALARM 25. IMPLEMENT INTERFACE CONNECTOR 26. CONNECTOR 52 (TO FENDER HARNESS) 27. SPLICE PACK 3 28. OPERATOR PRESENCE SEAT CONNECTOR 29. OPERATOR AIR SEAT CONNECTOR 30. CONNECTOR 40 (TRANSMISSION HARNESS) 31. FRONT PTO RELAY (IF EQUIPPED) 32. RELAYS 4 AND 5 (BRAKES) 33. PTO SPEED SWITCH (EUROPEAN SPECIFICATION) 34. LOADER CONTROL CONNECTOR 35. PTO CONTROLLER 36. RELAY 1 (POWERSHIFT S1) 37. RELAY 2 (POWERSHIFT S2) 38. RELAY 3 (MFD) 39. PROGRAMMING CONNECTOR 40. 4TH RANGE LOCKOUT SWITCH 41. SPLICE PACK 7 G2. CHASSIS GROUND CONNECTION Issued 01-2005

17

SECTION 4001

Right Hand Console Harness Components (Tractors With Speed Sequencer)

9

12

13

15 16

14

17 18 19

8 5

20

10

7

11 6

22

24 30

35

21

31

29

23

32 25

36

34 33 26

G2

27 28

1 2

MI02C034

3 4

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

CONNECTOR #26 (TO INSTRUMENT PANEL) CONNECTOR #29 (TO INSTRUMENT PANEL) CONNECTOR #27 (TO INSTRUMENT PANEL) CONNECTOR #28 (TO INSTRUMENT PANEL) MULTI FUNCTION LEVER (REFER TO SECTION 10002) PTO INDICATOR LAMP PTO SWITCH AUTO PTO SWITCH RH DOOR HITCH LOCKOUT SWITCH CONNECTOR POSITION COMMAND POTENTIOMETER LOAD COMMAND POTENTIOMETER DIFFERENTIAL LOCK SWITCH MFD SWITCH (IF EQUIPPED) FRONT PTO SWITCH (IF EQUIPPED) CIGARETTE LIGHTER SLIP CONTROL SWITCH (IF EQUIPPED)

SM 8-11141

17. HITCH CONTROLS (REFER TO SECTION 10002) 18. INDEPENDENT FRONT SUSPENSION AXLE CONTROL SWITCHES (REFER TO SECTION 10003) 19. RIDE CONTROL SWITCH 20. HITCH CONTROLLER 21. PROGRAMMING CONNECTOR 22. AUXILIARY POWER CONNECTOR 23. AUDIBLE ALARM 24. IMPLEMENT INTERFACE CONNECTOR 25. CONNECTOR 52 (TO FENDER HARNESS) 26. CONNECTOR 40 (TO TRANSMISSION HARNESS) 27. OPERATOR PRESENCE SEAT CONNECTOR 28. OPERATOR AIR SEAT CONNECTOR 29. FRONT PTO RELAY (IF EQUIPPED) 30. RELAYS 4 AND 5 (BRAKES) 31. PTO SPEED SWITCH (EUROPEAN SPECIFICATION) 32. SPEED SEQUENCER CONTOLLER (SSCM) 33. PTO CONTROLLER 34. RELAY 1 (POWERSHIFT S1) IF EQUIPPED 35. RELAY 2 (POWERSHIFT S2) IF EQUIPPED 36. RELAY 3 (MFD) G2. CHASSIS GROUND CONNECTION

Issued 01-2005

SECTION 4001

18

Engine Harness Components 1 10

2 1

3

2

4

4

25

5

24 23 7

3

22 9 G6

21

11 20 12 6 8 14

5

19

18

17

13

15 G7 16

MTX 155/175 TRACTORS ONLY 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

SM 8-11141

BATTERY POWER STUD CONNECTOR 10 (ENGINE HARNESS TO INSTRUMENT PANEL HARNESS) CONNECTOR 20 (ENGINE HARNESS TO RADAR HARNESS) STARTER RELAY THERMOSTART UNIT THERMOSTART UNIT COOLANT LEVEL SENDER ALTERNATOR CLEAN GROUND CONNECTION (BATTERY NEGATIVE TERMINAL) AIR FILTER RESTRICTION SWITCH STARTER SOLENOID OIL PRESSURE SWITCH ENGINE CHASSIS GROUND CABLE FUEL AUTO ADVANCE SOLENOID

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

FUEL SHUT OFF SOLENOID FUEL AUTO ADVANCE TEMPERATURE SWITCH LEFT HAND GRILLE WORK LIGHT CONNECTOR LEFT HAND HEADLIGHT CONNECTOR RIGHT HAND HEADLIGHT CONNECTOR RIGHT HAND GRILLE WORK LIGHT CONNECTOR HORN ETHER SOLENOID (AMERICAN SPECIFICATION ONLY) IF EQUIPPED COOLANT TEMPERATURE SENDER AIR CONDITIONER COMPRESSOR CLUTCH AIR CONDITIONER HIGH PRESSURE SWITCH

G6. CHASSIS GROUND CONNECTION G6 G7. CHASSIS GROUND CONNECTION G7 Issued 01-2005

SECTION 4001

19

MTX110, MTX125, and MTX140 Transmission Harness Components

4 3 5 6 G3

2

8

7

9

1

29 10

28 27 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

CONNECTOR 82 (TRANSMISSION HARNESS TO FENDER HARNESS) CONNECTOR 40 (TO RIGHT HAND CONSOLE HARNESS) 4TH REMOTE SOLENOID HITCH POSITION POTENTIOMETER (REFER TO SECTION 10002) WHEEL SPEED SENSOR (REFER TO SECTION 10002) FORWARD SOLENOID (REFER TO SECTION 10006) REVERSE SOLENOID (REFER TO SECTION 10006) PARKING BRAKE SWITCH CONNECTOR 45 LEFT HAND LOAD PIN (REFER TO SECTION 10002) FUEL LEVEL SENDER CLEAN GROUND CONNECTOR (BATTERY NEGATIVE TERMINAL) HYDRAULIC FILTER TEMPERATURE SWITCH HYDRAULIC FILTER RESTRICTION SWITCH POWERSHIFT S1 SOLENOID (REFER TO SECTION 10006) POWERSHIFT S2 SOLENOID (REFER TO SECTION 10006) 3RD/4TH RANGE POTENTIOMETER (REFER TO SECTION 10004) 1ST/2ND RANGE POTENTIOMETER (REFER TO SECTION 10004) 4TH RANGE SOLENOID (REFER TO SECTION 10004) 2ND RANGE SOLENOID (REFER TO SECTION 10004) FRONT PTO SOLENOID CONNECTOR 1ST RANGE SOLENOID (REFER TO SECTION 10004) 3RD RANGE SOLENOID (REFER TO SECTION 10004) HITCH LOWER SOLENOID (REFER TO SECTION 10002) HITCH RAISE SOLENOID (REFER TO SECTION 10002) MFD SOLENOID (REFER TO SECTION 10002) DIFF LOCK SOLENOID (REFER TO SECTION 10002) RIGHT HAND LOAD PIN (REFER TO SECTION 10002) PTO SOLENOID (REFER TO SECTION 10006) PTO SPEED SENSOR (REFER TO SECTION 10006)

G3. CHASSIS GROUND CONNECTION

SM 8-11141

26 25 24 23 22 21

20 19 18 17 16 15 14 13 12

11 MI02C038

Issued 01-2005

SECTION 4001

20

MTX155 and MTX175 Transmission Harness and Fender Harness Components

4 3 5

G3

6 7

2 1

8 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

26.

26.

27.

CONNECTOR 82 (TRANSMISSION HARNESS TO FENDER HARNESS) CONNECTOR 40 (TO RIGHT HAND CONSOLE HARNESS) WHEEL SPEED SENSOR LEFT HAND LOAD PIN (REFER TO SECTION 10002) FORWARD SOLENOID (REFER TO SECTION 10006) REVERSE SOLENOID (REFER TO SECTION 10006) PARKING BRAKE SWITCH CONNECTOR 45 FUEL LEVEL SENDER CLEAN GROUND CONNECTOR (BATTERY NEGATIVE TERMINAL) HYDRAULIC FILTER TEMPERATURE SWITCH HYDRAULIC FILTER RESTRICTION SWITCH POWERSHIFT S1 SOLENOID (REFER TO SECTION 10006) POWERSHIFT S2 SOLENOID (REFER TO SECTION 10006) 3RD/4TH RANGE POTENTIOMETER (REFER TO SECTION 10004) 1ST/2ND RANGE POTENTIOMETER (REFER TO SECTION 10004) 4TH RANGE SOLENOID (REFER TO SECTION 10004) 2ND RANGE SOLENOID (REFER TO SECTION 10004) FRONT PTO SOLENOID CONNECTOR 1ST RANGE SOLENOID (REFER TO SECTION 10004) 3RD RANGE SOLENOID (REFER TO SECTION 10004) CREEPER SWITCH CONNECTOR HITCH LOWER SOLENOID (REFER TO SECTION 10002) HITCH RAISE SOLENOID (REFER TO SECTION 10002) MFD SOLENOID (REFER TO SECTION 10002) DIFF LOCK SOLENOID (REFER TO SECTION 10002) CREEPER SOLENOID RIGHT HAND LOAD PIN (REFER TO SECTION 10002)

26 27

25

23 22

24

21 20

19 18

17 16 15 14

13 12

G3. CHASSIS GROUND CONNECTION

11 10

9 MI02C038

SM 8-11141

Issued 01-2005

21

SECTION 4001

Deluxe Cab Harness and Rear Fender Harness Components AMERICAN SPECIFICATION

35

EUROPEAN SPECIFICATION

31 32

32

33 33

34

36 9 9 30 29 29

28

26

DI97K124

DI97K125

27

46

25 26

G5

45 15

7 9

16

10

17

18

47

44

43

23 42

G4

8

41 40

19 11

20 24 22 1

3 4 2

MI02H035

SM 8-11141

DI97K102

38 14

5

37

39

12 13

6

21 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

CIRCUIT BREAKER CONNECTOR #1 (TO INSTRUMENT PANEL HARNESS) RIGHT HAND RADIO SPEAKER RADIO CONNECTOR REAR WINDSCREEN WIPER BEACON LIGHT CONNECTOR INTERIOR LIGHT DOOR SWITCH LEFT HAND RADIO SPEAKER CONNECTOR #2 (CAB HARNESS TO CAB ROOF HARNESS) INTERIOR LIGHT WINDSCREEN WIPER SWITCH BLOWER SWITCH AIR CONDITIONING TEMPERATURE CONTROL SWITCH AIR CONDITIONING LOCKOUT INDICATOR LIGHT LEFT HAND ELECTRIC MIRROR CONNECTOR LEFT HAND BLOWER MOTOR BLOWER MOTOR RESISTOR FRONT WINDSCREEN WIPER MOTOR AIR CONDITIONING LOCKOUT RELAY RIGHT HAND BLOWER MOTOR RIGHT HAND ELECTRIC MIRROR CONNECTOR RIGHT HAND CONSOLE LIGHT LEFT HAND FRONT LIGHT CLUSTER (EUROPE ONLY) RIGHT HAND FRONT LIGHT CLUSTER (EUROPE ONLY) RIGHT HAND REAR TURN LIGHT (NAO ONLY)

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

RIGHT HAND REAR WORK LIGHT RIGHT HAND NUMBER PLATE LIGHT (EUROPE ONLY) LEFT HAND NUMBER PLATE LIGHT (EUROPE ONLY) LEFT HAND REAR WORK LIGHT LEFT HAND REAR TURN LIGHT (NAO ONLY) LEFT HAND TURN FRONT LIGHT (NAO ONLY) LEFT HAND FRONT WORK LIGHT RIGHT HAND FRONT WORK LIGHT RIGHT HAND FRONT TURN LIGHT (NAO ONLY) LEFT HAND CAB HEADLIGHT (EUROPE ONLY) RIGHT HAND CAB HEADLIGHT (EUROPE ONLY) CONNECTOR #52 (TO RIGHT HAND CONSOLE HARNESS) RIGHT HAND REAR LIGHT CLUSTER RIGHT HAND HITCH REMOTE SWITCHES FENDER AUXILIARY POWER CONNECTOR (EUROPE) 7 POLE TRAILER CONNECTOR IMPLEMENT SWITCH CONNECTOR NUMBER PLATE LIGHT (EUROPE) LEFT HAND HITCH REMOTE SWITCHES LEFT HAND REAR LIGHT CLUSTER FRONT WINDSCREEN WASHER MOTOR REAR WINDSCREEN WASHER MOTOR

G4. CHASSIS GROUND CONNECTION G4 G5. CHASSIS GROUND CONNECTION G5

Issued 01-2005

SECTION 4001

22

Platform Harness and Rear Fender Harness Components

13 14

12 18

13

17 12

6

14

5 9 8

11

7

6 7

5

9 10

4

15

8 G5 AMERICAN SPECIFICATION

4 16 G5 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

CONNECTOR #1 (TO INSTRUMENT PANEL HARNESS) RIGHT HAND FRONT WORK LIGHT RIGHT HAND FRONT LIGHT CLUSTER CONNECTOR #52 (TO RIGHT HAND CONSOLE HARNESS) RIGHT HAND REAR LIGHT CLUSTER RIGHT HAND HITCH REMOTE SWITCHES RIGHT HAND REAR WORK LIGHT FENDER AUXILIARY POWER CONNECTOR 7 POLE TRAILER CONNECTOR IMPLEMENT SWITCH CONNECTOR

11.

12.

13.

14.

15.

16.

17.

18.

NUMBER PLATE LIGHT LEFT HAND HITCH REMOTE SWITCHES LEFT HAND REAR LIGHT CLUSTER LEFT HAND REAR WORK LIGHT RIGHT HAND FRONT LIGHT CLUSTER RIGHT HAND FRONT WORK LIGHT LEFT HAND UPPER FENDER LIGHT CLUSTER RIGHT HAND UPPER FENDER LIGHT CLUSTER

G5. FENDER CHASSIS GROUND CONNECTION

1

3

2 MI02H036

EUROPEAN SPECIFICATION

SM 8-11141

Issued 01-2005

SECTION 4001

23

STARTER MOTOR, NEUTRAL START, FUEL SHUT-OFF COLD START AND CAB POWER RELAY CIRCUIT GENERAL INFORMATION Starter Circuit .....................................................................................................................................................24 Fuel Shut Off and Auto Advance Circuit General Information ............................................................................24 Cold Start Circuits ..............................................................................................................................................24 Ether Start .......................................................................................................................................................... 24 Thermostart ........................................................................................................................................................ 24 CIRCUIT TESTING Starter Solenoid Circuit Test ..............................................................................................................................26 Starter Relay Circuit Test ...................................................................................................................................27 Forward/Neutral/Reverse (F/N/R) Switch Neutral Start Circuit Test ..................................................................28 Key Switch Circuit Test ......................................................................................................................................29 Fuel Shut Off Solenoid Circuit Test ....................................................................................................................30 Auto Fuel Advance Circuit Test ..........................................................................................................................31 Thermostart Circuit Test .....................................................................................................................................32 Ether Start Circuit Test .......................................................................................................................................32 Cold Start Switch Circuit Test .............................................................................................................................33 Cab Power Circuit Test ......................................................................................................................................33 SCHEMATIC CIRCUIT ........................................................................................................................................... 35

SM 8-11141

Issued 01-2005

24

SECTION 4001

CIRCUIT GENERAL INFORMATION Starter Circuit The starter solenoid will only operate when the Forward/Neutral/Reverse lever is in the neutral position.

With the key switch in the START position, battery power at terminal 1 flows to terminal 2 then to the Forward/ Neutral/Reverse switch at terminal 4. With the Forward/Neutral/Reverse switch in the neutral position, power flows through the switch from terminal 4 and out of terminal 5 to the starter relay at terminal 86. Power flows through the relay winding to terminal 85 and to chassis ground at G6 energizing the relay.

With the starter relay energised, battery power at terminal 30 is connected to terminal 87 and flows to the starter solenoid at terminal S to ground internally through the starter motor, energising the solenoid.

With the starter solenoid energized, battery power flows from the battery to the starter motor (through an optional jumper stud or battery master disconnect switch) and to ground internally through the motor, operating the motor.

NOTE: For tractors equipped with master disconnect switches, when the switch is in the OFF position all battery power is disconnected to the tractor except for power for the instrument cluster clock, interior light, radio and independent front suspension axle controller (if equipped).

Fuel Shut Off and Auto Advance Circuit General Information Battery power is available at the key switch terminal 1. When the key switch is in the ON position power flows from the key switch at terminal 5 through fuse 38 to the fuel shut off solenoid terminal A. Power then flows through the solenoid to terminal B and to ground at G6 energizing the solenoid.

Power also flows from terminal 5 of the key switch through fuse 38 to the auto fuel advance temperature switch.

When the engine coolant temperature is approximately 50°C (122°F) power will flow through the switch t o the auto fuel advance solenoid which will melt the wax inside the coil gradually reducing excess fuel delivery to normal operation after approximately 3 minutes.

If the engine coolant temperature is below 40°C pow er will not flow through the switch to the auto fuel advance unit, this will allow excess fuel delivery.

Cold Start Circuits American specification tractors are equipped with either Thermostart or Ether Start, European specification tractors are equipped with Thermostart only.

With the key switch in the ON or START position battery power at terminal 1 is connected to terminal 5 and flows through fuse 37 to the cold start switch terminal 1. When the switch held ON power flows through the switch to terminal 5 and to the ether start solenoid or the thermostart unit.

Ether Start When the switch is held ON power flows from terminal 1 of the switch to the ether start solenoid terminal A. Power then flows through the solenoid to terminal B then to ground at G7 energising the solenoid. This allows a small amount of ether fluid to enter the engine air intake.

Thermostart When the switch is held ON power flows from terminal 1 of the switch through the Thermostart Unit to ground operating the thermostart heater element. The element will increase the temperature of the air flowing into the engine. continued....

SM 8-11141

Issued 01-2005

SECTION 4001

25

Accessory Power Relay With the key switch in the ON or ACCESSORY position battery power at terminal 1 of the key switch flows through the switch to terminal 6. Power then flows to the accessory power relay terminal 1 (86), through the relay windings to terminal 2 (85) and to ground at G1 energising the relay.

Cab Power Relay With the key switch in the ON position, battery power at terminal 1 of the key switch flows through the switch to terminal 3. Power then flows to the cab power relay terminal 86, through the relay windings to terminal 85 and then to the accessory power relay terminal 3 (30). With the accessory power relay energized (see above) power flows through the accessory power relay to terminal 5 (87) and to ground at G1 energising the cab power relay.

With the cab power relay energised battery power at terminal 30 flows through the relay to terminal 87 and is available at the switched power stud and supplies most fuses.

When the key switch is moved to the START position the accessory relay is deenergized. This will prevent power flow to ground from the cab power relay, which becomes deenergized.

SM 8-11141

Issued 01-2005

26

SECTION 4001

CIRCUIT TESTING NOTE: The battery must be at full charge and all connections must be clean and tight before testing. Only use a HIGH IMPEDANCE multimeter for the tests. Do not use a test lamp or damage to the switches may occur.

Starter Solenoid Circuit Test IMPORTANT: Before carrying out the following tests, refer to “CIRCUIT TESTING General Information” on page 5.

IMPORTANT: Turn the key to the OFF position, engage the park brake and put blocks in front of and behind the rear wheels. Disconnect the fuel shut off solenoid from the harness.

NOTE: For tractors equipped with master disconnect switches, make sure the master disconnect switch is in the ON position.

MD02G038

FUEL SHUT OFF SOLENOID

Check Point

Reading

Possible Cause of Bad Reading

Check 1: Between terminal B of the starter solenoid to ground.

12 Volts

Check the battery cable between the battery positive terminal and the starter solenoid terminal B. Also check the master disconnect switch if equipped.

IMPORTANT: Make sure the range lever is in NEUTRAL and the Forward/Neutral/Reverse lever is in the NEUTRAL position.

NOTE: Hold the key to the START position.

Check 2: Starter solenoid terminal for wire 625 White to ground.

9 to 12 Volts

Check wire 625 between the starter relay terminal 87 and the starter solenoid terminal S. Also check the starter relay, refer to “Starter Relay Circuit Test” on page 27.

NOTE: If the readings are correct check the star ter motor.

SM 8-11141

Issued 01-2005

27

SECTION 4001

Starter Relay Circuit Test IMPORTANT: Before carrying out the following tests,.

IMPORTANT: Turn the key to the OFF position, engage the park brake and put blocks in front of and behind the rear wheels. Disconnect fuel shut off solenoid from the harness.

IMPORTANT: Make sure the range lever is in NEUTRAL and the Forward/Neutral/Reverse lever is in the NEUTRAL position. Turn the key to the OFF position.

MD02G038

FUEL SHUT OFF SOLENOID

Check Point

Reading

Possible Cause of Bad Reading

Check 1: Terminal 85 of the starter relay for wire 625 Brown to ground.

Continuity

Check wire 625 Brown and the chassis ground connection.

Check 2: Terminal 30 of the starter relay for wire 620 Red to ground.

12 Volts

Check wire 620. Red between the unswitched power stud and the starter relay terminal 30. Also check the unswitched power stud connection.

NOTE: Disconnect wire 625 White from the star ter motor terminal S. DO NOT allow wire 625 to shor t to ground.

NOTE: Hold the key in the START position.

Check 3: Terminal 86 of the starter relay for wire 625 White to ground.

12 Volts

Bad circuit between key switch terminal 2 and the starter relay terminal 86. Also check the key switch, refer to “Key Switch Circuit Test” on page 29 and Forward/ Neutral/Reverse switch neutral start circuit, refer to “Forward/Neutral/Reverse (F/N/R) Switch Neutral Start Circuit Test” on page 28.

Check 4: Terminal 87 of the starter relay for wire 625 White to ground.

12 Volts

Bad starter relay.

Check 5: Terminal for wire 625 White (disconnected from the starter motor) to ground.

12 Volts

Check wire 625 White between the starter relay and the starter solenoid.

SM 8-11141

Issued 01-2005

28

SECTION 4001

Forward/Neutral/Reverse (F/N/R) Switch Neutral Start Circuit Test IMPORTANT: Before carrying out the following tests, refer to “CIRCUIT TESTING General Information” on page 5.

IMPORTANT: Only use a HIGH IMPEDANCE multimeter when testing the F/N/R switch. Do not use a test lamp or damage to the switch may occur.

NOTE: Disconnect the F/N/R switch from the harness at connector 32. To gain access to connector 32 remove and disconnect the instrument cluster.

NOTE: Hold the key in the START position.

DP98B073

CONNECTOR 32

Check Point

Reading

Possible Cause of Bad Reading

Check 1: Connector 32 terminal 4 (instrument panel harness side) for wire 622 White to ground.

12 volts

Bad circuit between the key switch terminal 2 and connector 32. Also check the key switch, refer to “Key Switch Circuit Test” on page 29.

NOTE: Checks 2 to 4 are to be carried out on the F/N/R switch harness connector 32 with the positive lead of the multimeter connected to pin 4.

NOTE: Turn the key to the OFF position and put the F/N/R lever in the NEUTRAL position.

Check 2: Between terminals 4 and 5 of connector 32 (switch harness side) for wires Black “4” and “5”.

6.7 Ohms approximately

Bad F/N/R switch. Also check the F/N/R switch harness.

NOTE: Put the F/N/R lever in the FORWARD position.

Check 3: Between terminals 4 and 5 of connector 32 (switch harness side) for wires Black “4” and “5”.

No Continuity

Bad F/N/R switch. Also check the F/N/R switch harness.

NOTE: Put the F/N/R lever in the REVERSE position.

Check 4: Between terminals 4 and 5 of connector 32 (switch harness side) for wires Black “4” and “5”.

SM 8-11141

No Continuity

Bad F/N/R switch. Also check the F/N/R switch harness.

Issued 01-2005

29

SECTION 4001

Key Switch Circuit Test IMPORTANT: Before carrying out the following tests, refer to “CIRCUIT TESTING General Information” on page 5.

NOTE: Turn the key to the OFF position and remove the key switch from the instrument panel. Disconnect the key switch from the harness.

Check Point

Reading

Possible Cause of Bad Reading

Test 1: Terminal 1 of the key switch connector for wire 130 Red to ground.

12 Volts

Check wire 130 between the unswitched power stud. Also check the unswitched power stud connection.

NOTE: Turn the key to the ACCESSORY position.

Check 2: Between terminals 1 and 6 of the key switch.

Continuity

Bad key switch.

Check 3: Between terminals 1 and 6 of the key switch.

Continuity

Bad key switch.

Check 4: Between terminals 1 and 3 of the key switch.

Continuity

Bad key switch.

Check 5: Between terminals 1 and 5 of the key switch.

Continuity

Bad key switch.

Check 6: Between terminals 1 and 2 of the key switch.

Continuity

Bad key switch.

Check 7: Between terminals 1 and 3 of the key switch.

Continuity

Bad key switch.

Check 8: Between terminals 1 and 5 of the key switch.

Continuity

Bad key switch.

Check 9: Between terminals 1 and 6 of the key switch.

No Continuity

Bad key switch.

NOTE: Turn the key to the ON position.

NOTE: Hold the key in the START position.

SM 8-11141

Issued 01-2005

30

SECTION 4001

Fuel Shut Off Solenoid Circuit Test IMPORTANT: Before carrying out the following tests, refer to “CIRCUIT TESTING General Information” on page 5.

NOTE: Turn the key to the OFF position and check fuse 38.

NOTE: Disconnect the fuel shut off solenoid from the harness.

MD02G038

FUEL SHUT OFF SOLENOID

Check Point

Reading

Possible Cause of Bad Reading

Check 1: Terminal B of the fuel shut off solenoid connector (engine harness side) for wire 604 Brown to ground.

Continuity

Check the wire 604 and the chassis ground connection.

Check 2: Between the terminals A and B of the fuel shut off solenoid.

8 Ohms approximately

Bad fuel shut off solenoid.

NOTE: Turn the key in the ON position.

Check 3: Terminal A of the fuel shut off solenoid connector (engine harness side) for wire 606 White to ground.

SM 8-11141

12 Volts

Bad circuit between the key switch terminal 5 and the fuel shut off solenoid. Also check the key switch, refer to “Key Switch Circuit Test” on page 29 and connector 10.

Issued 01-2005

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