Kioti Daedong CS2410 (US) Tractor Service Repair Manual

CS2410(US) CS2610(EU/AU) workshop manual

PREFACE This manual is to provide servicing personnel with information on the general specifications, service, operating principle, troubleshooting, exploded view including part name, removing and installing procedures for CS2410(US) and CS2610(EU/AU) tractors with high-end technology.

All information in this manual is based on the latest product information available at the time of publication. Therefore, some of the information in this manual may differ from the machine you have.

KIOTI has a principle to apply update to the next edition of the manual if there is any.

However, KIOTI has no obligation to modify the contents in this manual, especially the contents in the manual which is already distributed or published.

The modified information is available in KIOTI's online electronic manual system (DEMSS).

This manual is ultimately to satisfy customers with best performance of tractor. If there is any typo, wrong information or question for this manual, feel free to contact KIOTI.

Mar. 2012 service division DAEDONG INDUSTRIAL Co., Ltd.

Important • Using unspecified parts, fuel and lubricants other than KIOTI's genuine parts can damage the tractor and such damage will not be covered by warranty.

Remark • We reserve the right to make changes throughout the entire manual at any time without notice.

TABLE OF CONTENTS CHAPTER 1

SAFETY FIRST

CHAPTER 2

GENERAL

CHAPTER 3

ENGINE

CHAPTER 4

TRANSMISSION

CHAPTER 5

HST

CHAPTER 6

REAR AXLE

CHAPTER 7

BRAKE

CHAPTER 8

FRONT AXLE

CHAPTER 9

STEERING

CHAPTER 10

HYDRAULIC SYSTEM

CHAPTER 11

ELECTRIC SYSTEM

CHAPTER 12

INDEX

CS2410(US) CS2610(EU/AU)

SAFETY FIRST

CHAPTER 1

TABLE OF CONTENTS 1. for SAFETY........................................... 1-2

3. Safety decals.................................... 1-9

1.1 Alert symbols........................................... 1-2

3.1 Location of decals................................... 1-9

2. Safety TIPS........................................... 1-3 2.1 Safety gear.............................................. 1-3 2.2 Work place ............................................. 1-3 2.3 Safety instructions when preparing tractor...................................................... 1-4 2.4 Avoid fires............................................... 1-4 2.5 Cautions when handling the battery........ 1-5 2.6 Cautions for high pressure hoses................1-5 2.7 Use of appropriate tools and equipment... 1-6 2.8 Handling of hazardous materials............. 1-6 2.9 Handling of rotating blade, shaft and driving belt............................................... 1-7 2.10 Prevention of scald.................................. 1-7 2.11 Disposal of environmental waste............ 1-8 2.12 Cautions when handling tires.................. 1-8

SAFETY FIRST - FOR SAFETY SAFETY SAFETY FIRST FIRST

Most accidents can be avoided if basic safety instructions and regulations are followed. Always follow the safety regulations and avoid any dangerous situation to prevent an accident.

•

You can be unexpectedly injured if inspecting or servicing the tractor without full knowledge of it.

Read the service manual carefully before starting servicing and follow the instructions for servicing, maintenance and inspection to prevent any injury.

TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

1. for SAFETY •

reaD manual! 매뉴얼 숙지 !

T46W001A

1.1 Alert symbols In this manual, the following safety-alert symbols are used. Their meanings are as follows:

▶ Remark

▶ CAUTION

ⱇ#⪣

Remark

CAUTION T46W002A

•

Broaden your knowledge with additionally supplied service information for optimal service.

▶ Important

T46W004A

•

This mark indicates potentially hazardous situation which, if not observed, may result in serious injury.

▶ WARNING

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING SYSTEM FRONT AXLE

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI SSION HST

CS2410(US) CS2610(EU/AU)

HYDRAULIC ELECTRIC SYSTEM

WARNING T46W003A

ELECTRIC SYSTEM INDEX

•

This mark indicates emphasis on information which can be confused when servicing. If this information is not carefully read and observed, the tractor cannot fully function or may be damaged.

1-

T46W005A

•

This mark indicates hazardous situation which, if not observed, may result in death or injury.

DY51-W00

CS2410(US) CS2610(EU/AU)

SAFETY FIRST - SAFETY TIPS SAFETY SAFETY FIRST FIRST

2. Safety TIPS 2.2 Work place

ENGINE ENGINE

GENERAL GENERAL

2.1 Safety gear

When working on the tractor, wear safety gloves, safety shoes, ear plugs, safety goggles, safety helmet, working clothes, etc. appropriate for your working environment. Never wear loose fitting clothing or a tie which can be caught to the rotating part. According to the statistics, most accidents that occurred with rotating parts are due to this inappropriate manner of wearing clothes.

The service should be performed in well-ventilated area. If the engine should be started in an enclosed place, the exhaust gas pipe should be installed.

WARNING • California Proposition 65 Warning Inhaling exhaust gas can cause cancer or damage the generative function leading to infertility.

REAR HST AXLE

T46W006A

TRANSMI HST SSION

A. VENTILATING SYSTEM

TRANSMISSION CLUTCH

T46W007A

FRONT BRAKE AXLE

REAR BRAKE AXLE

B. Safe working place

D. Safety equipment

Be sure to keep a first aid kit and fire extinguisher handy at all times.

E. Clean working area

Keep the working area clean before and during work. If any oil or fuel is spilled, it should be cleaned up immediately.

DY51-W00

1-

HYDRAULIC STEERING SYSTEM SYSTEM

The work place should be well illuminated. If working in a dark place or under the tractor, use the work lamp.

The work lamp should be covered by the safety cover.

The bulb can cause fire due to leaked fuel if it is broken.

HYDRAULIC ELECTRIC SYSTEM

C. Illumination

ELECTRIC INDEX SYSTEM

The work should be done in a wide, level and safe place to prevent slip and fall accident.

FRONT STEERING AXLE SYSTEM

T46W008A

2.3 Safety instructions when

preparing tractor

CS2410(US) CS2610(EU/AU)

2.4 Avoid fires

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

SAFETY FIRST - SAFETY TIPS

T46W011A

• •

Never smoke or allow flames in your work area when servicing the fuel system.

Lower the implement on to the ground.

REAR HST AXLE

TRANSMI SSION HST

TRANSMISSION CLUTCH

T46W009A

T46W012A

• •

Stop the engine and remove the key.

•

Put "Do not operate" label on the tractor if necessary.

Keep flames or sparks away from the spray paint or fuel containers and be careful of leak.

STEERING SYSTEM FRONT AXLE

FRONT BRAKE AXLE

REAR BRAKE AXLE

T46W010A

T46W013A

Always disconnect the battery cable before servicing.

•

Be extra cautious of fire when welding.

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

•

ELECTRIC SYSTEM INDEX

T46W014A

•

1-

Always keep a fire extinguisher in workshop.

DY51-W00

SAFETY FIRST - SAFETY TIPS 2.6 Cautions for high pressure hoses

ENGINE ENGINE

GENERAL GENERAL

2.5 Cautions when handling the battery

SAFETY SAFETY FIRST FIRST

CS2410(US) CS2610(EU/AU)

T46W015A

T46W019A

•

The hydraulic fluid leaked from high pressure hoses or pipes can penetrate your skin.

TRANSMISSION CLUTCH

Always disconnect the negative battery cable first and reconnect it last to avoid sparks from an accidental short circuit. You can get injured or fire may break out.

TRANSMI HST SSION

•

T46W020A

•

Before connecting a high pressure hose or pipe, stop the engine and depressurize it by valve.

•

Check the bolts for tightness before starting the engine after servicing the hydraulic system.

•

Use a cardboard or plank when checking leakage.

REAR BRAKE AXLE

Do not charge the frozen battery. Charging the frozen battery can cause explosion. Let the battery warmed up to ambient temperature (16°C, 60°F) before charging.

FRONT BRAKE AXLE

•

REAR HST AXLE

T46W016A

Never connect the battery's negative and positive cables with metal for test. Use only tester when checking the battery voltage.

HYDRAULIC STEERING SYSTEM SYSTEM

•

T46W021A

• T46W018A

•

Never weld the high pressure pipe or the surrounding area. The pipe or hose can be heated and explode which can lead to fire or burn.

The battery contains the acid that can burn you. When it contacts with your eyes, you may lose your sight.

DY51-W00

1-

HYDRAULIC ELECTRIC SYSTEM

Keep sparks and flames (match, lighter) away from the battery. The battery can explode due to the battery fluid.

ELECTRIC INDEX SYSTEM

•

FRONT STEERING AXLE SYSTEM

T46W017A

2.7 Use of appropriate tools and

equipment •

Use the appropriate tools in proper size. If an inappropriate tool is used, it can be slipped which can damage parts or injure you.

•

Do not confuse units (mm, inch, etc.).

•

Use the air impact wrench only when unscrewing the bolts or nuts. Such wrench should not be used when assembly precisely machined parts which its tightening torque should be strictly observed. It can cause malfunction.

•

Be careful of a socket popped out due to the turning force when using the air impact wrench. Especially, be extra cautious when working on connection or socket with joint.

CS2410(US) CS2610(EU/AU)

2.8 Handling of hazardous

materials •

Do not use pressurized air to blow out hazardous materials, such as clutch dust, with compressed air. Inhaling such hazardous materials can damage your health.

Remark • All KIOTI's genuine parts contain no asbetos.

•

These materials should be rinsed or wiped away after spraying oil.

T46W022A

•

When lifting the tractor with a hydraulic jack or a hoist, fix it firmly and install the auxiliary support.

Never work under the tractor if the support and the hydraulic jack (hoist) are not installed.

•

When using a hydraulic jack or a hoist, do not use it over the limit of the equipment and the conveying belt.

•

Make sure that the hydraulic lock operates properly before using the hydraulic jack. Improper use of lock can cause a serious accident.

•

Check the buttons and operating direction of the hoist before using it. Improper operation can cause a serious accident.

•

Do not use wooden blocks or bricks as support under the tractor. As the tractor's weight is continuously applied to them, they can be broken or collapsed.

ELECTRIC SYSTEM INDEX

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING SYSTEM FRONT AXLE

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI SSION HST

TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

SAFETY FIRST - SAFETY TIPS

1-

DY51-W00

SAFETY FIRST - SAFETY TIPS 2.10 Prevention of scald

T46W023A

T46W027A

Do not open the radiator cap when the radiator is hot. Hot coolant or steam can be surged leading to a serious scald.

TRANSMI HST SSION

•

Be extra careful when you are in loose clothes.

•

Check the surface temperature of the container before draining the engine oil, transmission fluid, coolant, etc. If it is hot, let it cool down before draining it.

There is danger of burning.

•

Perform any service on the engine parts (muffler, exhaust manifold, turbocharger, etc.) only when they are not hot.

T46W025A

Be careful not to get caught by the rotating engine cooling fan.

ELECTRIC INDEX SYSTEM

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

•

FRONT STEERING AXLE SYSTEM

T46W028A

FRONT BRAKE AXLE

REAR BRAKE AXLE

Do not set a hand or a foot into the tractor's rotating blade or PTO shaft.

REAR HST AXLE

T46W024A

•

TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

2.9 Handling of rotating blade, shaft and driving belt

SAFETY SAFETY FIRST FIRST

CS2410(US) CS2610(EU/AU)

T46W026A

•

You can be seriously injured if your hand or clothes is caught by the rotating fan belt or A/C belt.

DY51-W00

1-

2.11 Disposal of environmental waste

CS2410(US) CS2610(EU/AU)

2.12 Cautions when handling tires

T46W029A

•

Observe all relevant environmental protection regulations when disposing used oil, transmission fluid, coolant, oil filter, etc. Otherwise, they can pollute the environment seriously and you can be charged in violation of regulations.

T46W030A

•

The tire rims can fall out of the tires. Therefore, stay out of its way when checking or inflating tires.

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI SSION HST

TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

SAFETY FIRST - SAFETY TIPS

•

Do not weld or apply heat to the tire rim or disc. The tire can explode due to the rapidly increased pressure in the tire.

•

Check tires for inflation pressure, damage, deformation, extended wear on lug and damage of rim and disc. Also check if wheel bolts, rim bolts and nuts are loose.

ELECTRIC SYSTEM INDEX

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING SYSTEM FRONT AXLE

FRONT BRAKE AXLE

T46W031A

1-

DY51-W00

CS2410(US) CS2610(EU/AU)

SAFETY FIRST - SAFETY DECALS

•

If a decal is damaged or detached, always replace with the appropriate decal.

•

The decal and its attaching location are as follows.

•

Part numbers appear at the bottom of decals.

GENERAL GENERAL

When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer's safety will be threatened.

ENGINE ENGINE

•

SAFETY SAFETY FIRST FIRST

3. Safety decals

1

2

4

REAR BRAKE AXLE

REAR HST AXLE

3

TRANSMI HST SSION

TRANSMISSION CLUTCH

3.1 Location of decals

7

HYDRAULIC STEERING SYSTEM SYSTEM

FRONT STEERING AXLE SYSTEM

FRONT BRAKE AXLE

11

HYDRAULIC ELECTRIC SYSTEM

6

8

9

ELECTRIC INDEX SYSTEM

10

5 B20W101A

DY51-W00

1-

CS2410(US) CS2610(EU/AU)

(1) (T4182-53191)

(4) (T2555-52541)

WARNING TO AVOID POSSIBLE INJURY, DEATH OR LOSS OF PROPERTY FROM A MACHINE RUNAWAY

With the engine off, unexpected machine movement could result regardless of the gearshift position.

Before dismounting the machine, apply the parking brake to prevent machine runaway.

T4182-53191

DANGER

Use full time( ) FWD on steep slopes or when four-wheel braking is required Failure to follow any of the instructions can cause serious bodily injury or death.

Failure to use full time FWD under these conditions may result in loss of control of tractor T2555-52541

TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

SAFETY FIRST - SAFETY DECALS

TRANSMI SSION HST

(2) Label, radiator (T2615-53561)

(5) (T2555-52311)

WARNING

(3) Label, fuel warning (T2615-54112)

STEERING SYSTEM FRONT AXLE

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

Do Not operate with shield removed.

Failure to comply could result in death or serious injury.

T2555-52311

WARNING

HYDRAULIC STEERING SYSTEM SYSTEM

Avoid flames and sparks.

STOP engine while refueling.

ONLY use diesel.

HYDRAULIC ELECTRIC SYSTEM

T2615-54112

(6) (T2555-52231)

WARNING Operate controls only from Tractor seat.

Failure to comply could result in death or serious injury.

ELECTRIC SYSTEM INDEX

T2555-52231

1-10

DY51-W00

CS2410(US) CS2610(EU/AU)

SAFETY FIRST - SAFETY DECALS

Start engine only from operators seat with transmission in neutral, PTO disengaged and hydraulic controls in lowered position.

Slow down on turns, rough ground and slopes to avoid upset.

Do not permit anyone but the operator to ride on the tractor. There is no safe place for riders.

T2555-52351

ENGINE ENGINE

(9) (T2555-52331)

GENERAL GENERAL

R

DANGER

Start engine only from operators seat, If safety start switch is bypassed engine can start with transmission in gear.

Do not connect or short across terminals on starter solenoid.

Starting in gear causing runaway can result in serious injury.

TRANSMISSION CLUTCH

Before starting and operating - Know the operating and safety instructions in the operators manual and on the tractor.

- Clear the area of bystanders.

- Locate and know operation of controls.

- Fasten your seat belt.

E

RAISE ROPS and insert locking pin immediately after low clearance use, or for transport ALWAYS wear seat belt with ROPS in raised position.

Failure to comply will result death or serious injury

TRANSMI HST SSION

WARNING

G

T2555-52331

REAR HST AXLE

(8) (T2555-52141)

A N

Lower the ROPS for low clearance ONLY. - DO NOT fold ROPS with a conopy attached - Seat belt is not recommended with ROPS lowered.

- NO protection is provided in lowered position.

(10,11) Label, caution(fan) (T4625-52351)

REAR BRAKE AXLE

D

Improper operating of tractor can rollover or upset DO NOT operate vehicle without raised ROPS and locking pins in position.

DO NOT attach ropes or chains to ROPS for pulling.

SAFETY SAFETY FIRST FIRST

(7) (T2555-52351)

Lock brakes together, use warning lights and SMV emblem while driving on roads.

FRONT BRAKE AXLE

Lower equipment, place gear shift levers in neutral, stop engine and apply parking brake before leaving tractor seat.

FRONT STEERING AXLE SYSTEM

Avoid accidental contact with gear shift lever while engine is running. Unexpected tractor movement result.

(8) Label, ass’ycan (T4837-52121)

HYDRAULIC STEERING SYSTEM SYSTEM

FAILURE TO FOLLOW ANY OF THE INSTRUCTIONS ABOVE CAN CAUSE SERIOUS INJURY TO THE OPERATOR OR OTHER PERSONS.

HYDRAULIC ELECTRIC SYSTEM

( Relacement manuals are availeble from your lical dealer ) T2555-52141

ELECTRIC INDEX SYSTEM

T4625-52351

DY51-W00

1-11

MEMO

CS2410(US) CS2610(EU/AU)

GENERAL

CHAPTER 2

TABLE OF CONTENTS 1. IDENTIFICATION NUMBER..................... 2-2

8. Tires..................................................... 2-18

1.1 Tractor serial number location................. 2-2

8.1 Specified inflation pressure................... 2-18

1.2 tractor serial number assignment Standard... 2-2

8.2 Tightening torque for tire bolts.............. 2-18

1.3 Engine serial number location................. 2-2 1.4 engine number assignment Standard..... 2-2 1.5 Transmission number.............................. 2-2

2. Dimensions .......................................... 2-3 3. Specifications.................................... 2-4

9. Tightening torque......................... 2-19 9.1 General use screws, bolts and nuts...... 2-19 9.2 Stud bolts.............................................. 2-19 9.3 American standard screws, bolts and nuts with UNC or UNF threads.............. 2-20

4. POWER FLOW......................................... 2-6

10. Part number assignment standard for KIOTI bolts and nuts............................................. ........2-21

5. driving speed...................................... 2-7

10.1 bolts....................................................... 2-21

5.1 Gear arrangement................................... 2-7

10.2 Nuts....................................................... 2-22

5.2 speed ratio (Engine vs. rear axle)..........2-10 5.3 Rear tire rolling circumference............... 2-10 5.4 Calculation of driving speed.................. 2-10 5.5 Driving speed table............................... 2-11 5.6 Reverse driving speed.......................... 2-11

6. Relative speed ratio of front wheels................................................ 2-12 6.1 Calculation for relative speed ratio of front wheels........................................... 2-12 6.2 How to measure the actual rolling circumference...................................................... 2-15

7. Maintenance schedule CHART... 2-16

11. Unit conversion table................ 2-23

CS2410(US) CS2610(EU/AU)

1. IDENTIFICATION NUMBER 1.1 Tractor SERIAL NUMBER LOCATION

1.3 Engine SERIAL NUMBER LOCATION

B20W201A

B20W202A

The tractor's serial number plate (A) is located on the right side of front axle frame.

The engine number (plate) is attached next to the injection pump assembly of the cylinder block.

1.2 tractor serial number assignment

Standard

1.4 engine number assignment

Standard

11 4 6 A 0 0 0 4

S773L-D-8501-24.5 25785

Production serial number

FRONT BRAKE AXLE

For North America Production serial number

Model

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI SSION HST

TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

GENERAL - IDENTIFICATION NUMBER

� �

� �

46A

CS2410

� �

� �

Remark • For detailed information on how the engine number is assigned, refer to chapter "Engine".

1.5 Transmission number

ELECTRIC SYSTEM INDEX

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING SYSTEM FRONT AXLE

Year of manufacturing

2-

� �

� �

2

2002

3

2003

D

2004

E

2005

F

2006

G

2007

H

20011

J

2009

K

2010

11

2011

12

2012

� �

� �

B20W203A

The transmission number(A) is stamped on the transmission case on the lower section of the PTO cover.

DY51-W00

CS2410(US) CS2610(EU/AU)

GENERAL - DIMENSIONS

D

A A B20W206A

FRONT STEERING AXLE SYSTEM

F

FRONT BRAKE AXLE

REAR BRAKE AXLE

C

C

REAR HST AXLE

TRANSMI HST SSION

TRANSMISSION CLUTCH

ENGINE ENGINE

B

E

E

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

2. Dimensions

CS2610

A : Overall length

98.35 (2,498)

99.13 (2,518)

A1: Overall length

110.25 (2,800)

109.88 (2,791)

B : Overall width

46.46 (1,180)

←

C : Overall height

87.99 (2,235)

74.76 (1,899)

C1:Overall height with folded ROPS

61.42 (1,560)

59.72 (1,517)

D : Wheel base E : Tread

55.12 (1,400)

←

E1: Front

36.61 (930)

37.01 (940)

E2: Rear

34.25 (870)

33.46 (850)

6.38 (162)

7.20 (183)

F : Min. ground clearance

DY51-W00

HYDRAULIC ELECTRIC SYSTEM

CS2410

ELECTRIC INDEX SYSTEM

Item

HYDRAULIC STEERING SYSTEM SYSTEM

in. (mm)

2-

Model

Engine

Capacities

TRANSMI SSION HST REAR HST AXLE

Drive train

Manufacturer Model Number of cylinders Total displacement Bore and stroke Engine gross power Rated revolution Engine crankcase (included filter) Engine coolant Fuel tank capacity Transmission case Front axle Clutch

REAR BRAKE AXLE FRONT BRAKE AXLE

cc(cu in.) mm (in.)

HP (kw) rpm

u.s.gal (ℓ) u.s.gal (ℓ) u.s.gal (ℓ) u.s.gal (ℓ) u.s.gal (ℓ)

Brake Differential lock

Tires

Turf Industrial

Hydraulic system

Pump capacity Steering Hydraulic lift control 3-point hitch Max. lifting capacity lbs. (kg)

STEERING SYSTEM FRONT AXLE HYDRAULIC STEERING SYSTEM SYSTEM HYDRAULIC ELECTRIC SYSTEM

Shuttle Main Transmission Range Speeds Forward Ground speed (Tire for turf) km/h (mph) Reverse 4-wheel drive

Agricultural

ELECTRIC SYSTEM INDEX

CS2410(US) CS2610(EU/AU)

3. Specifications

TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

GENERAL - SPECIFICATIONS

Front Rear Front Rear Front Rear gpm (ℓ/min)

24in.Behind Lift link end Type

Rear PTO Mid Battery Min. turning radius (with one rear wheel braked) Weight (with ROPS) Front weight (OPTION) Remote hydraulic valve with front or rear couplers (OPTION) Max. drawbar vertical load Max. trailer loading weight

2-

PTO shaft Speed (PTO rpm/engine rpm) PTO shaft Speed (PTO rpm/engine rpm)

feet (m) lbs. (kg) lbs. (kg) EA lbs. (kg) lbs. (kg)

CS2410

CS2610

Shibaura S773L 3 1,131 (69.01) 77 X 81 (3.03 X 3.19) 24.5 (18.27) 3,000

← S773L-EU/AU ← ← ← 26 (19.39) ←

1.056 (4.0)

←

0.950 (3.6) 7.10 (26.9) 3.43 (13.0) 0.53 (2.0) None Twin pedals HST Constant mesh, 2 Continuously variable transmission 0 ~16.6 (10.32) 0 ~ 12.5 (7.77) Mechanical with shift lever Wet multiple discs Optional auto 4WD canceling system Standard for rear axle 18 x 8.5-8 R3 26 x 12.00-12 R3 18 x 8.5-8 R4 26 x 12.00-12 R4 5.41 (24.6) Non-load reaction type, full hydraulic Detent control valve SAE Category I

← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←

700 (318)

←

1,580 (715)

←

Independent Wet multi disc clutch 1-3/8˝ 6 splines

← ←

540 / 3,000

←

16/32˝ 15 splines

←

2,200 / 3,020

←

12V 55 Ah

←

8.33 (2.54)

←

1,455 (660) 60 (27)

← ←

1

←

683 (310) 1,790 (812)

← ←

DY51-W00

CS2410(US) CS2610(EU/AU)

GENERAL - SPECIFICATIONS

Fuel u.s.gal (ℓ)

Coolant u.s.gal (ℓ)

Unleaded diesel 7.1 (26.9) An antifreezing solution(Ethylene glycol) + Pure water (50:50)

CS2610

SAFETY SAFETY FIRST FIRST

Lubricants

CS2410

←

←

GENERAL GENERAL

Model

1.0 (3.6) Engine oil u.s.gal (ℓ)

SAE 15W40 1.1 (4.0)

←

ENGINE ENGINE

Daedong..................UTF 55, Shell........................Donax-TD, Transmission oil u.s.gal (ℓ)

Exxonmobil............. Mobilfluid 424, Exxon Hydraul 560,

←

TRANSMISSION CLUTCH

BP............................Tractran UTH 3.4 (13) Front axle oil u.s.gal (ℓ)

SAE 90 gear oil or better, or same as T/M oil

←

TRANSMI HST SSION

0.53 (2.0) Apply grease u.s.gal (ℓ) • Front axle support SAE Multi purpose type grease

• Brake lever

As needed or check daily

← REAR HST AXLE

• Brake pedal • Top link holder

ELECTRIC INDEX SYSTEM

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

FRONT STEERING AXLE SYSTEM

FRONT BRAKE AXLE

REAR BRAKE AXLE

• Control lever

DY51-W00

2-

CS2410(US) CS2610(EU/AU)

4. POWER FLOW

7

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

GENERAL - POWER FLOW

8

ENGINE ENGINE

5 6

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI SSION HST

TRANSMISSION CLUTCH

ENGINE

4

FRONT BRAKE AXLE

1

3

B20W209A

(1) HST (2) Range slide gear

(3) FWD case (4) FWD joint

(5) Sprial pinion (6) Differential assembly

(7) Bevel gear case (8) Front axle

ELECTRIC SYSTEM INDEX

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING SYSTEM FRONT AXLE

2

2-

DY51-W00

GENERAL - driving speed

5. driving speed 5.1 GEAR ARRANGEMENT

GENERAL GENERAL

To calculate the driving speed, the rotating ratios for each gear should be calculated based on the gear arrangement of the transmission and the rear axle beforehand.

SAFETY SAFETY FIRST FIRST

CS2410(US) CS2610(EU/AU)

TRANSMI HST SSION

TRANSMISSION CLUTCH

ENGINE ENGINE

GEAR ARRANGEMENT OF TRANSMISSION

34

REAR HST AXLE

26

20

29

32

43L

REAR BRAKE AXLE

17

7R

32

FRONT BRAKE AXLE

23

ELECTRIC INDEX SYSTEM

B20W207A

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

FRONT STEERING AXLE SYSTEM

12

DY51-W00

2-

ELECTRIC SYSTEM INDEX

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING SYSTEM FRONT AXLE FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI SSION HST TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

GENERAL - driving speed

7

24

2- 14

CS2410(US) CS2610(EU/AU)

GEAR ARRANGEMENT OF REAR AXLE

43

24

B20W208A

DY51-W00

CS2410(US) CS2610(EU/AU)

GENERAL - driving speed

Drive gear

0.85

17

1

29

Range shift H: L:

Idler

Spiral bevel

29

12

7

23

32

43

GENERAL GENERAL

efficiency)*

20 32

ENGINE ENGINE

HST (transfer

SAFETY SAFETY FIRST FIRST

ARRANGEMENT OF HST AND REAR AXLE GEARS

Example for calculating the rotating speed ratio of rear axle (forward, high speed) HST 0.85 1

Drive gear x

17 29

High speed x

29 23

Spiral bevel pinion

Idler x

12 32

x

7 43

=

0.03835 TRANSMI HST SSION

•

TRANSMISSION CLUTCH

* The minimum transfer efficiency of HST is 85%.

= Rotating speed of rear axle / engine rpm Example) Rotating speed of rear axle (at engine speed of 3000 rpm): 3000 x 0.03835 = 115 RPM

ELECTRIC INDEX SYSTEM

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

FRONT STEERING AXLE SYSTEM

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

DY51-W00

2-

5.2 speed ratio (engine vs. rear axle) Speed

Speed ratio

Low range

Max. speed of HST

0.01901

High range

Max. speed of HST

0.03835

Tire

Rear tire specification

Turf Ind.

26 x 12.00-12

Rolling circumference Inch

m

74

1.88

•

The rear tire specifications and tire circumference are specified by the tire manufacturer based on the inflation pressure of the standard tire and the standard load application. Therefore, the actual circumference may be different depending on conditions and it is recommended to measure the actual circumference (Refer to 6.2 of this chapter).

•

Incase there is no rolling circumference suggested by tire manufacturer, 95% of tire out-diameter is generally accepted as a rolling circumference.

CS2410(US) CS2610(EU/AU)

5.4 Calculation of driving speed Driving Rolling circum 60 Rear axle × ference of rear × speed = rpm 1000 (km/h) wheels =

Rotating Rolling circum 60 Engine × speed ratio × ference of rear × rpm 1000 of rear axle wheels

Example 1) What is the speed for the forward, high speed at 3000 rpm with TURF tires?

Answer:

60 Driving = 3000 × 0.03835 × 1.88 × speed 1000 = 12.97 km/h = 8.11 MPH

ELECTRIC SYSTEM INDEX

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING SYSTEM FRONT AXLE

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

Gear

5.3 Rear TIRE ROLLING circumference

TRANSMI SSION HST

TRANSMISSION CLUTCH

ENGINE ENGINE

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

GENERAL - driving speed

2-10

DY51-W00

CS2410(US) CS2610(EU/AU)

GENERAL - driving speed SAFETY SAFETY FIRST FIRST

5.5 Driving speed table Forward driving speed table (at 3000 rpm)

km/h

MPH

Low speed

HST Full speed

6.43

4.02

High speed

HST Full speed

12.97

8.11

GENERAL GENERAL

Turf & Ind. 26 x 12.00-12

ENGINE ENGINE

Speed and gear

ELECTRIC INDEX SYSTEM

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

FRONT STEERING AXLE SYSTEM

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI HST SSION

The forward and reverse driving speed ratio is 1:1 since the angle of the swash plates for the HST pump are same (15°).

TRANSMISSION CLUTCH

5.6 Reverse driving speed

DY51-W00

2-11

CS2410(US) CS2610(EU/AU)

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

GENERAL Relative speed ratio of front wheels 6. Relative speed ratio of front wheels It is ideal to set the speed of the front wheels is 1 ~ 5% faster than the rear wheels when the front wheel drive is in operation. However, some tires may not fulfill this condition. Therefore, DAEDONG allows -1 ~ 7% of the relative speed ratio for front wheels.

If this relative speed ratio is not proper during driving with front wheel drive, the tractor may not be driven straight forward and the mechanical shift system may not be disengaged. Also, the durable life of front tire, the gears for front axle or the drive train system for front axle may be affected.

The relative speed ratio for front wheel is calculated as follows: The speed ratio between the front axle and the rear axle is calculated with the gear arrangement of the transmission and the front axle.

TRANSMISSION CLUTCH

ENGINE ENGINE

6.1 Calculation for relative speed ratio of front wheels

TRANSMI SSION HST

FWD shifting gear

REAR HST AXLE

26

29

20

34

32 7R

REAR BRAKE AXLE

Range shift gear

23

Idler

32

FRONT BRAKE AXLE

12

STEERING SYSTEM FRONT AXLE

18 11 61

28

HYDRAULIC STEERING SYSTEM SYSTEM

17 32 29

28

20

17

7R

HYDRAULIC ELECTRIC SYSTEM

22

ELECTRIC SYSTEM INDEX

Main/Shuttle gear shift (HST)

15

B20W210a

2-12

DY51-W00

CS2410(US) CS2610(EU/AU)

SAFETY SAFETY FIRST FIRST

GENERAL Relative speed ratio of front wheels

GENERAL GENERAL

Upper bevel gear

TRANSMISSION CLUTCH

19

ENGINE ENGINE

14

11

7

17

10

Final drive bevel gear B20W211A

â–¶ Firstly, calculate the speed reduction ratio of the front axle referring to the arrangement table of the main gear shift and front axle gear.

0.85

17

1

29

Idler

Idler 1

FWD shifting

Front axle spiral bevel

Upper bevel

Final drive bevel gear

29

12

32

34

7

11

13

23

32

26

16

17

19

34

Range shift H:

20 32

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

L:

FRONT STEERING AXLE SYSTEM

HST (transfer Drive gear efficiency)*

FRONT BRAKE AXLE

Main gear shift - Arrangement of front axle gears

REAR BRAKE AXLE

13

REAR HST AXLE

TRANSMI HST SSION

Front axle spiral bevel

34

Example) What is the speed ratio of the front axle for high speed?

0.85

17 29

x

29 23

x

12 32

x

32 26

x

34 16

x

7 17

x

11 19

x

13 34

= 0.05616

ELECTRIC INDEX SYSTEM

1

x

DY51-W00

2-13

CS2410(US) CS2610(EU/AU)

▶ Calculate the gear reduction ratio of the rear axle referring to the arrangement table of the main gear shift and rear axle gears in 4.2.

Example) What is the speed ratio of the rear axle for high speed? (0.03835 based on the table in page 2-8)

Since

GENERAL GENERAL

SAFETY SAFETY FIRST FIRST

GENERAL Relative speed ratio of front wheels

Front wheel rotating ratio Rear wheel rotating ratio

ENGINE ENGINE

0.05616 0.03835

TRANSMISSION CLUTCH

Front axle speed reduction ratio Rear axle speed reduction ratio

is,

= 1.4644

Therefore, the relative speed ratio for front wheel = (speed of front wheels ÷ speed of rear wheels)

=

Rolling circumference of front wheels x rotating ratio Rolling circumference of rear wheels

Example) What is the relative speed ratio of the front wheels based on the above formula?

Answer) Rotating ratio between the front and rear wheels = 1.4644

Circumference of front wheel = 53 in.

Circumference of rear wheel = 74 in.

53 x 1.4644 74

= 1.048 → The front wheels rotate 4.8% faster than the rear wheels.

ELECTRIC SYSTEM INDEX

HYDRAULIC ELECTRIC SYSTEM

HYDRAULIC STEERING SYSTEM SYSTEM

STEERING SYSTEM FRONT AXLE

FRONT BRAKE AXLE

REAR BRAKE AXLE

REAR HST AXLE

TRANSMI SSION HST

=

2-14

DY51-W00

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