QUICK REFERENCE INDEX Edition: August 2009 A GENERAL INFORMATION Revision: November 2009 Publication No. SM0E-1A35U0 B ENGINE
C HYBRID
D TRANSMISSION & DRIVELINE
E SUSPENSION
F BRAKES
G STEERING H RESTRAINTS
I
VENTILATION, HEATER & AIR CONDITIONER
J BODY INTERIOR
K BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
L DRIVER CONTROLS
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America, Inc.
M ELECTRICAL & POWER CONTROL
N DRIVER INFORMATION & MULTIMEDIA
O CRUISE CONTROL P MAINTENANCE
GI EM LU CO EC FL EX STR ACC HBC HBB HBR CL TM DLN FAX RAX FSU RSU SCS WT BR PB BRC ST STC SB SBC SR SRC VTL HA HAC INT IP SE ADP DLK SEC GW PWC RF EXT BRM MIR EXL INL WW DEF HRN PWO BCS LAN PCS CHG PG MWI WCS SN AV CCS MA
General Information Engine Mechanical Engine Lubrication System Engine Cooling System Engine Control System Fuel System Exhaust System Starting System Accelerator Control System Hybrid Control System Hybrid Battery System Hybrid Brake System Clutch System Transaxle & Transmission Driveline Front Axle Rear Axle Front Suspension Rear Suspension Suspension Control System Road Wheels & Tires Brake System Parking Brake System Brake Control System Steering System Steering Control System Seat Belt Seat Belt Control System SRS Airbag SRS Airbag Control System Ventilation System Heater & Air Conditioning System Heater & Air Conditioning Control System Interior Instrument Panel Seat Automatic Drive Positioner Door & Lock Security Control System Glass & Window System Power Window Control System Roof Exterior Body Repair Manual Mirrors Exterior Lighting System Interior Lighting System Wiper & Washer Defogger Horn Power Outlet Body Control System LAN System Power Control System Charging System Power Supply, Ground & Circuit Elements Meter, Warning Lamp & Indicator Warning Chime System Sonar System Audio, Visual & Navigation System Cruise Control System Maintenance
A B C D E F G H I J K L M N O P
FOREWORD This manual contains maintenance and repair procedure for the 2010 NISSAN Maxima. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
QUICK REFERENCE CHART: MAXIMA 2010
QUICK REFERENCE CHART: MAXIMA Engine Tune-up Data
INFOID:0000000005683106
GENERAL SPECIFICATIONS Cylinder arrangement
V-6
3
3,498 (213.45)
Displacement cm (cu in) Bore and stroke
mm (in)
95.5 x 81.4 (3.760 x 3.205)
Valve arrangement
DOHC
Firing order
1-2-3-4-5-6
Number of piston rings
Compression
2
Oil
1
Number of main bearings
4
Compression ratio
10.6:1
Compression pressure kPa (kg/cm2, psi)/300 rpm
Standard
1,275 (13.0, 185)
Minimum
981 (10.0, 142)
Differential limit between cylinders
98 (1.0, 14)
Cylinder number
SEM713A
Valve timing (Valve timing control - “OFF”)
PBIC0187E
Unit: degree a
b
c
d
e
f
240
240
−10
70
10
50
Drive Belt
INFOID:0000000005683107
DRIVE BELT Tension of drive belt
Belt tension is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
QUICK REFERENCE CHART: MAXIMA 2010
Spark Plug
INFOID:0000000005683108
SPARK PLUG Unit: mm (in)
Make
DENSO
Standard type*
FXE22HR11
Gap
Standard
1.1 (0.043)
Limit
1.4 (0.055)
*: Always check with the Parts Department for the latest parts information
Front Wheel Alignment (Unladen*)
INFOID:0000000005683079
Market
USA/Canada
Tire size Camber Degree minute (Decimal degree)
LH
RH
245/45R18
245/40R19
Minimum
-1°05’ (-1.10°)
-1°10’ (-1.15°)
-0°55’ (-0.95°)
Nominal
-0°20’ (-0.35°)
-0°25’ (-0.40°)
-0°10’ (-0.20°)
Maximum
0°25’ (0.40°)
0°20’ (0.35°)
0°35’ (0.55°)
Minimum
-1°20’ (-1.35°)
-1°25’ (-1.40°)
-1°10’ (-1.20°)
Nominal
-0°35’ (-0.60°)
-0°40’ (-0.65°)
-0°25’ (-0.45°)
0°10’ (0.15°)
0°05’ (0.10°)
0°20’ (0.30°)
Maximum
4°10’ (4.20°)
4°15’ (4.25°)
3°45’ (3.75°)
Nominal
4°55’ (4.95°)
5°00’ (5.00°)
4°30’ (4.50°)
Maximum
5°40’ (5.70°)
5°45’ (5.75°)
5°15’ (5.25°)
0°33’ (0.55°)
Minimum
—
—
Nominal
—
—
Maximum
—
—
SFA234AC
Distance (A - B) Total toe-in Angle (left or right, each side) Degree minute (Degree)
245/40R19
Minimum
Maximum left and right difference Kingpin offset Degree minute (Decimal degree)
245/45R18
0°15’ ±° 0°33’ (0.25°± 0.55°)
RH with respect to LH Caster Degree minute (Decimal degree) Against ground surface
Mexico
Minimum
0 mm
Nominal
1 mm
Maximum
2 mm
Minimum
0°00′ (0.00°)
Nominal
0°02′(0.03°)
Maximum
0°04′ (0.07°)
: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
QUICK REFERENCE CHART: MAXIMA 2010
Rear Wheel Alignment (Unladen*) Market
Camber Degree minute (Decimal degree)
INFOID:0000000005683077
USA*1
USA*2
Canada*1
Canada*2
Mexico
Minimum
−0° 55′ (− 0.92°)
-1° 02′ (1.03°)
−0° 52′ (− 0.87°)
−1° 02′ (− 1.03°)
−0° 10′ (− 0.2°)
Nominal
−0° 25′ (− 0.42°)
-0° 32′ (0.53°)
−0° 22′ (− 0.37°)
−0° 32′ (− 0.53°)
0° 20′ (0.3°)
0° 05′ (0.08°)
-0° 02′ (0.03°)
0° 8′ (0.13°)
-0° 02′ (0.03°)
0° 50′ (0.8°)
Minimum
0 (0)
0.4 (0.02)
0 (0)
0.4 (0.02)
0 (0)
Nominal
1.6 (0.06)
2.0 (0.08)
1.6 (0.06)
2.0 (0.08)
1.6 (0.06)
Maximum
3.2 (0.13)
3.6 (0.14)
3.2 (0.13)
3.6 (0.14)
3.2 (0.13)
Maximum
ALEIA0059ZZ
Distance (left or right) AL - BL or AR - BR mm (in) Front
Total toe-in
Distance difference between RH and LH side (AL - BL) – (AR - BR) mm (in) Front Angle (left or right) Degree minute (decimal degree)
Minimum
-2 (-0.08)
Nominal
0 (0)
Maximum
2 (0.08)
Minimum
0° 0' (0.00°)
0° 1' (0.01°)
0° 0' (0.00°)
0° 1' (0.01°)
0° 0' (0.00°)
Nominal
0° 4' (0.07°)
0° 5' (0.08°)
0° 4' (0.07°)
0° 5' (0.08°)
0°4' (0.07°)
Maximum
0° 8' (0.14°)
0°9' (0.15°)
0°8' (014°)
0°9' (0.15°)
0°8' (0.14°)
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *1: 18" tire. *2: 19" tire.
Wheelarch Height (Unladen*1)
INFOID:0000000005683078
Unit: mm (in)
SFA818A
Market Tire size
USA/Canada P245/ 45R18*2
P245/ 45R18*3
Canada P245/ 40R19*2
P245/ 45R18*2
P245/ 45R18*3
Mexico P245/ 40R19*2
P245/ 45R18*2
P245/ 40R19*2
QUICK REFERENCE CHART: MAXIMA 2010 Front (Hf)
719 (28.31)
719 (28.31)
723 (28.46)
720 (28.35)
719 (28.31)
723 (28.46)
729 (28.70)
732 (28.82)
Rear (Hr)
728 (28.66)
727 (28.62)
730 (28.74)
728 (28.66)
727 (28.62)
730 (28.74)
747 (29.41)
750 (29.53)
*1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *2: Without top load sunroof *3: With top load sunroof
Brake Specifications
INFOID:0000000005683075
Unit: mm (in)
Brake model
Kiriu
Wheel size
457 (18)
483 (19)
Cylinder bore diameter Front brake
Pad length × width × thickness Rotor outer diameter × thickness
57.15 (2.250) 123.6 × 47.5 × 11 (4.866 × 1.870 × 0.433) 320 × 28 (12.598 × 1.102)
Brake model Rear brake
Kiriu
Cylinder bore diameter Pad length × width × thickness Rotor outer diameter × thickness
Master cylinder
Cylinder bore diameter
Control valve
Valve model
Brake booster
Booster model
TBD
34.93 (1.375) 83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335) 308 × 16 (12.126 × 0.630) 23.81 (0.937) Electric brake force distribution Bosch
Recommended brake fluid
DOT 3
Brake Pedal
INFOID:0000000005683076
Unit: mm (in)
AWFIA0557ZZ
Brake pedal free height (H)
190.7 - 202.7 (7.51 - 7.98)
Brake pedal full stroke (S)
130.0 (5.12)
Clearance between brake pedal bracket and threaded end of stop lamp switch and ASCD cancel switch (C1) or (C2)
0.74 - 1.96 (0.0291 - 0.0772)
QUICK REFERENCE CHART: MAXIMA 2010
Front Disc Brake
INFOID:0000000005683073
Unit: mm (in)
Brake model
Kiriu
Wheel size Brake pad
Disc rotor
457 (18)
483 (19)
Standard thickness (new)
11.0 (0.433)
Repair limit thickness
2.0 (0.079)
Standard thickness (new)
28.0 (1.102)
Repair limit thickness
26.0 (1.024)
Thickness variation (measured at 8 positions)
0.015 (0.0006)
Maximum runout (with it attached to the vehicle)
0.035 (0.0014)
Rear Disc Brake
INFOID:0000000005683074
Unit: mm (in)
Brake model
Kiriu
Wheel size Brake pad
Disc rotor
457 (18)
483 (19)
Standard thickness (new)
8.5 (0.335)
Repair limit thickness
1.0 (0.039)
Standard thickness (new)
16.0 (0.630)
Repair limit thickness
14.0 (0.551)
Thickness variation (measured at 8 positions)
0.015 (0.0006)
Maximum runout (with it attached to the vehicle)
0.05 (0.002)
Fluids and Lubricants: North America
INFOID:0000000005683065
Capacity (Approximate)
Description Fuel
US measure
Imp measure
Liter
20 gal
16-5/8 gal
75.6
With oil filter change
4-7/8 qt
4 qt
4.6
Without oil filter change
4-1/2 qt
3-3/4 qt
4.3
Dry engine (Overhaul)
5-1/4 qt
4-3/8 qt
5.0
Cooling system with reservoir at MAX level
2-1/8 gal
1-3/4 gal
8.2
CVT fluid
10-3/4 qt
9 qt
10.2
Power steering fluid (PSF)
1-1/8 qt
7/8 qt
1.0
Brake fluid
—
—
—
Multi-purpose grease
—
—
—
1.21 ± 0.055 lb
1.21 ± 0.055 lb
0.55 ± 0.025 kg
5.03 fl oz
5.3 fl oz
150 m
4 1/2 qt
3 3/4 qt
4.3
Engine oil Drain and refill
Air conditioning system refrigerant Air conditioning system oil Windshield washer fluid
QUICK REFERENCE CHART: MAXIMA 2010
Fluids and Lubricants: Mexico
INFOID:0000000005683064
Capacity (Approximate)
Description
Liter
Imp measure
75.6
16-5/8 gal
With oil filter change
4.6
4 qt
Without oil filter change
4.3
3 3/4 qt
Dry engine (engine overhaul)
5.0
4 3/8 qt
Cooling system (with reservoir at MAX level)
8.2
1 3/4 gal
CVT fluid
10.2
9 qt
Power steering fluid
1.0
7/8 qt
Fuel Engine oil Drain and refill
Brake fluid
—
—
Multi-purpose grease
—
—
0.55 ± 0.025 kg
1.21 ± 0.055 lb
Air conditioning system refrigerant Air conditioning system oil Windshield washer fluid
150 m
5.3 fl oz
4.3
3 3/4 qt
GENERAL INFORMATION
SECTION
GI
GENERAL INFORMATION
GI
B
C
D
E
CONTENTS CVT Number ............................................................23 Dimensions ..............................................................23 Wheels & Tires ........................................................23
F
PRECAUTION .............................................. 24
G
HOW TO USE THIS MANUAL ...................... 3 HOW TO USE THIS MANUAL ............................ 3 Description ................................................................ 3 Terms ........................................................................ 3 Units .......................................................................... 3 Contents .................................................................... 3 Relation between Illustrations and Descriptions ...... 4 Components .............................................................. 4
PRECAUTIONS ................................................. 24
TIGHTENING TORQUE OF STANDARD BOLTS ................................................................14
Description ...............................................................24 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .................................................................24 Precautions For Xenon Headlamp Service .............24 Precautions Necessary for Steering Wheel Rotation after Battery Disconnect (Early Production, With Electronic Steering Column Lock) ...................25 Procedures without Cowl Top Cover .......................25 General Precautions ................................................26 Three Way Catalyst .................................................27 Fuel (Unleaded Premium Gasoline Recommended) VQ35DE ............................................................27 Multiport Fuel Injection System or Engine Control System .....................................................................28 Hoses ......................................................................28 Engine Oils ..............................................................29 Air Conditioning .......................................................29
Tightening Torque Table ......................................... 14
LIFTING POINT ................................................. 30
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ................................................15
Special Service Tool ................................................30 Garage Jack and Safety Stand ................................30 2-Pole Lift ................................................................31 Board-on Lift ............................................................32
HOW TO FOLLOW TROUBLE DIAGNOSES ..... 6 Description ................................................................ 6 How to Follow Test Groups in Trouble Diagnosis...... 6 Key to Symbols Signifying Measurements or Procedures ..................................................................... 7
HOW TO READ WIRING DIAGRAMS ................ 9 Connector symbols ................................................... 9 Sample/wiring diagram -example- ........................... 10 Description .............................................................. 11
ABBREVIATIONS ..............................................13 Abbreviation List ...................................................... 13
Recommended Chemical Products and Sealants.... 15
TERMINOLOGY .................................................16 SAE J1930 Terminology List ................................... 16
I
J
K
L
M
N
O
TOW TRUCK TOWING ..................................... 33
FEATURES OF NEW MODEL ..................... 20
Tow Truck Towing ...................................................33 Vehicle Recovery (Freeing a Stuck Vehicle) ...........33
IDENTIFICATION INFORMATION .....................20
BASIC INSPECTION ................................... 35
Model Variation ....................................................... 20 Identification Number .............................................. 21 Identification Plate ................................................... 22 Engine Serial Number ............................................. 22
SERVICE INFORMATION FOR ELECTRICAL INCIDENT .......................................................... 35
Revision: November 2009
H
GI-1
Work Flow ................................................................35 Control Units and Electrical Parts ............................35 2010 Maxima
P
How to Check Terminal .......................................... 36 Intermittent Incident ................................................ 39 Circuit Inspection .................................................... 42
CONSULT-III CHECKING SYSTEM .................. 47
Revision: November 2009
GI-2
Description .............................................................. 47 Function and System Application ............................ 47 CONSULT-III Data Link Connector (DLC) Circuit ... 47 Wiring Diagram ....................................................... 49
2010 Maxima
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HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL
GI
HOW TO USE THIS MANUAL Description
INFOID:0000000005463901
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.
Terms
B
C
INFOID:0000000005463902
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value: Tolerance at inspection and adjustment. Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustment.
Units
D
E
F
INFOID:0000000005463903
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque.
G
H
“Example” Range Outer Socket Lock Nut
I
: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Standard Drive Shaft Installation Bolt
J
: 44.3 N·m (4.5 kg-m, 33 ft-lb) K
Contents
INFOID:0000000005463904
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. • THE CONTENTS are listed on the first page of each section. • THE TITLE is indicated on the upper portion of each page and shows the part or system. • THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”). • THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.
L
M
N
O
P
Revision: November 2009
GI-3
2010 Maxima
HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >
Relation between Illustrations and Descriptions
INFOID:0000000005463905
The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures.
SAIA0519E
Components
INFOID:0000000005463906
â&#x20AC;˘ THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG. Always check with the Parts Department for the latest parts information. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.
Revision: November 2009
GI-4
2010 Maxima