COMMAND LINK PLUS
SERVICE MANUAL
LIT-18616-03-29
6Y9-28197-1N-11
Contents General information
GEN INFO
0
Specification
SPEC
1
Technical feature and description
TECH FEA
2
Rigging information
RIG GING
3
Troubleshooting
TRBL SHTG
4
Electrical system
ELEC
5
Digital Electrical Control unit
DIGIT CONT
6
Index Appendix
A
GEN INFO
General information Safety while working .................................................... 0-1 Rotating part .............................................................................. 0-1 Hot part ...................................................................................... 0-1 Electric shock ............................................................................ 0-1 Handling of gasoline .................................................................. 0-1 Ventilation .................................................................................. 0-1 Self-protection ........................................................................... 0-2 Working with crane .................................................................... 0-2 Part, lubricant, and sealant ........................................................ 0-2 Handling of sealant .................................................................... 0-2 Special service tool ................................................................... 0-2 Tightening torque ...................................................................... 0-3 Non-reusable part ...................................................................... 0-3 Disassembly and assembly ....................................................... 0-3
How to use this manual .................................................... 0-4
0
0 1 2 3
Manual format ........................................................................... 0-4 Abbreviation .............................................................................. 0-5
4
Lubricant, sealant, and thread locking agent ................. 0-6
5
Symbol ...................................................................................... 0-6
Special service tool ........................................................... 0-7
6 7 8 9 10
A
GEN INFO
General information
Safety while working
Handling of gasoline
To prevent an accident or injury and to provide quality service, observe the following safety procedures.
• Gasoline is highly flammable. Keep gasoline and all flammable products away from heat, sparks, and open flames. • Gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you swallow some gasoline, inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
Rotating part • Hands, feet, hair, jewelry, clothing, personal flotation device straps, and so on, can become entangled with internal rotating parts of the engine, resulting in serious injury or death. • Keep the top cowling installed whenever possible. Do not remove or install the top cowling when the engine is running. • Only operate the engine with the top cowling removed according to the specific instructions in the manual. Keep hands, feet, hair, jewelry, clothing, personal flotation device straps, and so on, away from any exposed moving parts.
Hot part During and after operation, engine parts are hot enough to cause burns. Do not touch any parts under the top cowling until the engine has cooled.
Electric shock Do not touch any electrical parts while starting or operating the engine. Otherwise, shock or electrocution could result.
0-1
Ventilation • Gasoline vapor and exhaust gas are heavier than air and extremely poisonous. If gasoline vapor or exhaust gas is inhaled in large quantities, it may cause loss of consciousness and death within a short time. • When test running an engine indoors (for example, in a water tank) make sure to do so where adequate ventilation can be maintained.
Safety while working
Self-protection
Part, lubricant, and sealant
• Protect your eyes by wearing safety glasses or safety goggles during all operations involving drilling and grinding, or when using an air compressor. • Protect your hands and feet by wearing protective gloves and safety shoes when necessary.
Use only genuine Yamaha parts, lubricants, and sealants, or those recommended by Yamaha, when servicing or repairing the outboard motor.
0 1 2 3
Handling of sealant Working with crane • Outboard motors weighing 18.0 kg (39.7 lb) and over must be carried by a crane. • Use the wire ropes of adequate strength, and lift up the outboard motor using the three-point suspension. • If the outboard motor does not have three or more points to be suspended, support it using additional ropes, or the like, so that the outboard motor can be lifted and carried in a stable manner.
• Wear protective gloves to protect your skin, when using the sealants. • See the material safety data sheet issued by the manufacturer. Some of the sealants may be harmful to human health.
4 5 6 7
Special service tool Use the recommended special service tools to work safely, and to protect parts from damage.
8 9 10
A 0-2
GEN INFO
General information
Tightening torque When tightening nuts, bolts, and screws, follow the tightening instructions provided throughout the manual. If the tightening order is not specified, tighten the large sizes first, and then tighten the small sizes, starting from the center and moving outward.
Non-reusable part Always use new gaskets, seals, O-rings, cotter pins, and so on, when installing or assembling parts.
Disassembly and assembly • Use compressed air to remove dust and dirt during disassembly. • Apply specified grease to the contact surfaces of moving parts before assembly.
• Check that moving parts operate normally after assembly.
0-3
Safety while working / How to use this manual
How to use this manual Manual format The format of this manual has been designed to make service procedures clear and easy to understand. Use the following information as a guide for effective and quality service. • Parts are shown and detailed in an exploded diagram and are listed in the component list (see a in the following figure for an example page). • The component list consists of part names and quantities, as well as bolt and screw dimensions (see b in the following figure). • Symbols are used to indicate important aspects of a procedure, such as the grade of lubricant and the lubrication points (see c in the following figure). • Tightening torque specifications are provided in the exploded diagrams (see d in the following figure), and in the related detailed instructions. Some torque specifications are listed in stages as torque figures or angles in degrees. • Separate procedures and illustrations are used to explain the details of removal, checking, and installation where necessary (see e in the following figure for an example page).
TIP:
1 2 3 4
For troubleshooting procedures, see Chapter 4, “Troubleshooting.”
c
0
5
d a ECM housing (single engine type [top mount]) / Gear housing (single engine type [top mount])
Gear housing (single engine type [top mount]) 16
6
13
15 14
0
12 17
11 10
1
19
2
18 9
Switch position OFF ON START (*1)
3 6
20
2
Electrical system
3 N·m (0.3 kgf·m, 2.2 ft·lb)
8
3
ELEC B
5
4 4
4
5
Neutral switch Plate Neutral switch screw Rear housing screw Rear housing Gear Retainer screw Drive arm Drive shaft Friction plate Spring Adapter Roller Spring Washer Bolt Circlip
10 mm 14 mm
M5
10 mm
2. Check the engine start/stop button for continuity at the engine start/stop button coupler.
A Single engine type B Twin and triple engine types
8
Engine start switch or main switch input voltage: Red (R)–Ground 12.0 V (battery voltage)
9
3. Check the engine start switch or main switch for continuity at the engine start switch coupler.
10
A OFF
ON
d a
9
A a
b
B START
OFF
ON
d
b
d
b
a e
c
10
B
c
A
8
1. Disconnect the engine start/stop button coupler.
6 7
Remar k s
M3 M5
7
e
Checking the engine start/stop button
R
3 N·m (0.3 kgf·m, 2.2 ft·lb)
Q’ty 1 1 2 4 1 1 2 1 1 1 1 1 1 1 1 1 1
Terminal c d
4. Connect the engine start switch or main switch coupler.
3
0.4 N·m (0.04 kgf·m, 0.30 ft·lb)
Par t name
b
(*1) Engine start switch only
7
1
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
a
C
e c
f d
c
6-4 A Engine start switch B Main switch
e
f
b e
A
5-51
0-4
GEN INFO
General information
Abbreviation The following abbreviations are used in this service manual. Abbreviation
Description
ABYC
American Boat and Yacht Council
CAN
Controller Area Network
DN
Down side
ECM
Electronic Control Module
Eng
Engine
EUR
Europe
EXH
Exhaust
F
Forward
GPS
Global Positioning System
ID
Identification
INT
Intake
LAN
Local Area Network
LED
Light Emitting Diode
LPS
Lever Position Sensor
Max.
Maximum
Mfg./Dlr
Manufacturer/Dealer
Min.
Minimum
N
Neutral
NMEA
National Marine Electronics Association
OCV
Oil Control Valve
PORT
Port side
PTT
Power Trim and Tilt
R
Reverse
R/C
Remote Control (Digital Electronic Control)
SPS
Shift Position Sensor
STBD
Starboard side
Temp
Temperature
UP
Up side
YDIS
Yamaha Diagnostic System
0-5
How to use this manual / Lubricant, sealant, and thread locking agent
Lubricant, sealant, and thread locking agent Symbol Symbols in an exploded diagram or illustration indicate the grade of lubricant and the lubrication points. Symbol
Name Water resistant grease (Yamaha grease A)
Application Lubricant
0 1 2 3 4 5 6 7 8 9 10
A 0-6
GEN INFO
General information
Special service tool For U.S.A. and Canada Special service tools numbered “YB-*****� are distributed by K & L. Special service tools with Yamaha part numbers (90890-*****) are distributed by the Parts Division. YDIS (CD-ROM, Ver. 1.33) 60V-WS853-06
YDIS USB adapter and cable 60V-WS850-00
Digital multimeter YU-34899-A
0-7
SPEC
Specification Model feature ..................................................................... 1-1 General feature ......................................................................... 1-1 Model designation ..................................................................... 1-3 Serial number ............................................................................ 1-3
Electrical technical data ................................................... 1-4 Digital Electronic Control system ............................................... 1-4 Y-COP ....................................................................................... 1-5
Specified tightening torque .............................................. 1-6 Digital Electronic Control system ............................................... 1-6 Y-COP ....................................................................................... 1-6
General tightening torque ................................................ 1-7
1
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING
NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
SPEC
Specification
Model feature General feature Command Link Plus overall feature • New network protocol a Digital Electronic Control • Command Link Plus network connecting coupler (6 pins) • Push-button engine start and stop • Switchable starter circuit to be compatible with both new and existing outboard motors b Command Link Plus Multifunction Color Gauge • Color liquid crystal display • Trolling speed control • Displays engine information for up to three outboard motors on a single display. c Y-COP • Equipped with Y-COP as an anti-theft measure d Command Link Plus Multisensor • Transmission of information on boat speed (over water), water depth, and water surface temperature e Command Link Plus Analog Gauge Interface • Digital-to-analog signal conversion • Output to an analog tachometer and an analog trim meter f Command Link Plus Gateway • Data conversion between the Command Link Plus network and an NMEA 2000 standard.
1-1
Model feature
Command Link Plus Analog Gauge Interface
Command Link Plus Gateway
Command Link Plus Multifunction Color Gauge
Command Link Plus Multifunction Color Gauge
0 Y-COP
1
SET
CANCEL
MENU
SET
CANCEL
MENU
Multi-Hub
Control lever
Multi-Hub
Control lever
Control lever
2
Control lever
Main switch
Engine start/stop button
LPS
LPS
Digital Electronic Control ECM (PORT)
LPS
Digital Electronic Control ECM (STBD)
Digital Electronic Control ECM (center)
LPS
Engine shut-off switch
LPS
Digital Electronic Control ECM (PORT)
Station selector switch
Digital Electronic Control ECM (STBD)
Engine ECM
5
Engine start/stop button
6
Digital Electronic Control ECM (center)
Engine ECM
4
ALL engine start/stop button
LPS
3
Station selector switch
Engine ECM
7
Command Link Plus Multisensor
8 9 10
A 1-2
SPEC
Specification
Model designation
b
This manual covers the following types. Type A B C D F G H K
Station type Single station model Dual station model (main station) Dual station model (sub station)
Outboard motor single twin single twin triple single twin triple
Serial number The Digital Electronic Control serial number is stamped on the label attached to the Digital Electronic Control to the position of a.
A
B
a
c YAMAHA MOTOR CO., LTD. MADE IN JAPAN PAYS D'ORIGINE JAPAN
a Approved model code b Type c Serial number d Blank Approved model code 6X6
a
a
6X7
C
a
D
a A B C D
Single engine type (top mount) Twin engine type Triple engine type Single engine type (flush mount)
1-3
d
Type A B C D F G H K A
Starting serial number 0003236– 0503218– 1001104– 1501366– 2500557– 3000143– 3500335– 5000122– 0000749–