Page 1

QUICK REFERENCE INDEX Edition: July 2008 A GENERAL INFORMATION Revision: October 2008 Publication No. SM9E-1N50U0 B ENGINE

C HYBRID D TRANSMISSION & DRIVELINE

E SUSPENSION

F BRAKES

G STEERING H RESTRAINTS

I

VENTILATION, HEATER & AIR CONDITIONER

J BODY INTERIOR

K BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

L DRIVER CONTROLS

All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America, Inc.

M ELECTRICAL & POWER CONTROL

N DRIVER INFORMATION & MULTIMEDIA

O CRUISE CONTROL P MAINTENANCE

GI EM LU CO EC FL EX STR ACC HBC HBB CL TM DLN FAX RAX FSU RSU SCS WT BR PB BRC ST STC SB SBC SR SRC VTL HA HAC INT IP SE ADP AP DLK SEC GW PWC RF EXT BRM MIR EXL INL WW DEF HRN PWO BCS LAN PCS CHG PG MWI WCS SN AV CCS MA

General Information Engine Mechanical Engine Lubrication System Engine Cooling System Engine Control System Fuel System Exhaust System Starting System Accelerator Control System Hybrid Control System Hybrid Battery System Clutch Transaxle & Transmission Driveline Front Axle Rear Axle Front Suspension Rear Suspension Suspension Control System Road Wheels & Tires Brake System Parking Brake System Brake Control System Steering System Steering Control System Seat Belt Seat Belt Control System SRS Airbag SRS Airbag Control System Ventilation System Heater & Air Conditioning System Heater & Air Conditioning Control System Interior Instrument Panel Seat Autodrive Positioner System Adjustable Pedals Door & Lock Security Control System Glass & Window System Power Window Control System Roof Exterior Body Repair Manual Mirrors Exterior Lighting System Interior Lighting System Wiper & Washer Defogger Horn Power Outlet Body Control System LAN System Power Control System Charging System Power Supply, Ground & Circuit Elements Meter, Warning Lamp & Indicator Warning Chime System Sonar System Audio, Visual & Navigation System Cruise Control System Maintenance

A B C D E F G H I J K L M N O P


FOREWORD This manual contains maintenance and repair procedure for the 2009 NISSAN XTERRA. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.

IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.


QUICK REFERENCE CHART: XTERRA

2009

QUICK REFERENCE CHART: XTERRA Engine Tune-up Data

INFOID:0000000003303250

GENERAL SPECIFICATIONS Cylinder arrangement

V-6

3

3,954 (241.30)

Displacement cm (cu in) Bore and stroke

95.5 × 92.0 (3.76 × 3.622)

mm (in)

Valve arrangement

DOHC

Firing order

1-2-3-4-5-6

Number of piston rings

Compression

2

Oil

1

Number of main bearings

4

Compression ratio

9.7

Compression pressure

kPa

(kg/cm2, psi)/300 rpm

Standard

1,275 (13.0, 185)

Minimum

981 (10.0, 142)

Differential limit between cylinders

98 (1.0, 14)

Cylinder number

SEM713A

Valve timing (Intake valve timing control - “OFF”)

PBIC0187E

Unit: degree a

b

c

d

e

f

244

240

−4

64

6

58

SPARK PLUG Make

NGK

Standard type

DILFR5A-11

Gap (nominal)

1.1 mm (0.043 in)


QUICK REFERENCE CHART: XTERRA

2009

Front Wheel Alignment (Unladen*1)*6 Drive type

Camber Degree minute (decimal degree)

2WD

4WD

Minimum

-0° 30′ (-0.50°)

-0° 15′ (-0.25°)

Nominal

0° 15′ (0.25°)

0° 30′ (0.50°)

Maximum

1° 0′ (1.00°)

1° 15′ (1.25°)

0° 45′ (0.75°) or less

0° 45′ (0.75°) or less

Minimum

2° 15′ (2.25°)

2° 0′ (2.00°)

Nominal

3° 0′ (3.00°)

2° 45′ (2.75°)

Maximum

3° 45′ (3.75°)

3° 30′ (3.50°)

0° 45′ (0.75°) or less

0° 45′ (0.75°) or less

Nominal

13° 0′ (13.00°)

12° 45′ (12.75°)

Minimum

3.0 mm (0.12 in)

3.0 mm (0.12 in)

Nominal

4.0 mm (0.16 in)

4.0 mm (0.16 in)

Maximum

5.0 mm (0.20 in)

5.0 mm (0.20 in)

Minimum

0° 7′ (0.12°)

0° 7′ (0.12°)

Nominal

0° 9′ (0.15°)

0° 9′ (0.15°)

Maximum

0° 11′ (0.18°)

Cross camber

Caster Degree minute (decimal degree)

Cross caster Kingpin inclination Degree minute (decimal degree)

INFOID:0000000003303254

SFA234AC

Distance (A − B) Total toe-in Angle (left wheel or right wheel) Degree minute (decimal degree)

Wheel turning angle (full turn)

0° 11′ (0.18°)

Inside Degree minute (Decimal degree)

2

33° 27′ – 35° 27′ * (33.45° – 35.45°)

33° 41′ – 35° 41′ *4 (33.68° – 35.68°)

Outside Degree minute (Decimal degree)

29° 25′ – 31° 25′ *3 (29.42° – 31.42°)

29° 57′ – 31° 57′ *5 (29.95° – 31.95°)

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *2: Target value 35° 27′ (35.45°) *3: Target value 31° 25′ (31.42°) *4: Target value 35° 41′ (35.68°) *5: Target value 31° 57′ (31.95°) *6: Some vehicles may be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and caster on these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers.

Rear Suspension Information Suspension type Shock absorber type

INFOID:0000000003303266

Rigid axle with semi-elliptic leaf springs Double-acting hydraulic


QUICK REFERENCE CHART: XTERRA

2009

Wheelarch Height (Unladen*1)

INFOID:0000000003303260

Unit: mm (in)

LEIA0085E

Engine type

VQ40DE

Drive type

2WD

Applied models

4WD

X and S

SE

X and S

O/R

SE

265/70R16

265/65R17

265/70R16

265/75R16

265/65R17

Front wheelarch height (Hf)

839 (33.03)

841 (33.11)

858 (33.78)

870 (34.25)

859 (33.82)

Rear wheelarch height (Hr)

872 (34.33)

872 (34.33)

892 (35.12)

904 (35.59)

892 (35.12)

Tire size

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.

Brake Specification

INFOID:0000000003303267

Unit: mm (in)

Front brake

Brake model Rotor outer diameter × thickness Pad Length × width × thickness

Rear brake

CLZ33VB 296 × 28 (11.654 × 1.102) 111.0 × 73.5 × 11.88 (4.73 × 2.894 × 0.468)

Cylinder bore diameter

51 (2.01)

Brake model

CLZ14VB

Rotor outer diameter × thickness Pad Length × width × thickness Cylinder bore diameter Control valve

Valve model

Brake booster

Booster model Diaphragm diameter

286 × 18.0 (11.260 × 0.709) 83.0 × 33.0 × 11.0 (3.268 × 1.299 × 0.433) 38.1 (1.50) Electric brake force distribution C215T 215 (8.46)


QUICK REFERENCE CHART: XTERRA

2009

Brake Pedal

INFOID:0000000003303268

Unit: mm (in)

WFIA0160E

Free height "H"

182.1 - 192.1 (7.17 - 7.56)

Depressed pedal height ("D" [under a force of 490 N (50 kg-f, 110 lb-f) with engine running]

105 - 115 (4.13 - 4.53)

Clearance between pedal stopper and threaded end of stop lamp switch and ASCD switch "C1" or “C2�

0.74 - 1.96 (0.029 - 0.077)

Pedal play "A"

3 - 11 (0.12 - 0.43)

Front Disc Brake

INFOID:0000000003303269

Unit: mm (in)

Brake model Brake pad

Disc rotor

CLZ33VB Standard thickness (new)

11.88 (0.468)

Repair limit thickness

2.0 (0.079)

Standard thickness (new)

28.0 (1.102)

Repair limit thickness

26.0 (1.024)

Maximum uneven wear (measured at 8 positions)

0.015 (0.0006)

Runout limit (with it attached to the vehicle)

0.05 (0.0020)

Rear Disc Brake Brake model Brake pad

Disc rotor

INFOID:0000000003303270

CLZ14VB Standard thickness (new)

11.0 mm (0.433 in)

Repair limit thickness

2.0 mm (0.079 in)

Standard thickness (new)

18.0 mm (0.709 in)

Repair limit thickness

16.0 mm (0.630 in)

Maximum uneven wear (measured at 8 positions)

0.015 mm (0.0006 in)

Runout limit (with it attached to the vehicle)

0.05 mm (0.0020 in)


QUICK REFERENCE CHART: XTERRA Fluids and Lubricants

2009 INFOID:0000000003303272

Capacity (Approximate)

Description

Metric

US measure

Imp measure

80

21 1/8 gal

17 5/8 gal

5.1

5 3/8 qt

4 1/2 qt

4.8

5 1/8 qt

4 1/4 qt

Dry engine (engine overhaul)

6.3

6 5/8 qt

5 1/2 qt

Cooling system (with reservoir at “MAX” level)

10.2

2 3/4 gal

2 1/4 gal

Automatic transmission fluid (ATF)

10.3

10 7/8 qt

9 1/8 qt

2WD

3.98

4 1/4 qt

3 1/2 qt

4WD

4.18

4 3/8 qt

3 5/8 qt

C200

1.6

3 3/8 pt

2 7/8 pt

M226

2.01

4 1/4 pt

3 1/2 pt

TX15B

2.0

2 1/8 qt

1 3/4 qt

R180A

0.85

1 3/4 pt

1 1/2 pt

1.0

2 1/8 pt

1 3/4 pt

Fuel Engine oil Drain and refill

With oil filter change Without oil filter change

Manual transmission (MT)

Rear final drive oil Transfer fluid Front final drive oil Power steering fluid (PSF) Brake and clutch fluid

Multi-purpose grease

1 1/4 gal

1 gal

1.54 ± 0.11 lb

1.54 ± 0.11 lb

6.1 fl oz

6.3 fl oz

Windshield washer fluid A/C system refrigerant A/C system oil

4.5 0.70 ± 0.05 kg 180 m


GENERAL INFORMATION

SECTION

GI

GENERAL INFORMATION

GI

B

C

D

E

CONTENTS Identification Number ...............................................21 Dimensions ..............................................................23 Wheels & Tires ........................................................23

F

PRECAUTION .............................................. 24

G

HOW TO USE THIS MANUAL ...................... 3 HOW TO USE THIS MANUAL ............................ 3 Description ................................................................ 3 Terms ........................................................................ 3 Units .......................................................................... 3 Contents .................................................................... 3 Component ................................................................ 3

PRECAUTIONS ................................................. 24 Description ...............................................................24 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .................................................................24 Precaution for NATS (NISSAN ANTI-THEFT SYSTEM) .................................................................24 General Precaution ..................................................25 Precaution for Three Way Catalyst ..........................26 Precaution for Fuel ..................................................26 Precaution for Multiport Fuel Injection System or Engine Control System ............................................26 Precaution for Hoses ...............................................26 Precaution for Engine Oils .......................................27 Precaution for Air Conditioning ................................28

HOW TO FOLLOW TROUBLE DIAGNOSES ..... 5 Description ................................................................ 5 How to Follow Test Groups in Trouble Diagnosis...... 5 Key to Symbols Signifying Measurements or Procedures ..................................................................... 6

HOW TO READ WIRING DIAGRAMS ................ 8 Connector symbols ................................................... 8 Sample/wiring diagram -example- ............................. 9 Description .............................................................. 10

ABBREVIATIONS ..............................................12 Abbreviation List ...................................................... 12

TIGHTENING TORQUE OF STANDARD BOLTS ................................................................13

I

J

K

L

LIFTING POINT ................................................. 29 Pantograph Jack ......................................................29 Garage Jack and Safety Stand ................................29 2-Pole Lift ................................................................29

M

TOW TRUCK TOWING ..................................... 31

N

Tightening Torque Table ......................................... 13

RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ................................................14

H

Recommended Chemical Products and Sealants.... 14

Tow Truck Towing ...................................................31 Vehicle Recovery (Freeing a stuck vehicle) ............32

TERMINOLOGY .................................................15

BASIC INSPECTION ................................... 33

O

SERVICE INFORMATION FOR ELECTRICAL INCIDENT .......................................................... 33

P

ISO 15031-2 Terminology List ................................ 15

TIGHTENING TORQUE OF STANDARD BOLTS ................................................................19

Work Flow ................................................................33 Control Units and Electrical Parts ............................33 How to Check Terminal ...........................................34 Intermittent Incident .................................................37 Circuit Inspection .....................................................40

Tightening Torque Table ......................................... 19

FEATURES OF NEW MODEL ..................... 20 IDENTIFICATION INFORMATION .....................20 Model Variation ....................................................... 20

Revision: October 2008

CONSULT-III CHECKING SYSTEM ................. 45

GI-1

2009 Xterra


HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

HOW TO USE THIS MANUAL

GI

HOW TO USE THIS MANUAL Description

INFOID:0000000004063511

This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.

Terms

Units

INFOID:0000000004063513

• The UNITS given in this manual are primarily expressed as the SI UNIT (System International of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque.

D

E

F

G

H

“Example” Range : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)

I

Standard Drive Shaft Installation Bolt

J

: 44.3 N·m (4.5 kg-m, 33 ft-lb)

Contents

INFOID:0000000004063514

• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. • THE CONTENTS are listed on the first page of each section. • THE TITLE is indicated on the upper portion of each page and shows the part or system. • THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”). • THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.

Component

K

L

M

N

INFOID:0000000004063515

• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.

Revision: October 2008

C

INFOID:0000000004063512

• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value:Tolerance at inspection and adjustment. Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjustment.

Outer Socket Lock Nut

B

GI-3

2009 Xterra

O

P


Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING

NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.


HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

REH@1848D

1.

Union bolt

2.

Copper washer

3.

Brake hose

4.

Cap

5.

Bleed valve

6.

Sliding pin bolt

7.

Piston seal

8.

Piston

9.

Piston boot

10. Cylinder body

11.

Sliding pin

12. Torque member mounting bolt

13. Washer

14. Sliding pin boot

15. Bushing

16. Torque member

17. Inner shim cover

18. Inner shim

19. Inner pad

20. Pad retainer

21. Pad wear sensor

22. Outer pad

23. Outer shim

24. Outer shim cover

1: PBC (Poly Butyl Cuprysil) grease or silicone-based grease

2: Rubber grease

: Brake fluid

Refer to GI section for additional symbol definitions.

SYMBOLS

R@H@/ 638D

Revision: October 2008

GI-4

2009 Xterra


HOW TO FOLLOW TROUBLE DIAGNOSES < HOW TO USE THIS MANUAL >

HOW TO FOLLOW TROUBLE DIAGNOSES

GI

Description

INFOID:0000000004063516

NOTICE: Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following instructions before diagnosing. • Before performing trouble diagnoses, read the “Work Flow” in each section. • After repairs, re-check that the problem has been completely eliminated. • Refer to Component Parts and Harness Connector Location for the Systems described in each section for identification/location of components and harness connectors. • When checking circuit continuity, ignition switch should be OFF. • Refer to the Circuit Diagram for quick pinpoint check. If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identification of harness connectors. • Before checking voltage at connectors, check battery voltage. • After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all harness connectors are reconnected as they were.

How to Follow Test Groups in Trouble Diagnosis

B

C

D

E

F

INFOID:0000000004063517

G

H

I

J

K

L

M

N

I O@H@/ / 10F A

1. 2. 3. 4.

Test group number and test group title • Test group number and test group title are shown in the upper portion of each test group. Work and diagnosis procedure • Start to diagnose a problem using procedures indicated in enclosed test groups. Questions and results • Questions and required results are indicated in test group. Action • Next action for each test group is indicated based on result of each question.

Revision: October 2008

GI-5

O

P

2009 Xterra

Profile for 163101110

2009 NISSAN XTERRA Service Repair Manual  

2009 NISSAN XTERRA Service Repair Manual  

Profile for 163101110
Advertisement