Page 1

COMMAND LINK PLUS

SERVICE MANUAL

LIT-18616-03-29

6Y9-28197-1N-11


Contents General information

GEN INFO

0

Specification

SPEC

1

Technical feature and description

TECH FEA

2

Rigging information

RIG GING

3

Troubleshooting

TRBL SHTG

4

Electrical system

ELEC

5

Digital Electrical Control unit

DIGIT CONT

6

Index Appendix

A


GEN INFO

General information Safety while working .................................................... 0-1 Rotating part .............................................................................. 0-1 Hot part ...................................................................................... 0-1 Electric shock ............................................................................ 0-1 Handling of gasoline .................................................................. 0-1 Ventilation .................................................................................. 0-1 Self-protection ........................................................................... 0-2 Working with crane .................................................................... 0-2 Part, lubricant, and sealant ........................................................ 0-2 Handling of sealant .................................................................... 0-2 Special service tool ................................................................... 0-2 Tightening torque ...................................................................... 0-3 Non-reusable part ...................................................................... 0-3 Disassembly and assembly ....................................................... 0-3

How to use this manual .................................................... 0-4

0

0 1 2 3

Manual format ........................................................................... 0-4 Abbreviation .............................................................................. 0-5

4

Lubricant, sealant, and thread locking agent ................. 0-6

5

Symbol ...................................................................................... 0-6

Special service tool ........................................................... 0-7

6 7 8 9 10

A


GEN INFO

General information

Safety while working

Handling of gasoline

To prevent an accident or injury and to provide quality service, observe the following safety procedures.

• Gasoline is highly flammable. Keep gasoline and all flammable products away from heat, sparks, and open flames. • Gasoline is poisonous and can cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you swallow some gasoline, inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.

Rotating part • Hands, feet, hair, jewelry, clothing, personal flotation device straps, and so on, can become entangled with internal rotating parts of the engine, resulting in serious injury or death. • Keep the top cowling installed whenever possible. Do not remove or install the top cowling when the engine is running. • Only operate the engine with the top cowling removed according to the specific instructions in the manual. Keep hands, feet, hair, jewelry, clothing, personal flotation device straps, and so on, away from any exposed moving parts.

Hot part During and after operation, engine parts are hot enough to cause burns. Do not touch any parts under the top cowling until the engine has cooled.

Electric shock Do not touch any electrical parts while starting or operating the engine. Otherwise, shock or electrocution could result.

0-1

Ventilation • Gasoline vapor and exhaust gas are heavier than air and extremely poisonous. If gasoline vapor or exhaust gas is inhaled in large quantities, it may cause loss of consciousness and death within a short time. • When test running an engine indoors (for example, in a water tank) make sure to do so where adequate ventilation can be maintained.


Safety while working

Self-protection

Part, lubricant, and sealant

• Protect your eyes by wearing safety glasses or safety goggles during all operations involving drilling and grinding, or when using an air compressor. • Protect your hands and feet by wearing protective gloves and safety shoes when necessary.

Use only genuine Yamaha parts, lubricants, and sealants, or those recommended by Yamaha, when servicing or repairing the outboard motor.

0 1 2 3

Handling of sealant Working with crane • Outboard motors weighing 18.0 kg (39.7 lb) and over must be carried by a crane. • Use the wire ropes of adequate strength, and lift up the outboard motor using the three-point suspension. • If the outboard motor does not have three or more points to be suspended, support it using additional ropes, or the like, so that the outboard motor can be lifted and carried in a stable manner.

• Wear protective gloves to protect your skin, when using the sealants. • See the material safety data sheet issued by the manufacturer. Some of the sealants may be harmful to human health.

4 5 6 7

Special service tool Use the recommended special service tools to work safely, and to protect parts from damage.

8 9 10

A 0-2


GEN INFO

General information

Tightening torque When tightening nuts, bolts, and screws, follow the tightening instructions provided throughout the manual. If the tightening order is not specified, tighten the large sizes first, and then tighten the small sizes, starting from the center and moving outward.

Non-reusable part Always use new gaskets, seals, O-rings, cotter pins, and so on, when installing or assembling parts.

Disassembly and assembly • Use compressed air to remove dust and dirt during disassembly. • Apply specified grease to the contact surfaces of moving parts before assembly.

• Check that moving parts operate normally after assembly.

0-3


Safety while working / How to use this manual

How to use this manual Manual format The format of this manual has been designed to make service procedures clear and easy to understand. Use the following information as a guide for effective and quality service. • Parts are shown and detailed in an exploded diagram and are listed in the component list (see a in the following figure for an example page). • The component list consists of part names and quantities, as well as bolt and screw dimensions (see b in the following figure). • Symbols are used to indicate important aspects of a procedure, such as the grade of lubricant and the lubrication points (see c in the following figure). • Tightening torque specifications are provided in the exploded diagrams (see d in the following figure), and in the related detailed instructions. Some torque specifications are listed in stages as torque figures or angles in degrees. • Separate procedures and illustrations are used to explain the details of removal, checking, and installation where necessary (see e in the following figure for an example page).

TIP:

1 2 3 4

For troubleshooting procedures, see Chapter 4, “Troubleshooting.”

c

0

5

d a ECM housing (single engine type [top mount]) / Gear housing (single engine type [top mount])

Gear housing (single engine type [top mount]) 16

6

13

15 14

0

12 17

11 10

1

19

2

18 9

Switch position OFF ON START (*1)

3 6

20

2

Electrical system

3 N·m (0.3 kgf·m, 2.2 ft·lb)

8

3

ELEC B

5

4 4

4

5

Neutral switch Plate Neutral switch screw Rear housing screw Rear housing Gear Retainer screw Drive arm Drive shaft Friction plate Spring Adapter Roller Spring Washer Bolt Circlip

10 mm 14 mm

M5

10 mm

2. Check the engine start/stop button for continuity at the engine start/stop button coupler.

A Single engine type B Twin and triple engine types

8

Engine start switch or main switch input voltage: Red (R)–Ground 12.0 V (battery voltage)

9

3. Check the engine start switch or main switch for continuity at the engine start switch coupler.

10

A OFF

ON

d a

9

A a

b

B START

OFF

ON

d

b

d

b

a e

c

10

B

c

A

8

1. Disconnect the engine start/stop button coupler.

6 7

Remar k s

M3 M5

7

e

Checking the engine start/stop button

R

3 N·m (0.3 kgf·m, 2.2 ft·lb)

Q’ty 1 1 2 4 1 1 2 1 1 1 1 1 1 1 1 1 1

Terminal c d

4. Connect the engine start switch or main switch coupler.

3

0.4 N·m (0.04 kgf·m, 0.30 ft·lb)

Par t name

b

(*1) Engine start switch only

7

1

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

a

C

e c

f d

c

6-4 A Engine start switch B Main switch

e

f

b e

A

5-51

0-4


GEN INFO

General information

Abbreviation The following abbreviations are used in this service manual. Abbreviation

Description

ABYC

American Boat and Yacht Council

CAN

Controller Area Network

DN

Down side

ECM

Electronic Control Module

Eng

Engine

EUR

Europe

EXH

Exhaust

F

Forward

GPS

Global Positioning System

ID

Identification

INT

Intake

LAN

Local Area Network

LED

Light Emitting Diode

LPS

Lever Position Sensor

Max.

Maximum

Mfg./Dlr

Manufacturer/Dealer

Min.

Minimum

N

Neutral

NMEA

National Marine Electronics Association

OCV

Oil Control Valve

PORT

Port side

PTT

Power Trim and Tilt

R

Reverse

R/C

Remote Control (Digital Electronic Control)

SPS

Shift Position Sensor

STBD

Starboard side

Temp

Temperature

UP

Up side

YDIS

Yamaha Diagnostic System

0-5


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How to use this manual / Lubricant, sealant, and thread locking agent

Lubricant, sealant, and thread locking agent Symbol Symbols in an exploded diagram or illustration indicate the grade of lubricant and the lubrication points. Symbol

Name Water resistant grease (Yamaha grease A)

Application Lubricant

0 1 2 3 4 5 6 7 8 9 10

A 0-6


GEN INFO

General information

Special service tool For U.S.A. and Canada Special service tools numbered “YB-*****� are distributed by K & L. Special service tools with Yamaha part numbers (90890-*****) are distributed by the Parts Division. YDIS (CD-ROM, Ver. 1.33) 60V-WS853-06

YDIS USB adapter and cable 60V-WS850-00

Digital multimeter YU-34899-A

0-7


SPEC

Specification Model feature ..................................................................... 1-1 General feature ......................................................................... 1-1 Model designation ..................................................................... 1-3 Serial number ............................................................................ 1-3

Electrical technical data ................................................... 1-4 Digital Electronic Control system ............................................... 1-4 Y-COP ....................................................................................... 1-5

Specified tightening torque .............................................. 1-6 Digital Electronic Control system ............................................... 1-6 Y-COP ....................................................................................... 1-6

General tightening torque ................................................ 1-7

1


SPEC

Specification

Model feature General feature Command Link Plus overall feature • New network protocol a Digital Electronic Control • Command Link Plus network connecting coupler (6 pins) • Push-button engine start and stop • Switchable starter circuit to be compatible with both new and existing outboard motors b Command Link Plus Multifunction Color Gauge • Color liquid crystal display • Trolling speed control • Displays engine information for up to three outboard motors on a single display. c Y-COP • Equipped with Y-COP as an anti-theft measure d Command Link Plus Multisensor • Transmission of information on boat speed (over water), water depth, and water surface temperature e Command Link Plus Analog Gauge Interface • Digital-to-analog signal conversion • Output to an analog tachometer and an analog trim meter f Command Link Plus Gateway • Data conversion between the Command Link Plus network and an NMEA 2000 standard.

1-1

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