300
for bores and internal profiles from dia. 1,6 mm - 800 mm
OD PLUG GAUGE
OD plug gauge for various bore diameters Cross sleeve Cross sleeve with runners
OD plug gauge in open design Special designs Accessories
CONSTRUCTION FUNCTIONS
The OD plug gauge is a mechanical two-point contact comparator measuring instrument suited for manual or automatic measurement. Each measuring instru- The OD plug gauge serves for the measurement ment is specially tailored to of bores with a diameter from 1,6 up to suit a specific diameter and 800 mm, as well as their deviations in form, the corresponding tolerance. without searching for the reversal point on the indicating unit. For the indication of the measuring value, precision indicators, mechanical or electronic dial gauges or electronic probes can be used.
Applications
BASIC INFORMATION
The OD plug gauge is a robust and easy to use comparator measuring instrument, which is conceived for the series control of bores. The OD plug gauge meets the following requirements: -
easy handling quick measurement maximal measurement certainty robust and reliable measuring instrument
The OD plug gauge is ideally suited wherever it is necessary to get a quick and reliable measuring result:
The OD plug gauge is the ideal replacement for usual plug gauges, whenever the statement „good / bad“ is not satisfying enough. Furthermore, it is possible to use it either manually, or as a part of a fully automatic measuring station.
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APPLICATIONS
-- direct on the production machine - in the incoming or final inspection - in the room for precision measuring
Expanding probe with measuring needle
Functions Centring The surface line of the OD sleeve centres the measuring instrument automatically in the bore. The length of the sleeve is chosen in accordance with the diameter, in order to obtain an optimal alignment of the gauge in the bore. Transfer of the measuring travel An expanding probe with measuring contacts is located inside the plug gauge. This probe is split open by the wedgeshaped measuring needle made of wear-resisting tungsten carbide. Through the wedge of the measuring needle, the radial movement of the measuring contacts is transferred free of backlash to the indicating unit. The precisely grinded wedge of the measuring needle ensures a good measuring accuracy. Construction The OD system consists of the following components: - indicating unit (dial gauge, precision indicator, etc...) - holder with thread connection M 11 x 0,75 - suitable for all OD measuring sleeves - exchangeable measuring sleeves made of hardened and grinded tool steel, hard chromed on request, adjusted to each bore diameter with tolerance, with an integrated expanding probe and wedge-shaped needle - options, for example depth stop, measuring depth extension, etc... - setting reference, for example setting ring, master piece, etc....
Precision indicator (Dial gauge or electronic probe)
Holder
Measuring sleeve
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No tilting The unique insertion chamfer of the measuring sleeve prevents tilting when entering the measuring instrument into the bore. High service life/robustness Advantages The robust OD measuring sleeves are made of hardened tool steel, grinded to the required diameter and are suitable for the use in the production.
Highest precision
ADVANTAGES
The precision of a comparator gauge is shown clearly with the repeatability. For the OD plug gauge this is max. 0,5 to 1 Âľm (for standard design up to diameter 130 mm). Easy handling The OD plug gauge enables the measurement without searching for the reversal point on the indicating unit and is therefore also suitable for unskilled users.
As an option, hard chromed measuring sleeves are available, which offer more protection against wear and corrosion. The measuring contacts are as a standard fitted with tungsten carbide balls. The wedge-shaped measuring needle is generally made of tungsten carbide. Through the modular design, the OD system enables a very easy maintenance.
High measuring certainty Easy setting Since the OD sleeve, which is exactly tailored for a specific measuring situation, centres and guides the measuring instrument in the bore, the influence of the user on the measuring result is minimised.
As setting references, setting rings are often used in practice; the use of master pieces or external micrometers is also possible.
Fast measuring process
Cross sleeve with runners
A stationary measuring value is obtained immediately when entering the bore to be measured. This enables a large number of measurements within the shortest period of time.
From diameter 130 mm, SCHWENK offers the so-called cross sleeve or cross sleeve with runners. In opposition to the conventional full round OD sleeve, the cross sleeve (with runners) presents advantages regarding weight and handling when measuring large diameters.
High flexibility All the OD measuring sleeves and the corresponding holders have a thread connection M 11 x 0,75. Therefore it is possible to choose any combination required; a quick adjustment to any measuring task is ensured. Accessories, like for example an angle piece or measuring depth extensions, can be assembled without any problem.
BASIC INFORMATION
Cross sleeve with runners for dia. 130-800 mm for deep bores or through bores, alignment in the bore is made through the 4 runners
Cross sleeve for dia. 130500 mm for blind bores or short centring shoulders 4
OD plug gauges for various bore diameters
OD
Range of application D
MEASURING
SLEEVES
mm
mm
mm
mm
mm
mm
mm
mm
from
2,0
3,1
6,1
20,1
40,1
60,1
130,1
300,1
to
3,0
6
20
40
60
130
300
800
Tr a v e l s
0,15
0,15
0,2
0,2
0,2
0,2
0,2
0,3
Front distance h
1,0
1,5/6
6/10*
3,5/10
3,5/10
4/10
61/182
91/252
Front dist ance h ( blind bores )
0,7
1
1
1,2
1,2
1,2
31
41
Length of sleeve H
17,5
10**
15
20
28
33
55
75
1
1
0,5
0,5
0,5
1
2
3
R e p e a t a b i l i t y µm * Thread G
H
DATA
M11
* nominal Ø 6,1 - 9 mm: h=6 mm, nominal Ø 9,1 - 12 mm: h=10 mm ** nominal Ø 3 - 4 mm: H=26 mm, nominal Ø 4,1 - 6 mm: H=10 mm
h
TECHNICAL
ØD
Technical data for OD sleeves < 2,0 mm on request Notice: 1
Cross sleeve (protected by design patent no 9404093)
2
Cross sleeve with runners (protected by design patent
*
The repeatability refers to the standard design a setting
no 9404093) ring according DI N 2250
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Basic designs The difference between the three OD basic designs which are mainly used is the type of bore to be measured. The distance between the measuring axis and the lower edge of the measuring sleeve is decisive therein. The appropriate term for this is the so-called „front distance h“. The three situations are: „h“ = standard This design enables the most universal measurements.
For through bores. Bore diameters can already be measured from the very beginning of the bore. „h“ = 1 or 1,5 mm Especially for blind bores or bores with a shoulder.
ACCESSORIES
„h“ = 10 mm OD plug gauges in special design
A table with the selection criteria for the three OD basic designs is to be found on page 5. Available measuring contact designs: Measuring contact with line contact
Measuring contact with t/c ball (standard)
Depending on material and surface constitution of the workpiece the measuring contacts must be selected. Please ask us.
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MT h
H
SPECIAL DESIGNS
Available measuring contact materials - tungsten carbide (standard) - hardchromed - ruby - ceramic - diamond - delrin (kind of plastic, e.g. for polished surface)
BASIC DESIGNS
Measuring contact with enlarged contact radius
Special OD plug gauge with 2 measuring axes (from Ø 30 mm)
MT = measuring depth H = sleeve height h = distance meas. axis to front face
Special designs The OD system offers many variation possibilities, in order to adapt the measuring instrument optimally to the measuring problem. Here are some examples: - enlarged or reduced measuring travel - sleeve with a specific undersize under the lower tolerance - special material for the measuring contacts, for example synthetic, ceramic, ruby, hard chromed, etc... - specific shape for the measuring contacts, for example mushroom-shaped with enlarged radius, wedge-shaped contacts, etc... - measuring sleeve surface hard chromed - specific insertion chamfer, for example for automatic measurements - plug gauge in 3-point design for polygonal workpieces - other special solutions, for example for the measurement of tapers, with several measuring axes in one measuring sleeve, for plane parallel distances, for the measurement of grooves or profiles, etc... - inspection certificate available on request for all OD measuring sleeves.
OD stand with angle piece
Accessories Holders -
in different lengths with clamping shaft 8 h6 or 3/8â&#x20AC;&#x153; for electronic probes, etc... with retraction to take off the measuring force
Measuring depth extensions - out of Invar tube (temperature stabilised), available from Ă&#x2DC; 4 mm
Holder F, holders in various lengths and diameters
Angle piece - for awkwardly positioned bores Depth stops - for specific measuring depths and for a higher measuring certainty Stand - for stationary measurements Floating holder - suitable for automatic measuring stations and stands
Depth stops for OD plug gauges Detailed technical descriptions about the OD plug gauge programme are shown in the documentation 300T and are available on request. We would be pleased to solve your measuring problems!
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Oskar Schwenk GmbH & Co. KG Esslinger StraĂ&#x;e 84 D - 70736 Fellbach
Phone: + 49 (0) 711 / 5 75 50 - 0 Fax: + 49 (0) 711 / 5 75 50 - 11
E-mail: info@oskar-schwenk.de Internet: www.oskar-schwenk.de
We reserve the right to make technical changes 04/2010