Suzuki Marine Catalog 2009 by A G

GENUINE RIGGING-PARTS AND ACCESSORIES 2009

SUZUKI MOTOR CORPORATION reserves the right to add any improvement to change the design or to discontinue any item at any time without notice. Some items might not be compatible with local standards or statutory requirements. Please check with your local AUTHORIZED SUZUKI DEALER for details at the time of ordering. Acutual colors might diﬀer from those appearing in this catalogue. c 2008 SUZUKI MOTOR CORPORATION. All rights reserved. Printed in Japan. November 2008. Part number: 99000-79N12-040

300 TAKATSUKA, MINAMI, HAMAMATSU, JAPAN Your AUTHORIZED SUZUKI DEALER

BEFORE YOU SAIL OUT, CHECK YOUR MOTOR AND FUEL FOLLOWING THE OWNER’S MANUAL, AND WEAR PROPER ATTIRE.

GENUINE RIGGING-PARTS AND ACCESSORIES 2009

Dear Customer, Quality. Dependability. Innovation. Everything that you expect from your outboard motors is delivered with style by SUZUKI. Demand no less from the products that you choose to enhance your total boating pleasure. Demand GENUINE SUZUKI ACCESSORIES. This catalogue represents our commitment to provide you with the ﬁnest products available. From our classic line of matching instruments and gauges to our custom-engineered propellers and rigging items, you can depend on GENUINE SUZUKI ACCESSORIES for optimum performance. Take a few minutes to browse through this catalogue, and then be sure to visit your AUTHORIZED SUZUKI DEALER for the complete ordering information. Thank you. SUZUKI MOTOR CORPORATION

TABLE OF CONTENTS INSTRUMENT

CONTROL SYSTEM

ELECTRONIC INSTRUMENT

GAUGE CONNECTION CHART

ANALOG INSTRUMENT

SPC ELECTRONIC THROTTLE AND SHIFT SYSTEM

MECHANICAL REMOTE CONTROL SYSTEM

STEERING

ELECTRICAL PARTS

ANODE

FUEL SYSTEM

PROPELLER

CARE ITEM

MAINTENANCE ITEM

APPLICATION CHART

NOTE Items and their part numbers showing in this catalogue are basically applicable to 2009 year models of engines. Please consult your local dealers reagrding other year models and their rigging-parts and accessories.

REFERENCE Part Number

15-digit alpha-numerical number shows Part Number to be used for ordering.

Gauge Size

Shows the size (2” or 4”) of the gauge.

Background

Shows a main color of display panel on the front of a gauge.

Applicable Model

Shows typical or recommended models of ENGINES that RIGGING-PARTS and ACCESSORIES can be installed to.

Maximum Speed kph mph knots

Shows maximum speed that SPEEDOMETER displays. Kilo-meter Per Hour Miles Per Hour Knot

2009 MODEL LINE UP DF300T

DF175T

DF90AT

DF15

DF300Z

DF175Z

DF80AT

DF15R

DF70AT DF250T

DF150T

DF250Z

DF150Z

DF60T

DF225T

DF140T

DF50T

DF225Z

DF140Z

DF40T

DF200T

DF115T

DF25

DF200Z

DF115Z

DF25R

DF100T

EXAMPLES OF APPLICABLE MODELS INVOLVED MODELS DF15-40

DF15, DF15R, DF25, DF25R and DF40T

DF250-300

DF250T, DF250Z, DF300T and DF300Z

DF9.9

DF9.9R

DF9.9/9.9T/9.9R

DF9.9, DF9.9R, DF9.9T

DF9.9T

DF9.9/15

DF9.9 and DF15

DF9.9-15

DF9.9, DF9.9R, DF9.9T, DF15 and DF15R

DF6

DF9.9/9.9R/15/15R DF9.9, DF9.9R, DF15 and DF15R

NOT INVOLVED MODELS

DF9.9T and DF9.9R DF9.9R, DF9,9T, DF15R DF9.9T

DF5

DF40T-60T

DF40T, DF50T and DF60T

DF4

DF40T/60T

DF40T and DF60T

DF50T

DF25R/40-60

DF25R, DF40T, DF50T, DF60T

DF25

DF150T/175T

DF150T and DF175T

DF150Z and DF175Z

DF2.5

ELECTRONIC INSTRUMENT

TACHOMETER

34200-98J03-000 Gauge Size Background Applicable Model

001

4” Black DF40T-300T/Z

34200-98J13-000 Gauge Size Background Applicable Model

SPEEDOMETER 002

4” White DF40T-300T/Z

34100-98J01-000 Gauge Size Background Maximum Speed Applicable Model

Readout

Unit

Engine RPM

rpm

SPEEDOMETER 003

4” Black 130km/h, 80mph DF40T-300T/Z

SPEEDOMETER 004

34100-98J11-000 Gauge Size Background Maximum Speed Applicable Model

34100-98J21-000

4” White 130km/h, 80mph DF40T-300T/Z

Gauge Size Background Maximum Speed Applicable Model

SPEEDOMETER 005

4” Black 80km/h, 50mph DF40T-300T/Z

34100-98J31-000 Gauge Size Background Maximum Speed Applicable Model

006

4” White 80km/h, 50mph DF40T-300T/Z

Required item for displaying

Cylinder temperature

˚C or ˚F

Readout

Unit

Required item for displaying

Engine-operating hour

hours

Speed over water

kph, mph or knots

*Tranducer with speed input for DF40-250

Atomospheric pressure

kPa or lhg

Speed over ground

kph, mph or knots

*NMEA 2000 GPS receiver/antenna connection

Fuel-ﬂow amount

litre/hour or gallons/hour

Remaining fuel

*Fuel-sender (Resistor type)

Cooling-water pressure

kPa or psi

Fuel-ﬂow rate

litre or US-gallon

Intake-manifold pressure

kPa or psi

Fuel consumption

kms/litre or miles/US-gallon

Trim angle

Fuel used

litre or US-gallon

Battery voltage

Vdc

Available on DF70A-90A/300 with WATER-PRESSURE-SENSOR KIT (34970-98J01-000)

WARNING ALARMS Engine Over Rev, Engine Overheat, Low Oil Pressure, Low Battery Voltage, Oil Change Reminder, and Check Engine Warning

*NMEA 2000 GPS receiver/antenna connection

Trip log

kms or miles

Water depth

meter / feet

*NMEA 2000 tranducer with water-depth input

Seawater temperature

˚C or ˚F

*NMEA 2000 tranducer with seawater temperature input

*NMEA 2000 GPS receiver/antenna connection

* Please use a general product widely-purchasable in your market.

SPEEDOMETER-SUB KIT 34120-98J01-000

SPEEDOMETER 34100-98J41-000 Gauge Size Background Maximum Speed Applicable Model

Applicable Model

007

4” White 110km/h, 60knots DF40T-300T/Z

QUICK REFERENCE CHART for SPEEDOMETERS Part number

Background

km/h

mph

knots

008

DF70A-90A/300T/Z

Contents:

Part Number

Qty/Kit

Applicable models

SPEEDOMETER SENDER

34190-95500-000

042

34100-98J01-000

003

Black

130

DF40T-300T/Z

SPEEDOMETER-HOSE UNION 55127-87D00-000

34100-98J11-000

004

White

130

DF40T-300T/Z

HOSE

34100-98J21-000

005

Black

DF40T-300T/Z

34100-98J31-000

006

White

DF40T-300T/Z

34100-98J41-000

007

White

110

DF40T-300T/Z

CLAMP (L: 100 mm)

1 1 1

09407-10404-000

Use SPEEDOMETER SENDER (34190-95500-000) in case that the integrated sender cannot detect a proper boat-speed.

ELECTRONIC INSTRUMENT

FUEL GAUGE 34300-98J00-000 Gauge Size Background Applicable Model

009

2” Black DF40T-300T/Z

VOLTMETER 34600-98J00-000 Gauge Size Background Applicable Model

TRIM GAUGE

FUEL GAUGE 34300-98J10-000 Gauge Size Background Applicable Model

010

34800-98J00-000

2” White DF40T-300T/Z

Gauge Size Background Applicable Model

2” Black DF40T-300T/Z

34600-98J10-000 Gauge Size Background Applicable Model

013

34800-98J10-000

2” Black DF40T-300T/Z

Gauge Size Background Applicable Model

WATER-PRESSURE GAUGE

VOLTMETER 011

TRIM GAUGE

34650-98J00-000

012

Gauge Size

2” White DF40T-300T/Z

Background Applicable Model

015

34650-98J10-000

2” Black DF70A-90A/ 300T/Z

Gauge Size Background Applicable Model

Applicable Model In case of use as Applicable Model

WATER-PRESSURE SENSOR DF70A-90A/300T/Z

This kit can be installed as a water pressure sensor or as a speed sensor. The detail is described in the installation manual, which is contained in the package. Previous version of kit (34970-98J00-000) functions only as a water-pressure sensor for DF300T/Z.

2” White DF70A-90A/ 300T/Z

Quantity Contents:

017

SPEED SENSOR DF70A-90A

016

WATER-PRESSURE-SENSOR KIT (3497098J01-000) is required for installation to DF70A-90A/300T/Z.

WATER-PRESSURE-SENSOR KIT In case of use as

2” White DF40T-300T/Z

WATER-PRESSURE GAUGE

WATER-PRESSURE-SENSOR KIT (3497098J01-000) is required for installation to DF70A-90A/300T/Z.

34970-98J01-000

014

5 4

used for used for water-pressure speed sensor sensor

in KIT

1 Sensor

2 Connector

3 Bolt

4 Clip

5 3-way

Water-pressure 6 hose (500mm)

7 Cap

ELECTRONIC INSTRUMENT

4-INCH-GAUGE CONNECT KIT

CONNECTION between ENGINE and INSTRUMENT

34011-98J02-000 Applicable Model

DF40T-300T/Z

Contents:

Part Number

ACTIVE-HUB UNIT

34921-98J00-000

018

Qty/Kit 1

INTERFACE UNIT

34922-98J02-000

020

INTERFACE-UNIT HARNESS 36661-98J00-000

022

JUMPER WIRE

36665-98J00-000

029

4-INCH-GAUGE HARNESS with a 6-PIN CONNECTOR CAP (36666-98J10-000)

36664-98J00-000

025

6-PIN CONNECTOR CAP

36666-98J10-000

028

Previous version of kit (34011-98J01-000) is not applicable to DF70A-90A.

4-INCH-GAUGE HARNESS 025

36664-98J00-000

2-INCH-GAUGE HARNESS

with a 6-PIN CONNECTOR CAP (36666-98J10-000) Applicable Model DF40T-300T/Z

36664-98J10-000 Applicable Model

026

DF40T-300T/Z

ACTIVE-HUB POWER HARNESS 36663-98J00-000 2.5 meters Applicable Model

INTERFACE UNIT ACTIVE-HUB UNIT 34921-98J00-000 Applicable Model

PASSIVE-HUB UNIT 018

DF40T-300T/Z

34921-98J10-000 Applicable Model

34922-98J02-000 019

DF40T-300T/Z

Applicable Model

DF40T-300T/Z

36663-98J10-000

027

6.0 meters

020

Applicable Model

DF40T-300T/Z

Previous version of INTERFACE UNIT (34922-98J01-000) is not applicable to DF70A-90A.

2-PIN CONNECTOR CAP

8-PIN CONNECTOR CAP

36667-98J00-000

36666-98J00-000

Applicable Model

DF40T-300T/Z

Applicable Model

DF40T-300T/Z

6-PIN CONNECTOR CAP INTERFACE-UNIT ADAPTER 36661-93J00-000 Applicable Model

021

DF40T-250T/Z

36666-98J10-000

INTERFACE-UNIT HARNESS 36661-98J00-000 Applicable Model

Applicable Model

028

DF40T-300T/Z

022

DF40T-300T/Z

HUB HARNESS 36662-98J00-000

024

1.0 meter Applicable Model

INTERFACE-UNIT-ADAPTER LEAD 36646-87L00-000 Applicable Model

023

DF70A-90A

DF40T-300T/Z

36662-98J10-000 6.5 meters Applicable Model

DF40T-300T/Z

RESISTOR HARNESS

JUMPER WIRE 36665-98J00-000 Applicable Model

029

DF40T-300T/Z

36668-98J00-000 Applicable Model

030

DF300T/Z

GAUGE-CONNECTION CHART Category

STATION(S)

(Black) Maximum speed: 130 kph / 80 mph (White) Maximum speed: 130 kph / 80 mph (Black) Maximum speed: 80 kph / 50 mph (White) Maximum speed: 80 kph / 50 mph (White) Maximum speed: 110 kph / 60 knots

SPEEDOMETER-SUB KIT TACHOMETER

2-INCH GAUGE

FUEL GAUGE VOLT METER WATER PRESSURE GAUGE WATER-PRESSURE-SENSOR KIT TRIM GAUGE 4-INCH-GAUGE CONNECT KIT ACTIVE-HUB UNIT PASSIVE-HUB UNIT RESISTOR HARNESS INTERFACE UNIT INTERFACE-UNIT HARNESS

(Black) 34200-98J03-000

001

(Black) 34300-98J00-000 (Black) 34600-98J00-000 (Black) 34650-98J00-000

011 015

(Black) 34800-98J00-000

013

009

34100-98J01-000 34100-98J11-000 34100-98J21-000 34100-98J31-000 34100-98J41-000 34120-98J01-000 , (White) 34200-98J13-000 , (White) 34300-98J10-000 , (White) 34600-98J10-000 , (White) 34650-98J10-000 34970-98J00-000 , (White) 34800-98J10-000 34011-98J02-000 34921-98J00-000 34921-98J10-000 36668-98J00-000 34922-98J02-000 36661-98J00-000 36662-98J00-000 36662-98J10-000 36663-98J00-000 36663-98J10-000 36664-98J00-000 36664-98J10-000 36665-98J00-000 36666-98J00-000 36666-98J10-000 36667-98J00-000 33830-98J01-000

*Contents are shown in the chart below.

1.0 meter HUB HARNESS 6.5 meters GAUGE-CONNECTION HARDWARE 2.5 meters ACTIVE-HUB POWER HARNESS 6.0 meters 4-INCH-GAUGE HARNESS with a 6-PIN CONNECTOR CAP (36666-98J10-000) 2-INCH-GAUGE HARNESS JUMPER WIRE 8-PIN CONNECTOR CAP 6-PIN CONNECTOR CAP 2-PIN CONNECTOR CAP BATTERY ISOLATOR LEAD SET

REMOTE-CONTROLSYSTEM

REMOTE-CONTROL KIT *Contents are shown in the page 16-17.

MAIN WIRING HARNESS MAIN-WIRING-HARNESS EXTENSION

CONTENTS OF 4-INCH-GAUGE CONNECT KIT (34011-98J02-000)

1st

Category

Binnacle-mount for Single-engine + Single (First) -station Flush-mount for Single-engine + Single (First) -station Binnacle-mount for Single-engine + Second-station Binnacle-mount for Dual-engine + Single (First) -station Binnacle-mount for Dual-engine + Second-station Binnacle-mount for Triple-engine + Single (First) -station Binnacle-mount for Triple-engine + Second-station 6.5 meters 9.5 meters 2.0 meters

67000-98J03-000 67000-98J61-000 67000-98J10-000 67000-98J23-000 67000-98J32-000 67000-98J42-000 67000-98J52-000 36620-98J00-000 36620-98J10-000 36620-98J20-000 34921-98J00-000 34922-98J02-000 36661-98J00-000 36665-98J00-000 36664-98J00-000 36666-98J10-000

ACTIVE-HUB UNIT INTERFACE UNIT INTERFACE-UNIT HARNESS JUMPER WIRE 4-INCH-GAUGE HARNESS with a 6-PIN CONNECTOR CAP (36666-98J10-000) 6-PIN CONNECTOR CAP

4-INCH GAUGE

2-INCH GAUGE

total

1st

3 2nd

Note: Numbers between parentheses show the maximum quantities required. “KIT” in cells means the content of 4-INCH-GAUGE CONNECT KIT (34011-98J02-000). All signals go through the tachometer and are distributed to other gauges. It is essential to use the tachometer to bring the other gauges active.

3 2 total

1st

2nd

Remarks

003

005

(1)

(2)

(1)

(2)

(1)

(2)

(1)

(1) 1

(1) 2

(1) 4

(1) 3

(1) 6

(1) (1) (1) (1) (1)

(2) (2) (2) (1) (2)

(1) (1) (1) (1) (1)

(1) (1) (1) (1)

(1) (2) (2) (2) (2)

(2) (4) (4) (2) (4)

(1) (2) (2) (2) (2)

(1) (2) (2) (2)

(1) (3) (3) (3) (3)

(2) (6) (6) (3) (6)

(1) (3) (3) (3) (3)

(1) (3) (3) (3)

1 KIT KIT KIT -

1 KIT 1 KIT KIT 1

1 KIT KIT KIT 1

1 -

1 1 1 -

1 1 1 1 1

1 1 1 1

1 -

1 1 1 -

1 2 1 1 1 1

1 1 1 1 1 1

1 -

006 007 008 002 010 012 016

014

018 019 030 020 022 024

027 025

028

068

This additional sender provides more accurate boat speed than the standard sender does. FUEL GAUGE(S) displays the residual amount of fuel in #1 FUEL TANK only. WATER-PRESSURE-SENSOR KIT must be used together with WATER PRESSURE GAUGE(S). Quantity of KIT is equal to one of the installed engines. “KIT” in orange cells means “the included item(s) in 4-INCH-GAUGE CONNECT KIT”.

RESISTOR HARNESS must be used in stead of PASSIVE HUB UNIT (34921-98J10-000).

Select one according to the distance from battery.

KIT KIT+1

KIT

A 6-PIN CONNECTOR CAP (36666-98J10-000) is included. Quantity of 2-INCH GAUGE HARNESS is equal to the total quantity of 2-INCH GAUGE.

KIT KIT (1) (2) KIT KIT+1 1 (1) (1)

KIT (1) KIT 1 (1)

(1) -

1 (2) 1 (1)

1 (4) 1 1 (1)

(2) 1 (1)

1 (2) 1 -

1 (3) 0 0 (1)

1 (6) 1 2 (1)

(3) 1 2 (1)

1 (3) -

026 029

1 -

1 1 -

1 -

1 1

1 -

8-PIN CONNECTOR CAP installed in case that no speedometer is used. 6-PIN CONNECTOR CAP is included in 4-INCH GAUGE HARNESS (36664-98J00-000). BATTERY ISOLATOR LEAD SET is required in case that an auxiliary battery for supplying power to accessories is used.

Select one according to the boat length. Quantity depends on the length required.

018 020 022 029 025 028

1 1 1 1 1 2

1 1 1 1 1 2 1 1

Part Name & Description

SPEEDOMETER

2nd

2 2

004

ENGINE(S) STATION

total

Quantity Of Parts To Be Used Per Boat

SPEEDOMETER

for DF40-250

1 2

Part Name & Description

4-INCH GAUGE

for DF300

ENGINE(S)

1 1 1 1 1 2

2 1

Previous version of kit (34011-98J01-000) is not applicable to DF70A-90A.

3 1

Quantity Of Parts To Be Used Per Boat Remarks (Black) Maximum speed: 130 kph / 80 mph (White) Maximum speed: 130 kph / 80 mph (Black) Maximum speed: 80 kph / 50 mph (White) Maximum speed: 80 kph / 50 mph (White) Maximum speed: 110 kph / 60 knots

SPEEDOMETER SENDER TACHOMETER

(Black) 34200-98J03-000

FUEL GAUGE VOLT METER WATER PRESSURE GAUGE TRIM GAUGE

(Black) 34300-98J00-000 (Black) 34600-98J00-000 (Black) 34650-98J00-000 (Black) 34800-98J00-000

4-INCH-GAUGE CONNECT KIT *Contents are shown in the chart above. ACTIVE-HUB UNIT INTERFACE UNIT INTERFACE-UNIT HARNESS INTERFACE-UNIT ADAPTER INTERFACE-UNIT-ADAPTER LEAD GAUGE-CONNECTION HARDWARE 2.5 meters ACTIVE HUB POWER HARNESS 6.0 meters 4-INCH-GAUGE HARNESS with a 6-PIN CONNECTOR CAP (36666-98J10-000) 2-INCH-GAUGE HARNESS JUMPER WIRE 8-PIN CONNECTOR CAP 6-PIN CONNECTOR CAP

001 009 011 015 013

34100-98J01-000 34100-98J11-000 34100-98J21-000 34100-98J31-000 34100-98J41-000 34190-95500-000 , (White) 34200-98J13-000 , (White) 34300-98J10-000 , (White) 34600-98J10-000 , (White) 34650-98J10-000 , (White) 34800-98J10-000 34011-98J02-000 34921-98J00-000 34922-98J02-000 36661-98J00-000 36661-93J00-000 36646-87L00-000 36663-98J00-000 36663-98J10-000 36664-98J00-000 36664-98J10-000 36665-98J00-000 36666-98J00-000 36666-98J10-000

003 004 005

(1)

Requires NMEA 2000 transducer with speed input or a NMEA 2000 GPS receiver/anntena.

(1) 1

(1) 2

(1) 3

Only for DF70AT/80AT/90AT. For other models, DF40/50/100-250, either a NMEA 2000 certiﬁed speed sender or an analog-type of sendor available in the market can be used.

(1) (1) (1) (1)

(1) (1) (1) (2)

(1) (1) (1) (3)

Requires input from a widely-purchasable potentiometer-type of fuel level sensor.

1 KIT KIT KIT 1 (1)

1 1 1 1 (1)

Select one according to the distance from battery.

KIT

A 6-PIN CONNECTOR CAP (36666-98J10-000) is included. Quantity of 2-INCH GAUGE HARNESS is equal to the total quantity of 2-INCH GAUGE.

KIT (1) KIT

1 (1) 1

1 (1) 0

006 007 042 002 010 012 016 014

018 020 022 021 023

027 025 026 029

028

Only for DF70AT/80AT/90AT.

Required for DF70AT/80AT/90AT only.

Installed in case that no speedometer is used.

ANALOG INSTRUMENT

SPEEDOMETER 34100-93J00-000 Gauge Size Background Maximum Speed Applicable Model

TACHOMETER 34200-93J20-000 Gauge Size Background Applicable Model

SPEEDOMETER 035

4” Black 130km/h, 80mph DF40T-250T/Z

34100-93J11-000 Gauge Size Background Maximum Speed Applicable Model

SPEEDOMETER 036

34100-93J40-000

4” White 130km/h, 80mph DF40T-250T/Z

Gauge Size Background Maximum Speed Applicable Model

Bourdon-tube type speedometer with readings in km/h and mph. Includes vinyl tube, hardware and installation manual.

SPEEDOMETER

SPEEDOMETER 039

4” Black 80km/h, 45knots DF25R/40T-250T/Z

34100-93J51-000 Gauge Size Background Maximum Speed Applicable Model

040

4” White 80km/h, 45knots DF25R/40T-250T/Z

Bourdon-tube type speedometer with readings in km/h and knots. Includes vinyl tube, hardware and installation manual.

SPEEDOMETER

SPEEDOMETER SENDER

TACHOMETER 031

4” Black DF9.9T/9.9R/15R/25R

Full-scale 7000-RPM TACHOMETER can be used on electric-start models by using 4, 6 or 12 pole switch on rear of meter.

34200-93J31-000 Gauge Size Background Applicable Model

032

4” White DF9.9T/9.9R/15R/25R

Full-scale 7000-RPM TACHOMETER can be used on electric-start models by using 4, 6 or 12 pole switch on rear of meter.

34100-93J20-000 Gauge Size Background Maximum Speed Applicable Model

037

4” Black 80km/h, 50mph DF25R/40T-250T/Z

Bourdon-tube type speedometer with readings in km/h and mph. Includes vinyl tube, hardware and installation manual.

34100-93J31-000 Gauge Size Background Maximum Speed Applicable Model

038

34100-93J60-000

4” White 80km/h, 50mph DF25R/40T-250T/Z

Gauge Size Background Maximum Speed Applicable Model

041

4” White 120km/h, 65knots DF70AT-250T/Z

34190-95500-000 Applicable Model

042

DF25R/40T-60T/100T-300T/Z

Bourdon-tube type speedometer with readings in km/h and knots. Includes vinyl tube, hardware and installation manual.

Bourdon-tube type speedometer with readings in km/h and mph. Includes vinyl tube, hardware and installation manual.

QUICK REFERENCE CHART for SPEEDOMETERS part number

TACHOMETER 34200-93J00-000 Gauge Size Background Applicable Model

TACHOMETER 033

4” Black DF40T-250T/Z

Caution systems alert with a monitor lamp lighting on when an abnormal engine condition occurs. Refer to SERVICE MANUAL for the detail.

34200-93J11-000 Gauge Size Background Applicable Model

034

4” White DF40T-250T/Z

Background

km/h

mph

knots

34100-93J00-000

035

Black

130

Applicable models DF40T-250T/Z

34100-93J11-000

036

White

130

DF40T-250T/Z

34100-93J20-000

037

Black

DF25R/40T-250T/Z

34100-93J31-000

038

White

DF25R/40T-250T/Z

Caution lamp

Caution type

34100-93J40-000

039

Black

CHECK ENGINE

Low battery-voltage or Other cautions on S.D.S

34100-93J51-000

040

White

DF25R/40T-250T/Z

TEMP

Overheat ( Over-revolution )

34100-93J60-000

041

White

120

DF70AT-250T/Z

OIL

Low oil-pressure ( Over-revolution )

REV LIMIT

Over-revolution

34190-87D00-000 Applicable Model

043

DF25R/40T-250T/Z

Each of DF60-300 models has an integrated SPEEDOMETER SENDER as standard. In case that the integrated sender cannot detect a proper boat-speed, use SPEEDOMETER SENDER.

Caution systems alert with a monitor lamp lighting on when an abnormal engine condition occurs. Refer to SERVICE MANUAL for the detail.

ANALOG INSTRUMENT

TRIM GAUGE 34800-93J00-000 Gauge Size Background Applicable Model

FUEL GAUGE 34300-93J00-000 Gauge Size Background Applicable Model

FUEL GAUGE 044

2” Black DF25R/ 40T-250T/Z

Gauge Size Background Applicable Model

FUEL GAUGE alone works with the US Standard 250Ω sending unit. Use the 150Ω adaptor to connect the gauge to a European standard sending unit.

HOUR METER 34500-93J00-000 Gauge Size Background Applicable Model

34300-93J11-000

045

2” White DF25R/ 40T-250T/Z

FUEL GAUGE alone works with the US Standard 250Ω sending unit. Use the 150Ω adaptor to connect the gauge to a European standard sending unit.

2” Black DF25R/ 40T-250T/Z

12-volt-electric-motor-driven meter indicates hours that your outboard motor has been operated in order for you to know when each periodic service is required.

34500-93J11-000 Gauge Size Background Applicable Model

050

34800-93J11-000

2” Black DF40T-250T/Z

Gauge Size Background Applicable Model

051

2” White DF40T-250T/Z

Magnetic-type gauge shows trim angle for optimum performance and eﬃciency.

WATER-PRESSURE GAUGE

34650-93J20-000 Gauge Size Background Applicable Model

052

34650-93J31-000

2” Black DF40T-250T/Z

Gauge Size Background Applicable Model

Bourdon-tube type gauge measures cooling-water pressure. Select an approriate INSTALLATION KIT for each model.

053

2” White DF40T-250T/Z

Bourdon-tube type gauge measures cooling-water pressure. Select an approriate INSTALLATION KIT for each model.

INSTALLATION KIT for WATER-PRESSURE GAUGE

HOUR METER 046

TRIM GAUGE

047

2” White DF25R/ 40T-250T/Z

34660-90J01-000

34660-87J00-000 Applicable Model

DF40T/50T

34660-99E00-000 Applicable Model

Applicable Model

054

DF70AT-140T/Z

34660-96J00-000

DF60T

Applicable Model

12-volt-electric-motor-driven meter indicates hours that your outboard motor has been operated in order for you to know when each periodic service is required.

DF150T/Z-175T/Z

34660-93J00-000 Applicable Model

055

DF200T/Z-250T/Z

KIT includes ﬁttings and hoses needed for motor to gauge connection.

054

VOLTMETER 34600-93J00-000 Gauge Size Background Applicable Model

VOLTMETER 048

2” Black DF25R/ 40T-250T/Z

To help your SUZUKI OUTBOARD MOTOR run at its best, monitor the charging system functioning with a VOLTMETER.

34600-93J11-000 Gauge Size Background Applicable Model

049

2” White DF25R/ 40T-250T/Z

To help your SUZUKI OUTBOARD MOTOR run at its best, monitor the charging system functioning with a VOLTMETER.

055

SUZUKI PRECISION CONTROL

REMOTE-CONTROL KIT for

ELECTRONIC THROTTLE AND SHIFT SYSTEM

SINGLE STATION 67000-98J23-000 DF300 QTY 67200-98J12-000

1 -

REMOTE-CONTROL KIT for

SINGLE ENGINE First Station

67000-98J61-000 DF300 QTY 67200-98J02-000

BINNACLE MOUNT R/C BOX

056

1 67200-98J21-000

BINNACLE-MOUNT CONTROL KIT or FLUSH-MOUNT CONTROL KIT Applicable Model Contents:

67000-98J61-000 DF300 67200-98J02-000 67200-98J21-000

057

37100-98J01-000

059

37100-98J21-000

062

37100-98J21-000

062

38500-93J90-000

064

WARNING BUZZER

38500-93J90-000

064

38500-93J90-000

064

WARNING-BUZZER CLAMP

09407-08401-000

EMERGENCY SWITCH PANEL

37803-93J00-000

060

36625-98J00-000

071

BATTERY LEAD

36770-98J01-000

065

BOAT CONTROL MODULE (BCM)

36775-98J00-000

066

36776-98J00-000

067

36625-98J00-000

071

36770-98J01-000

065

36770-98J01-000

065

BCM HOLDER (L)

36775-98J00-000

066

36775-98J00-000

066

BCM HOLDER (R)

36776-98J00-000

067

36776-98J00-000

067

BCM-CONNECT CAP

33925-93J00-000

BCM CUSHION

33925-93J00-000

36623-98J11-000

BCM #1 WIRING HARNESS

36623-98J11-000

BCM #2 WIRING HARNESS

33925-93J00-000 -

36624-98J10-000

33926-98J00-000

072

TERMINAL RESISTOR

33926-98J00-000

072

36621-98J00-000

069

ENGINE WIRING HARNESS

36621-98J00-000

069

DUAL-STATION WIRING HARNESS

HARNESS CLAMP

09403-13402-000

DF300

09403-13402-000

BINNACLE-MOUNT CONTROL KIT or FLUSH-MOUNT CONTROL KIT Applicable Model Contents: BINNACLE MOUNT R/C BOX

058

36622-98J00-000

09403-13402-000

070

TRIPLE ENGINE STATION

QTY 67200-98J11-000

CONTROL PANEL

DF300

1 -

MAIN SWITCH PANEL

67000-98J42-000

1 -

First Station

056

058

67000-98J10-000

67200-98J00-000

056

67200-98J11-000

058

QTY

or FLUSH MOUNT R/C BOX

057

67000-98J03-000

QTY 67200-98J12-000

059

SINGLE STATION

DUAL STATION Second Station

DF300

062

REMOTE-CONTROL KIT for

STATION

DF300

67000-98J32-000

37100-98J01-000

058

37100-98J21-000

057

DUAL STATION Second Station

67000-98J23-000

or FLUSH MOUNT R/C BOX

056

BINNACLE-MOUNT CONTROL KIT or FLUSH-MOUNT CONTROL KIT Applicable Model Contents: BINNACLE MOUNT R/C BOX

058

67000-98J03-000

STATION First Station

09407-08401-000

SINGLE STATION

DUAL ENGINE

67000-98J42-000

DF300

67000-98J52-000

DF300 QTY

67200-98J11-000

058

or FLUSH MOUNT R/C BOX

DUAL STATION Second Station

058

1 -

37100-98J01-000

059

MAIN SWITCH PANEL

37100-98J01-000

059

37100-98J00-000

059

MAIN SWITCH PANEL

37100-98J00-000

059

37100-98J11-000

061

CONTROL PANEL

37100-98J11-000

061

37100-98J10-000

061

37100-98J31-000

063

CONTROL PANEL

37100-98J31-000

063

37100-98J31-000

063

38500-93J90-000

064

WARNING BUZZER

38500-93J90-000

064

38500-93J90-000

064

38500-93J90-000

064

WARNING BUZZER

38500-93J90-000

064

38500-93J90-000

064

09407-08401-000

WARNING-BUZZER CLAMP

09407-08401-000

37803-93J00-000

09407-08401-000 -

WARNING-BUZZER CLAMP

09407-08401-000

37803-93J00-000

EMERGENCY SWITCH PANEL

36625-98J00-000

071

BATTERY LEAD

36625-98J00-000

071

36770-98J01-000

065

BOAT CONTROL MODULE (BCM)

36770-98J01-000

065

36770-98J01-000

065

36775-98J00-000

066

BCM HOLDER (L)

36775-98J00-000

066

36775-98J00-000

066

36776-98J00-000

067

BCM HOLDER (R)

36776-98J00-000

067

36776-98J00-000

067

EMERGENCY SWITCH PANEL

071

BATTERY LEAD

36625-98J00-000

071

36770-98J01-000

065

BOAT CONTROL MODULE (BCM)

36770-98J01-000

065

36770-98J00-000

36775-98J00-000

066

BCM HOLDER (L)

36775-98J00-000

066

36775-98J00-000

066

36776-98J00-000

067

BCM HOLDER (R)

36776-98J00-000

067

36776-98J00-000

067

33911-88BL0-000

BCM-CONNECT CAP

33911-88BL0-000

BCM-CONNECT CAP

33925-93J00-000

BCM CUSHION

33925-93J00-000

BCM CUSHION

33925-93J00-000

BCM #1 WIRING HARNESS

36623-98J01-000

36623-98J10-000

BCM #1 WIRING HARNESS

36623-98J10-000

BCM #2 WIRING HARNESS

TERMINAL RESISTOR

33926-98J00-000

ENGINE WIRING HARNESS

36621-98J10-000

DUAL-STATION WIRING HARNESS

HARNESS CLAMP

073

33926-98J00-000 09403-13402-000

072

ENGINE WIRING HARNESS

DUAL-STATION WIRING HARNESS

HARNESS CLAMP

073

33926-98J00-000 09403-13402-000

1 -

072

36625-98J00-000

36623-98J01-000

2 -

060

36624-98J00-000 -

36622-98J00-000

09403-13402-000

070

33926-98J00-000

36621-98J10-000

09403-13402-000

072

09403-13402-000

072

060

33925-93J00-000 36624-98J10-000

36622-98J00-000

09403-13402-000

070

SUZUKI PRECISION CONTROL

ELECTRONIC THROTTLE AND SHIFT SYSTEM

CONNECTION between ENGINE and CONTROL SYSTEM

ENGINE WIRING HARNESS

WARNING BUZZER 38500-93J90-000 Applicable Model

CONTROL PANEL 37100-98J11-000

36621-98J00-000

064

069

for Dual engines Applicable Model DF300T/Z

DF25R/40T-300T/Z

061

36621-98J10-000

WARNING-BUZZER CLAMP

for Single-Engine Applicable Model DF300T

for Triple engines Applicable Model DF300T/Z

09407-08401-000 Applicable Model

DF25R/40T-300T/Z

TERMINAL RESISTOR 33926-98J00-000 Applicable Model

072

DF300T/Z

MAIN WIRING HARNESS BOAT CONTROL MODULE (BCM) 36770-98J01-000 Applicable Model

065

DF300T/Z

062

067

for Dual-Engine Applicable Model DF300T/Z

MAIN SWITCH PANEL 37100-98J01-000

066

059

Single ignition with Emergency-stop switch Applicable Model DF300T/Z

Applicable Model

6.5 meters for control system Applicable Model DF300T/Z

066

DUAL-STATION WIRING HARNESS

9.5 meters for control system Applicable Model DF300T/Z

36622-98J00-000

MAIN-WIRING-HARNESS EXTENSION

HARNESS CLAMP

36620-98J20-000

BCM HOLDER (L) 36775-98J00-000

068

36620-98J10-000

CONTROL PANEL 37100-98J21-000

36620-98J00-000

2.0 meters for control system Applicable Model DF300T/Z

070

for Dual-station control system Applicable Model DF300T/Z

BCM #1 WIRING HARNESS

09403-13402-000 Applicable Model

DF300T/Z

36623-98J01-000

DF300T/Z

36623-98J10-000

BCM HOLDER (R) 36776-98J00-000 Applicable Model

CONTROL PANEL 37100-98J31-000 EMERGENCY SWITCH PANEL 37803-93J00-000

060

with Lanyard Applicable Model

DF25R/40T-300T/Z

063

073

for Single engine and Single (First) station Applicable Model DF300T/Z

for Multiple engines and Single (First) station Applicable Model DF300T/Z

067

DF300T/Z

BCM-CONNECT CAP

BCM #2 WIRING HARNESS

33911-88BL0-000

36624-98J00-000

Applicable Model

for Triple-Engine Applicable Model DF300T/Z

DF300T/Z

for Single engine and Second station Applicable Model DF300T

BATTERY LEAD BCM CUSHION 33925-93J00-000 Applicable Model

DF300T/Z

36625-98J00-000 6.5 meters Applicable Model

DF300T/Z

071

36624-98J10-000 for Multiple engines and Second station Applicable Model DF300T/Z

MECHANICAL REMOTE CONTROL SYSTEM

REMOTE-CONTROL KIT for

SINGLE ENGINE + SINGLE STATION

DUAL ENGINE + SINGLE STATION

67000-93J01-000

67000-93J43-000

BINNACLE-MOUNT CONTROL KIT

67000-93J10-000

67000-93J52-000

67000-93J21-000

67000-93J63-000

FLUSH-MOUNT CONTROL KIT

67000-93J73-000

SIDE-MOUNT CONTROL KIT

DF40-250

QTY -

Applicable Model Contens: BINNACLE MOUNT R/C BOX

67200-93J12-000

QTY 1

074

67200-93J12-000

074

QTY 1

QTY -

37100-96J21-000

082

67200-93J30-000

076

34200-93J11-000

034

34800-93J11-000

051

36620-93J01-000 -

37100-96J21-000

082

37100-96J21-000

082

QTY -

67200-93J30-000

076

67200-93J01-000 34200-93J11-000

34200-93J11-000

034

34800-93J11-000

051

34800-93J11-000

36620-93J01-000 -

37100-96J21-000

082

67200-93J22-000

075

QTY 1

67200-93J22-000

FLUSH MOUNT R/C BOX

SIDE MOUNT R/C BOX

034

TACHOMETER (Background: White)

051

TRIM GAUGE (Background: White)

MAIN WIRING HARNESS

MAIN-WIRING-HARNESS EXTENSION

IGNITION SWITCH PANEL

37100-96J10-000

075

QTY 1 -

34200-93J11-000

034

34800-93J11-000

051

36620-93J01-000

36620-93J10-000

37100-96J10-000

CONNECTION between ENGINE and CONTROL SYSTEM MAIN WIRING HARNESS 36620-93J51-000 5.0 meters for Control system Applicable Model DF40T-250T/Z

36620-93J01-000 6.5 meters for Control system Applicable Model DF40T-250T/Z

36620-93J61-000 8.0 meters for Control system Applicable Model DF40T-250T/Z

36620-94J01-000 6.5 meters for Control system without Monitor-signal wire, Trim-sender wire and PTT-SW wire Applicable Model DF9.9R/15R/25R

BINNACLE-MOUNT REMOTE CONTROL BOX 67200-93J12-000

074

Single-engine Applicable Model

BINNACLE-MOUNT REMOTE CONTROL BOX 67200-93J22-000

075

Applicable Model

67200-93J30-000

076

Single-engine

Dual-engine DF9.9-15/25R/40T-250T/Z

FLUSH-MOUNT REMOTE CONTROL BOX

DF40T-250T/Z

Applicable Model

DF25R/40T-250T/Z

MAIN-WIRING-HARNESS EXTENSION

SIDE-MOUNT TYPE REMOTE CONTROL BOX 67200-91J01-000 Single-engine Applicable Model

077

67200-94J11-000 Single-engine

DF4-6

Applicable Model

DF9.9-15/25R

67200-93J01-000 Single-engine Applicable Model

DF9.9T/ 40T-250T/Z

36620-93J10-000 2.0 meters for Control system Applicable Model DF25R/40T-250T/Z

36620-93J40-000 3.0 meters for Control system Applicable Model DF40T-250T/Z

SPACER KIT for REMOTE CONTROL BOX 67500-93J00-000

078

for Single Binnacle-mount type Applicable Model DF9.9-15/25R/40T-250T/Z

SPACER KIT for REMOTE CONTROL BOX 67500-93J10-000

079

for Dual Binnacle-mount type Applicable Model DF40T-250T/Z

BATTERY LEAD 36625-93J10-000

080

6.7 meters Applicable Model

DF70AT-250T/Z

MECHANICAL REMOTE CONTROL SYSTEM

REMOTE-CONTROL CABLE 67320-93J40-000 16 feet 4.88 meters Applicable Model DF4-15/25R/40T-250T/Z

67320-93J50-000 18 feet 5.49 meters Applicable Model DF9.9/9.9R/15/15R/25R/ 40T-250T/Z

SWITCH PANEL

67320-93J60-000 67320-93J00-000

WARNING BUZZER 38500-93J90-000 Applicable Model

064

DF25R/40T-300T/Z

10 feet 3.05 meters Applicable Model DF4-15/25R/40T-250T/Z

DF9.9T

WARNING-BUZZER CLAMP 09407-08401-000 IGNITION SWITCH PANEL 37100-96J00-000

Applicable Model

DF9.9T/25R/40T-300T/Z

081

20 feet 6.10 meters Applicable Model DF9.9/9.9R/15/15R/25R/ 40T-250T/Z

67320-93J70-000 22 feet 6.71 meters Applicable Model DF9.9/9.9R/15/15R/25R/ 40T-250T/Z

67320-93J80-000

67320-93J20-000 12 feet 3.66 meters Applicable Model DF4-15/25R/40T-250T/Z

24 feet 7.32 meters Applicable Model DF9.9/9.9R/15/15R/25R/ 40T-250T/Z

67320-93J30-000

GENUINE REMOTE-CONTROL CABLES employ the latest in cable technology. The inner core is encased in nylon, and travels back and forth in a high-density polyethylene liner.

14 feet 4.27 meters Applicable Model DF4-15/25R/40T-250T/Z

Single ignition Applicable Model

8 feet 2.44 meters Applicable Model DF4-15/25R/40T-250T/Z

67320-93J10-000

38500-93J00-000 Applicable Model

086

DF25R/40T-250T/Z

REMOTE-CONTROL ATTACHING KIT

IGNITION SWITCH PANEL 37100-96J21-000

082

Single ignition with Emergency-stop switch Applicable Model DF25R/40T-250T/Z

IGNITION SWITCH PANEL 37100-96J11-000

083

Dual ignition with Emergency-stop switch Applicable Model DF25R/40T-250T/Z

THRU-HULL-HOSE ATTACHMENT 67300-93J00-000 Applicable Model

087

DF150T/Z-300T/Z

67130-91J00-000 Applicable Model

089

DF4-6

67130-94J10-000 Applicable Model

LIGHTING SWITCH PANEL 37210-93J00-000 Applicable Model

084

DF25R/40T-250T/Z

EMERGENCY SWITCH PANEL 37803-93J00-000 Applicable Model

060

DF25R/40T-300T/Z

TWIN REMOCON ATTACHMENT KIT

PTT SWITCH PANEL 37805-93J00-000 Applicable Model

085

DF25R/40T-250T/Z

67140-95600-000 Applicable Model

DF9.9/15

67130-95J00-000 088

DF9.9-15/40T-250T/Z

Applicable Model

090

DF25

Converts ME model to REMOTE-CONTROL model.

STEERING

Recommended STEERING SYSTEM supplied by

www.teleflexmarine.com

All of things related to service and warranty of these items are conducted by Teleflex MARINE. Please consult your local dealer regarding the inquiry or supply of them.

DUAL-ENGINE TIE-BAR 67600-90J00-000

091

67600-93J00-000 Stainless steel Applicable Model DF150T/Z-250T/Z

Stainless steel Applicable Model DF40T-60T/100T-140T/Z

BAYSTAR TILLER HANDLE KIT 63001-94J01-0EP Applicable Model

DF9.9R/15R

63002-99E24-0EP with Steering tensioner Applicable Model DF60T

63002-87L00-0EP Applicable Model

63002-90J23-0EP

092

with Adjustable steering damper Applicable Model DF100T/115T/Z CONTENTS: Ignition switch, Engine-stop switches, Wiring harness, Cables and Gromments TILLER HANDLE KITS are designed for easy installation for selected electric start models.

DF70AT-90AT

SEASTAR

SEASTAR POWER ASSIST

BAYSTAR OUTBOARD SYSTEM - HK4645H

SEASTAR OUTBOARD SYSTEM - HK6400

SEASTAR OUTBOARD POWER ASSIST SYSTEM

System comprises: BayStar Helm 1.4cu” (22.94cc) BayStar Compact Cylinder 20ft “cut to length” tubing kit 2 x I litre hydraulic oil

System comprises: SeaStar Helm 1.7cu” (27.80cc) HH5271 SeaStar Pivot Cylinder HC5345* HO5430 2 x I litre hydraulic oil Note: 1 x SeaStar hose kits must be ordered separately

System comprises: SeaStar Helm 1.7cu” (27.80cc) HH5271 SeaStar Pivot Cylinder HC5345* HO5430 2 x I litre hydraulic oil SeaStar 12v Power Assist Unit PA1200 Note: 2 x SeaStar hose kits must be ordered separately

HH4314 HC4645H* HT4420H HO5430

*Note: 115-140hp four stroke 2001 to date requires HC4658H

*Note: 115-140hp 1996 only requires HC5348, 40-140hp four stroke 1998 to date and 90hp four stroke 2003 to date require HC5358.

*For further application information please go to www.teleflexmarine.com 75 HP

BAYSTAR

115 HP

150 HP

250 HP

300 HP

300 HP+

As specialists in the art of steering, Teleﬂex Marine take the recommendation of steering systems very seriously especially as modern outboard engines become more powerful. Unlike other steering manufacturers we prefer to make systems recommendations based on “optimum comfort”

OPTIMUM MAXIMUM

STEERING-BRACKET ATTACHMENT

200 HP

*Note: 115-140hp 1996 only requires HC5348, 40-140hp four stroke 1998 to date and 90hp four stroke 2003 to date require HC5358.

SEASTAR OPTIMUM OUTBOARD SYSTEM MAXIMUM

TIE-BAR ADAPTER KIT 67620-99E00-000

093

for installation of DUAL-ENGINE TIE-BAR (67600-90J00-000) on DF40T-60T only Applicable Model DF40T-60T

STEERING EXTENSION KIT 67630-93J00-000

SEASTAR POWER OPTIMUM

094

for installation of DUAL-ENGINE TIE-BAR (67600-93J00-000) Applicable Model DF150T/Z-250T/Z

ASSIST OUTBOARD MAXIMUM SYSTEM

43755-94J00-000 Applicable Model

097

DF9.9/9.9R/15/15R

43755-94JA0-000 Applicable Model

DF9.9T

43755-95J00-000 Applicable Model

DRAG-LINK KIT

67701-94JA0-000

DF25/25R

Applicable Model

Used to connect DRAG LINK.

67700-95J00-000 Applicable Model

STEERING-CABLE ATTACHMENT 41141-89E00-000 Applicable Model

095

DF9.9/9.9T/15

Must be used when installing through-tilt-tube steering to ensure steering angles equally to the right and left.

STEERING ADJUSTER STEERING-BRACKET SUB-ATTACHMENT 67720-93E00-000 Applicable Model

DF9.9/15

096

DF25

67701-87L00-000

43770-99E00-000 Applicable Model

DF9.9T

Applicable Model

DF60T

67701-93E12-000 Applicable Model

098

DF9.9/9.9R/15/15R

DF70AT-90AT

67700-96J00-000 Applicable Model

DF150T/Z-175T/Z

67701-87J11-000 Applicable Model

DF200T/Z-250T/Z

67700-93J00-000 Applicable Model

DF200T/Z-250T/Z

67701-90J00-000 Applicable Model

DF70AT-140T/Z

ELECTRICAL PARTS

ANODE

ELECTRIC STARTER KIT 31000-94J01-000 Applicable Model

DF9.9/15

31000-95J00-000 Applicable Model

099

DF25

Converts MZ model into ME model.

BATTERY CHARGING KIT

BATTERY ISOLATOR LEAD SET

32000-91J00-000

32000-94J00-000

32000-95J00-000

33830-96J00-000

80W

Applicable Model

DF4-6

Applicable Model

DF9.9/15

Applicable Model

ZINC ANODE for saltwater

DF150T/Z-175T/Z

DF25

33830-98J01-000 Applicable Model

DF300T/Z

41811-98500-000 Applicable Model

RECTIFIER SET

RECTIFIER SET 32801-91J00-000 Applicable Model

100

DF4-6

32801-94J00-000 Applicable Model

107

DF9.9-15

55300-95500-000 Applicable Model

108

DF9.9-15/ 40T/50T

109

55320-95311-000 Applicable Model

DF40T/50T

RECTIFIER SET 102

DF9.9/15

32801-95J00-000 Applicable Model

104

DF25

55321-93900-000 STATOR & PULSER COIL COMPONENT

Applicable Model

110

DF9.9-15

55321-95J00-000 Applicable Model

111

DF25/25R

112

55321-90J01-000 Applicable Model

DF60T/ 100T-140T

32120-94J10-000 12V, 120W Applicable Model

DF9.9/15

32120-95J00-000 RECEPTACLE KIT

RECEPTACLE KIT 39600-91J00-000 Applicable Model

DF4-6

101

39600-94J00-000 Applicable Model

DF9.9/15

12V, 180W

RECEPTACLE KIT 103

39600-95J00-000 Applicable Model

DF25

106

105

Applicable Model

DF25

Raises the standard output (12V, 80W) to a larger output (12V, 120 or 180W).

55321-99E00-000 Applicable Model

113

DF9.9-15/60T

55125-96310-000 Applicable Model

114

DF25/25R

115

55125-95500-000 Applicable Model

DF60T/ 100T-140T

ALUMINUM ANODE for brackish water, saltwater

55321-87J00-000 Applicable Model

116

DF2.5-6/9.9T/25/25R/40T-300T/Z

55320-94900-000 Applicable Model

117

DF60T-300T/Z

MAGNESIUM ANODE for freshwater

55321-87J10-000 Applicable Model

118

DF4-6/9.9/15-300T/Z

55321-94910-000 Applicable Model

119

DF60T-300T/Z

FUEL SYSTEM

WATER SEPARATOR / FUEL FILTER 99000-79N12-012

WATER SEPARATOR / FUEL FILTER

129

99000-79N12-015

Normal size Applicable Model

130

Compact size DF60T-300T/Z

Applicable Model

DF40T-140T/Z

PRIMER BULB (SQUEEZE PUMP) 65770-93903-000

128

Small-in & Large-out Applicable Model DF4-15

FUEL TANK 65000-99100-000

REPLACEMENT FUEL CAP 120

12-litre plastic tank with no fuel-level gauge Applicable Model DF4-15

65000-95D01-000

121

25-litre plastic tank with a fuel-level gauge Applicable Model DF9.9-140T/Z

65770-95504-000

65520-99100-000

Large-in & Large-out Applicable Model DF25-140T/Z

for 12-litre tank with no fuel-level gauge Applicable Model DF4-15

65770-87D00-000

65520-95D00-000

Large-in & Large-out Applicable Model DF150T/Z-300T/Z

for 25-litre tank with a fuel-level gauge Applicable Model DF9.9-140T/Z

129

FUEL-HOSE COMPONENT 65700-91J11-000 for 12-litre plastic tank to engine Applicable Model DF4-15

65700-87J11-000 FUEL-HOSE SOCKET 65750-98505-000

FUEL-HOSE SOCKET 122

Metal, Inner diameter: 11.2 mm Applicable Model DF4-15

65750-87J11-000

for 25-litre plastic tank to engine Applicable Model DF25-60T

FUEL-HOSE SOCKET 123

Plastic, Inner diameter: 6.6 mm Applicable Model DF4-60T

65750-95500-000

124

Metal, Inner diameter: 13.0 mm Applicable Model DF9.9-140T/Z

65700-90J10-000

130

REPLACEMENT FILTER

99000-79N12-011

99000-79N12-014

for Normal size Applicable Model DF60T-300T/Z

for Compact size Applicable Model DF40T-140T/Z

BOWL & DRAIN VALVE ASSEMBLY

99000-79N12-013

99000-79N12-016

for Normal size Applicable Model DF60T-300T/Z

for Compact size Applicable Model DF40T-140T/Z

for 25-litre plastic tank to engine Applicable Model DF70AT-140T/Z

65700-93J00-000 for 25-litre plastic tank to engine Applicable Model DF150T/Z-300T/Z Application Chart for FUEL HOSE COMPONENT

Engine Side (Outlet)

Tank Side (Inlet)

A B

E C

FUEL HOSE COMPONENT

FUEL CONNECTOR (ENGINE SIDE) 65720-986B0-000 Plastic Applicable Model

DF4-60T

FUEL CONNECTOR (TANK SIDE) 125

65740-99100-000

FUEL CONNECTOR (TANK SIDE) 126

Outer diameter: 6.3 mm, 1/4”NPT Applicable Model DF4-15

65740-95D01-000

127

Outer diameter: 13 mm, 1/4”NPT Applicable Model DF9.9-140T/Z

SOCKET

D HOSE

Part Number

C Length (mm)

65700-91J11-000

1960

Plastic

6.3

65750-87J11-000

700

Large

7.3

12.5

65770-93903-000

1100

Small

5.3

10.5

Metal

65750-98505-000

65700-87J11-000

1970

Plastic

6.3

65750-87J11-000

700

Large

7.3

12.5

65770-95504-000

1100

Large

7.3

12.5

Metal

65750-95500-000

65700-90J10-000

1240

(no socket)

(no hose)

65770-95504-000

1100

Large

7.3

12.5

Metal

65750-95500-000

65700-93J00-000

2370

(no socket)

(no hose)

65770-87D00-000

2250

Large

9.0

14.0

(no socket)

I/D O/D (mm) (mm)

SQUEEZE PUMP

D Length (mm)

SOCKET

Part Number

Material

B I/D (mm)

HOSE

A Length (mm)

I/D O/D (mm) (mm)

Material

E I/D (mm)

Part Number

HARDWARE FOR PROPELLER

PROPELLER

Applicable Model

DF2.5 DF4/5/6 DF9.9/15 DF9.9 DF25 DF40/50 DF60 DF60 DF70A/80A/90A DF100/115 DF115 DF140 DF150-300

STOPPER

with HIGH THRUST propeller

with Type-U propeller with Type-V stainless propeller T model (Right-Hand-Rotation) Z model (Counter-Rotation)

PROPELLER BUSH SPACER -

57635-91J00-000 57632-93902-000 57632-94J00-000 57632-95J00-000 57632-95305-000 57635-95510-000 57635-94511-000 57632-87L00-000 57635-90J01-000 57632-90J00-000 57635-92J01-000 57635-92J01-000 57632-93J10-000 -

58120-91J00-000 58120-93701-000 58120-94JA0-000 58120-96401-000 58120-95300-000 58120-95500-000 58120-94520-000 58120-90J00-000 58120-90J00-000 58120-90J00-000 58120-90J00-000 58105-93J00-000

HARDWARE KIT

Press-In Press-In Press-In Press-In Press-In Press-In Press-In Press-In Press-In Press-In Press-In Press-In

N/A N/A 57630-93900-000 57630-93900-000 57630-96300-000 57630-94300-000 57630-95500-000 57630-94500-000 57630-90J00-000 57630-90J00-000 57630-90J00-000 57630-90J00-000 57630-92E00-000

SPACER 57633-93901-000 57633-93901-000 57633-96300-000 57633-94300-000 57633-95501-000 57633-94500-000 57633-90J02-000 57633-90J02-000 57633-90J02-000 57633-90J02-000 57633-87D30-000

Contents of HARDWARE KIT WASHER NUT COTTER PIN ( 09204-02001-000 ) ( 58130-91J01-000 ) ( 09204-03003-000 ) 09160-12066-000 09141-12005-000 09204-02004-000 09160-12066-000 09141-12005-000 09204-02004-000 09160-14028-000 09141-14008-000 09204-03003-000 09160-18023-000 09141-18005-000 09204-03003-000 09160-18028-000 09141-18005-000 09204-03003-000 09160-18028-000 09141-18005-000 09204-03003-000 09160-18028-000 09141-18005-000 09204-03003-000 09160-18028-000 09141-18005-000 09204-03003-000 09160-18028-000 09141-18005-000 09204-03003-000 09160-18028-000 09141-18005-000 09204-03003-000 09160-18028-000 09141-18005-000 09204-03003-000

*Rotation: RR: Right-Hand-Rotation model, CR: Counter-Rotation model model

type

material

blade

part number

model

material

blade

diameter

pitch

rotation*

part number

model

material

blade

diameter

pitch

rotation*

part number

DF2.5

A510

Aluminum

7 3/8

5 3/8 RR

58111-97J00-019

DF4 DF5 DF6

C601 C611 C701

Aluminum Aluminum Aluminum

3 3 3

7 1/2 7 1/2 7 1/2

6 RR 6 1/2 RR 7 RR

58110-91J00-019 58110-91J10-019 58110-91J20-019

DF70A DF80A DF90A

M701 M811 M901 M911 M1001 M1011 M1101 -

Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum

3 3 3 3 3 3 3 4

9 9 9 9 9 9 9 9

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

7 8 9 9 10 10 11 9

RR RR RR RR RR RR RR RR

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

14 13 13 13 13 13 13 14 14 14 14 14 14 14 14

13 15 17 19 21 23 15 17 19 21 23 18 20 22 24

RR RR RR RR RR RR RR RR RR RR RR RR RR RR RR

58100-87L00-019 58100-87L10-019 58100-87L20-019 58100-87L30-019 58100-87L40-019 58100-87L50-019 58100-90J41-019 58100-90J01-019 58100-90J11-019 58100-90J21-019 58100-90J31-019 58200-90J00-000 58200-90J10-000 58200-90J20-000 58200-90J30-000

DF150 DF175 DF200 DF225 DF250 DF300

DF9.9

Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Stainless Stainless Stainless Stainless

M701 M811 M901 M911 M1001 M1011 M1101

Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum

3 3 3 3 3 3 3

9 9 9 9 9 9 9

1/4 1/4 1/4 1/4 1/4 1/4 1/4

7 8 9 9 10 10 11

RR RR RR RR RR RR RR

P911 P1001 P1101 P101 P1201 P1211 P1301 P1311 P1401 P1501

Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum

3 3 3 3 3 3 3 3 3 3

10 10 10 10 10 10 10 10 10 10

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

9 10 10 11 12 12 13 13 14 15

RR RR RR RR RR RR RR RR RR RR

Aluminum Aluminum Aluminum Aluminum Aluminum Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless

3 3 3 3 3 3 3 3 3 3 3 3 3

13 14 14 14 14 14 14 14 14 14 14 14 14

15 17 19 21 23 18 20 22 24 18 20 22 24

RR RR RR RR RR RR RR RR RR CR CR CR CR

58100-90J41-019 58100-90J01-019 58100-90J11-019 58100-90J21-019 58100-90J31-019 58200-90J00-000 58200-90J10-000 58200-90J20-000 58200-90J30-000 58200-92J00-000 58200-92J10-000 58200-92J20-000 58200-92J30-000

Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

16 16 16 16 16 16 16 16 15 15 15 14 14 14 16 16 16 16 16 16 16 15 15 15 14 14 14

17 18 20 21 23 24 26 27 17 19 21 23 25 27 17 18 20 21 23 24 26 17 19 21 23 25 27

RR RR RR RR RR RR RR RR RR RR RR RR RR RR CR CR CR CR CR CR CR CR CR CR CR CR CR

58200-93J00-000 58200-93J10-000 58200-93J20-000 58200-93J30-000 58200-93J40-000 58200-93J50-000 58200-93J60-000 58200-93J70-000 58200-96J00-000 58200-96J10-000 58200-96J20-000 58200-96J30-000 58200-96J40-000 58200-96J50-000 58200-93JE0-000 58200-93JA0-000 58200-93JB0-000 58200-93JC0-000 58200-93JD0-000 58200-93JF0-000 58200-93JG0-000 58200-96JA0-000 58200-96JB0-000 58200-96JC0-000 58200-96JD0-000 58200-96JE0-000 58200-96JF0-000

S900 S1000 S1100 S1200 S1301 S1400 S1500 S1600 S1700 SS1300 SS1400 SS1600

Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Stainless Stainless Stainless

3 3 3 3 3 3 3 3 3 3 3 3

11 11 11 11 11 11 11 11 11 11 11 11

1/2 1/2 1/2 5/8 1/2 3/8 1/4 1/8

9 10 11 12 13 14 15 16 17 13 14 16

RR RR RR RR RR RR RR RR RR RR RR RR

58100-94302-019 58100-95212-019 58100-95222-019 58100-95393-019 58100-94313-019 58100-95353-019 58100-95363-019 58100-95373-019 58100-95382-019 58100-94401-000 58100-94411-000 58100-94431-000

V1300 V1500 V1700 V1900 V2100 V1100 VS1500 VS1700 VS1900 VS2100

Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Stainless Stainless Stainless Stainless

3 3 3 3 3 3 3 3 3 3

13 13 13 13 13 14 13 13 13 13

3/4 1/2 1/4

13 15 17 19 21 11 15 17 19 21

RR RR RR RR RR RR RR RR RR RR

58100-99E00-019 58100-94500-019 58100-94512-019 58100-94522-019 58100-94532-019 58100-99E10-019 58100-94554-000 58100-94581-000 58100-94561-000 58100-94571-000

DF15

DF25

DF40 DF50

DF60

diameter

1/2 3/8 1/8

1/2 1/4

pitch

rotation*

description

THICK THICK THICK High Thrust

THICK THICK THICK

THICK THICK

58100-93703-019 58100-91D00-019 58100-94J00-019 58100-93763-019 58100-93733-019 58100-93773-019 58100-93743-019 58100-94JA0-019 58100-93703-019 58100-91D00-019 58100-94J00-019 58100-93763-019 58100-93733-019 58100-93773-019 58100-93743-019 58100-96370-019 58100-96410-019 58100-96470-019 58100-96420-019 58100-96430-019 58100-96480-019 58100-96440-019 58100-96490-019 58100-95D00-019 58100-96460-019

DF100 DF115 DF140

7/8 3/4 3/4 3/4 3/4 1/2

1/4 1/4 1/4 1/4 1/2

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

1/2 1/4 3/4 1/2 1/2

1/2 1/2 1/2 1/2

1/2 1/2 1/2

MAINTENANCE ITEM

CARE ITEM

LIQUID GASKET

99000-31120-000

134

135

99000-31140-000

SILICONE SEAL 1212C 50 grams (1.7 oz)

1207B (BLACK) 100 grams (3.4 oz)

ENGINECOVER 68110-96110-000 Applicable Model

for DF4-15

68110-94400-000 Applicable Model

131

for DF25

GREASE

68110-94510-000 Applicable Model

for DF40-60

GREASE

99000-25011-000

136

SUPER GREASE-A 450 grams (15.8 oz) for Crank oil seal

99000-25161-000

137

138

99000-25140-000 MOLY PASTE 50 grams (1.7 oz)

WATER RESISTANT GREASE EP2 250 grams (8.8 oz)

PAINT

99000-32020-000

139

1333B (RED) 50 grams (1.7 oz)

FLUSH-HOSE ATTACHMENT 55181-95200-000 Applicable Model

132

DF4-15/40T/50T

99000-32050-000

140

1801B 180 grams (6.3 oz)

1342 (BLUE) 50 grams (1.7 oz)

17917-99E00-000 Applicable Model

142

Francois white 90 grams (3.0 oz)

141

99000-24060-000

99000-10109-0EP Metallic shadow black 90 grams (3.0 oz)

FLUSH-HOSE ATTACHMENT 133

DF25/25R/60T-300T/Z

DF2.5

DF4

DF5

DF6

DF9.9

DF15

DF25

DF40

DF50

DF60

DF70A

DF80A

DF90A

DF100

DF115

DF140

DF150

1207B (BLACK)

DF175

LIQUID GASKET

DF200

SILICONE SEAL 1212C

DF225

LIQUID GASKET

part number

DF250

volume

DF300

part name

50 grams ( 1.7 oz)

99000-31120-000

134

100 grams ( 3.4 oz)

99000-31140-000

135

GREASE

SUPER GREASE-A

450 grams (15.8 oz)

99000-25011-000

136

GREASE

WATER RESISTANT GREASE EP2

250 grams ( 8.8 oz)

99000-25161-000

137

GREASE

MOLY PASTE

50 grams ( 1.7 oz)

99000-25140-000

138

THREAD LOCK

1333B (RED)

50 grams ( 1.7 oz)

99000-32020-000

139

THREAD LOCK

1342 (BLUE)

50 grams ( 1.7 oz)

99000-32050-000

140

LOOSEN

1801B

180 grams ( 6.3 oz)

99000-24060-000

141

O: Available

99000-10109-01T

LOOSEN

THREAD LOCK

-: Not available

APPLICATION CHART for 2009 MODEL page

Part Name / Description

Items and their part numbers showing in the application chart are typically recommended, and applicable to 2009 year models of engines. Please consult your local dealers reagrding rigging-parts and accessories for the other year models of engines.

DF300

DF200/225/250

DF150/175

DF140

DF100/115

DF70A/80A/90A

DF60

DF40/50

DF9.9/15 (except DF9.9T)

DF25

DF9.9T only

DF4/5/6

16, 20 REMOTE CONTROL BOX for Single-Engine

67200-98J02-000

056

67200-93J12-000

074

67200-93J12-000

074

67200-93J12-000

074

67200-93J12-000

074

67200-93J12-000

074

67200-93J12-000

074

67200-93J12-000

074

67200-93J12-000

for Dual-Engine

67200-98J12-000

058

67200-93J22-000

075

67200-93J22-000

075

67200-93J22-000

075

67200-93J22-000

075

67200-93J22-000

075

67200-93J22-000

075

67200-93J22-000

075

Flush-mount

for Single-Engine

67200-98J20-000

057

67200-93J30-000

076

67200-93J30-000

076

67200-93J30-000

076

67200-93J30-000

076

67200-93J30-000

076

67200-93J30-000

076

67200-93J30-000

076

67200-93J30-000

Side-mount

for Single-Engine

Binnacle-mount

67200-93J00-000

67000-93J01-000

67000-93J43-000

67000-93J10-000

67000-93J52-000

074

67200-93J12-000

074

67200-93J12-000

074

67200-94J11-000

67200-91J01-000

076

077

16, 20 Binnacle-mount REMOTE CONTROL KIT for Single-Engine

+ Single-station

67000-98J03-000

+ Second-station

67000-98J10-000

+ Single-station

67000-98J23-000

+ Second-station

67000-98J32-000

+ Single-station

67000-98J42-000

+ Second-station

67000-98J52-000

67000-93J21-000

67000-93J63-000

67000-93J73-000

for Single Binnacle-mount type

67500-93J00-000

078

67500-93J00-000

078

67500-93J00-000

078

67500-93J00-000

078

67500-93J00-000

078

67500-93J00-000

078

67500-93J00-000

078

67500-93J00-000

for Dual Binnacle-mount type

67500-93J10-000

079

67500-93J10-000

079

67500-93J10-000

079

67500-93J10-000

079

67500-93J10-000

079

67500-93J10-000

079

67500-93J10-000

079

REMOTE-CONTROL CABLE

See page 23

REMOTE-CONTROL ATTACHING KIT

67130-95J00-000

67130-94J10-000

67130-91J00-000

36620-93J51-000

36620-93J01-000

36620-94J01-000

for Dual-Engine

for Triple-Engine

16, 20 Flush-mount REMOTE CONTROL KIT for Single-Engine + Single-station 21

Side-mount REMOTE CONTROL KIT for Single-Engine + Single-station

67000-98J61-000

SPACER KIT for REMOTE CONTROL BOX 078

090

67500-93J00-000

078

67500-93J00-000

078

089

19, 21 MAIN WIRING HARNESS 5.0 meters

6.5 meters

36620-98J00-000

8.0 meters

36620-93J61-000

9.5 meters

36620-98J10-000

2.0 meters

36620-98J20-000

36620-93J10-000

3.0 meters

36620-93J40-000

068

19, 21 MAIN-WIRING-HARNESS EXTENSION

19, 21 BATTERY LEAD 22

36625-98J00-000

071

36625-93J10-000

080

36625-93J10-000

080

36625-93J10-000

080

36625-93J10-000

080

36625-93J10-000

080

IGNITION SWITCH PANEL Single ignition

37100-96J00-000

081

37100-96J00-000

081

37100-96J00-000

081

37100-96J00-000

081

37100-96J00-000

081

37100-96J00-000

081

37100-96J00-000

081

37100-96J00-000

081

Single ignition + Emergency-stop switch

37100-96J21-000

082

37100-96J21-000

082

37100-96J21-000

082

37100-96J21-000

082

37100-96J21-000

082

37100-96J21-000

082

37100-96J21-000

082

37100-96J21-000

082

Dual ignition + Emergency-stop switch

37100-96J11-000

083

37100-96J11-000

083

37100-96J11-000

083

37100-96J11-000

083

37100-96J11-000

083

37100-96J11-000

083

37100-96J11-000

083

MAIN SWITCH PANEL

CONTROL PANEL

37100-98J01-000

059

for Single engine

37100-98J11-000

061

for Dual engine

37100-98J21-000

062

for Triple engine

37100-98J31-000

063

37803-93J00-000

060

18, 22 EMERGENCY SWITCH PANEL

37803-93J00-000

060

37803-93J00-000

060

37803-93J00-000

060

37803-93J00-000

060

37803-93J00-000

060

37803-93J00-000

060

37803-93J00-000

060

PTT SWITCH PANEL

37805-93J00-000

085

37805-93J00-000

085

37805-93J00-000

085

37805-93J00-000

085

37805-93J00-000

085

37805-93J00-000

085

37805-93J00-000

085

LIGHTING SWITCH PANEL

37210-93J00-000

084

37210-93J00-000

084

37210-93J00-000

084

37210-93J00-000

084

37210-93J00-000

084

37210-93J00-000

084

37210-93J00-000

084

37210-93J00-000

084

STATOR & PULSER COIL COMPONENT

32120-95J00-000

106

32120-94J10-000

ELECTRIC STARTER KIT

31000-95J00-000

099

31000-94J01-000

BATTERY CHARGING KIT

32000-95J00-000

32000-94J00-000

32000-91J00-000

BATTERY ISOLATOR LEAD SET

33830-98J01-000

33830-96J00-000

ANODE

See page 27

TILLER HANDLE KIT

63002-90J23-0EP

63002-87L00-0EP

63002-99E24-0EP

63002-87J23-0EP

63001-94J01-0EP

STEERING EXTENSION KIT

67630-93J00-000

DRAG-LINK KIT

67700-93J00-000

67700-96J00-000

67701-90J00-000

67701-87L00-000

67701-87J11-000

67700-95J00-000

67701-93E12-000

098

67701-94JA0-000

STEERING-BRACKET ATTACHMENT

43755-95J00-000

43755-94J00-000

097

43755-94JA0-000

DUAL-ENGINE TIE-BAR

67600-93J00-000

67600-90J00-000

091

67600-90J00-000

091

TIE-BAR ADAPTER KIT

67620-99E00-000

093

67620-99E00-000

093

FUEL TANK

65000-95D01-000

121

65000-95D01-000

121

65000-95D01-000

FUEL-HOSE COMPONENT

65700-93J00-000

65700-90J10-000

65700-87J11-000

65700-91J11-000

PROPELLER

See page 30-31

121

65000-95D01-000

094

121

67630-93J00-000

65000-95D01-000

094

121

65000-95D01-000

091

67600-90J00-000

092

091

121

65000-95D01-000

121

65000-95D01-000

121

37803-93J00-000

060

121

65000-99100-000

120

65000-99100-000

120

65000-99100-000

120