Catalog full line english

Page 1

FULL LINE CATALOG 68

Leadership in the Energy Storage Industry

Key Components for Battery and DC Power

OVER 250 NEW PRODUCTS Truck & Bus

Back Up Power

Material Handling

Agricultural

Construction

Automotive


Pg.

6

Pg.

18

Pg.

50

Pg.

62

Connectors

Wire and Cable

Starter kits......................................6-8

Connector guide.............................16, 17

Wire and cable guide..................... 40, 41

Cable Management

KitFigurator.....................................8

Quick connectors............................ 18-19

Battery and welding cable.............. 42-44

Connector kits................................9

Fusion.............................................20

Cable ties, accessories and tape.........58, 59

Field repair and garage kits........... 10, 11

Quick compression......................... 21

Marine wire and cable.................... 43, 46, 47

Golf cart kits...................................12

MagnaLugs.....................................22, 23

Storage racks and drawers............ 12

Heavy wall MCM lugs..................... 23

Route service connector kits.......... 13

Fusion solder MagnaLugs.............. 24

Workstation and accessories......... 14, 15

MAX lugs........................................25

Kits

Battery connectors, adapters and marine.....................................26-28

DLO RHH/RHW cable.................... 45 Machine tool wire........................... 45

Heat-shrink tube...................................60, 61 Loom, wrap, and sleeving....................61

Primary wire...................................46 Control cable..................................47, 48 Trailer cable....................................48 Portable cord and booster cable.... 49

Cup jumpers/formation cables.............69

Pre-made cables............................ 50-53

Fasteners.......................................29

Golf cart cables..............................54

Solderless.......................................30-35

Braided ground straps.................... 55

Weather pack.................................35

Terminal Protectors & Vent Caps Terminal protectors..............................62-64 Battery vent caps and tool...................65

Dual post insulator and military style terminal protectors pg. 63

Heavy duty crimp kit pg. 9 DLO RHH/RHW and MTW cable

MCM lugs pg. 23

pg. 45

Solar Power Components for renewable energy installations......................... 56, 57

Workbench pg. 14

Cable clamps and grommets...............59

Fuses and Accessories

Material Handling Leadhead selection guide....................66 Standard leadheads.............................67

Combiner boxes.............................57

Universal leadheads.............................68

PV connectors................................57

Post mold.............................................68 Leadhead drill.......................................68 Carbon arcing cable assembly.............68

Fuses and Breakers....................... 36, 37

Intercell connectors and shrouds.........69

Fuse Box, Holders,

Burn bar................................................69

and Pullers.....................................37, 38

Bus bar and small bore terminals........69

Power Distribution Accessories...... 38, 39

Cones and thimbles.............................70 Cone and thimble leadheads...............70 Fast charge leadheads.........................71 Leadhead shrouds................................71 SB/SBX connectors and accessories...72-75

Storage cabinet pg. 15

DIN connectors.....................................74 Low profile fuses pg. 36

PV connectors and cable pg. 56

Cable tower..........................................75


Pg.

76

Pg.

Tools Crimpers.........................................76-79 Cutters and strippers...................... 78, 80

88

Pg.

Rescue Power Packs and Booster Cables

114

Battery Boxes, Trays and Racks

Pg.

119 Chemicals and Safety

Primary wire tools........................... 81

Battery boxes...............................103-107

Battery disposal bags...................... 118

Power pack selection chart............... 88-89

Battery maintenance tools.............. 82, 83

Battery trays and drip pans..........108

Pallets and strapping kits................ 118

Wheeled power packs....................... 92-93

Digital and analog testers............... 84, 85

QuickBox relocation kits...............109

Battery chemicals............................ 119-123

Hand-held power packs.............94-97, 100

Heat guns.......................................86

Hold-downs and rods...................110, 111

Battery washers............................... 122

iStart.................................................. 98

QuickBox dimension guide...........112

Eye wash, safety wear.................... 124, 125

Clamps and accessories................... 99

Battery rack and enclosure..........113

Safety wall signs............................. 125

Booster cables................................... 101

Seismic kit....................................113

Rescue accessories.......................... 102

Complete cable kits......................113

B-crimping tool pg. 77

Industrial battery cleaner pg. 123

Dual 27, 31 battery box pg. 107 Rescue 3100 pg. 95

Inverters and Isolators Isolators & isolator installation kit.... 126

Containment Systems

Portable bench mount kit pg. 77 Rescue 2100 pg. 94

Solar powered battery chargers...... 127 Inverters & inverter installation kit... 128, 129 MagnaLug inverter connectors........ 129

Acid containment systems...........114, 115 Absorbent pillows and socks........115 Containment configurator.............115

Merchandising Displays and spinners.................... 130 5 piece professional battery tool kit pg. 83

In-cab charging cord pg. 102

Spill Kits Rescue battery acid spill kits.......... 116 Absorbers and neutralizers............ 117 Battery acid mats........................... 117

Ratcheting 500 MCM cutter pg. 80

Flashlight/worklight pg. 102

EZ-Zorber acid spill absorber pg. 117


We are Quick Cable Quick Cable is the leading manufacturer of connectors, cable, cable assemblies, tools and accessories for the energy storage industry. We are DC (Direct Current) specialists. Our components, assemblies, and systems are used wherever high performance and reliability are critical, in power generation, renewable energy, transportation, construction, logistics, aviation and emergency road service. We work with OEM’s and aftermarket distributors to assure the safe and optimal use of energy storage.

Our customers choose Quick Cable for:

¬ More than 7,000 products in stock ¬ Same day shipment on stock product ¬ Value-added packaging and distribution services ¬ Manufacturing & distribution in both U.S. and Canada ¬ Engineering and technical support ¬ Marketing and training resources ¬ Custom product design and manufacturing

Our core processes include nonferrous metal casting, stamping and machining, plastic molding, and wire and cable fabrication. We have complete design and testing capabilities. Quick Cable is registered to ISO 9001:2008.

Custom Parts and Services Electrical requirements, environmental considerations, routing space and access all affect battery installations. That’s why we specialize in custom solutions:

¬ Custom cable design & manufacturing ¬ Custom connector design & manufacturing ¬ Custom battery boxes and securing systems ¬ Online configuration tools for custom cable, acid containment systems and custom kits ¬ Quality and performance testing ¬ Part production approval (PPAP), FMEA


We Manufacture

We Engineer

We started as a manufacturing company in 1946 and we currently make products in the U.S. (Wisconsin) and Canada (Mississauga). We cast copper, form metal, mold plastic and build cable assemblies for high performance applications.

We are always focused on:

¬ Consistent, reliable quality ¬ Continuous product improvement ¬ Cost effectiveness ¬ Rapid turnaround and delivery

We engineer our products to be a system of components designed to work together for optimum performance and long life. Our customers depend on Quick Cable to deliver mission-critical components that are reliable and durable. We are proud to provide detailed product specifications and information throughout this catalog and on our website to help our customers select the products that best fit their applications.

Our Vision

Be the most trusted partner of choice for our customers. Create significant long-term improvements in our industry.

We Communicate

We Innovate We have more than 60 product patents—more than twice the number of our top three competitors combined. That’s why we are the market leaders for DC power components and accessories. We bring our understanding of materials, precision processes and engineering together to deliver innovative products. Our innovative business systems make it easier, faster and more economical to do business with us.

We communicate and connect with our customers. We offer electronic ordering and billing; our websites are content-rich sources of technical product and application information, plus we offer online product configuration tools for cables, containment systems and kits.

Our Mission

Increase our customer's success through our leadership & innovation in the energy storage industry.


Basic Cable Making Kits Our Kits Make it Easy and Profitable to Build Repair/Replacement Custom Battery and Starter Cables for Vehicles and Equipment

¬ Popular terminal

sizes and styles ¬ Terminal protectors and heat-shrink ¬ Battery cable

¬ Terminal crimper,

cable cutter, cable stripper, heat gun ¬ Organizing drawer

All Vehicles Starter Kits Includes cable and components to build 4 ga., 1 ga., and 2/0 cables for lawn and garden, automotive, marine, agricultural and commercial applications

Kits Kit 9995 comes with bench-mount tool

Description Kit includes: • Cable stripper • Quick Crimp 250 – • 25' 4 ga. cable hand-held style • 25' 1 ga. cable • Heat gun • 25' 2/0 ga. cable 131 pcs. terminal assortment: • Ten 1 ga. str. cla. (neg. & pos.) • Ten 4 ga. str. cla. (neg. & pos.) • Twenty 2/0 ga. str. cla. (neg. & pos.) • Eight 2/0 ga. flag cla. (neg. & pos.) • Ten 1 ga. 3/8" lugs • Ten 4 ga. 3/8" lugs • Ten 2/0 ga. 3/8" lugs

Part No.

• 9" cutter • 24 compartment parts drawer

• Five 2/0 ga., 1/2" lugs • Ten 3/4" blk., heat-shr. pcs. 1-1/2" • Ten 3/4" red, heat-shr. pcs. 1-1/2" • Four str., 4 ga. term. prot., blk. • Four str. 4 ga. term. prot., red • Four str. 1 & 2 ga. term. prot., blk. • Four str. 1 & 2 ga. term. prot., red

• Four str. 1/0 & 2/0 ga. term. prot., blk. • Four str. 1/0 & 2/0 ga. term. prot., red • Fourty-eight 5/16"-18 x 1-1/4" square head bolts and shoulder nuts

Same kit as above but with Quick Crimp 250 – bench-mount style tool.

6

9999

9995


2/0 Heavy Duty Starter Kits

Kits

2/0 cable and components to build heavy-duty cables for truck, agricultural and commercial applications

Kit 9994 comes with bench-mount tool

Description Kit includes: • Quick Crimp 250 – hand-held style • Heat gun • 9" cutter 143 pcs. terminal assortment: • Eight 2/0 ga. flag cla. (neg. & pos.) • Four 2/0 ga. stud flag clamps • Ten 2/0 ga. HD lugs, 3/8" • Five 2/0 ga. HD lugs 1/2" • Ten 2/0 ga. locking lugs 3/8" • Five 2/0 ga. locking lugs, 1/2" • Twenty 2/0 ga. str. cla. (neg. & pos.) • Twenty 3/4" blk., ht.-sh. pcs. 1-1/2" • Twenty 3/4" red, ht.-sh. pcs. 1-1/2" • Five str., 1/0 & 2/0 ga. term.prot., blk.

Part No. • 24 compartment parts drawer • Cable stripper • 25' 2/0 gauge cable

9998

• Five str., 1/0 & 2/0 ga. term. prot., red • Three flag 1/0-2/0 ga. term. prot., blk • Three flag, 1/0-2/0 ga. term. prot., red • Ten 3/8" copper lugs • Ten 2/0 1/2" copper lugs • Twenty-eight 5/16"-18 x 1-1/4" square head bolts & shoulder nuts • Five 3/8"-16 closed cap nuts

Same kit as above but with Quick Crimp 250 – bench-mount style tool.

9994

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7


Medium and Light Duty Starter Kits Includes 4 and 2 gauge cable and connectors for automotive, marine, lawn and garden applications.

Description Kit includes: • Quick Crimp100 – hand-held style • Heat gun • 9" cutter

• 24 compartment parts drawer • Cable stripper • 25' 4 gauge cable • 25' 2 gauge cable

Part No. 9947

176 pcs. terminal assortment:

Kits

• Ten 2 ga. HD lugs 3/8" • Ten 4 ga. HD lugs 3/8" • Five 2 ga. lock. lugs 3/8" • Five 4 ga. lock. lugs 3/8" • Twenty 2 ga. straight clamps (neg. & pos.) • Twenty 4 ga. straight clamps (neg. & pos.) • Five 2 ga. HD lugs, 1/2" • Five 4 ga. HD lugs, 1/2" • Ten 4 ga. 3/8" copper lugs 45° bend • Ten 2 ga. 5/16" copper lugs 45° bend • Ten 3/4" blk., heat shrink pcs. 1-1/2" • Ten 3/4" red, heat-shrink pcs. 1-1/2"

Kit 9993 comes with bench-mount tool

• Four straight, 4 ga. terminal protectors, blk. • Four straight, 4 ga. terminal protectors, red • Four straight, 1 & 2 ga. terminal protectors, blk. • Four straight, 1 & 2 ga. terminal protectors, red • Ten 4 ga. 5/16" copper MAX lugs • Ten 4 ga. 3/8" MAX lugs • Ten 2 ga. 5/16" MAX lugs • Ten 2 ga. 3/8" MAX lugs • Forty 5/16"-18 x 1-1/4" square head bolts and shoulder nuts

Same kit as above but with Quick Crimp 250 – bench-mount style tool

9993

Use our NEW online KitFigurator to create the exact kit you need! • Choose the components that best fit your application • Store your configuration online for reorder or replenishment • 2-step online order process • Instant online quotation

Configure a 12-slot kit

Configure a 24-slot kit

www.quickcable.com/kitfigurator 8

Custom slot kit


Connector Kits Heavy-Duty, Die-Cast Crimp Connector Kits

¬ Four different kits

¬

¬ 9902 kit

Fits Gauge 1/0 ga. 2/0 ga. 4, 1, 2/0 ga. 4, 2 ga.

Kit Size 171 pieces 171 pieces 131 pieces 176 pieces

Part No. 9910 9906 9902 9908

with components to build mediumto-light duty cables, automotive and marine, and heavy duty cables for a variety of applications Kits contain components needed to make O.E.M. quality cables: connectors, heat-shrink tube, fasteners and terminal protectors 24-compartment, durable metal box with handle and latch fits into standard fastener racks

¬ Make permanent repairs ¬

in the field without special tools Choose medium or heavy duty connector assortments of lugs and battery clamps

9908 kit

9125 kit.

9103 kit

Fits Gauge 1, 2 ga. 2/0 ga.

Kit Size 130 pieces 120 pieces

Part No. 9103 9125

Inside cover lists contents and part numbers for easy reorder and has complete illustrated assembly instructions.

Make a Variety of Industrial SB Connectors ¬ Kits include contacts,

¬

MagnaLugs – Heavy Wall Copper Tube Lug Kits ®

¬ Three kits for light-to-medium, 9930 kit

Fits Gauge 2/0 ga. 3/0 ga. 4, 1 ga.

Kit Size 87 pieces 87 pieces 104 pieces

¬

heavy duty and commercial/ industrial applications A variety of lugs, heat-shrink and butt splices are included

Part No. 9931 9932 9930

Kits

Die-Cast Copper Compression Connector Kits

plastic housing connectors and heat-shrink so you can make cable connections as you need them Choose from copper crimp contacts,or copper Fusion contacts with solder and flux preloaded — no crimping required 400802 kit

Fits Gauge 4, 2, 1/0, 2/0 ga. 2, 1/0, 2/0 ga.

Kit Size Crimp 73 pieces Fusion 73 pieces ™

Part No. 400801 400802

See the videos on applying precision die cast connectors.

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9


Field Repair and Garage Kits Contains All Tools and Materials Necessary to Repair Cables

2/0 Gauge Heavy Duty Field Repair Kits

Kits

4 and 2 Gauge Medium/Light Duty Field Repair Kit

Part No.

Description Kit • Carrying case includes: • 9" cutter • 2/0 straight clamp – positive and negative • 2/0 flag clamp – positive and negative • 2/0 starter/gr. lug – 3/8" and 1/2" hole

• 3/4" heat-shrink tube – black and red 6" • Terminal protector straight – black and red • Terminal protector flag – black and red • Square head bolts and shoulder nuts

Kit includes: Same as above kit but also includes a Quick Crimp 250 ®

10

9920 Description Kit includes: • Carrying case • 9" cutter • QuickStrip cable stripper • Quick Crimp 100 crimping tool ®

9921

• 4 Ga. straight clamp – positive and negative • 4 and 2 Ga. copper tube lug – 3/8" hole • Square head bolts and shoulder nuts

Part No. 9957


6, 4 and 2 Gauge Garage Maintenance Kit

Description

®

Carrying Case

Description

Part No.

Carrying case*

9929

Part No.

• Clamp spreader/reamer • Battery brush • QuickCote • 6, 4, 2 gauge connectors • Heat-shrink, protective washers • Square head bolts and shoulder nuts • 6, 4, 2 gauge cable • Side terminal bolts

9967

Custom Field Repair Kits

Kits

Kit includes: • 130 pieces • Carrying case • 9" cutter • QuickStrip cable stripper • Quick Crimp 100 crimping tool • Angle nose pliers • Sidebolt ratchet tool • Battery terminal lifter

*No cable, connectors or tools included.

Description Kit includes: CALL US TO • Carrying case CONFIGURE • 9" cutter YOUR KIT! • QuickStrip cable stripper • Quick Crimp 250 crimping tool Plus: • Add any four bags of UL approved Quick Connectors FREE (each bag contains 5 pieces) • Add any two bags of UL approved MagnaLugs FREE (each bag contains 5 pieces)

Part No. 9997-097

®

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11


6 to 4 Ga. Golf Cart 6 to 4 Ga. Custom Connector Kit Golf Cart Cable ¬ Starter kit ¬

¬

The most popular connectors used in golf cart battery assemblies, all organized in a convenient kit Make your own cables in-house and turn those repair jobs around faster and put the profits in your pocket Quality copper terminals, precision cast by Quick Cable in our factories

¬ Dealing with an unusual model with special order ¬ ¬

cable's? No problem when you can fabricate what you need in-house – and pocket the extra profits Make the cables you need when you need them Kit includes everything you need – cable, tools, heat gun, terminals, protectors, heatshrink tubing and hardware

Part No.

Description

205910

4 to 6 gauge, custom starter kit for golf carts Kit Contents

Part No.

Description

205900

Connector assortment for golf carts

Kits

Kit Contents 10/ea. – 6 ga. pos. top post clamp 10/ea. – 4 ga. pos. top post clamp 10/ea. – 6 ga. neg. top post clamp 10/ea. – 4 ga. neg. top post clamp 20/ea. – 6 ga. 5/16" MAX lug 20/ea. – 4 ga. 5/16" MAX lug 20/ea. – 6 ga. 3/8" MAX lug 20/ea. – 4 ga. 3/8" MAX lug

40/ea. – 5/16" - 18 1-1/4" bolt 40/ea. – 5/16" x 18 shoulder nut 30/ea. – 1/2" blk. heat-shrink tube 30/ea. – 1/2" red heat-shrink tube 5/ea. – 4 ga. red terminal protector 5/ea. – 4 ga. blk. terminal protector 1/ea. – drawer assortment box 1/ea. – custom cable poster

25' roll – 6 ga. black welding Cable 25' roll – 6 ga. red welding Cable 25' roll – 4 ga. black welding Cable 25' roll – 4 ga. red welding Cable 5/ea. – 6 ga. pos. top post clamp 5/ea. – 4 ga. pos. top post clamp 5/ea. – 6 ga. neg. top post clamp 5/ea. – 4 ga. neg. top post clamp 20/ea. – 6 ga. 5/16" MAX lug 20/ea. – 4 ga. 5/16" MAX lug 20/ea. – 6 ga. 3/8" MAX lug 20/ea. – 4 ga. 3/8" MAX lug 20/ea. – 5/16" - 18 1-1/4" bolt

20/ea. – 5/16" x 18 shoulder nut 20/ea. – 1/2" blk. heat-shrink tube 20/ea. – 1/2" red heat-shrink tube 5/ea. – 4 ga. red terminal protector 5/ea. – 4 ga. blk. terminal protector 1/ea. – heat gun 1/ea. – 9" cable cutter 1/ea. – bench mount crimping tool 1/ea. – stripping tool 1/ea. – drawer assortment box 4/ea. – dividers for box 1/ea. – custom cable poster

Storage Racks and Drawers ¬ Organize your connectors and accessories ¬ Drawer measures 18" x 12" x 3" and fits all major storage racks

¬ 12 or 24 compartments (24 shown) ¬ Rustproof plastic liners have rounded bottoms for easy parts removal

¬ Made of steel with acid-resistant enamel paint Fig.

Description

Part No.

Not shown

Steel drawer 18" x 12" x 3" with handle & latch,gray baked enamel, 12 compartments

9900

1 2

12

Steel drawer 18" x 12" x 3" with handle and latch, gray baked enamel, 24 compartments 4 level rack for storage drawer, easy glide slides, all steel construction

Fig. 1

9901

9903

Fig. 2


Route Service Connector Kits ¬ Designed for route service vehicles ¬ You pick drawer assortment based

403103 accessories drawer

6190 Weather Pack Kit

105900 MAX Lugs drawer

Part No.

Description

Part No.

Description

403102

Solderless terminal ring and butt heat-shrink drawer Kit Contents

6190

Weather Pack terminal kit Kit Contents

Heat-shrink ring: • 100 #10 22-18 gauge • 100 1/4" 22-18 gauge • 100 3/8" 22-18 gauge • 100 #10 16-14 gauge • 100 1/4" 16-14 gauge • 100 3/8" 16-14 gauge

• 100 #10 12-10 gauge • 100 3/8" 12-10 gauge Heat-shrink butt connector: • 100 22-18 gauge • 100 16-14 gauge • 100 12-10 gauge

Part No.

Description

403103

Battery accessories drawer Kit Contents

• 1 3/8"-16 stud nut ss (10 pc./bg.) • 1 unv. top post term. (10 pc./bg.) • 1 5/16"-18 x 1-1/4" b & n (10 pc./bg.) Heat-shrink: • 1 3/8" blk. 1.5" (10 pc./bg.) • 1 3/8" red 1.5" (10 pc./bg.) • 1 3/4" xhd blk. 1.5" (10 pc./bg.) • 1 3/4" xhd red 1.5" (10 pc./bg.) • 1 1-1/8" xhd blk. 1.5" (10 pc./bg.) • 1 1-1/8" xhd red 1.5" (10 pc./bg.) S/t bolt:

• 1 accessory (10 pc./bg.) • 1 3/8"-16 x 13/32" (10 pc./bg.) • 1 3/8"-16 x 1" (10 pc./bg.) • 2 2/0 gauge neg. (5 pc./bg.) • 2 2/0 gauge pos. (5 pc./bg.) • 1 4/0 gauge neg. (5 pc./bg.) • 1 4/0 gauge pos. (5 pc./bg.) Lead terminal: • 1 marine 3/8" (5 pc./bg.) • 1 marine 5/16" (5 pc./bg.) • 1 s/t unv. (10 pc./bg.)

Part No.

Description

403105

Quick® connector drawer Kit Contents

Clamp crimp: • 1 1 gauge neg. (5 pc./bg.) • 1 1 gauge pos. (5 pc./bg.) • 1 2 gauge unv. (5 pc./bg.) • 1 4 gauge unv. (5 pc./bg.) • 1 1/0 gauge neg. (5 pc./bg.)

• 1 1/0 gauge pos. (5 pc./bg.) • 2 2/0 gauge neg. (5 pc./bg.) • 2 2/0 gauge pos. (5 pc./bg.) • 1 4/0 gauge neg. (5 pc./bg.) • 1 4/0 gauge pos. (5 pc./bg.)

• 50 green conn. 280 seal (500/pkg.) • 1 OEM crimp tool Weather Pack: • 10 1-way blk. shrd. fem. (100/pk.) • 10 1-way blk. shrd. male (100/pk.) • 10 2-way blk. fem. (50/pk.) • 10 2-way blk. shrd. mle. (100/pk.) • 5 3-way blk. fem. (750/pk.) • 5 3-way blk. shrd. mle. (100/pk.) • 5 4-way blk. fem. (50/pk.) • 5 4-way blk. shrd. male (100/pk.) • 5 3-way blk. fem. (50/pk.)

Part No. 105900

Description ™

MAX Lug kit Kit Contents

Copper lug: • 10 8 gauge lug 1/4" stud tin • 10 8 gauge 5/16" stud tin • 10 8 gauge 3/8" stud tin • 10 6 gauge 1/4" stud tin • 10 6 gauge 5/16" stud tin • 10 6 gauge 3/8" stud tin • 5 4 gauge 1/4" stud tin • 5 4 gauge 5/16" stud tin • 5 4 gauge 3/8" stud tin • 5 4 gauge 1/2" stud tin

• 5 1 gauge 5/16" stud tin • 5 1 gauge 3/8" stud tin • 5 1 gauge 1/2" stud tin • 5 1/0 gauge 5/16" stud tin • 5 1/0 gauge 3/8" stud tin • 5 1/0 gauge 1/2" stud tin • 5 2/0 gauge 5/16" stud tin • 10 2/0 gauge 3/8" stud tin • 10 2/0 gauge 1/2" stud tin • 5 4/0 gauge 3/8" stud tin • 5 4/0 gauge 1/2" stud tin

Part No. 9063

• 5 3-way blk. shrd. male (50/pk.) • 50 18-20 gauge male i-pin (200/pk.) • 50 18-20 ga. term. fem. w/p slv. (200/pk.) • 50 16-14 gauge i-pin (220/pk.) • 50 16-14 gauge fem. slv. (2200/pk.) • 50 12 gauge i-pin male (200/pk.) • 50 12 gauge slv. tin fem. (200/pk.) Cable seals: • 50 18-20 gauge green indiv (500/pk.) • 50 16-14 gauge lgt. grey (500/pk.) • 50 12 gauge blue (500/pk.)

Kits

¬

on your market 4-drawer rack

Description Fusion™ Solder kit Kit Contents

• 30 1set nuts & bolts for term. (1 set) • 1 bat. side post brush (200/crtn.) • 1 flux (2 oz.) Solder Clamps: • 5 1/0 negative (1 ea.) • 5 1/0 positive (1 ea.) • 5 2/0 negative (1 ea.) • 5 2/0 positive (1 ea.) • 5 1 & 2 ga. neg. (1 ea.)

• 5 1 & 2 ga. pos. (1 ea.) Heat-shrink: • 20 3/4" black (1.5" pre-cut) • 20 3/4" red (1.5" pre-cut) Lugs: • 5 1 & 2 gauge 3/8" HD sldr. (1 ea.) • 5 1/0 3/8" HD sldr lug (1 ea.) • 5 2/0 3/8" HD sldr. lug (1 ea.)

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13


Workstations and Accessories 4,000 lb. Capacity Workbench ¬ 30" x 60", back and end ¬ ¬ ¬ ¬

stops, pegboard riser welded to back Ideal for custom cable workstations Top is 12 gauge thick reinforced steel Item is special order and drop shipped freight collect Call for availability and delivery information

Description

Part No.

4000 lb. capacity workbench

9950

Kits Tools, wire and accessories shown for example only and not included with workbench

14


Mobile Wire Maintenance Cart Easily Transportable and Allows for Multiple Types of Wire to Be Efficiently Organized and Mobile ¬ Perfect for maintenance facilities and construction sites

¬ An excellent way to gain efficiency and space ¬ Heavy duty, all welded 14 gauge steel ¬ ¬ ¬ ¬ ¬ ¬ ¬

Wire and Terminal Storage Cabinet ¬ Accommodates twenty four, 3-1/2" spools ¬ 6 rods for wire spools, perfect for maximizing your ¬ ¬ ¬ ¬

small wire storage Wire grommets accommodate up to 10 gauge wire and keep wires free from tangling Ships fully assembled Durable, gray powder coat finish Has 10" x 15" parts drawer with 21 compartments

Description

Part No.

Mobile wire maintenance cart

9974

Wire Spool Racks

¬ Prime, cold rolled steel construction ¬ Includes polished steel rods (5/8" diameter) ¬ Easy to store different sized spools on the same rod ¬ 9961 can accommodate up to 10" diameter spools ¬ Punched side panels allow quick spool changes ¬ Has keyhole slots for wall mounting ¬ Durable, gray powder coat finish

9961

Wire not included

Description

Part No.

Wire and terminal storage cabinet

9973

Kits

Side shelves, bins and wire spools shown for example only and not included

construction 5" x 1-1/4" polyurethane bolt-on casters, 2 swivel and 2 rigid Louvered panels on both ends Capacity up to 1,200 lbs. Eight 23" removable rods accommodate wire spools 7-1/2" between rods, larger spools can be accomodated if some rods are removed Four wire guides hang below the work surface Durable, gray powder coat finish

9962

Description

Part No.

26-1/8" x 6" x 37-1/8" rack 26-1/8" x 6" x 17-1/8" rack

9961 9962

Wire not included

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15


What are the Different Types of Battery Connectors and Lugs? Precision Die Cast – Quick Connectors ®

Designed to perform under the most demanding conditions: heat, vibration, corrosive chemicals. Quick Cable’s proprietary alloy used in our precision die cast connectors provides: ¬ Precise dimensions to fit battery posts for maximum contact ¬ Best balance of conductivity and durability ¬ Maximum fatigue resistance, impact strength and ductility ¬ UL and CUL listed when crimped with Quick Crimp tools ¬ Made in U.S.A. ¬ Meet RoHS standards; meets California Prop 65 ¬ Permanent gauge printing for easy identification ¬ Tin plated to resist corrosion ¬ Available as standard battery clamps and lugs that can be ¬

crimped or soldered

Available as Fusion connectors with solder and flux preloaded in the barrel for easy soldering

¬ Also available as Quick Compression connectors to make permanent repairs without specialized tools

¬ Many styles available in gauges from 8 gauge to 250 MCM

Connectors

Heavy Duty Copper Tube – MagnaLug ®

Quick Cable’s MagnaLug line is the heavy duty, high quality, high performance series of copper tube lugs, designed for trucks, buses, agriculture, construction, mining, and other severe duty installations. ¬ Made of 100% copper, tin plated for added conductivity and to resist corrosion

¬ UL and CUL listed when crimped with Quick Crimp tools ¬ Wider and thicker pad than standard copper tube lugs for more contact area and greater strength

¬ Permanent gauge printing for easy identification ¬ Tin plated to resist corrosion ¬ RoHS compliant ¬ Available in a variety of configurations: standard lugs, bent, angled, NEMA, and as butt splice tubes

¬ Available as Fusion connectors with solder and flux preloaded in the barrel for easy soldering

¬ ¬ Made in U.S.A.

Many styles available in gauges from 8 to 4/0 gauge

16


Copper Tube MAX Lugs ™

Quick Cable’s standard line of copper tube lugs feature seamless construction and quality details you don’t always find in OEM quality parts. ¬ Seamless 100% copper tube construction ¬ Most styles UL and CUL listed when crimped with Quick Crimp tools

¬ Flared barrels for easy installation on cables ¬ Stud holes from #10 to ½" ¬ Available in a variety of configurations including straight and angled lugs, and butt splice tubes

¬ ¬ Many styles available in gauges from 8 to 4/0 ¬ RoHS compliant

Tin plated to resist corrosion, also available without plating

Brazed Seam Copper Lugs

¬ UL and CUL listed ¬ Crimp or solder ¬ Stud holes from #10 to ¾" ¬ Available as ring terminals, flag terminals and butt splices ¬ Many styles available in gauges from 8 to 4/0 ¬ RoHS compliant

Automotive, Marine, Military & Specialty Terminals

Connectors

Brazed seam copper lugs are a great choice for certain applications and they still come with tin plating for corrosion protection and in a variety of sizes.

Quick Cable offers a variety of battery terminals for specific applications, including high-volume retail carded products. ¬ Clamp-type terminals available in lead and brass, ¬

and lead with epoxy coat

Military style terminals feature long bolt for additional connections

¬ Marine terminals available in lead, epoxy coated ¬

lead, and brass with plated fasteners

OEM style band lead-free terminals in a variety of configurations

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17


Copper Precision Die Cast Connectors – Quick Connectors The Only Battery Connectors that Exceed SAE Standards, are Listed and Made in U.S.A. ¬ Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance

¬ ¬ Permanent, indelible, readable gauge and polarity stamped on clamp ¬ Fasteners included ¬ Kits are available ¬ UL STD 486A and CUL, when applied with Quick Crimp 250 25 times better than SAE conductivity standard, J163 and J1811

®

(4255, 4255M, 4255R and 4255MR standard and ratchet versions)

A

Gauge

A Gauge

Straight Clamp

Connectors

AWG

mm 2

8 6 4 2 1 1/0 2/0 3/0 4/0 250 MCM

8 13 19 32 40 50 62 81 103 126

Right Elbow

Positive Negative Universal Positive Negative Positive Negative 4008P 4008N 4008U – – – – 4006P 4006N 4006U 4106P 4106N 4206P 4206N 4004P 4004N 4004U 4104P 4104N 4204P 4204N 4002P 4002N 4002U 4102P 4102N 4202P 4202N 4001P 4001N – 4101P 4101N 4201P 4201N 4010P 4010N – 4110P 4110N 4210P 4210N 4020P 4020N – 4120P 4120N 4220P 4220N 4030P 4030N – 4130P 4130N 4230P 4230N 4040P 4040N – 4140P 4140N 4240P 4240N 4060P 4060N – 4160P 4160N 4260P 4260N

Smooth contact surface provides greater conductivity

Perfectly centered bolt holes improve clamp efficiency and strength

Barrel chamfered for easy wire entry

Flag Connector Positive – – – 4302P 4301P 4310P 4320P 4330P 4340P 4360P

Negative – – – 4302N 4301N 4310N 4320N 4330N 4340N 4360N

Connectors with Accessory Take-Off Straight – – – – – – 4020PA – – –

Flag – – – – – 4310PA 4320PA 4330PA – –

Connectors with Accessory Take-Off

¬ Connector is drilled, tapped and

furnished with screw connection for accessory take-off

Compatible with standard industry crimpers

18

Left Elbow

Gauge and crimp information printed on barrel


Add-On Connectors

Stud Terminal/Stud Flag Stackable & Locking

¬ Safe professional method of

installing additional connectors

¬ Use with stud batteries; enables multiple battery hook up ¬ Stackable, 36-position anti-rotation teeth bite into lead for positive hold ¬ Connectors of different cable gauge can be mixed for maximum

¬ Add-on connector stud size is ¬

application and layout flexibility

¬ Use 3/8"-16 closed cap nut to terminate ¬ For preassembled lugs and cable see QuickLinks

Stud Hole

A

3/8"-16 x 11/16"

Connect heavy duty accessories such as winches

¬ Use 3/8"-16 closed cap nut to terminate

A Quick Cable Exclusive

B

Gauge

AWG

mm 2

8 6 4 2 1 1/0 2/0 3/0 4/0 250 MCM

8 13 19 32 40 50 62 81 103 126

B Stud Hole 5/16" (8 mm) 4808E 4806E 4804E – – – – – – –

Heavy Wall Copper Lugs

3/8" 1/2" (10 mm) (12 mm) 4808F 4808H 4806F – 4804F 4804H 4802F 4802H 4801F 4801H 4810F 4810H 4820F 4820H 4830F 4830H 4840F 4840H 4860F 4860H

¬ Heavy wall cast copper alloy lug ¬ Stronger than copper tube lugs ¬ Raised pad prevents shorts ¬ Tin-plated for corrosion resistance

3/8" (10 mm) Crimpable Side Terminal Connector – – 100653F – 100655F – – – – –

Stud Terminal Locking

B Stud Hole 3/8" (10 mm) – 4906F 4904F 4902F 4901F 4910F 4920F 4930F 4940F –

1/2" (12 mm) – – – 4902H 4901H 4910H 4920H 4930H 4940H –

Add-On Connector Stud Flag Locking Right – – – – – 4510F 4520F 4530F – –

Left

– – – – – – – – – – 3710U 3410U 3720P, 3720N 3420P, 3420N 3730U 3430U 3740P 3440P – –

Crimpable Side Terminal Connector

Connectors

Heavy Wall Lug

A Gauge

¬ Specially formed to accept side terminal battery connectors

See the videos on applying precision die cast connectors.

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19


Copper Precision Die Cast Connectors

Ideal for Field Repairs, Solder and Flux Preloaded in Barrel ¬ No learning curve – if you can use a torch, you can make a quality connection

¬ Made of cast copper alloy, tin-plated for ¬

added conductivity and to resist corrosion

Superior reliability for years of dependable service

¬ Up to 70% stronger than crimp method ¬ More consistent quality than any other ¬

solder method

Especially good in presence of destructive vibration or corrosive chemicals

¬ Faster, less confusing and less costly than multi-component solder slug programs

Barrel chamfered for easier cable entry

Solder and flux precisely metered

¬ Fasteners included ¬ Kits are available Stud Hole

A

B

Gauge

A Gauge

Straight Clamp

Connectors

AWG

mm

6&4 2&1 1/0 2/0 3/0 4/0

13 & 19 32 & 40 50 62 81 103

Right Elbow

Left Elbow

B Stud Hole

2

Positive 406304P 406301P 406310P 406320P 406330P 406340P

Negative 406304N 406301N 406310N 406320N 406330N 406340N

Positive – 416301P 416310P 416320P 416330P 416340P

Negative – 416301N 416310N 416320N 416330N 416340N

Positive – 426301P 426310P 426320P 426330P 426340P

Relative Pull-Out Strength Comparison

Negative – 426301N 426310N 426320N 426330N 426340N

Positive – 436301P 436310P 436320P 436330P 436340P

Metallurgical bond occurs between copper connector and copper wire

Cable size 250 MCM

Negative – 436301N 436310N 436320N 436330N 436340N

3/8" (10 mm) 486304F 486301F 486310F 486320F 486330F 486340F

1/2" (12 mm) 486304H 486301H 486310H 486320H 486330H 486340H

FUSION Flags Are Ideally Suited for Building or Repairing Cable Harnesses ®

Connectors

Crimp

4/0 Ga.

¬ Truly solderable flags are a FUSION

®

3/0 Ga.

exclusive, no other solder connector program offers flags or has this capability

2/0 Ga. 1/0 Ga.

¬ FUSION

®

barrels are unslotted, so no wire is exposed

1 Ga.

¬ Use with heat-shrink tubing for maximum

2 Ga.

durability

4 Ga. 6 Ga.

Quick® Connectors & Fusion® points represent average values 0

20

Heavy Wall Lug

Flag Connector

100

200

300

400

500

600

700

800

900

1000

1100

1200 1300

1400 1500 1600 1700 1800

Pull test pounds

1900 2000 2100 2200 2300 2400


Compression Copper Precision Die Cast Connectors

Bolt hole perfectly centered, stronger, longer life

Ideal for Field Repairs, No Special Tools Required ¬ Made of cast copper alloy, tin-plated for added conductivity

Clamp full height of battery post for maximum electrical contact

and corrosion resistance

¬ All clamps, lugs, compression nuts and fasteners are tin-plated ¬ Compression nuts color coded to industry standard ¬ Fasteners included ¬ Made in U.S.A.

Compression nuts color-coded to cable stripes

See the videos on applying Fusion and Compression connectors.

Stud Hole

A

B

Gauge

AWG

mm

Straight Clamp

Right Elbow

Left Elbow

Flag Connector

2

Positive 5006P 6 13 5004P 4 19 2 & 1 32 & 40 5002P 5010P 1/0 50 5020P 2/0 62 5030P 3/0 81 5040P 4/0 103

Negative Universal Positive Negative Positive Negative 5006N 5006U – – – – 5004N 5004U 5104P 5104N 5204P 5204N 5002N 5002U 5102P 5102N 5202P 5202N 5010N 5010U 5110P 5110N 5210P 5210N 5020N 5020U 5120P 5120N 5220P 5220N 5030N 5030U 5130P 5130N 5230P 5230N 5040N 5040U – – – –

Positive – 5304P 5302P 5310P 5320P 5330P 5340P

Heavy Wall Lug

B Stud Hole

3/8" 1/2" Negative Universal (10 mm) (12 mm) – – 5806F 5806H 5304N 5304U 5804F 5804H 5302N 5302U 5802F 5802H 5310N 5310U 5810F 5810H 5320N 5320U 5820F 5820H 5330N 5330U 5830F 5830H 5340N 5340U 5840F 5840H

Four Easy Steps

Quick Installation Uses Ordinary Hand Tools 1. Strip 7/8" (22 mm) of insulation from the cable end. (1-1/8" for 3/0 and 4/0 gauge.)

2. Insert bare wire into compression nut.

3. Thread connector on compression nut.

4. Hold compression nut using wrench. Rotate connector down until the compression nut is seated.

Connectors

A Gauge

Compression Nut

A Gauge AWG 6 4 2&1 1/0 2/0 3/0 4/0

mm 2 13 19 32 & 40 50 62 81 103

Part No. 6106 6104 6102 6110 6120 6130 6140

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21


MagnaLug – ®

Heavy Duty Copper Tube

for Truck, Bus, Farm and Construction Equipment ¬ Made of 100% copper, tin-plated

Association, for closed eyelet terminals with anti-rotation feature (6200 and 6500 series)

for added conductivity and to resist corrosion

Chamfered for easy cable entry

Terminals color matched with battery cable and crimp dies

¬ MagnaLugs

¬ Heavy wall copper lugs have heavier

® are listed by UL/CUL (UL STD 486A) when applied with Quick Cable crimp tools 4255, 4255R, 4255MR and 4255M

wall than standard lugs

¬ Wider pad for better electrical contact and thicker pad for greater strength and conductivity

100% copper, tin-plated for corrosion resistance Gauge stamped on every MagnaLug

Lo

ng

applications

er Thicker

Wi

reduce cable stress in confined space

¬ Excellent for commercial and industrial

de r

¬ Elbows and bent lugs are designed to ¬ Exceeds SAE conductivity standards ¬

J163 and J1811

Conforms to TMC Recommended Practice RO104A, American Trucking

Stud Hole

A

See the videos featuring MagnaLug connectors.

Standard tube lug

B

Gauge

Starter/Ground Lug

A Gauge

Connectors

AWG

mm 2

8 6 4 2&1 1/0 2/0 3/0 4/0

8 13 19 32 & 40 50 62 81 103

45° Lug

1/4" (6 mm) 6408D 6406D 6404D 6401D 6410D 6420D 6430D 6440D

5/16" (8 mm) 6408E 6406E 6404E 6401E 6410E 6420E 6430E 6440E

3/8" (10 mm) 6408F 6406F 6404F 6401F 6410F 6420F 6430F 6440F

1/2" 3/8" (12 mm) (10 mm) – 6408FV – 6406FV 6404H 6404FV 6401H 6401FV 6410H 6410FV 6420H 6420FV 6430H 6430FV 6440H 6440FV

Locking, Anti-Rotating Stackable Lug Single Single Dual

90° Lug

B Stud Hole

Stud Hole

1/2" 3/8" (13 mm) (10 mm) – 6408FL – 6406FL 6404HV 6404FL 6401HV 6401FL 6410HV 6410FL 6420HV 6420FL 6430HV 6430FL 6440HV 6440FL

B Stud Hole 1/2" (12 mm) 5/16" (8 mm) 3/8" (10 mm) 3/8" (10 mm) – – – – – 6206E – – 6404HL 6204E – – 6401HL 6201E 6201F – 6410HL – 6210F 6510F 6420HL – 6220F 6520F 6430HL – 6230F 6530F 6440HL – 6240F 6540F

Retro Fit End Connectors and In-Line Dual Cable

¬ Replacement terminal

for threaded stud or side terminal batteries

A Gauge

22

AWG

mm 2

6 4 2&1 1/0 2/0 3/0 4/0

13 19 32 & 40 50 62 81 103

Right Elbow

Left Elbow

B Stud Hole 3/8" (10 mm) 6308F 6309F 6310F 6311F 6312F 6313F 6314F*

*Available with 5/16" hole, see price list

6318F 6319F 6320F 6321F 6322F 6323F 6324F*

Butt Splice Regular – 6804 6801 6810 6820 6830 6840

Extra Long – 102455 102456 102457 102458 102459 102460

Retro Fit End Terminal

Retro Fit Dual Cable

B Stud Hole 3/8" (10 mm) – – – – – – 102560 102660 102570 102670 102580 102680 – –

¬ Available as dual cable or end terminal

¬ ¬ Use with closed cap nuts 3/8" stud hole

for stud battery applications or 3/8" flange bolt for side terminal batteries


MagnaLug Industrial Style – ®

Heavy Duty Copper Tube

for Commercial and Electrical Equipment Two hole design resists loosening due to vibration or cable tugging

Chamfered for easy cable entry

Gauge and size clearly marked

¬ For telecom, UPS, utilities and ¬

Wider and thicker Square pad for maximum contact

electric generators

For fire, rescue, ambulance and other emergency vehicles

¬ Ideal for industrial applications, lift trucks and terminal blocks­

Longer barrel allows 3 crimps

Sight Hole for cable inspection and “weep hole” for solder dipping

Stud Hole

A

1-3/4" center to center

B

Gauge

AWG

mm 2

4 2&1 1/0 2/0 3/0 4/0

19 32 & 40 50 62 81 103

1/4" (6 mm) 8904D 8901D 8910D 8920D 8930D 8940D

IND Sight Hole Lug

Starter/Ground Lug

B Stud Hole

B Stud Hole

5/16" (8 mm) 8904E 8901E 8910E 8920E 8930E 8940E

3/8" (10 mm) 8904F 8901F 8910F 8920F 8930F 8940F

1/2" (12 mm) 8904H 8901H 8910H 8920H 8930H 8940H

1/4" (6 mm) 8804D 8801D 8810D 8820D 8830D 8840D

5/16" (8 mm) 8804E 8801E 8810E 8820E 8830E 8840E

3/8" (10 mm) 8804F 8801F 8810F 8820F 8830F 8840F

1/2" (12 mm) 8804H 8801H 8810H 8820H 8830H 8840H

NEMA Two Hole Lug – 1-3/4" Center-to-Center B Stud Hole 3/8" (10 mm) 1/2" (12 mm) – – – – 102707 102717 102708 102718 102709 102719 102710 102720

Connectors

A Gauge

Heavy Wall MCM Lugs –

for Stationary Battery Installations, Telecom, UPS, Utility

A Gauge

¬ ¬ Designed specifically for fine stranded

Long barrel design for 2 crimp locations

¬

cables

Has sight hole and flared barrel end for easier fitting on cable

¬ Bright tin plating to resist corrosion ¬ Permanent printing for die requirement, gauge size

AWG 250 MCM 262 MCM 313 MCM 350 MCM 373 MCM 500 MCM 535 MCM 777 MCM

mm 2 126.6 132.7 158.9 177.3 188.9 253.4 271.1 393.7

B Stud Hole

Two Hole Lug – 1" Center-to-Center B Stud Hole

Two Hole Lug – 1-3/4" Center-to-Center B Stud Hole

3/8" (10 mm) 645250 645260 645280 645290 645300 645320 645330 645370

3/8" (10 mm) 645251 645261 645281 645291 645301 645321 645331 645371

1/2" (13 mm) 645252 645262 645282 645292 645302 645322 645332 645372

Single Hole

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23


Solder MagnaLugs

®

Ideal for Field Repairs, Solder and Flux Preloaded in Barrel ¬ No learning curve – if you can use a torch, you ¬

can make a quality connection

Made of heavy wall 100% copper tube for added conductivity and to resist corrosion

¬ Wider pad for better electrical contact and thicker pad for greater strength and conductivity

¬ ¬ More consistent quality than any other solder Up to 70% stronger than crimp method

¬

method

Especially good in presence of destructive vibration or corrosive chemicals

Solder and flux precisely metered

¬ Faster, less confusing and less costly than multi-component solder slug programs

¬ Kits available

Stud Hole

A

B

Gauge

Connectors

Starter/Ground Lug

A Gauge AWG

mm 2

2&1 1/0 2/0 3/0 4/0

32 & 40 50 62 81 103

Right Elbow

B Stud Hole 1/4" (6 mm) 141106 141107 141108 141109 141110

5/16" (8 mm) 141116 141117 141118 141119 141120

3/8" (10 mm) 141126 141127 141128 141129 141130

1/2" (12 mm) 141136 141137 141138 141139 141140

Left Elbow

B Stud Hole 3/8" (10 mm)

3/8" (10 mm)

– 141207 141208 141209 141210

– 141217 141218 141219 141220

Relative Pull-Out Strength Comparison

Locking, Anti-Rotating Lug End Terminal Dual Cable

B Stud Hole 3/8" (10 mm) 3/8" (10 mm) 141316 – 141317 141307 141318 141308 141319 141309 141320 141310

Butt Splice – 141410 141420 141430 141440

Metallurgical bond occurs between copper connector and copper wire

Cable size 250 MCM

Connectors

Crimp

4/0 Ga.

3/0 Ga. 2/0 Ga. 1/0 Ga.

1 Ga. 2 Ga.

4 Ga. 6 Ga.

Quick® Connectors & Fusion® points represent average values 0

24

100

200

300

400

500

600

700

800

900

1000

1100

1200 1300

1400 1500 1600 1700 1800

Pull test pounds

1900 2000 2100 2200 2300 2400

See the video on applying Fusion connectors.


¬ Seamless 100% copper tube

Copper Tube Lugs

construction

¬ Flared barrels can be crimped

100% Copper Tube Construction

Stud Hole

A

¬

or soldered

Ideal for general wiring as well as starter or ground connections

B

Gauge

A Gauge AWG mm 8 6 4 2 1 1/0 2/0 3/0 4/0

2

8 13 19 32 40 50 62 81 103

#10 5950C 5951C 5952C – – – – – –

Straight Lugs – Tin Plated

45° Lugs – Tin Plated

90° Lugs – Tin Plated

B Stud Hole

B Stud Hole

B Stud Hole

1/4" (6 mm) 5950D 5951D 5952D 5953D 5954D 5955D 5956D 5957D 5958D

5/16" (8 mm) 5950E 5951E 5952E 5953E 5954E 5955E 5956E 5957E 5958E

3/8" 1/2" (10 mm) (12 mm) 5950F 5950H 5951F 5951H 5952F 5952H 5953F 5953H 5954F 5954H 5955F 5955H 5956F 5956H 5957F 5957H 5958F 5958H

1/4" (6 mm) 5950DV 5951DV 5952DV 5953DV 5954DV 5955DV 5956DV 5957DV 5958DV

5/16" 3/8" 1/2" (8 mm) (10 mm) (12 mm) – – – – – – 5952EV 5952FV 5952HV 5953EV 5953FV 5953HV 5954EV 5954FV 5954HV 5955EV 5955FV 5955HV 5956EV 5956FV 5956HV 5957EV 5957FV 5957HV 5958EV 5958FV 5958HV

1/4" (6 mm) 5950DL 5951DL 5952DL 5953DL 5954DL 5955DL 5956DL 5957DL 5958DL

5/16" 3/8" 1/2" (8 mm) (10 mm) (12 mm) – – – – – – 5952EL 5952FL 5952HL 5953EL 5953FL 5953HL 5954EL 5954FL 5954HL 5955EL 5955FL 5955HL 5956EL 5956FL 5956HL 5957EL 5957FL 5957HL 5958EL 5958FL 5958HL

Brazed Seam – Flag Connectors

¬ 100% copper, ¬ Ideally suited for ¬ Non-insulated

Straight Lugs – Unplated

A Gauge

B Stud Hole

AWG mm 2 8 6 4 2 1 1/0 2/0 3/0 4/0

8 13 19 32 40 50 62 81 103

#10 105015 105035 – – – – – – –

1/4" (6 mm) 105016 105036 105056 105076 105096 105116 105136 105156 105176

5/16" (8 mm) 105017 105037 105057 105077 105097 105117 105137 105157 105177

3/8" 1/2" (10 mm) (12 mm) 105018 105019 105038 105039 105058 105059 105078 105079 105098 105099 105118 105119 105138 105139 105158 105159 105178 105179

Copper Butt Splice – Tin Plated Brazed Seam Flag Connectors

A Gauge

6649 6650 6651 6652 6653 6654 6655 6656 6657

AWG mm 2 6 4 2 1/0 2/0 3/0

13 19 32 50 62 81

B Stud Hole 1/4" (6 mm) 107412 107422 107432 107442 – –

5/16" (8 mm) 107415 107425 107435 107445 107455 –

3/8" 1/2" (10 mm) (12 mm) – – – – 107436 – 107446 107447 107456 107457 107466 107467

Connectors

solder dipping applications

tin-plated

Brazed Seam – Non-Insulated Lugs

¬ Serrated barrel increases pullout strength ¬ Ideally suited for solder dipping applications

¬ 100% copper, tin-plated Stud Size Guide

1/2" 12.0 mm 0.50"

3/8" 5/16" 1/4" #10 10.5 mm 8.4 mm 6.4 mm 5.3 mm 0.38" 0.31" 0.25" 0.19"

Ring Terminal – Tin Plated

A Gauge AWG mm 2 8 6 4 2 1/0 2/0 3/0 4/0

8 13 19 32 50 62 81 103

B Stud Hole #10 107101 107102 – – – – – –

1/4" (6 mm) 107111 107112 107113 107114 107116 107117 – –

5/16" (8 mm) 107131 107132 107133 107134 107136 107137 – –

3/8" 7/16" 1/2" 3/4" (10 mm) (12 mm) (12 mm) (20 mm) 107161 – – – 107162 107202 – – 107163 107203 – – 107164 107204 – – 107166 107186 107206 – 107167 107187 107207 – 107168 107188 107208 107228 107169 107209 107229 –

Butt Splice 107241 107242 107243 107244 107246 107247 107248 107249

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25


Battery Connectors

Automotive, Heavy Duty and Lead-Free 5577U

Description

Polarity

Part No.

Lead side terminal – 3/8" stud hole Brass clamp Lead clamp Lead clamp w/ black epoxy paint Lead clamp w/ red epoxy paint

Universal Universal Universal Negative Positive

5577U 5088U 5588U 5588B 5588R

Automotive

¬ Accepts 6 to 2/0 gauge cable sizes ¬ Brass or lead construction with fasteners included

5088U 5588B

5588U

5577-2007U 5588R

Description 5067P

Polarity

Brass clamp – accepts 6 to 2/0 ga. Positive Brass clamp – accepts 6 to 2/0 ga. Negative Lead clamp – accepts 1 to 4/0 ga. Universal

Part No. 5066P 5067N 5566U

5588-2010U

Heavy Duty

¬ Clamps designed for truck, bus,

construction, agriculture and industrial applications

5566U

¬ Brass or lead construction, fasteners included

5566-2007U

Connectors

Lead-Free Connectors

¬ OEM style replacement ideal for recreational, light and medium duty applications

¬ Tin-plated copper alloy

NEW

resists corrosion

B-Crimping Tool

fit on battery post

Two sizes handle 6 to 1 gauge cable

4-6 Gauge Ring

850105

Lead Free Gauge 6&4 2&1

Positive 850109P 850211P

Negative 850109N 850211N

Lead Free with Auxiliary Take-Off Gauge 8, 6, 4, 2, 1

26

850109N

850109P

See page 77

¬ Polarity specific to exact ¬

NEW

Crimp with our

Stud Size Universal – 5/16" stud

Part No. 850105

4-6 Gauge Left Flag

Serrated flange

4-6 Ga. Right Flag

Part No. Stud Hole

Part No. Stud Hole

Part No. Stud Hole

850120D 850120E 850120F 850120H

850130D 850130E 850130F 850130H

850140D 850140E 850140F 850140H

1/4" 5/16" 3/8" 1/2"

1-2 Gauge Ring Part No. Stud Hole 850220D 850220E 850220F 850220H

1/4" 5/16" 3/8" 1/2"

1/4" 5/16" 3/8" 1/2"

1-2 Gauge Left Flag

1/4" 5/16" 3/8" 1/2"

1-2 Gauge Right Flag

Part No. Stud Hole

Part No. Stud Hole

850230D 850230E 850230F 850230H

850240D 850240E 850240F 850240H

1/4" 5/16" 3/8" 1/2"

1/4" 5/16" 3/8" 1/2"


Heavy Duty Marine Connectors

5516P

¬

Description Polarity Part No. Top post to 5/16" stud, brass Positive 5013P with tin plated steel fastener Top post to 3/8" stud, brass Positive 5014P with tin plated steel fastener Top post to 5/16" stud brass Negative 5015N with tin plated steel fastener Top post to 3/8" stud, lead Positive 5516P with zinc plated steel fastener Top post to 3/8" stud, lead w/epoxy Positive 5516R paint, zinc plated steel fastener Top post to 5/16" stud, lead w/epoxy Negative 5518B paint, zinc plated steel fastener Top post to 5/16" stud, lead Negative 5518N with tin plated steel fastener

regulations

Brass or lead construction, fasteners included

5015N

5518B

5516R

Brass Marine Terminals Polarity Part No. Negative

5517N

Positive

5517P

Tie Bolt

Set Screw

¬

¬ Converts battery post to stud connector ¬ Permits quick disconnection from battery ¬ Polarity specific – meets U.S. Coast Guard

Universal polarity, clamp or side terminal

¬ Patented design makes total wire contact ¬ Universal polarity clamp or side terminal ¬ Lead construction, tin-plated steel tie

5506U

¬ Lead construction, zinc-plated

steel setscrew and fasteners included, accepts 8 to 1 ga. cable

bolt and zinc-plated fasteners included, accepts 6 to 1 gauge cable

5507U

Description Polarity Part No. Lead clamp with zinc plated, steel Universal 5506U fastener Lead side terminal with zinc plated, Universal 5507U steel fastener – 3/8" stud hole

Description

Polarity

Lead clamp with zinc plated, steel Universal fastener Lead side terminal with zinc plated, Universal steel fastener – 3/8" stud hole

5502U

5510U

Part No. 5502U 5510U

Description Lead, military style connector with zinc plated, steel fastener Lead, military style connector with zinc plated, steel fastener

Polarity

Part No.

Negative

5349N

Positive

5350P

power connections

¬ Polarity specific lead construction, ¬

zinc-plated steel fasteners included

Complies with military spec, positive #A52425-1 and negative A52425-2

3-Way Connectors ¬

replacement

5350P

Right Angle Heavy Duty Brass Terminals

Clamp style lead connectors

¬ For versatile field

5349N

¬ Easily connect multiple batteries with a

single cable using right angle terminals

850151

Description

850161

Polarity Part No.

850151 6 - 1 ga. 3-way top post connector Negative 850161 2 - 4/0 ga. 3-way top post connector 6 - 1 ga. 3-way top post connector 850150 Positive 2 - 4/0 ga. 3-way top post connector 850160

Quick Disconnect ®

Description Top post, copper, brass plated zinc plated, steel fastener Side terminal, copper, brass plated zinc plated, steel fastener Top post, copper, bright tin plating, steel fastener Side terminal, copper, bright tin plating, steel fastener

Polarity

Part No.

Negative

850112

Universal

850113

Negative

850118

Universal

850119

Description

Connectors

profile design measures only Military Style Connectors ¬ Low 3/4" high, long bolt permits additional

Polarity Part No.

2 ga. - 2/0 right angle HD brass terminal Negative 2 ga. - 2/0 right angle HD brass terminal Positive

5567N 5567P

¬ 1/4 turn of knob disconnects battery power ¬ Side terminal style fits positive or negative ¬ Clamp style fits negative top post 850118

850113

850119

850112

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27


Battery Terminal Adapters Adapter for JIS (Pencil Post)

¬ Allows use of SAE ¬

connectors on pencil post

¬ Converts stud to

SAE to JIS NEW (Pencil Post) Conversion

¬ Converts side terminal

top post

Creates metal to metal contact, sold in pairs Description Battery post adapter for JIS ("pencil post")

Side Terminal-toPost Conversion

Stud-to-Post Conversion

Polarity

Part No.

Negative/ Positive

108406

¬ With steel insert

¬ Polarity specific 5512

Description

Part No. 5/16" conversion – set of pos. & neg. 5513 5514 3/8" conversion – set of pos. & neg.

¬ Tin

plated brass

Description

Part No.

SAE to pencil post conversion – neg. SAE to pencil post conversion – pos.

850250 850350

Description

Part No.

Conversion – set of pos. & neg. Conversion – brass, set of pos. & neg. (for 5 mm side terminal conversion)

5515

¬ Rebuild worn battery posts ¬ Sold as each

¬ Converts top post to side terminal

¬ With steel insert specific, ¬ Polarity fasteners included

¬ Converts flag terminal to top post ¬ Not polarity specific ¬ Sold in pairs Description

Part No.

Description

Part No.

Flag to top post conversion

850116

Battery post shims

850115

Part No.

TP to ST connector – negative TP to ST connector – positive

5519 5521

¬ Precision-machined from solid brass, includes zinc-plated steel nut and washer

Connectors

¬ Allows smaller cable to fit

¬ Adapter bolts available

larger terminals

in single (6007) and dual (6008) power leads

¬ Not polarity specific ¬ Copper alloy, tin-plated

¬ Dual power leads (6008)

Fits Terminal 2/0 2/0 2/0

Part No.

wire (UL style 3046)

¬ Polarity-specific lead ends

Custom jumpers available

¬ 16" (40 cm) long, center-to-center

¬ Fine-stranded

copper conductor Description

Part No.

10 gauge 16" (40cm) cup jumpers

213910

require use of #6706 lead spacer

6007

6008

6024

6025

6029

Accessory adapter bolts #6007 & 6008

6053 6054 6055

Cup Jumpers/Formation Cables

¬ Used to charge batteries in series ¬ 10 gauge UL 90˚C

28

Description

Adapter Bolts and Nuts

Adapter Bushings

¬

5512

Top Post-to-Side Terminal Connectors

Battery Post Shims

Specialty Terminal with Pole-to-Top Post

Bushing Size 4 gauge 2 gauge 1 gauge

5515

to side post

Accessory adapter bolts #6007 6008 Accessory adapter bolts&6007

and 6008

Accessory adapter nut #6024/6025/6029 Accessory adapter nut 6024/6025/6029

Accessory Post Measurements Adapter Descriptions Adapter bolt, side terminal 3/8" - 16 x 3/8" accessory post for single accessory stud: Accessory power adapter lead nut #6024/6025/6029 5/16" - 18 x 1/2"

Material

Part No.

Brass; zinc plated steel fastener

6007

Adapter bolt, side terminal 3/8" - 16 x 15/16" accessory post for double accessory stud: power lead 5/16" - 18 x 1/2"

Brass; zinc plated steel fastener

6008

Adapter nut, top terminal accessory post

5/16" - 18 x 9/16", inside thread; accessory stud: 5/16" - 18 x 9/16"

Brass; zinc plated steel fastener

6024

Adapter nut, top terminal accessory post

1/4" - 20 x 9/16", inside thread; accessory stud: 5/16" - 18 x 9/16"

Brass; zinc plated steel fastener

6025

Adapter nut, top terminal accessory post

3/8" - 16 x 3/4", inside thread; accessory stud: 3/8" - 16 x 3/4"

Brass; zinc plated steel fastener

6029


Fastener Hardware for Battery Applications Item

¬ Hardware meets or exceeds OEM,

1

heavy duty battery related hardware SAE or Mil specifications, where relevant

2a 2b 2c 3a 3b 4 5 6 7

8 9 10

Description 1/4"-20 x 1-5/8", OEM type Bolt, square head & shoulder nut, oil-treated 5/16"-18 x 1-1/4" Bolt, square head & shoulder nut, tin-plated 5/16"-18 x 1-1/4" Bolt, square head & nut, zinc-plated 1/4"-20 x 3/4" Bolt, hex head & nut, zinc-plated 5/16"-18 x 1-1/4", Red Bolt, square head & shoulder nut, QuickCote™ treated 5/16"-18 x 1-1/4", Black Bolt, square head & shoulder nut, QuickCote™ treated 5/16"-18 x 1-1/2" Bolt, square head & shoulder nut, zinc-plated 3/8"-16 x 2", Mil spec Bolt, square head & nut, tin-plated 1-1/8" x 5/16" x 18 Bolt, square head & hex nut, tin-plated 1-1/8" x 5/16" x 18 Bolt, square head & hex nut, zinc-plated

3/8"-16 x 15/32" Bolt, side terminal, for single power lead,zinc-plated 3/8"-16 x 13/32" Bolt, side terminal, for single power lead, OEM type, zinc-plated 3/8"-16 x 1" Bolt, side terminal, for dual power lead, OEM type, zinc-plated

3/8"-16 nut, self locking Flange, zinc-plated 5/16"-18 nut 12 Shoulder, tin-plated 3/8"-16 nut 13a Closed cap, stainless steel 13b 3/8"-16, red nut Closed cap, powder coated 13c 3/8"-16, black nut Closed cap, powder coated 14 1/4"-20, wing nut For hold-down bolt, zinc-plated 15 5/16"-18, wing nut Forged steel, tin-plated 16 3/8"-16, wing nut Forged steel, tin-plated 17 5/16"-18, hex nut Steel, zinc-plated 18 3/8"-16, hex nut Steel, zinc-plated 11

Material Part No. Steel

6011

Steel

6014

Steel

6000

Steel

106200

Steel

6698R

Steel

6698B

Steel

6712

Steel

6019

Steel

6002

Steel

6006

Steel

6733

Steel

6703

Steel

6704

Steel

6708

Steel

6701T

2a

1

3a

Stainless 6015 steel Stainless 6016R steel Stainless 6016B steel Steel

6734

Steel

106115

Steel

106116

Steel

106125

Steel

106126

2b

3b 4

6

8

5

7

9

11

13a

10

12

13b

14

13c

15

16

17

18

19

Connectors

¬ Complete selection of standard and

2c

20

21

19 20

Spacer for 6704 dual power lead, side terminal bolt Also fits 6008 dual power lead accessory post adapter 1/4" washer Fender, Use with 6734 wing nut for hold-down applications

Lead

6706

Steel

6753

21

5/16" washer zinc-plated

Steel

6756

22

3/8" washer zinc-plated

Steel

6758

22

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29


¬ Rated 600V, +167°F

Solderless

Terminals for Abusive Environments Ring

Stud Tab Size

Wire Gauge

Color

Part No.

22 - 18 22 - 18 22 - 18 22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10

Red Red Red Red Red Red

Yellow Yellow Yellow Yellow Yellow Yellow

164102 164103 164104 164105 164106 164107 164202 164203 164204 164205 164206 164207 164403 164404 164405 164406 164407 164408

Wire Gauge

Color

Part No.

22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10 12 - 10

Red Red Red

164124 164125 164126 164224 164225 164226 164425 164426 164427

#6 #8 #10 1/4" 5/16" 3/8" #6 #8 #10 1/4" 5/16" 3/8" #8 #10 1/4" 5/16" 3/8" 1/2"

Blue Blue Blue Blue Blue Blue

#6 #8 #10 #6 #8 #10 #8 #10 1/4"

Blue Blue Blue Yellow Yellow Yellow

Connectors

Female Disconnect Stud Tab Size

Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

164148 164248 164448

.250 .250 .250

Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

164153 164253 164453

.250 .250 .250

shrink solderless terminals for use in demanding auto, truck, bus, agriculture, construction or industrial applications

Tin-plated copper

¬ Polyolefin heat-shrink

insulation provides long lasting strain relief from vibration

Heat-shrink tube Meltable sealant

¬ Integral meltable sealant locks out moisture, corrosive salts and fumes

Fully Insulated Female Disconnect Stud Tab Wire Gauge Size

.250 .250 .250

End View

22 - 18 16 - 14 12 - 10

Color Part No. 164158 Red Blue 164258 Yellow 164458

Fully Insulated Male Disconnect Stud Tab Wire Gauge Size

.250 .250 .250

End View

22 - 18 16 - 14 12 - 10

Color Part No. 164160 Red Blue 164260 Yellow 164460

Female Bullet Stud Tab size

Wire Gauge

Color

Part No.

22 - 18 16 - 14 16 - 14 12 - 10

Red Blue Blue Yellow

164166 164266 164268 164468

Wire Gauge

Color

Part No.

22 - 18 16 - 14 16 - 14 12 - 10

Red Blue Blue Yellow

164170 164270 164272 164472

.157 .157 .195 .195

Male Bullet Stud Tab size

.157 .157 .195 .195

Butt Connector

Male Disconnect Stud Tab Size

¬ Highest quality heat-

Crimp

Spade Stud Tab Size

(+75°C)

Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10 8

Red Blue Yellow Red

164180 164280 164480 164580

Gardian Terminal Assortment ™

Description

See the video on applying Gardian Terminals.

650 pieces of Gardian and PVC 33 pieces of 11 styles of terminal

164900 164901

65 pieces of 10 styles of terminal 125 pieces of 3 styles of butt connector

164902 164905

Fusion Solder Heat-Shrink Butt Connector Kits ®

¬ Controlled soldering combined with heat-shrink tubing in one step

¬ Rated 600V, 230˚ F (110˚ C)

¬ Transparent sleeves with color-coded sealing rings easy to inspect

Butt Connectors

30

Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

165181 165281 165481

Part No.

Fusion Solder Heat-Shrink Butt Connector Kit Description

Part No.

125 pieces of 3 styles of Fusion™ butt connectors

165905


Premium Nylon Solderless ¬ Designed for heavy duty applications to

Ring Double Crimp Nylon Wire Gauge

Color

Part No.

22 - 18 22 - 18 22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10

Red Red Red Red Red

163102 163103 163104 163105 163106 163202 163203 163204 163205 163206 163207 163403 163404 163405 163406 163407 163408

#4 - 6 #8 #10 1/4" 5/16" #6 #8 #10 1/4" 5/16" 3/8" #8 #10 1/4" 5/16" 3/8" 1/2"

Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Yellow

Spade Double Crimp Stud Tab Size

Wire Gauge

Color

Part No.

22 - 18 16 - 14 16 - 14 12 - 10 12 - 10

Red Blue Blue Yellow Yellow

163125 163225 163226 163425 163426

8 8 10 8 10

Butt Connector Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

163180 163280 163480

Premium Nylon Solderless Kit Description

Part No.

600 pieces/double crimp 24 types

163900

¬ Tin-plated copper

resist vibration and moisture

Tin-plated, annealed copper for improved corrosion resistance, max conductivity and crimp strength

¬ 3-part construction contains inner lug,

additional copper sleeve for added strength, crimpability and seamless outer nylon cover

Crimp

¬ Serrated barrel for greater wire retention/ ¬

pullout strength

Operating temperature range from -67˚F to +221˚F (-55˚C to +105˚C)

¬ Rated 600V

Female Disconnect Stud Tab Size

.110 .187 .250 .187 .250 .250

Color

Wire Gauge 22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 12 - 10

Red Red Red Blue Blue Yellow

Part No. 163145 163146 163148 163246 163248 163448

Male Disconnect Stud Tab Size

.250 .250 .250

Wire Gauge 22 - 18 16 - 14 12 - 10

Color Red Blue Yellow

Part No. 163153 163253 163453

Insulated Female Disconnect Stud Tab Wire Gauge Size

.187 .250 .187 .250 .250

End View

22 - 18 22 - 18 16 - 14 16 - 14 12 - 10

Color Part No. 163157 163158 Blue 163257 Blue 163258 Yellow 163458 Red Red

Insulated Male Disconnect Stud Tab Wire Gauge Size

.250 .250 .250

End View

22 - 18 16 - 14 12 - 10

Color Part No. Red Blue Yellow

163160 163260 163460

Insulated Bullet Female Stud Tab Size

.078 .157 .157

Wire Gauge 22 - 18 22 - 18 16 - 14

Color Natural Red Blue

Connectors

Stud Tab Size

Part No. 163069 163166 163266

Insulated Bullet Male Stud Tab Size

.078 .157 .157

Wire Gauge 22 - 18 22 - 18 16 - 14

Color Natural Red Blue

Part No. 163073 163170 163270

See the video on applying double crimp Terminals.

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31


PVC Solderless

for General Purpose Applications

¬ Rated 600V, +167˚ F (+75˚ C) ¬ Disconnects, M/F bullets and piggyback 300V, +167˚F (+75˚C)

¬ Quality terminals for years of dependable service ¬ Tin-plated, annealed copper for improved corrosion resistance, max conductivity and crimp strength

¬ Serrated barrels for greater wire retention/pullout Crimp

Tin-plated copper

Spade

Ring

Stud Tab Size

Connectors

#4 #6 #8 #10 1/4" 5/16" 3/8" #4 #6 #8 #10 1/4" 5/16" 3/8" 1/2" #6 #8 #10 1/4" 5/16" 3/8" 1/2" #10 1/4" 5/16" 3/8" #10 1/4" 5/16" 3/8"

Wire Gauge

Color

Part No.

22 - 18 22 - 18 22 - 18 22 - 18 22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10 8 8 8 8 6 6 6 6

Red Red Red Red Red Red Red

Blue Blue Blue Blue

160101 160102 160103 160104 160105 160106 160107 160201 160202 160203 160204 160205 160206 160207 160208 160402 160403 160404 160405 160406 160407 160408 160504 160505 160506 160507 160604 160605 160606 160607

Wire Gauge

Color

Part No.

14 - 12 14 - 12 14 - 12

Black Black Black

160303 160304 160305

Blue Blue Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Yellow Yellow Red Red Red Red

Heavy Duty Ring Stud Tab Size

#8 #10 1/4"

Multi-Stud Ring Stud Tab Size

#6, #8, #10 #6, #8, #10 #6, #8, #10

Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

160112 160212 160412

Bullet Female Stud Tab Size

.157 .180 .157 .180 .195 .195

32

¬

strength

Ridged PVC sleeves for improved abrasion resistance Stud Tab Size

#6 #10 #6 #8 #10 #6 #8 #10

Wire Gauge

Color

Part No.

22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10 12 - 10

Red Red

Yellow Yellow Yellow

160124 160126 160224 160225 160226 160424 160425 160426

Wire Gauge

Color

Part No.

22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10

Red Red Red Blue Blue Blue Yellow Yellow

160130 160131 160132 160230 160231 160232 160431 160432

Wire Gauge

Color

Part No.

22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10

Red Red Red

160134 160135 160136 160234 160235 160236 160435 160436

Blue Blue Blue

Locking Spade Stud Tab Size

#6 #8 #10 #6 #8 #10 #8 #10

Flange Spade Stud Tab Size

#6 #8 #10 #6 #8 #10 #8 #10

Blue Blue Blue Yellow Yellow

Hook

Stud Tab Size

#6 #8 #10 #6 #8 #10 #8 #10

Yellow Yellow

Part No. 160138 160139 160140 160238 160239 160240 160439 160440

Wire Gauge

Color

Part No.

22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 12 - 10

Red Red

160170 160171 160270 160271 160272 160472

Wire Gauge 22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10

Color Red Red Red Blue Blue Blue

Bullet Male

Wire Gauge

Color

Part No.

22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 12 - 10

Red Red

160166 160167 160266 160267 160268 160468

Blue Blue Blue Yellow

Stud Tab Size

.157 .180 .157 .180 .195 .195

Blue Blue Blue Yellow


3-Way Connector

Stud tab Size

Wire Gauge

Color

Part No.

Wire Gauge

Color

Part No.

22 - 18 22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10 12 - 10

Red Red Red Red

160145 160146 160147 160148 160245 160246 160247 160248 160249 160446 160448 160449

22 - 18 16 - 14 12 - 10

Red Blue Yellow

160178 160278 160478

.110 .187 .205 .250 .110 .187 .205 .250 .375 .187 .250 .375

Blue Blue Blue Blue Blue Yellow Yellow Yellow

4-Way Connector

Color

Part No.

22 - 18 16 - 14 12 - 10 8 6

Red Blue Yellow Red Blue

160180 160280 160480 160580 160680

Part No.

Red Red Red

160150 160151 160153 160251 160253 160453

Parallel Butt Connector

Stepdown Butt Connector

Blue Blue Yellow

Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

160163 160263 160463

Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

160175 160275 160475

Pin Terminal .075 .075 .075

T-Tap Connector – .250 Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

160188 160288 160488

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue Yellow

160181 160281 160481

Wire Gauge

Part No.

16 - 14 / 18 - 22 12 - 10 / 16 - 14 8 / 12 - 10

160183 160283 160483

Wire Gauge

Color

Part No.

22 - 18 16 - 14 16 - 14 12 - 10 / 18 - 14 12 - 10

Red Blue White Brown Yellow

160185 160285 160286* 160287 160485

*With no stop.

Bullet Tap Splice – .250 Wire Gauge

Color

Part No.

16 - 14

Blue

160289

See the video on applying PVC solderless Terminals.

¬ Quality terminals for years of

dependable service Tin-plated, annealed copper for improved corrosion resistance, max conductivity and crimp strength Ridged PVC sleeves for improved abrasion resistance Description

Wire Gauge

Quick Tap Connector

PVC Solderless Connector Kits

¬

Wire Gauge

Color

.250 .250 .250

¬

160179 160279 160479

22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 12 - 10

Piggyback Disconnect

Stud Tab Size

Part No.

Red Blue Yellow

Wire Gauge

.110 .187 .250 .187 .250 .250

Stud Tab Size

Color

22 - 18 16 - 14 12 - 10

Butt Connector

Male Disconnect Stud Tab Size

Wire Gauge

Connectors

Female Disconnect

160904

Part No.

175 pieces, no tool, 18 types of terminals 600 pieces, 24 types of terminals, no tool

160900 160901

1675 pieces, full assortment of PVC terminals 100 pieces, includes tool, 16 types of terminals

160902 160903

295 pcs., includes tool/18 types of terminals 250 pcs., 3 styles of butt connectors/no tool

160904 160905

160902

160903

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33


Nylon Solderless

¬ Designed for heavy duty applications and

Nylon Insulated Female Disconnect Stud Tab Wire Gauge Size

.250 .250 .250

End View

22 - 18 16 - 14 12 - 10

Color Part No. Red Blue Yellow

162158 162258 162458

¬

superior performance

Tin-plated, annealed copper for improved corrosion resistance, maximum conductivity and crimp strength

¬ Serrated barrel for greater wire retention/ pullout strength

¬ Operating temperature range from –67˚F to

Nylon Insulated Male Disconnect Stud Tab Wire Gauge Size

.250 .250 .250

End View

22 - 18 16 - 14 12 - 10

Color Part No. 162160 162260 Yellow 162460 Red Blue

+221˚F (–55˚C to +105˚C)

¬ ¬ UL/CSA listed where applicable Rated 300V

Flag Terminal Insulated Stud Tab Size

Wire gauge

Color

Part No.

22 - 18 16 - 14

Red Blue

162165 162265

.250 .250

Nylon Butt Connector – Flared Ends Wire Gauge

Color

Part No.

22 - 18 16 - 14 12 - 10

Red Blue

162180 162280 162480

Yellow

Specialty Terminals and Connectors 169101

Connectors

169103

169105, 169107

Wire Gauge

Description

Part No.

.156 .250 22-18 16-14 12-10 8 22-18 16-14 12-10

2-way female receptacle Double male tab receptacle Closed end flat connector Closed end flat connector Closed end flat connector Closed end connector Closed end connector Closed end connector Closed end connector

169101 169103 169105 169106 169107 169108 169110 169111 169112

¬ Closed connectors for multi-wire use ¬ Made of nylon ¬ UL/CSA listed where applicable

169108, 169112

Wire Connectors for Copper Wire

34

Wire Gauge

Color

Part No.

24 - 16 22 - 14 20 - 14 18 - 12 18 - 10

Gray Blue Orange

169116 169117 169118 169119 169120

Yellow Red

¬ Use on solid or stranded copper wire ¬ Threaded steel insert permits positive bite ¬ Can be used with multiple wires ¬ UL/CSA listed where applicable ¬ Gray and blue rated 300V; orange, yellow and red rated 600V


Non-Insulated Solderless ¬ Tin-plated, annealed copper for improved corrosion resistance, maximum conductivity and crimp strength

¬ Serrated barrels for greater wire retention/pullout strength Ring

Male Disconnect Stud/Tab Size

Wire Gauge

Part No.

.250 .250 .250

22 - 18 16 - 14 12 - 10

166153 166253 166453

Stud/Tab Size

Wire Gauge

Part No.

#6 #8 #10 1/4" 5/16" #6 #8 #10 1/4" 5/16" 3/8" #8 #10 1/4" 5/16" 3/8"

22 - 18 22 - 18 22 - 18 22 - 18 22 - 18 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 16 - 14 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10

166102 166103 166104 166105 166106 166202 166203 166204 166205 166206 166207 166403 166404 166405 166406 166407

Flag Terminal

Stud/Tab Size

Wire Gauge

Part No.

# 8 #10 #8 #10 #8 #10

22 - 18 22 - 18 16 - 14 16 - 14 12 - 10 12 - 10

166125 166126 166225 166226 166425 166426

Disconnect Adapters

Stud/Tab Size

Wire Gauge

Part No.

.250 .250

22 - 18 16 - 14

166165 166265

Butt Connector Wire Gauge

Part No.

22 - 18 16 - 14 12 - 10

166180 166280 166480

Seamless Butt Connector Wire Gauge

Part No.

22 - 18 16 - 14 12 - 10

167180 167280 167480

Spade

Stud/Tab Size

Description

Part No.

169135

.250 .250/#10 .250 250/#10 .250

Male/female/male Male/#10 stud hole Female/dual male Male/#10 stud hole Dual male/90°/female

169135 169137 169136 169138 169139

169137

Female Disconnect Stud/Tab Size

Wire Gauge

Part No.

.250 .250 .250

22 - 18 16 - 14 12 - 10

166148 166248 166448

169138 169139

Weather Pack

OEM Terminals, Housings and Seals ¬ Ideal for engine compartment and

¬ Terminals have lock tabs that snap

¬ Seals out water and moisture ¬ Nylon housings rated at -50˚F to

¬ Silicone seals and plugs have multiple

other harsh environment use

+262˚F (-46˚C to +128˚C)

OEM Terminals & Housings Description 1-way female connector 1-way male connector 2-way female connector 2-way male connector 3-way female connector 3-way male connector 4-way female connector 4-way male connector 6-way female connector 6-way male connector

Part No. 6150 6151 6152 6153 6154 6155 6156 6157 6158 6159

Female connector

into housing cavity and are tin-plated

Connectors

169136

ribs to form positive seal in housing cavity Description

Part No.

20 - 18 gauge, male terminal 20 - 18 gauge, female terminal 16 - 14 gauge, male terminal 16 - 14 gauge, female terminal 12 gauge, male terminal 12 gauge, female terminal 20 - 18 gauge, seal 16 - 14 gauge, seal 12 gauge, seal Plug

6160 6161 6162 6163 6164 6165 6166 6167 6168 6169

OEM terminal extractor tool

420191

Male connector

Seal

Plug

Male terminal

Tool

Female terminal

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35


Fuses and Breakers

All are

compliant

Fuse Kits ¬ Most common sizes ¬ Convenience ¬ Plastic storage box

Description Part No. 509115 100 pc. mini fuse kit 120 pc. standard blade fuse kit 509140 509160 16 pc. maxi fuse kit 509215 120 pc. AGC fuse kit 325 pc. mini std. maxi, AGC fuse kit 509200 509115

Glass Fuses Description AGC - 3 amp AGC - 5 amp AGC - 7.5 amp AGC - 10 amp AGC - 15 amp AGC - 20 amp AGC - 25 amp AGC - 30 amp AGC - 35 amp SFE - 4 amp SFE - 7.5 amp SFE - 9 amp SFE - 14 amp SFE - 20 amp SFE - 30 amp

Mini Blade Fuses Part No. 509201 509202 509203 509204 509205 509206 509207 509208 509209 509221 509222 509223 509224 509225 509226

Description 2 amp fuse 3 amp fuse 4 amp fuse 5 amp fuse 7.5 amp fuse 10 amp fuse 15 amp fuse 20 amp fuse 25 amp fuse 30 amp fuse

509215

509160

Color Lt. Gray Violet Pink Tan Brown Red Blue Yellow Clear Green

Part No. 509101 509102 509103 509104 509105 509106 509107 509108 509109 509110

509200

Standard Blade Fuses Description 1 amp fuse 2 amp fuse 3 amp fuse 4 amp fuse 5 amp fuse 7.5 amp fuse 10 amp fuse 15 amp fuse 20 amp fuse 25 amp fuse 30 amp fuse 35 amp fuse 40 amp fuse

Color Gray Lt. Gray Violet Pink Tan Brown Red Blue Yellow Clear Green Purple Orange

Part No. 509121 509122 509123 509124 509125 509126 509127 509128 509129 509130 509131 509132 509133

Fuses & Accessories

Large Glass Power Fuses Low Profile Fuses Description AGU – G30 amp, gold plated AGU – G40 amp, gold plated AGU – G50 amp, gold plated AGU – G60 amp, gold plated ATM – 15 amp ATM – 30 amp

Part No. 509230 509231 509232 509233 509240 509245

Description 20 amp fuse 30 amp fuse 35 amp fuse 40 amp fuse 50 amp fuse 60 amp fuse 70 amp fuse 80 amp fuse

¬ 20 amp fuse with arm ¬ ¬ ¬

down Extra 7.5 amp fuse with arm up option Great for add-on accessories Terminates with .250 disconnect solderless terminal

Maxi Blade Fuses

NEW

Access-A-Fuse

Description Access-a-Fuse, 2 fuses in 1

36

509140

Color Yellow Green Pink Orange Red Blue Brown Clear

Part No. 509150 509151 509152 509153 509154 509155 509156 509157

ATC Fuse Tap-In ®

Part No. 509170

Description 5 amp fuse 7.5 amp fuse 10 amp fuse 15 amp fuse 20 amp fuse 25 amp fuse 30 amp fuse

Color Tan Brown Red Blue Yellow Clear Green

Part No. 509183 509184 509185 509186 509187 509188 509189

¬ Used in domestic and imported cars ¬ Meets or exceeds OEM and SAE standards

Description Fuse Tab Size Part No. Standard tab .250 169146 Mini tab .250 169147


Fuse Pullers Description 10 amp auto reset blade 15 amp auto reset blade

NEW SIZES

Description 50 amp ANL power fuse 80 amp ANL power fuse 100 amp ANL power fuse 150 amp ANL power fuse 200 amp ANL power fuse 250 amp ANL power fuse 300 amp ANL power fuse 350 amp ANL power fuse 400 amp ANL power fuse 450 amp ANL power fuse 500 amp ANL power fuse

Part No. 509298 509299 509300 509301 509302 509303 509304 509305 509306 509308 509307

Auto Reset Circuit Breakers 6-24V Type 1

¬ Complies with SAE standard J553

Description Part No. 15 amp – stud style/mounting bracket 509401 20 amp – stud style/mounting bracket 509402 30 amp – stud style/mounting bracket 509403 40 amp – stud style/mounting bracket 509404 15 amp – stud style/no mounting bracket 509411 20 amp – stud style/no mounting bracket 509412 30 amp – stud style/no mounting bracket 509413 40 amp – stud style/no mounting bracket 509414

Part No. 509701 509702

Fuse Boxes – Standard Blade Fuses Description

Part No.

8 position fuse box with lid .250 male side blade connections

509503

Water Resistant ANL Fuse Holder Description

Part No.

ANL fuse holder to 1/0 gauge, water resistant

509661

ANL Fuse Holder – Fuse Block Kit

¬ Stainless Steel connector Manual Reset – 150 Amp Circuit Breaker

¬ Applications: typically used in auxiliary ¬ ¬

¬

and accessory circuits-trucks, buses, RVs and marine applications Testing: complies with SAE J1625 Housing: thermoset plastic; UL rated 94VO; +320˚F (+155˚ C). Stud insulators are provided on covered units with type F (surface mount) bases Mounting: panel or surface Description

Part No.

150 amp reset circuit breaker

509418

¬

¬ Complies with SAE standard J553 Part No. 509421 509422 509423 509424

Description

Part No.

ANL fuse holder – fuse block kit

509665

MEGA Fuse Holder – Fuse Block Kit

¬ Low cost solution to Mega ¬ ¬

Auto Reset Blade 12V Type 1 Description 10 amp auto reset blade 15 amp auto reset blade 20 amp auto reset blade 30 amp auto reset blade

¬ ¬

bolts Maximum voltage: 32 volts ANL fuse block kit includes 2 terminal protectors Plastic cover and terminal protectors protect the conductive area, complying with USCG and ABYC safety requirements

¬

fuse application Maximum voltage: 32 volts Mega fuse block kit includes 2 terminal protectors When using the terminal protectors, it complies with USCG and ABYC safety requirements Description

Part No.

MEGA fuse holder – fuse block kit

509666

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Fuses & Accessories

ANL Type Power Fuses

37


Fuse Holders, Jump Start Posts, Terminal Bus Bars, Distribution Posts Mini Blade Fuse Holder/Cap

Crimp Type Yellow Fuse Holder

Description

Part No.

14 gauge to 20 amp, water-resistant 12 gauge to 30 amp, water-resistant

509601 509602

Part No. 509640

Panel Mount Glass Fuse Holder

Standard Open Blade Fuse Holder Description

Part No.

Description

Part No.

14 gauge to 20 amp 12 gauge to 30 amp

509605 509606

Panel mount glass fuse holder

509650

Fuse Block

Standard Blade Fuse Holder/Cap Description

Part No.

Description

Part No.

14 gauge to 20 amp, water-resistant 12 gauge to 30 amp, water-resistant

509611 509612

Fuse block (waterproof) inline AGU Fuse holder to 4 gauge

509660

Sealed Standard Blade Fuse Holder

Self Stripping Fuse Holder

Description

Part No.

Description

Part No.

Sealed, standard blade fuse holder 12 gauge, 30 amp, water-resistant

509621

Self stripping fuse holder, standard Blade, crimp-style 18-14 gauge wire

169150

Fuses & Accessories

Maxi Fuse Holder/Cap Description

Part No.

Maxi fuse holder/cap 8 gauge to 60 Amp, water-resistant

509631

Jumpstart Connector Conductor Posts ¬ Provides connection on outside

¬

Glass Fuse Holders Description

Part No.

14 gauge to 20 amp, nylon Glass AGC fuse holder

509641

12 gauge to 30 amp, nylon Glass AGC fuse holder

509642

Used with ATM fuse holder

509643

of machine when battery is not easily accessible or when reaching into the battery compartment is dangerous or difficult Conductor posts are mounted on the insulated pad with polarity colored protective caps (pos./ red, neg/black)

Description

Part No.

Jumpstart connector conductor posts (positive and negative)

509699

Jumpstart Connector Plugs

¬ Similar to panel bushings ¬ Provides connection on outside of

¬ 38

Description Crimp type yellow fuse holder (W/P)

machine when battery is not easily accessible or when reaching into the battery compartment is dangerous or difficult Conductor posts are mounted on the insulated pad with polarity colored protective caps (pos/red, neg/black)

NEW Description

Part No.

Single post negative jumpstart plug Single post positive jumpstart plug

509713 509714


Junction Block Surface Mount

¬ Screw type or stud type ¬ Rated at 30 amps ¬ For use with #10-22 AWG wire

Description

Part No.

4 position block 7 position block with cover

670144 670177

4 Position

7 Position

Terminal Bus Bar

¬ Connects multiple cables to single source ¬ Positive post: 3/8", negative post: 5/16" ¬ Maximum voltage: 48 volts ¬ Bus strip: nickel-plated copper ¬

alloy Tab type busbar accepts push-on type, quick disconnect terminals greatly increasing production

Description

Amps

Post

Part No.

4 point terminal bus bar – neg. 4 point terminal bus bar – pos.

210 210

5/16" 3/8"

509710 509711

12 point terminal bus bar – neg. 12 point terminal bus bar – pos.

180 180

5/16" 3/8"

509716 509717 670178

Tab type bus bar – 10 points, 20 amps per connection

509711

509716

670178

Power Distribution Post – 8 Point

¬ ¬ ¬ ¬

glass filled nylon Positive post: 3/8", negative post 5/16" Kit packaging 1 wire, 2 wire, multiple wire entry Connecting plate is nickel-plated Creates reliable, trouble-free circuit path to control system

Power distribution kit.

Description

Amps

Post

Part No.

8 point distribution – pos./red 8 point distribution – neg./blk.

160 160

3/8" 5/16"

509680 509681

8 point distribution – 1 wire kit 8 point distribution – 2 wire kit

160 160

– –

509685 509686

8 point dist. – three wire kit

160

509687

509685

Panel Bushings

Post

Part No.

Red bushing Black bushing

300 300

3/8" 3/8"

509670 509671

¬ Available colors: red or black ¬ Current rating: 300 amp (3/8")

Red bushing – weatherproof Black bushing – weatherproof

500 500

1/2" 1/2"

509675 509676

Red bushing – weatherproof Black bushing – weatherproof

300 300

3/8" 3/8"

509677 509678

¬

Red bushing – weatherproof Black bushing – weatherproof

350 350

3/8" 3/8"

509668 509669

glass-filled nylon

or 500 amp (1/2") Melting point is +395˚F

509680

509686

Amps

¬ For use with up to 1/8" panel ¬ Meets UL – HB standard ¬ Easy to assemble, base material:

509681

Description

509687

509677

Weatherproofing meets SAE J2120 8.5, ABYC E9.YH and USCG 33CFR subpart 1 509678

509669

509668

509670

509671

Power Distribution Post – Single-Point

¬ Available in large or small base ¬ Used to connect two or more voltage ¬ ¬ ¬

or negative return lines Available colors: red or black Base material: glass-filled nylon Stainless steel connector post

Description

Base

Amps

Post

Part No.

Single point post – red Small Single point post – black Small

250 250

3/8" 5/16"

509690 509691

Single point post – red Small Single point post – black Small

165 165

1/4" 1/4"

509692 509693

Single point post – red Large Single point post – black Large

160 160

3/8" 5/16"

509695 509696

Single point post – red Large Single point post – black Large

160 160

1/4" 1/4"

509697 509698

Fuses & Accessories

¬ Base material: positive/red, negative/black

509690 509691

509697 509698

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39


What Are the Different Types of DC Power Cable? Battery Cable Standard battery cable is 100% copper stranded with PVC insulation to resist abrasion, fuel, oil, acid and salt. The insulation is also flame retardant. It is specified widely in OEM applications. Because of the stiffness of the insulation and larger gauge stranding, battery cable is less flexible than other cable types, but it is also quite resistant to cutting and abrasion damage. Quick Cable battery cable is available with red or black insulation, and features a color-coded stripe to match with the same gauge size connector.

¬ Standard lengths from 10’ to 500’ ¬ Rated 60V ¬ SAE J1127, SGT type, +221° (+105°C), 8 gauge meets J1128

¬ Standard gauges from 8 to 4/0

Fine Stranded Battery Cable

NEW

More flexible than standard battery cable. Superior, High Performance Battery Cable for Auto/Truck, Marine, Industrial and Back-Up Power Applications.

¬ Fine stranded, annealed BARE

¬ Temperature rated -50°C to

¬ ¬ Oil, water, acid resistant (SGT)

¬ Excellent low temperature flexibility ¬ High resistance to UV light and

¬

¬ Voltage Rating: 600V ¬ Meets SAE J378C/J1127 ¬ Meets UL 62 for SJE, SE, and SEO

COPPER wire

Maximum conductivity

thermoplastic rubber compound

Wire & Cable

Water resistant safety insulator/ separator for additional protection against corrosion or cut through

+105°C (221°F)

ozone exposure

SGX Battery Cable

NEW

More flexible than standard battery cable. Use for high temperature applications.

¬ Soft-annealed, bare copper conductor ¬ Available certifications: – more flexible

¬ Chemically cross-linked polyolefin (XLPO) insulation

¬ RoHS compliant ¬ Temperature rated -40°F to +257ºF (-40°C to +125°C)

• SAE: J1654 • Ford: ESB-M1L85-A, ESF- M1L92-A • Chrysler: MS-5919 • Delphi: ESM-3024

Marine Battery Cable Our battery cable for marine applications is UL listed BC-5W2 boat cable. It features an enhanced insulation for oil, fuel and acid resistance and is highly resistant to abrasion. It is a fine stranded, flexible cable with tin plating for corrosion resistance.

40

Quick Cable marine battery cable is available with red or black insulation.

¬ Standard lengths from 10’ to 500’

¬ ¬ Temperature rated Rated 600V

+221° (+105°C) dry and +193° (+75°C) wet

¬ Standard gauges from 8 to 4/0


Welding Cable ¬ Standard lengths

Our QuickFlex™ welding cable is made with very fine stranded copper wire and is insulated with pliable synthetic rubber, so it is very flexible even in cold weather conditions. Welding cable is easier to route in tight spaces than battery cable.

from 10' to 500'

¬ ¬ Temperature Rated 600V rated +221° (+105°C)

¬ Standard gaug-

es from 6 to 250 MCM (250 MCM is only available in black)

QuickFlex™ welding cable is available with red or black insulation.

UL Welding Cable ®

QuickFlex™ welding cable is also available as UL listed cable with fine stranded copper wire that has been tin plated for corrosion resistance. Like other welding cable it is very flexible.

¬ Standard lengths from

Available only with black insulation.

From 6 to 4/0 gauge ¬

10’ to 500’

¬ ¬ Rated +257° (+125°C) ¬ UL3284 and CSA Rated 600V

CL1254 compliant

DLO cable is used in telecom power supplies, mining equipment, industrial and earthmoving equipment, diesel electric locomotives and other instances where flexible power leads must be installed in conduit or raceways. It is made with fine stranded, annealed and tinned copper wire and meets AAR-598 and ASTM B33. Insulation is ethylene propylene rubber (EPR), resists oils, alkalis and acids, and has excellent impact, abrasion and tear resistance.

¬ Chlorinated polyethylene (CPE) jacket ¬ 600V and 2000V rated ¬ 90° C wet/dry continuous exposure ¬ Suitable for -40° C applications ¬ Sold by the foot

Machine Tool Wire (MTW)

Wire & Cable

DLO RHH/RHW Cable

MTW is recommended for uninterruptable power supplies, machine tools, appliances, transformers, switchboard panels, controls, electronic circuits, and meters. Can be used as battery cable, motor lead and power hook-up cable. Other applications include renewable energy (solar and wind). MTW is made from fine stranded, annealed bare copper wire and features PVC insulation that is tough, moisture and chemical (acid, fuel, oil) resistant.

¬ VW-1 rated, flame retardant ¬ Temperature range: UL and CSA 105°C – 600V 90°C MTW

¬ Rated 600V, sold by the foot quickfigurator.com | quickcable.com | quickhowto.com

41


Standard Battery Cable

¬ PVC insulation resists abrasion, fuel, oil, acid and salt

¬ Insulation is flame-retardant ¬ Meets or exceeds SAE J1127, SGT type, +221˚F

to -58°F (+105˚C to -50°C), 8 gauge meets J1128

¬ ¬ Meets AWG specifications ¬ Copper conductor for maximum conductivity ¬ Annealed stranded copper conductor Rated 60V

Gauge 8 6 4 2 1 1/0 2/0 3/0 4/0

Color-Coded Stripe

Gray Gray Gray Green Pink Black Orange Purple Yellow

Black

Red

200101 200102 200103 200104 200105 200106 200107 200108 200109

200201 200202 200203 200204 200205 200206 200207 200208 200209

Fine Stranded Battery Cable Superior, High Performance Battery Cable for Auto/Truck, Marine, Industrial and Back-Up Power Applications

¬ Fine stranded, annealed BARE COPPER wire ¬ Maximum conductivity ¬ Oil, water, acid resistant (SGT) thermoplastic

Wire & Cable

¬

rubber compound

Water resistant safety insulator/separator for additional protection against corrosion or cut through

¬ ¬ Temperature rated -50°C to +105°C (221°F) ¬ Excellent low temperature flexibility ¬ High resistance to UV light and ozone exposure ¬ Voltage Rating: 600V More flexible than standard battery cable

¬ Meets SAE J378C/J1127 ¬ Meets UL 62 for SJE, SE, and SEO ¬ Applications: battery cable, jumpers, starter, ground, marine rating

Gauge

Black

Red

6 4 2 1 1/0 2/0

201702 201703 201704 201705 201706 201707

201802 201803 201804 201805 201806 201807

The Quick Color Code System ®

¬ Quick and easy identification

of the cable gauge is provided

8 gauge

42

NEW

6 gauge

4 gauge

¬ Color code matches the cable to the connector

2 gauge

1 gauge

¬ The color stripe helps you measure the length of your cable

1/0 gauge

2/0 gauge

3/0 gauge

4/0 gauge

6/0 gauge


SGX Battery Cable

For High Temperature Applications

NEW 125°C

¬ Soft-annealed, bare copper conductor – more flexible ¬ Chemically cross-linked polyolefin (XLPO) insulation ¬ RoHS compliant ¬ Temperature rated -40°F to +257ºF (-40°C to +125°C) ¬ Available certifications:

RATED

• SAE: J1654 • Ford: ESB-M1L85-A, ESF-M1L92-A • Chrysler: MS-5919 • Delphi: ESM-3024 Gauge

Black

Red

6 4 2 1/0 2/0 3/0 4/0

205102 205103 205104 205106 205107 205108 205109

205202 205203 205204 205206 205207 205208 205209

Black

Red

UL Marine Battery Cable ®

¬ Enhanced oil, fuel and acid resistance ¬ Highly abrasion-resistant ¬ Rated 600V, +221˚F dry/+193˚F wet (+105˚C dry/+75˚C wet)

¬ ¬ Fine-stranded copper conductor,

tin-plated, for maximum conductivity, flexibility and corrosion resistance

Determining Total Circuit Amps

8

12V

3'

1 3 5 76 10 15 20 24 30 40 50 100 150 200

18 18 18 18 18 18 16 14 12 10 8 4 2 1/0

4

300 MCM

Gauge

8 200501 200601 6 200502 200602 4 200503 200603 2 200504 200604 200505 200605 Wire and Cable Gauge Size1 by Circuit Amps and Length 1/0 200506 200606 200507 See the video for Length in2/0 Wire Gauge Feet (Total circuit length) 200607 3/0 200508 200608 on selecting the 4/0 200509 200609 correct cable gauge

2

5'

7'

10'

15'

20'

25'

30'

40'

50'

75'

100'

18 18 18 18 18 18 16 14 12 10 8 4 2 1/0

18 18 18 18 18 18 16 14 12 10 8 4 2 1/0

18 18 18 18 18 18 16 14 12 10 8 4 2 1/0

18 18 18 18 16 14 14 12 10 10 8 4 2 1/0

18 18 18 18 16 14 12 12 10 10 8 4 2 1/0

18 18 18 16 16 12 10 10 10 8 8 4 2 1/0

18 18 18 16 14 12 10 10 10 8 8 4 2 1/0

18 18 16 14 12 12 10 10 10 6 6 4 2 1/0

18 18 14 14 12 10 10 8 6 6 6 2 1 1/0

18 14 12 10 10 8 8 6 4 4 2 1 2/0 4/0

18 14 12 10 10 8 6 6 4 2 2 1/0 2/0 4/0

1

350 MCM

1/0

400 MCM

2/0

3/0

500 MCM

4/0

250 MCM

750 MCM

Cable Gauge ¬ The size bullets shown

Wire & Cable

UL listed BC-5W2 boat cable

will help you determine the gauge (size) of an unmarked starter cable

¬ Measure the bare

conductor only, not the insulation

¬ Actual diameters will

vary depending on specific wire stranding

Metric and AWG Wire Size Metric Values are Expressed as a Range and Vary by Country mm2

3

5

8

13

19

32

40

50

62

81

103

126

132

AWG

12

10

8

6

4

2

1

1/0

2/0

3/0

4/0

250 MCM

262 313 373 535 777 MCM MCM MCM MCM MCM

159

189

272

394

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43


QuickFlex Welding Cable ™

What is the Difference Between QuickFlex and Battery Cable? ™

¬ QuickFlex

™ cable is made with very fine copper wire and insulated with synthetic rubber. It’s more flexible than battery cable, especially in cold temperatures; QuickFlex™ cable is easier to route in tight spaces

¬ Sold in 10', 25', 50', 100', 250' and 500' lengths ¬ 100% copper cable for maximum conductivity

QuickFlex Welding Cable ™

Wire & Cable Tinned Copper

44

Gauge

Black

Red

6 4 2 1 1/0 2/0 3/0 4/0 250 MCM

202102 202103 202104 202105 202106 202107 202108 202109 202110

202202 202203 202204 202205 202206 202207 202208 202209 –

¬ Abrasion salt and chemical-resistant insulation

¬ Temperature rated +221˚F (+105˚C), good flame resistance

¬ ¬ Fine-stranded copper conductor for Rated 600V

maximum conductivity and flexibility

UL QuickFlex Tinned Welding Cable ¬ Abrasion, salt and chemical-resistant ®

Gauge

Black

6 4 2 1 1/0 2/0 3/0 4/0

203102 203103 203104 203105 203106 203107 203108 203109

¬

insulation

Temperature rated +257˚F (+125˚C), excellent flame resistance

¬ Rated 600V ¬ Meets UL3284 and CSA CL1254 specifications

¬ ¬ Fine-stranded copper conductor, Meets AWG specifications

tin-plated, for maximum conductivity, flexibility and corrosion resistance


DLO RHH/RHW Cable NEW

¬ Fine stranded, annealed tinned copper wire in accordance with AAR-598 and ASTM B33

¬ Maximum conductivity, flexibility and corrosion ¬

resistance

EPR (Ethylene Propylene Rubber) insulation, highly resistant to oils, alkalis and acids

¬ CPE (Chlorinated Polyethylene) jacket ¬ Excellent impact, abrasion and tear resistance ¬ VW-1 rated, flame retardant ¬ UL sun resistant ¬ 90°C wet/dry continuous exposure ¬ Suitable for -40°C applications ¬ 600V and 2000 Volt rated ¬ Industry Approvals: ICEA S-95-685/NEMA WC Gauge 2/0 3/0 4/0 262 MCM 313 MCM 373 MCM 535 MCM 777 MCM

Nomimal Insulation 0.09 0.09 0.09 0.10 0.10 0.10 0.12 0.12

O.D. 0.68 0.75 0.78 0.92 0.97 1.07 1.24 1.38

Lbs./Feet

Part No.

0.56 0.67 0.83 1.08 1.22 1.48 2.02 3.05

208107 208108 208109 208110 208111 208112 208113 208114

70; UL 44 Type RHH/RHW-2 C(UL) RW90, MSHA – rated flame retardant; CSA RW90 @ 1,000 Volts

¬ REACH compliant; approved for CT use (1/0 ¬

and larger)

NEC suitable as flexible wiring in open air trays, trays (1/0) or conduit

¬ Applications: telecom power supply systems,

mining, industrial and earth moving equipment, motor leads, diesel electric locomotive, where flexible power leads must be installed in conduit or raceways

NEW

¬ Fine stranded, annealed, bare copper wire ¬ Maximum conductivity and flexibility ¬ PVC (polyvinylchloride) insulation, tough, moisture and chemical resistant (acid, diesel fuel, oil)

¬ VW-1 rated, flame retardant ¬ Temperature range: UL and CSA 105°C – 600V 90°C MTW

¬ Industry approvals: • 6 - 4 AWG: UL 1232/1283/1346/10269 • 2 - 4/0 AWG: 1232/1284/1338/10269 • 250-500MCM: 1284/1339/10269 • 1/0 AWG – 350 MCM CT rated • 6 AWG – 4/0 is rated SAE J1127 Type SGT Gauge 8 6 4 2 1 1/0 2/0 3/0 4/0 250 MCM 350 MCM 500 MCM

Nomimal Insulation 0.04 0.06 0.06 0.06 0.08 0.08 0.08 0.08 0.08 0.09 0.10 0.11

O.D. 0.25 0.32 0.38 0.44 0.51 0.56 0.62 0.68 0.76 0.83 0.95 1.12

Wire & Cable

Machine Tool Wire (MTW)

• 8 - 4/0 BC-5W2 rated Lbs./Feet

Part No.

0.07 0.12 0.17 0.26 0.33 0.41 0.51 0.64 0.79 0.91 1.51 1.97

203301 203302 203303 203304 203305 203306 203307 203308 203309 203311 203312 203313

¬ Applications: recommended for wiring in

uninterruptable power supplies, machine tools, appliances, transformers, switchboard panels, controls, electronic circuits and meters; can be used as battery cable, motor lead and power hook-up cable

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45


Primary Wire ¬ 100% copper wire for maximum conductivity ¬ Constructed from finely stranded copper and coated with a flexible PVC insulation

¬ Extensive stock, quick shipping ¬ Available in 100' spools ¬ Other colors available

GPT General Purpose

CALL US ABOUT OTHER COLORS AVAILABLE

¬ For use at 50 volts or less ¬ Meets or exceeds SAE J1128 ¬ PVC insulation resists abrasion,

¬ Insulation rated -40˚F to +176˚F (-40˚C to +80˚C)

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

fuel, oil, acid and salt Gauge

Black

Brown

Red

Orange

Yellow

Green

Blue

White

22 20 18 16 14 12 10 8

230000 230100 230200 230300 230400 230500 230600 230700

230001 230101 230201 230301 230401 230501 230601 230701

230002 230102 230202 230302 230402 230502 230602 230702

230003 230103 230203 230303 230403 230503 230603 –

230004 230104 230204 230304 230404 230504 230604 –

230005 230105 230205 230305 230405 230505 230605 230705

230006 230106 230206 230306 230406 230506 230606 230706

230009 230109 230209 230309 230409 230509 230609 230709

SXL Cross-Linked Polyethylene

¬ Insulation rated -60˚F to +257˚F

¬ Designed for harsh, hot environments ¬ For use at 50 volts or less ¬ Best resistance to abrasion, fuel, oil,

(-51˚C to +125˚C)

¬ Meets or exceeds SAE J1128 ¬ Fine-stranded copper conductor for

acid and salt

maximum conductivity and flexibility

Wire & Cable

Gauge

Black

Brown

Red

Orange

Yellow

Green

Blue

White

Gray

18 16 14 12 10

231200 231300 231400 231500 231600

231201 231301 231401 231501 231601

231202 231302 231402 231502 231602

231203 231303 231403 231503 231603

231204 231304 231404 231504 231604

231205 231305 231405 231505 231605

231206 231306 231406 231506 231606

231209 231309 231409 231509 231609

231210 231310 231410 231510 231610

TEW Wire

¬ Suitable for wet or dry applications ¬ Rated 600v ¬ Insulation rated +221°F (+105°C)

¬ UL and CSA 1015 listed ¬ Fine-stranded copper conductor for maximum conductivity and flexibility

Gauge

Black

Brown

Red

Orange

Yellow

Green

Blue

White

18 16 14 12

236200 236300 236400 236500

236201 236301 236401 236501

236202 236302 236402 236502

236203 236303 236403 236503

236204 236304 236404 236504

236205 236305 236405 236505

236206 236306 236406 236506

236209 236309 236409 236509

UL Marine Primary Wire ®

¬ Rated 600V ¬ Meets DOT and Coast

¬ Fine-stranded copper

conductor, tinned, for maximum conductivity, flexibility and corrosion resistance

Guard specifications

¬ UL 1426 listed

46

¬ Rated at 105°C

(221°F) "dry" 75°C (167°F) "wet"

Gauge

Black

Brown

Red

Orange

Yellow

Green

Blue

White

16 14 12 10

251300 251400 251500 251600

251301 251401 251501 251601

251302 251402 251502 251602

251303 251403 251503 251603

251304 251404 251504 251604

251305 251405 251505 251605

251306 251406 251506 251606

251309 251409 251509 251609


Multi-Conductor Flat Jacketed ¬ For auto, truck, agriculture, construction and light marine applications

¬ Also known as Brake Cable ¬ Temperature rated +221˚ F (+105˚ C) ¬ For use at 50 volts or less ¬ Heavy duty flat PVC gray outer jacket is abrasion-resistant and protects against moisture, oil, acid and salt

¬ Meets or exceeds SAE J1128 ¬ Fine-stranded copper conductor for maximum conductivity and flexibility

2 Conductor Gauge

Part No.

16/2 14/2 12/2 10/2 8/2

233101 233102 233103 233104 233105

Colors White Black

Flat Jacketed 2 Conductor

(White, Black)

Flat Jacketed 3 Conductor

(White, Green, Black)

White Black White Black

3 Conductor Gauge

Part No.

16/3 14/3 12/3 10/3

233201 233202 233203 233204

Colors Green White Black Green White Black

4 Conductor Gauge

Part No.

16/4 14/4 12/4 10/4

233301 233302 233303 233304

Colors Green White Black

Red

Green White Black

Red

Flat Jacketed 4 Conductor

(Black, White, Green, Red)

Jacketed Marine Wire for maximum conductivity, flexibility and corrosion resistance

¬ Rated 600V ¬ Meets DOT specifications ¬ UL 1426 listed

2 Conductor Gauge

Part No.

Colors

16/2 14/2 20/2 10/2

253101 253102 253103 253104

Black White

Wire & Cable

¬ Fine-stranded copper conductor, tinned,

3 Conductor Gauge

Part No.

Colors

16/3 14/3 20/3 10/3

253201 253202 253203 253204

Green White Black

Parallel Bonded ¬ Designed for RVs, boat and utility trailers ¬ Easily separated conductors are user friendly

¬ For use at 50 volts or less ¬ PVC insulation is abrasion-resistant and

protects against moisture, oil, acid and salt

¬ Insulation rated +176˚F (+80˚C) ¬ Meets or exceeds SAE J1128 ¬ Fine-stranded copper conductor for maximum conductivity and flexibility

2 Conductor Gauge

Part No.

16/2 14/2

232001 233002

Colors Black

Red

Parallel Bonded 2 Conductor

(Black, Red)

Parallel Bonded 3 Conductor

(Brown, Green, Yellow)

3 Conductor Gauge

Part No.

Colors

16/3 14/3

232101 232102

Brown Green Yellow

4 Conductor Gauge

Part No.

18/4 16/4 14/4

232200 232201 232202

Colors Brown Green White Yellow Brown Green White Yellow

Parallel Bonded (Brown, Green, White, Yellow) 4 Conductor

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47


Control Cable

3 Conductor

TC 3 Conductor

Gauge

Part No.

18

220103

¬ For aerial and work platforms, forklift

Colors Black

Red

Blue

18 TC 5 Conductor

18

TC 8 Conductor

Part No.

Colors

220104

Black Red Blue Orange Yellow

TC Cable

¬ 600V, UL and CSA certified for indoor

8 Conductor Gauge

¬ Flexible insulation for easy routing and long, reliable life

5 Conductor Gauge

trucks and other maintenance equipment

or outdoor use

Part No.

Colors

220106

Black 2-Red 2-Blue Orange Yellow Brown

¬ Temperature range -57˚F to +194˚F ¬

(-55˚C to +90˚C)

Small-diameter neoprene flexible TC type cable

SEOW Cable

¬ Arctic-grade neoprene, flame-retardant

¬ TPE jacketed ¬ Temperature range -40˚F to +226˚F

¬ Jute or nylon fillers with mylar binder to

¬

600V, UL and CSA certified for indoor or outdoor use

(-40˚C to +105˚C)

jacket, resistant to oil abrasion, sunlight, acids and alkalines

¬

¬ Polypropylene filler with paper wrap ¬ Fine-stranded copper conductor for

reduce friction

Fine-stranded copper conductor for maximum conductivity and flexibility

maximum conductivity and flexibility

CALL US FOR OTHER OPTIONS ON PORTABLE CORD AND CONTROL CABLE

6 Conductor SEOW 6 Conductor

Gauge

Part No.

Colors

18

220109

Black White Red Green Orange Blue

Wire & Cable

Trailer Cable Multi-Conductor

4 Conductor

Trailer Cable 4 Conductor

Gauge/ Conductor

Part No.

Colors

16/4 14/4

234101 234102

Black White Brown Red

6 Conductor Gauge/ Conductor

Trailer Cable 6 Conductor

Trailer Cable 7 Conductor

16/6 14/6

Part No.

Colors

234201 234202

Green Black White Red Yellow Brown

7 Conductor Gauge/ Conductor 14/7 14/6, 12/1 (white) 14/4, 12/1 (blue) 10/2, (white, black) 12/6, 10/1 (white)

Part No. 234301 234302 234303 234304

Colors Black Blue Brown Green Red White Yellow

7 Conductor ABS Green Jacket Gauge/ Conductor 12/4, 10/2, 8/1 Trailer Cable - 7 Conductor (ABS - Green Jacket)

48

Part No.

Colors

234401

Black Blue Brown Green Red White Yellow

¬ For truck, bus, farm construction and commercial applications

¬ ¬ Fine-stranded copper conductor for For use at 60V or less

¬

maximum conductivity and flexibility

Heavy duty PVC outer jacket protects against abrasion and resists moisture, oil and salt damage

¬ Meets or exceeds SAE J1128 and ATA specifications

¬ Flexible for easy routing, rated -67°F ¬

to 176°F (-55°C to 80°C)

Color-coded conductors for easy circuit identification

¬ Junction block available


Portable Cord & Booster Cable SJOOW Cord

2 Conductor

¬ General purpose power supply

cord for repair of drills, power tools, battery chargers and other electrical equipment

¬ Flexible synthetic rubber outer jacket is oil, weather and sunlight-resistant

¬ ¬ Temperature range -40˚F to +194˚F

Inner conductors are also oil-resistant

¬

(-40˚C to +90˚C)

300V, UL and CSA certified for indoor or outdoor use

Gauge

Part No.

16/2 14/2 12/2

270103 270104 270107

Colors (White & Black)

(White & Black) Portable Cord 2 Conductor

White Black

3 Conductor Gauge

Part No.

16/3 14/3 12/3

270101 270102 270105

Colors (White, Green, Black)

(White, Green, Black)

Portable Cord 3 Conductor

Green White Black

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

is moisture, oil and weather resistant

¬ Temperature range -40˚F to +194˚F (-40˚C to +90˚C)

¬ 300V, UL and CSA certified for indoor or outdoor use

with portable Plugs – ¬ Use cord

Male and Female

¬ Three conductor ¬ 15 amp, 125 volt

Booster Cable – Twin Conductor ¬ Make up your own boost-

2 Conductor Gauge

Part No.

Colors

18/2

220102

White Black

SJO 2 Conductor

3 Conductor Gauge

Part No.

Colors

16/3

220101

Green White Black

Description

Part No.

Three prong female plug Three prong male plug

507201 507211

SJO 3 Conductor

Continuous Loop and Trunk Kits ¬ Rated 50V, temperature rated +176˚F (+80˚C)

¬ Color-coded flat wire terminates with one

er cables, for heavy duty clamps

male and one female molded connector at each end

¬ Can be used with SB

¬ Abrasion-resistant for

¬ Continuous loop can be cut where needed ¬ Choice of 2, 3 or 4 pole styles ¬ Fine-stranded copper conductor for maxi-

¬ Insulation stays flexible

Complete Trunk Kit

type connectors for plug in convenience years of dependable service

mum conductivity and flexibility

in cold weather

¬ Complete 4 pole trailer trunk kit ¬ Includes 3 inline splices, 3 butt splices and

¬ Bonded cable resists ¬

tangling

2 ring terminals – nothing else required

Color-coded for polarity identification

needed

Continuous Loop Assemblies

-40˚F (-40˚C)

¬ ¬ Fine-stranded copper Rated 50V

conductor for maximum conductivity and flexibility Part No.

6 4 2 1 1/0

204102 204103 204104 204105 204106

(White, Green, Black) Trailer Connectors

¬ 60" continuous loop can be cut where

¬ Temperature rated to

Gauge

(White & Black)

Wire & Cable

SJO Cord

¬ Flexible synthetic rubber outer jacket

Colors Orange Yellow Red Gray Black

Black Black Black Black Black with red tracer

Description

Part No.

12" – 4 pole m/f 24" – 4 pole m/f 60" – 4 pole m/f trunk kit 23' – 4 pole m/f 48" – 4 pole female 25' – 5/wire – 4 pole wish bone 12" – 2 pole M/F 24" – 2 pole M/F 12" – 3 pole M/F Protective cap for 4 pole male

235101 235105 235110 235104 235210 235250 235301 235310 235401 235901

Trunk Kit

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49

(Wh

(Wh


Cables for Commercial and Industrial Equipment Thick copper lug, best conductor, tin-plated for durability and maximum conductivity

Heavy wall heat-shrink tubing with meltable liner, seals out corrosion Color-coded: Red = positive, Black = negative 3/8" stud hole in both ends

UL QuickFlex copper cable for maximum flexibility rated 257˚F (125˚C)

Center-to-center dimensions

Center-toCenter

6 12 6 12

4 4 2 2

7" 8-1/2" 7" 8-1/2"

¬

industrial equipment

UL/CSA components should be used when equipment is used inside a building, meeting safety, insurance and government regulations

¬ Ideal for 6 or 12-volt batteries such as, GC2, Group 24, Group 27, etc.

Typical 12V Battery Layouts, Parallel and Series

QuickLinks Between Batteries Gauge Battery Volts

¬ Engineered for commercial and

Negative

Positive

205301 205303 205311 205313

205302 205304 205312 205314

¬ For side-by-side layouts, use short ¬

QuickLinks

For end-to-end layouts, use longer QuickLinks

¬ Use Power Cables to connect batteries

Input/Output Power Cables Measure desired cable length

Gauge

Center-to-Center

Negative

Positive

2 2 2

24" 36" 48"

205401 205403 205405

205402 205404 205406

Gauge

Center-to-Center

Negative

Positive

1/0 1/0 1/0

24" 36" 48"

205411 205413 205415

205412 205414 205416

Center-to-center

Series

End-to-End

Side-to-Side

Parallel

End-to-End

Side-to-Side

Wire & Cable

QuickLink 2/0 Cables and Jumpers ®

¬ Made for truck, farm, construction and similar equipment

¬ 2/0 gauge fine-stranded copper conductor

QuickLinks Between Batteries ®

Center to Center

Negative

Positive

8-1/2" 17"

7625N 7630N

7626P 7631P

for maximum conductivity and flexibility

¬ Meets or exceeds SAE and OEM ¬

specifications

Premium quality synthetic rubber insulated welding cable enables easy routing and cold weather flexibility

¬ Connection sealed with

MagnaTube™ heat-shrink

Series

Side-to-side

End-to-end

Parallel

End-to-end

Side-to-side

Measure desired cable length Center-to-center

50

to starter or ground

Color-coded heat-shrink, red and black for polarity identification

For Stud Batteries

Battery to Ground or Starter Lug to Lug 3/8" – 3/8"

3/8" – 1/2"

Length

(10 mm – 10 mm)

(10 mm – 13 mm)

10" 15" 20" 25" 30" 35" 40" 45"

7910F 7915F 7920F 7925F 7930F 7935F 7940F 7945F

7910H 7915H 7920H 7925H 7930H 7935H 7940H 7945H

Cast lug

Anti-rotational cast lug

QuickFlex copper welding cable for maximum flexibility

For Post Batteries

Battery to Ground or Starter Clamp to Lug – 3/8" Hole Length

Negative

Positive

10" 15" 20" 25" 30" 35" 40" 45"

7910N 7915N 7920N 7925N 7930N 7935N 7940N 7945N

7910P 7915P 7920P 7925P 7930P 7935P 7940P 7945P

Polarity specific clamps for exact fit on battery post

2/0 gauge QuickFlex copper welding cable, maximum flexibility


Quick Replacement Ends

¬ Restore your original starting power ¬ Convenient for field service work near battery ¬

not under engine

Ideal for mobile repair vans, tow trucks and other service vehicles

¬ Cuts inventory by reducing stock of slow 1. Strip battery cable and place into coupler

moving longer cables, permits proper fitting repair parts to be available anytime

9606 Top Post

9510 Side

¬ Copper conductor for maximum conductivity Automotive Tie Bolt Style

2. Tighten coupler with wrench

Gauge

Style

Part No.

8, 6 or 4 8, 6 or 4 8, 6 or 4 8, 6 or 4 8, 6 or 4

Top post, auxiliary lead Side terminal, auxiliary lead Top post, auxiliary lead, dual Top post, lead-free, positive Top post, lead-free, negative

9606 9510 9603 9609P 9609N

9609 OEM (Negative)

HD Compression Style

3. Snap protective boot over coupler

9603 Dual

Wire & Cable

®

Gauge

Style

Part No.

2&1 2/0 2/0 2/0

Side terminal, universal Top post, positive Top post, negative 3/8" stud lug, universal

9511U 9220P 9220N 9222U

9511U Side Terminal

9220P Top Post (positive)

See the video on using Quick Replacement Ends.

9222U 3/8" Stud Lug

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51


QuickHarnesses

®

for Parallel Connection of 2 or 3 Batteries Power take off post or stud makes retro-fit quick and simple

2/0 gauge PVC-insulated copper cable

Steel reinforcing ring cast inside clamps for extra strength

Factory seal between cable and clamp reduces corrosion

Wire-tinned before casting to ensure bond between copper and lead

¬ Exceeds SAE specifications ¬ Ideal for Group 27, Group 31 batteries and similar batteries

¬ Most efficient way to connect two or three

paralleled batteries for delivery of maximum starting power at same voltage

¬ Fine-stranded copper conductor for maximum

Fasteners included

conductivity and flexibility

Battery Jumpers

Top Post-to-Power Take Off Post Center-to-Center

Polarity

Part No.

6-13/16" 6-13/16" 7-3/8" 7-3/8" 14" 14"

Negative Positive Negative Positive Negative Positive

7751 7752 7753 7754 7755 7756

Stud-to-Power Take Off Post

Wire & Cable

Center-to-Center

Polarity

Part No.

6-13/16" 6-13/16" 7-3/8" 7-3/8" 14" 14"

Negative Positive Negative Positive Negative Positive

7651 7652 7653 7654 7655 7656

Stud-to-Power Take Off Stud Center-to-Center

Polarity

Part No.

6-13/16" 6-13/16" 7-3/8" 7-3/8" 14" 14"

Negative Positive Negative Positive Negative Positive

7851 7852 7853 7854 7855 7856

Lead Straight Jumpers

Gauge

Length

Lead

1 1 1 2/0 2/0 2/0

8" 10" 12" 8" 10" 12"

7502 7504 7506 7501 7503 7505

Offset Jumpers

¬ Designed for series connection of two batteries to achieve additive voltage

¬ Premium quality synthetic rubber insulated

copper welding cable enables easy routing and cold weather flexibility

¬ Lead clamp permits square head bolt facing in or out for neat appearance and easier access

Three Battery Top Post-to-Power Take Off Post Center-to-Center

Polarity

Part No.

13-5/8" 13-5/8" 14-3/4" 14-3/4"

Negative Positive Negative Positive

7701 7702 7703 7704

Lead

Three Battery Stud-to-Power Take Off Post Center-to-Center

Polarity

Part No.

13-5/8" 13-5/8" 14-3/4" 14-3/4"

Negative Positive Negative Positive

7601 7602 7603 7604

Three Battery Stud-to-Power Take Off Stud

52

Center-to-Center

Polarity

Part No.

13-5/8" 13-5/8" 14-3/4" 14-3/4"

Negative Positive Negative Positive

7801 7802 7803 7804

Copper

Gauge

Length

Lead

Copper

1 1 1 1 2/0 2/0 2/0 2/0

8" 12" 18" 24" 8" 12" 18" 24"

7580 7581 7582 7583 7586 7587 7588 7589

7780 7781 7782 7783 7786 7787 7788 7789


Cables for Automotive

Universal polarity top post connector fits negative or positive post

Light Duty Trucks, Vans and RV's ¬ Meets or exceeds SAE specifications, ideal

¬ Antimonial lead connectors resist

¬ ¬ Tinning of copper wire before casting

¬ All have a standard 3/8" stud hole

for OEM replacement

corrosion, die cast process seals copper wire from acid fumes and corrosive salts

Copper conductor for maximum conductivity ensures durable bond between wire and connector

Top Post Cables – Black Length 10" 12" 15" 20" 24" 27" 30" 34"

4 Gauge 1 Gauge Length 7010 7012 7015 7020 7024 7027 7030 7034

– 7112 7115 7120 7124 7127 7130 7134

Top Post Cables – Red 4 Gauge 1 Gauge

37" 42" 48" 52" 58" 65" 72" 78"

7037 7042 7048 7052 7058 7065 7072 7078

7137 7142 7148 7152 7158 7165 7172 7178

Length 10" 12" 15" 20" 24" 27" 30" 34"

4 Gauge 1 Gauge Length 8010 8012 8015 8020 8024 8027 8030 8034

– 8112 8115 8120 8124 8127 8130 8134

Side terminal bolt included

4 Gauge 1 Gauge

37" 42" 48" 52" 58" 65" 72" 78"

8037 8042 8048 8052 8058 8065 8072 8078

8137 8142 8148 8152 8158 8165 8172 8178

Side Terminal Cables with Lead Wire – Black Side Terminal Cables with Lead Wire – Red Length

4 Gauge

Length

4 Gauge

Length

4 Gauge

Length

4 Gauge

20" 25" 30" 35" 40"

7320 7325 7330 7335 7340

45" 50" 55" 60" 65"

7345 7350 7355 7360 7365

20" 25" 30" 35" 40"

8320 8325 8330 8335 8340

45" 50" 55" 60" 65"

8345 8350 8355 8360 8365

Length 10" 15" 20" 25" 30"

4 Gauge 1 Gauge Length 7410 7415 7420 7425 7430

7510 7515 7520 7525 7530

35" 40" 45" 50" 60"

7435 7440 7445 7450 7460

Cables with Lead Wires

¬

4 gauge, black, top post

¬ Has 12 gauge

auxiliary lead with butt connector

Switch to Starter Cables – Red

4 Gauge 1 Gauge

NEW

7535 7540 7545 7550 –

Length 10" 15" 20" 25" 30"

Length

Part No.

24" 34" 37" 42" 48" 52" 65" 72"

730224 730234 730237 730242 730248 730252 730265 730272

4 Gauge 1 Gauge Length 8410 8415 8420 8425 8430

Ford Truck Positive Cable ®

¬ Fits Ford trucks with dual batteries ¬ Exceeds SAE electrical standards ¬ 2114 fits all Powerstroke engines ¬ Copper conductor for maximum conductivity

8510 8515 8520 8525 8530

4 Gauge 1 Gauge

35" 40" 45" 50" 55"

8435 8440 8445 8450 8455

8535 8540 8545 8550 8555

Top Post-to-Side Terminal Cables

¬ Converts top post to side terminal

¬ 4 gauge cable is 7" specific, sold ¬ Polarity in pairs Description

Part No.

Top post to side terminal conversion

5505

Length Gauge

A

B

C

Part No.

2/0 2/0 2/0

62.5" 66.5" 56"

52.5" 56.5" 52"

22" 36" 39.5"

2114 2115 2116

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Wire & Cable

Switch to Starter Cables – Black

All cables terminate with 3/8" stud hole

53


UPGRADED PERFORMANCE FOR ALL GOLF CART APPLICATIONS

Golf Cart Cables

Best Cable Series – 4 Gauge ¬ These quality cables are 100% copper wire with copper, tin plated MAX Lug connectors and heat-shrink protection

¬ Designed for extended use and maximum performance,

these cables are ideal for custom cart builders, high performance and specialty carts Part No.

Description

205750 205752 205754 205758 205762 205769 205774

7" copper cable with 5/16" hole MAX lug & heat-shrink 9" copper cable with 5/16" hole MAX lug & heat-shrink 12" copper cable with 5/16" hole MAX lug & heat-shrink 14" copper cable with 5/16" hole MAX lug & heat-shrink 16" copper cable with 5/16" hole MAX lug & heat-shrink 21" copper cable with 5/16" hole MAX lug & heat-shrink 26" copper cable with 5/16" hole MAX lug & heat-shrink

Better Cable Series – 6 Gauge ¬

These cables are quality OEM replacements featuring 100% copper wire for dependable operation

¬ Zinc plated thimble end resists corrosion ¬ High volume service shops don't have to compromise –

AVAILABLE 1 EACH, BAGS OF 25 OR BAGS OF 100

these cables combine affordability and better materials to give you reliable long term performance

Cable Sets

Wire & Cable

¬ Now Quick Cable offers pre-packaged

205830

7" copper cable with 5/16" hole, zinc plated thimble 9" copper cable with 5/16" hole, zinc plated thimble 12" copper cable with 5/16" hole, zinc plated thimble 14" copper cable with 5/16" hole, zinc plated thimble 16" copper cable with 5/16" hole, zinc plated thimble 21" copper cable with 5/16" hole, zinc plated thimble 26" copper cable with 5/16" hole, zinc plated thimble

your service department

¬ All cables are black, 6 gauge 100% copper with zinc plated thimble connectors

205832

205833

205834

205835

Club Car EZ Go X444/ Club Car Club Car DS 48V EZ Go DS 36V Med/TXT Marathon Precedent Electric 95+ Electric 81+ 4 2 1 5 5 2 1 3

EZ Go RXV

7" 9" 12" 14" 16" 21" 26"

205700 205702 205704 205708 205712 205719 205724

205831

Description

205700 205702 205704 205708 205712 205719 205724

¬ Easy to order and convenient for resale or

sets of replacement cables for popular makes and models of golf carts, both gas and electric

Part No. Length

Part No.

3

205836

205837

205838

Yamaha Drive

Yamaha G22

Yamaha G14/G16 G2/G8/G9 G19 36V Elec 94+ 36V Elec 85-94

1

2

2 1 4

205839

205840

Yamaha

Yamaha

2 3

5

4

Create Accurate Drawings and Materials List for Any Custom Cable Project • Small, medium, large quantities • Short leadtimes • ISO 9001-2008 registered quality

• Get a quick quote • Accurate parts breakdown • Less rework, returns Connector

Cable Type

Print

Battery Welding UL Welding Marine

Copy

• SAE, UL, and CSA components • RoHS compliant components • AWG and metric specifications

• Complete engineering assistance • PPAP, FMEA and pull tests available • ID tags and kitting available

Test Drive our QuickFigurator at

quickfigurator.com

Delete

12.00 inches

Battery Cable Bill of Materials - Component List Left Connector Project Name:

New Battery Cable

Part Number:

BR32411003

Request a Sample

3/4” XHD Heat Shrink Red

Battery Cable

2/0 Black Welding cable (8220)

Right Connector

2/0 HD Lug (4820F)

Right Heat Shrink

3/4” XHD Heat Shrink Red

Drawing

54

Log onto quickfigurator.com and register.

2/0 HD Lug (4820F)

Left Heat Shrink

Cable

Create a drawing. View and print, request quote, save to your project list.


Braided Ground Straps More Sizes, More Styles

¬ Fine-stranded copper

conductor for maximum conductivity and flexibility

¬ Corrosion-resistant tin-

plating ensures years of dependable service

¬

Pre-Made Lengths Available as 3/8" and 1/2" lug-to-lug as well as straight clamp-to-lug styles

Gauge Length 4 4 4 2 2 2 4 4 4 4

9" 13" 24" 9" 13" 24" 9" 13" 18" 24"

Description

3/8" Hole 1/2" Hole

Straight clamp-to-lug Straight clamp-to-lug Straight clamp-to-lug Straight clamp-to-lug Straight clamp-to-lug Straight clamp-to-lug Lug-to-lug Lug-to-lug Lug-to-lug Lug-to-lug

7001 7003 7005 7101 7103 7105 7401 7403 7404 7405

– – – – – – 7901 7903 – 7905

¬ Packed in poly bags or retail packaging – bulk quantities also available

¬ Can custom build to your requirements

Measure desired cable length

¬ Can also die cast lead

connectors on 6 gauge and 1 gauge

Custom ground straps to your specs

Bulk Rolls

¬ Compatible with Quick

Center-to-center

®

Connectors and other terminals

Contact Quick Cable for more information, quotations and lead times.

braided strap available on request

¬ Fine-stranded copper

conductor for maximum conductivity and flexibility

Clamp-to-lug

Lug-to-lug, 1/0 to 4/0 ga.

Lug-to-lug, 6 to 1 ga.

Braided ground strap chart 14 10 6 4

Lug-to-lug, 14 to 10 ga.

Gauge

Width

Thickness

Part No.

14 10 6 4 2 1 1/0 2/0 3/0 4/0

1/4" 5/8" 3/4" 7/8" 7/8" 1" 1-3/8" 1-1/8" 1-1/4" 1-1/4"

1/32" 1/32" 3/64" 1/16" 3/32" 1/8" 1/8" 17/64" 19/64" 13/32"

207114 207001 207206 207103 207102 207105 207110 207120 207130 207140

This chart is a guide to help you determine the gauge of a braided ground strap. Lay your strap against these profiles. Care should be taken since braided straps of the same gauge can vary in width and thickness.

Wire & Cable

¬ Military spec (AA59569)

Custom Ground Strap Assemblies Also Available CALL FOR INFORMATION AND QUOTES ON GROUND STRAP ASSEMBLIES.

Make custom ground straps online at www.quickfigurator.com

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55


Components for Renewable Energy Installations Commercial • Industrial • Residential • Off-Grid Branch Interconnects ¬ Resistance welded Joints ¬ Pre-labeled to decrease installa¬ ¬

tion time and errors High quality manufacturing reduces potential points of failure and reduces maintenance costs Bulk pricing available

Solar Power

Part No.

Description

800001-001 800002-001 800101-001 800102-001 800005-001 800006-001 800105-001 800106-001 800007-001 800008-001 800107-001 800108-001

T-2 male, 1 female – MC3 T-1 male, 2 female – MC3 T-2 male, 1 female – MC4 T-1 male, 2 female – MC4 Y-2 male, 1 female – MC3 Y-1 male, 2 female – MC3 Y-2 male, 1 female – MC4 Y-1 male, 2 female – MC4 X-3 male, 1 female – MC3 X-1 male, 3 female – MC3 X-3 male, 1 female – MC4 X-1 male, 3 female – MC4

CALL US – TYCO AND AMPHENOL CONNECTORS ARE ALSO AVAILABLE ALONG WITH BULK PRICING.

56


Combiner Boxes ¬ Finger-safe fuse holders ¬ Reinforced, plated bus bars ¬ Lockable enclosures

Description

800200 800201 800202 800049 509240 509245 509643

3 string high current combiner box, 30 amp fuses 6 string high current combiner box, 30 amp fuses 12 string high current combiner box, 30 amp fuses MC3 locking clamshell – black 15 amp fuse 30 amp fuse Fuse holder

PV Connectors

¬ Tyco and Amphenol ¬

connectors are also available Bulk pricing available

Part No.

Description

800150 800160

MC4 connector (+), male connector and terminal MC4 connector (–), female connector and terminal

Tools & Kits Part No.

Description

800190 800191 201510

MC4 crimp tool kit MC4 disconnect tool Bulk cable/custom put-ups

In-Line Fuses

Part No.

Description

800040 800041 800140 800141

MC3 male to MC3 female in-line fuse (600V or 1000V) MC3 male to MC3 female in-line fuse w/ diode (600V or 1000V) MC4 male to MC4 female in-line fuse (600V or 1000V) MC4 male to MC4 female in-line fuse w/ diode (600V or 1000V)

Home Run Jumpers Part No.

Description

800021 800022 800023 800024 800025 800121 800122 800123 800124 800125

10 AWG, MC3 male to MC3 female, 5 foot jumper 10 AWG, MC3 male to MC3 female, 10 foot jumper 10 AWG, MC3 male to MC3 female, 25 foot jumper 10 AWG, MC3 male to MC3 female, 50 foot jumper 10 AWG, MC3 male to MC3 female, 100 foot jumper 10 AWG, MC4 male to MC4 female, 5 foot jumper 10 AWG, MC4 male to MC4 female, 10 foot jumper 10 AWG, MC4 male to MC4 female, 25 foot jumper 10 AWG, MC4 male to MC4 female, 50 foot jumper 10 AWG, MC4 male to MC4 female, 100 foot jumper

Bulk Cable Part No. 201510-050 201510-100 201510-1000

Solar Power

Part No.

¬ 2000V capacity Description

10 gauge, R PVU black solar power cable 10 gauge, R PVU black solar power cable 10 gauge, R PVU black solar power cable

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57


Cable Ties 2

¬ Temp range -40˚F to ¬

1

9

7

4 6

3/5

10

¬

8

¬ Miniature and Intermediate Cable Ties Length 1

4.0" (102 mm) 8.0" (203 mm) 5.6" (142 mm) 8.5" (216 mm)

Tensile Strength 18 lb. (8.2 kg.) 18 lb. (8.2 kg.) 30 lb. (13.6 kg.) 40 lb. (18.2 kg.)

Maximum Bundle Dia. 7/8" (22 mm) 2" (51 mm) 1-1/4" (32 mm) 2" (51 mm)

Width

Natural UV Black

.095" (2.41 mm) .095" (2.41 mm) .140" (3.55 mm) .140" (3.55 mm)

502101 502102 502103 502104

502201 502202 502203 502204

Standard Cable Ties Tensile Strength 2 7.5" (191 mm) 50 lb. (22.7 kg.) 11.1" (282 mm) 50 lb. (22.7 kg.) 14.1" (358 mm) 50 lb. (22.7 kg.) Length

Maximum Width Bundle Dia. 1-3/4" (44 mm) .180" (4.57 mm) .180" (4.57 mm) 3" (76 mm) 4" (102 mm) .180" (4.57 mm)

Natural UV Black

Tensile Strength 8.0" (203 mm) 120 lb. (54.4 kg.) 3 14.25" (362 mm) 120 lb. (54.4 kg.) 18.0" (457 mm) 120 lb. (54.4 kg.) 28.0" (711 mm) 120 lb. (54.4 kg.)

Maximum Bundle Dia. Width .300" (7.62 mm) 2" (51 mm) 4" (102 mm) .300" (7.62 mm) 4-7/8" (124 mm) .302" (7.67 mm) 8" (203 mm) .295" (7.52 mm)

Length 7" (178 mm)

Length

Cable Management

5

24.0" (610 mm) 36.0" (914 mm) 41.0" (1041 mm) 48.0" (1219 mm)

502141 502142 502143 502144 502145

Metal Tab Premium 6/6 Cable Ties

502131 502132 502133 502134

502231 502232 502233 502234

502241 502242 502243 502244 502245

Tensile Maximum Natural UV Black Width Strength Bundle Dia. 7.5" (191 mm) 50 lb. (22.7 kg.) 1-3/4" (44 mm) .189" (4.80 mm) 502146 502246 Length

Length 4" / 18 lb. metal tab cable tie 5.5" / 40 lb. metal tab cable tie 8 7.5" / 50 lb. metal tab cable tie 11.5" / 50 lb. metal tab cable tie 14" / 50 lb. metal tab cable tie 14" / 120 lb. metal tab cable tie

Width

Natural

UV Black

.091" (2.29 mm) .014" (3.56 mm) .019" (4.82 mm) .019" (4.83 mm) .019" (4.83 mm) .027" (6.86 mm)

502301 502305 502309 502310 502311 502313

502401 502405 502409 502410 502411 502413

Natural

UV Black

502150

502250

Low Profile Cable Ties Description

Width

7.5" / 50 lb. low profile cable tie .177" (4.49 mm)

Releasable Cable Ties 10

Fluorescent Cable Ties

Description

Width

7.5" / 50 lb. low profile cable tie .299" (7.60 mm)

Natural

UV Black

502155

502255

Acid-Resistant Cable Ties

¬ Designed for battery applications where ties might come in contact with battery acid or fumes (sulfuric acid)

¬ Acid-resistant polypropelene won’t become brittle ¬ Black cable ties are UV-stabilized for long life Color

Length

Blue Green Orange Pink Yellow

8.5" (216 mm) 8.5" (216 mm) 8.5" (216 mm) 8.5" (216 mm) 8.5" (216 mm)

Tensile Strength 40 lb. (18.2 kg.) 40 lb. (18.2 kg.) 40 lb. (18.2 kg.) 40 lb. (18.2 kg.) 40 lb. (18.2 kg.)

Maximum Bundle Dia. 2" (51 mm) 2" (51 mm) 2" (51 mm) 2" (51 mm) 2" (51 mm)

Width

Part No.

.140" (3.55 mm) .140" (3.55 mm) .140" (3.55 mm) .140" (3.55 mm) .140" (3.55 mm)

502205 502206 502207 502208 502209

Tensile Strength 7.5" 50 lb. (191 mm) (22.7 kg.) 14" 30 lb. (356 mm) (13.6 kg.) Length

Maximum Bundle Dia.

Width

Natural UV Black

2" (51 mm) .190" (4.83 mm) 502160 502260 3-1/2" (89 mm) .180" (4.57 mm)

Cold Weather Cable Ties

¬ Flexibility and strength in

NEW

58

.138" (3.50 mm) .177" (4.49 mm) .177" (4.49 mm) .177" (4.49 mm) .298" (7.56 mm)

502221 502222 502223 502224

Natural UV Black

.340" (8.63 mm) .340" (8.63 mm) .340" (8.63 mm) .340" (8.63 mm)

Natural UV Black

502121 502122 502123 502124

7

9

Width

Width

UV Black

Extra Heavy Duty Cable Ties Maximum Bundle Dia. 7.2" (180 mm) 10.7" (272 mm) 12" (305 mm) 15" (389 mm)

Maximum Bundle Dia. 1-1/4" (32 mm) 1-3/4" (44 mm) 3" (76 mm) 4" (102 mm) 4" (102 mm)

Natural

Tensile Maximum Width Natural Strength Bundle Dia. 50 lb. (22.7 kg.) 1-3/4" (44 mm) .181" (4.59 mm) 502113 Tensile Strength 175 lb. (79.3 kg.) 175 lb. (79.3 kg.) 175 lb. (79.3 kg.) 175 lb. (79.3 kg.)

Tensile Strength 6.0" (152 mm) 30 lb. (13.6 kg.) 6 7.5" (191 mm) 50 lb. (22.7 kg.) 11.1" (282 mm) 50 lb. (22.7 kg.) 14.5" (368 mm) 50 lb. (22.7 kg.) 14.8" (376 mm) 120 lb. (54.4 kg.) Length

Push Mount Cable Ties

I.D. Cable Ties 4

Mounting Hole Cable Ties

502110 502210 502111 502211 502112 502212

Heavy Duty Cable Ties Length

+185˚F (-40˚C to +85˚C) Black ties are UV-stabilized for long life 6/6 nylon provides superior strength Factory sealed bags to ensure product longevity

cold weather environments

Description

Quantity

UV Black

7.56" length – 50 lb. 11.25" length – 50 lb. 14.25" length – 50 lb. 15.09" length – 120 lb.

100 100 100 100

502280 502281 502282 502283

¬ Can be used in sub zero temperatures

¬ Application performance ¬

-20°C / -4°F Material rated to withstand -40°F (-40°C) per ISO 180

CALL US IF YOU DON'T SEE WHAT YOU'RE LOOKING FOR

502261


Cable Tie Tools

Nylon Cable Clamps ¬ Nylon cable clamps offered

¬

tools enable easy cinching and cutting For ties up to 175 lbs.

¬ ¬ ¬

502903

in 3/16" to 1" diameter wire cable capacity Flexible design conforms to cable contour Mounting holes accept #10 size hardware Non-conductive, noncorrosive, resists fuel and chemicals

Nylon cable clamp Nylon cable clamp Nylon cable clamp Nylon cable clamp Nylon cable clamp Nylon cable clamp Nylon cable clamp Nylon cable clamp

3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

¬ Flexible EPDM cushion ¬ ¬

502902

502901

¬ ¬

502904

Description

Part No.

Cable tie tool – plastic 18 - 50 lbs. Light duty cable tie tool – 18 - 50 lbs. Heavy duty cable tie tool – 18 - 50 lbs. Heavy duty cable tie tool – 120 - 175 lbs. HD cable tie cutter and stripping tool

502903 502900 502901 502902 502904

holds firmly and protects from shock Zinc-electroplated for extra corrosion resistance Sturdy design provides extra holding power 3/8" mounting hole for 1/2" width 1/2" mounting hole for 5/8" width

EPDM Stainless Steel Covered Clamps

¬ 1/4" to 1-1/2" bundle sizes ¬ Flexible EPDM cushion ¬ ¬

holds firmly and protects from shock Stainless steel won’t rust 1/4" mounting hole

Allows wire to pass through drill holes without damage to insulation Offered in choice of four O.D. x I.D. sizes Slotted sides enable snap in installations Description Rubber grommet, 5/16" O.D. x 3/16" I.D. Rubber grommet, 3/8" O.D. x 1/4" I.D. Rubber grommet, 1/2" O.D. x 3/8" I.D. Rubber grommet, 1/4" O.D. x 1/8" I.D.

Width 3/8" 504611 504612 504613 504614 504615 – – –

Natural

Width 1/2" – – – – – 504631 504632 504633

Description

Diameter

EPDM clamp EPDM clamp EPDM clamp EPDM clamp EPDM clamp EPDM clamp EPDM clamp EPDM clamp EPDM clamp EPDM clamp

1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/8" 1-1/4" 2"

Width 3/8" 504621 504622 504623 504624 504625 – – –

Width 1/2" – – – – – 504641 504642 504643

Width 1/2" 504401 504402 504403 504404 504405 504406 504407 504408 504409 –

Width 5/8" 504501 504502 504503 504504 504505 504506 504507 504508 504509 504511

Description

Diameter

EPDM stainless steel clamp EPDM stainless steel clamp EPDM stainless steel clamp EPDM stainless steel clamp EPDM stainless steel clamp EPDM stainless steel clamp EPDM stainless steel clamp EPDM stainless steel clamp

1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2"

Width 1/2" 504421 504422 504423 504424 504425 504427 504429 504431

Mounting Pads – Nylon

Rubber Grommets ¬ ¬

Diameter

EPDM Steel Covered Clamps

502900

¬

Black

Description

¬ Flush-mount self-adhesive ¬

Part No. 120123 120124 120125 120126

¬ ¬

nylon pads for use with 18-50 lb cable ties Countersunk for #6 screw mount Ties can be inserted from any of four sides Low profile design

Length 3/4" x 3/4" 3/4" x 3/4" 1" x 1" 1" x 1"

Color UV Black Natural UV Black Natural

Part No. 502601 502621 502602 502622

PVC Electrical and Silicone Tape PVC

¬ Black PVC ¬ UL and CSA listed ¬ Flame-retardant and cold-resistant

Roll Length

Color

Part No.

66 Feet

Black

507101

Roll Length

Color

Part No.

10 Feet

Black

507110

Cable Management

¬ Compact tensioning

Silicone

¬ Unlimited uses, wire harness- ¬ Tensile strength 700 PSI, ¬ ¬

es, terminal ends, emergency repairs Black silicone tape, UV/ chemical resistant Won't melt +500°F (+260°C)

¬ ¬

insulates to 8000 volts Self-bonding, permanent Meets specifications for UL150

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59


Heat-Shrink Tube ¬ Protects against corrosion

MagnaTube™ Material Shrink Ratio

¬ Identifies positive and

¬ Acts as strain relief

Use red heat-shrink tube on positive cables, black on negative cables. Color-coded battery cables are easier to route and service.

Heat-shrink tube acts as a strain relief between the cable and connector. It can also be used where abrasion is a potential cause of failure. Long heavy battery cables can fail because of fatigue caused by vibration.

negative polarity

Heat-shrink tube protects battery cables and connectors from corrosive acid fumes near batteries. It also protects against oil, fuel, water, salt, grease and other chemicals.

SpliceTube™

FlexTube™

PrimaryTube™

Polyolefin

Polyolefin

Polyolefin

Polyolefin

3:1

4:1

3:1

2:1

Wall Thickness 1/8" After Shrinking

1/8"

1/16"

1/32"

Yes Water Proof Colors red & black Adhesive Sealant Yes

Yes

Yes

No

Clear & black

Red, black & clear

7 colors available

Yes

Yes

No

UL Listed

Yes #486D

No

Typical Use

Battery connectors Battery connectors & primary wire – – heavy duty medium duty

Operating Temperature

-55˚C to +110˚C -67˚F to +230˚F

-55˚C to +125˚C -67˚F to +255˚F

No

Yes #224

Battery connectors & primary wire – medium duty

Primary wire

-55˚C to +110˚C -67˚F to +230˚F

-55˚C to +135˚C -67˚F to +275˚F

and prevents abrasion

Before shrinking

After shrinking

Expanded and shrunk diameters may vary ± 15%

MagnaTube

SpliceTube

¬ Premium quality for heavy duty applications ¬ Conforms to DOD Mil-DTL-23053/15A Class 1 and 2 specifications ¬ Meets UL – 486D specfication

¬ Great for multi-wire bundles ¬ Greater resistance to oil-based fluids

3:1 ratio, heavy-duty, adhesive sealant, final wall thickness 1/8"

Cable Management

Sizes 1-1/2" & 2" are flame retardant

Expanded Shrunk Use With Diameter Diameter 3/8" 1/8" 8 - 6 ga. 1/2" 3/16" 6 - 2 ga. 3/4" 1/4" 4 - 2/0 ga. 1-1/8" 3/8" 1/0 - 250 MCM 1-1/2" 1/2" 4/0 - 250 MCM 2" 5/8" 250 - 750 MCM

Red

5611B 5651B 5613B 5615B 5617B 5619B

5612R 5651R 5614R 5616R 5618R 5619R

4:1 ratio, adhesive sealant, final wall thickness 1/8"

Expanded Diameter 1/4" 5/16" 1/2" 3/4"

Shrunk Diameter 1/16" 5/64" 3/32" 9/64"

Use With

Black

Clear

24 - 10 ga. 18 - 8 ga. 14 - 2 ga. 1/0 - 2/0 ga.

506701 506702 506703 506704

506711 506712 506713 506714

PrimaryTube

FlexTube

2:1 ratio, final wall thickness 1/32"

3:1 ratio, adhesive sealant, final wall thickness 1/16"

¬ Economical and ideal for general purpose applications ¬ Conforms to DOD Mil-I-23053/5 Class 1 and 2, also

¬ FlexTube diameters fit wide range of sizes, from 24 gauge primary

¬ Colors available upon request – minimum quantities

¬ ¬

¬

wire to heavy 4/0 cable Remains flexible after shrink Clear tube permits visual inspection for easy maintenance and trouble shooting

Expanded Shrunk Use With Diameter Diameter 1/8" 3/64" 24 - 18 ga. 3/16" 1/16" 20 - 12 ga. 1/4" 3/32" 18 - 10 ga. 3/8" 1/8" 8 - 6 ga. 1/2" 3/16" 6 - 2 ga. 3/4" 1/4" 4 - 2/0 ga. 1" 3/8" 2 - 4/0 ga. 1-1/4" 7/16" 4/0 - 250 MCM

Black

Red

Clear

5657B 5658B 5659B 5660B 5661B 5662B 5663B 5672B

5657R 5658R 5659R 5660R 5661R 5662R 5663R 5672R

5657C 5658C 5659C 5660C 5661C 5662C 5663C –

CALL FOR INFORMATION ON CUSTOM CUT LENGTHS AND IMPRINTING

60

Black

meets UL-224 125˚C specification

may apply Imprinting available

Expanded Shrunk Diameter Diameter 3/32" 3/64" 1/8" 1/16" 3/16" 3/32" 1/4" 1/8" 3/8" 3/16" 1/2" 1/4" 3/4" 3/8" 1" 1/2" 1-1/2" 3/4"

CALL US - COLORS AVAILABLE UPON REQUEST

Use With

Black

Red

24 - 16 ga. 18 - 14 ga. 14 - 10 ga. 12 - 8 ga. 10 - 6 ga. 8 - 2 ga. 1 - 2/0 ga. 1/0 - 4/0 ga. 4/0 - 250 MCM

5664B 5665B 5666B 5667B 5668B 5669B 5670B 5671B 5673B

5664R 5665R 5666R 5667R 5668R 5669R 5670R 5671R 5673R

Black

Red

Blue

White Green Yellow

Clear


Heat-Shrink Tube Kits

¬ Dual wall inner surface lined with adhesive sealant

¬

506391

506590

506591

506790

Part No.

Description Black dual wall Flextube, 50 pcs./6" length Rd./blk. dual wall MagnaTube, 50 pcs./6" length Black PrimaryTube, 50 pieces/6" length 6 colors single wall, 100 pieces/6" length red, black, blue, yellow, white, green Black and clear SpliceTube, 50 pieces/6" length

506390 506391 506590 506591 506790

Split Loom

¬ Shields wire, cable and hose from

¬ Convoluted design stays flexible at

¬

¬

¬

heat, shorts and corrosion Black nylon, 6" construction meets or exceeds SAE standards Split enables easy installations

Nylon Split Loom -40°F to +300°F (-40°C to +149°C)

POLYETHYLENE SPLIT LOOM AVAILABLE IN RED UPON REQUEST

Spiral Wrap

¬ ¬ ¬ ¬ ¬

Inner Diameter Size 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 2"

Part No. 505101 505102 505103 505104 505105 505106 505107 505110

all temperatures for easy routing Flame retardant, polypropylene, split loom also available; meets UL-94V2 rating

Polyethylene Split Loom -40°F to +200°F (-40°C to +93°C) Inner Diameter Size 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"

Part No. 505201 505202 505203 505207 505204 505205 505206 505208 505210

Expandable Sleeving ¬ Fray-resistant, cuts with scissors ¬ High abrasion-resistant polyethylene ¬ Increased braid density for better

Spiral protective sheathing wraps on like tape Temperature range -40˚F to +200˚F (-40˚C to +93˚C) Allows flexible routing and break outs Prevents kinking and curling of wires Insulates cables, absorbs vibration and protects wires

coverage

¬ Polyethylene ¬ Melt temperature +446˚ F (+230˚ C)

O.D. Size

Black

Natural

1/8" 1/4" 3/8" 1/2" 3/4" 1"

503151 503152 503153 503154 503155 503156

503251 503252 503253 503254 503255 503256

Nominal Size 1/4" 3/8" 1/2" 3/4" 1-1/4"

Expansion Range Minimum Maximum 5/32" 7/16" 3/16" 5/8" 1/4" 3/4" 5/8" 1" 1" 1-1/2"

Part No. 505301 505302 505303 505304 505306

Cable Management

¬ ¬

which melts when heated: permanently seals connection as tube cools and shrinks SpiceTube shrinks 4:1 when heated Has the most sealant of any heat-shrink tube offered Economical single wall heat-shrink tube ideal for general purpose applications

See the videos on using protective loom and heat-shrink tubet

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61


Terminal Protectors ¬ Protects battery terminals from shorts ¬ Reduces the risk of battery explosion ¬ ¬ ¬

caused by sparks High temperature PVC construction rated at +190˚F (+88˚C) Color-coded for easy polarity identification Conforms to SAE J1128 dielectric specifications – meets USCG requirements

Straight Clamps Fits Gauge 6 4 1&2 1/0 & 2/0 3/0 & 4/0

Terminal Protectors & Vent Caps 62

Black

Red

5721B 5722B 5723B 5724B 5773B

5721R 5722R 5723R 5724R 5773R

Straight Clamps – Snap Fit

Medium Duty Starter

Fits Gauge 4&6

Black

Red

5704B 5702B

5704R 5702R

Snap-On Insulator

Description 10-8 ga. snap-on red 10-8 ga. snap-on blk.

B

Inside Dimensions A B 4 11/31" 1-7/32" 1&2 1/2" 1-7/32" 1/0 & 2/0 19/32" 1-9/16" 3/0 5/8" 1-9/16"

Fits Gauge

Black

Red

5720B 5734B 5737B 5775B

5720R 5734R 5737R 5775R

Straight or Angled Lug

Part No. 5738R 5738B

Automotive Lug

Fits Gauge 1&2 1/0 & 2/0

Red

5719R

Heavy Duty Starter A

Fits Gauge 6&4 1&2

Black

5719B

Black

Red

5735B 5736B

5735R 5736R

Fits Gauge 4

Black

Red

5718B

5718R

Elbow Terminals Right Red Fits Gauge Black 1&2 5729B 5729R 1/0 - 3/0 5730B 5730R 4/0 5779B 5779R

Left Black

Red

5727B 5728B 5778B

5727R 5728R 5778R


Garden Tractor and L Terminal Fits Gauge 8, 6, 4 8, 6, 4

Elbow Style Right elbow Left elbow

Black

Red

5709B 5710B

5709R 5710R

Dual-Post Insulator

¬ Attach with cable ties ¬ UL94 V-2 rated and RoHS compliant

NEW 1/0 ga. maximum

4/0 ga. maximum

Fits Gauge 1&2 1/0 & 2/0 2/0 & 3/0 4/0

Fits Gauge 1/0 gauge maximum 4/0 gauge maximum

Black

Red

5725B 5726B 5774B 5777B

5725R 5726R 5774R 5777R

Black

Red

5712B 5713B

5712R 5713R

Military Style

¬ Fits

terminals on page 27

NEW

Side Terminal Cover

Black

Red

5707B

5707R

Tab Insulator Fits Gauge 8-1

Black

Red

5711B

5711R Fits Ga.

Marine Terminal – Fixed

Fits Gauge 1&2 1/0 & 2/0

Black

Red

5732B 5733B

5732R 5733R

8-2 8-2 2 - 2/0 2 - 2/0 3/0 - 4/0

Terminal

O.D. .73" .87" 1.03" 1.20" 1.37"

Black

Red

5741B 5743B 5745B 5747B 5749B

5741R 5743R 5745R 5747R 5749R

Tab Insulator Blue

¬ UL94 V-2 rated and RoHS compliant

Marine Terminal – Swivel

NEW Fits Gauge

Fits Gauge

Black

Red

Various gauges, single or multiple cables.

5705B

5705R

2 ga.- 2/0 ga. 2 ga.- 2/0 ga. 3/0 ga.- 4/0 ga.

Terminal

O.D. 1.03" 1.20" 1.37"

Part No. 5745BLU 5747BLU 5749BLU

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Terminal Protectors & Vent Caps

Flag Clamps

63


OEM Style Caps

Lead Free Terminal Protector

Safety Boots ¬ The first step to keeping the ¬

Fits Gauge Black 6-8 501101 4-1 501103

Red

501102 501104

Top Post Rigid Battery Cap

terminals clean when equipment is disconnected

Safety boots are a Quick Cable innovation and unique product

CALL US – PRIVATE BRANDING IS AVAILABLE

¬ Boots can be customized to fit exactly by cutting the opening to fit the cables being used

¬ Protect connectors from impact damage, provide

strain relief for the cables, help prevent accidental arcing, seal out acid, dirt and moisture, and fit all major brands of connectors

Protective Caps Black

Red

501010

501011

Side Post Rigid Battery Cap Black

Red

501020

501021

Amps 50 175 350

Part No. 126401 126402 126403

Quick Safety Boots ®

Lawn and Garden Post Cap

Terminal Protectors & Vent Caps

Black

Red

501030

501031

Heavy Duty Type-T and Group 31-T Black

Red

501040

501041

Nylon Marine Cap 5/16"

NEW

Part No. Connector Type 126411 SB® 126412 126413 126416 SBX® 126417

3/8"

Black

Red

501060

501061

Connection Point Insulator Red

509688

64

Amps Gauge Range 50 12 - 6 175 4 - 1/0 350 2/0 - 4/0 175 4 - 1/0 350 2/0 - 4/0

Quick Protective Kit (Boot & Cap) ®

Amps Gauge Range Part No. 50 12 - 6 126421 175 4 - 1/0 126422 350 2/0 - 4/0 126423


Battery Vent Caps Bayonet Vent Cap

¬ Replaces a standard cap ¬ Installs with 1/4 turn ¬ Comes in four colors: yellow, red, white and blue

Econ-O-Flip Vent Cap

¬ No need to remove vent cap – flip and fill ¬ Installs with 1/4 turn ¬ Snap lock lid ¬ Design includes a flame- and spark-retardant barrier

Description

Part No.

Bayonet style vent cap – yellow Bayonet style vent cap – red

215900 215907

Bayonet style vent cap – white Bayonet style vent cap – blue

215908 215909

Description

Part No.

Econ-O-Flip style vent cap

215901

Description

Part No.

Watermiser style vent cap

215902

215900

that allows gases to pass out of the battery

Watermiser Vent Cap

¬ No need to remove vent cap – flip and fill ¬ Installs with 1/4 turn ¬ Special medium in the cap collects electrolytes during Low Profile Vent Cap

¬ 1/2" high ¬ Installs with 1/4 turn ¬ Has acid splash baffle ¬ Reduces vapor loss

High Profile Vent Cap

¬ ¬ Installs with 1/4 turn ¬ Has acid splash baffle ¬ Reduces vapor loss 1" high

Water Me Sensor – Vent Cap Style

¬ ¬ Standard vent cap installation ¬ Flashing green light indicates proper water level ¬ No light indicates water needs to be added Monitors for low water level

Description

Part No.

Low profile style vent cap

215903

Description

Part No.

High profile style vent cap

215904

Description

Part No.

Terminal Protectors & Vent Caps

¬

charging and returns them to the battery

Snap lock lid

Water me sensor – vent cap style 510331

Water Me Sensor – Probe Style

¬ Monitors for low water level ¬ Easy installation ¬ Installs in any cell ¬ Flashing green light indicates proper water level

Description

Part No.

Water me sensor – probe style

510332

Battery Cap Tool ¬ Makes it easy to remove and ¬

install bayonet style caps

Ideal for industrial maintenance, golf carts, shops, etc. Description

Part No.

Battery cap tool

215920

NEW See the videos that feature terminal protectors

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65


Leadheads for Every Application

1

2

1 Standard

¬ Standard leadheads used throughout the industry ¬ Available in straight, offset and 2 or 3 holes ¬ Cable gauge from 2 to 4/0, depending on use ¬ Large bore, standard on industrial batteries, and small bore, used for deep cycle batteries

2 Universal

¬ A straight-style leadhead, specially designed to be burned

3

4 Typical Construction Methods

¬ Specific construction will vary between different types of leadheads and cable assemblies

¬ Engineering and technical assistance always available

Post hole 15/16" (.937", 24mm) 5% antimonial lead for durability

on to intercell connectors

¬ Reduce inventory of cables but maintain high levels of coverage

Material Handling

¬ Available in 60" and 120" pre-molded lengths

3 Cone and Thimble

¬ Two versions – maintenance-free (new and patented) and standard

¬ Make or repair leadheads without the use of a torch, ideal in flame-free environments

EPDM insulation rated 600 volt temperature range: -40˚F to +122˚F (-40˚C to +105˚C), flame-, abrasion-, tear- and cut-resistant, impervious to battery acid, oil and grease

QuickFlex cable, soft bare #30 copper wire, Class K, rope stranded for maximum flexibility, conforms to ICEA/ NEMA welding cable requirements; meets or exceeds ASTMB-172.

4 Fast Charge Leadheads

¬ Engineered for fast charge and other high current applications ¬ Heavier, thicker lead pads ¬ One offset hole or dual path ¬ Available in 60" and 120" pre-molded lengths

Custom Leadhead Assemblies

NEW

¬ Custom leadhead and cable assemblies made to your AWG & Metric Specs

specifications

¬ All styles, lengths, gauges, AWG or metric, etc. ¬ ISO registered manufacturing facility ¬ Fast quotes, fast and dependable service

66

Available in black or red insulation

Copper wire hot-tinned for maximum bond to lead Anti-pullback lock pin Cable deeply embedded in lead, preventing insulation pull-back Internal silicone seal under insulation prevents corrosion, sealing out acid and water; a Quick Cable exclusive, patent pending


Leadheads – Standard Bore Straight

Length

One end terminated

Two ends terminated

Number of Ends Terminated One Two One Two One Two One Two One Two One Two

Part No. Black

Red

214137 214229 214223 214201 214331 214301 214481 214451 214631 214601 214780 214750

214136 214230 214256 214234 214376 214346 214526 214496 214676 214646 214825 214795

Offset – One Post Hole

Length

One end terminated

Two ends terminated

Length Cable Gauge Inches Meters 60" 1.5 2 120" 3.1 60" 1.5 1 120" 3.1 60" 1.5 1/0 120" 3.1 60" 1.5 2/0 120" 3.1 60" 1.5 3/0 120" 3.1 60" 1.5 4/0 120" 3.1

Two ends terminated

Length

Two ends terminated

Small Bore Length One end terminated

Two ends terminated

214106 214103 214257 214235 214377 214347 214527 214497 214677 214647 214826 214796

Number of Ends Terminated One Two One Two One Two One Two

Offset – Three Post Holes

Post hole centers

One end terminated

Red

214105 214108 214224 214202 214332 214302 214482 214452 214632 214602 214781 214751

Length Cable Gauge Inches Meters 60" 1.5 1/0 120" 3.1 60" 1.5 2/0 120" 3.1 60" 1.5 3/0 120" 3.1 60" 1.5 4/0 120" 3.1

Length

Length Cable Gauge Inches Meters 60" 1.5 2 120" 3.1

¬

previous page

Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility and corrosion resistance

¬ Pre-made lengths listed here ¬ Color-coded for easy polarity ¬

identification

Custom cables, any length, gauge, etc., can be made to your specifications

Part No. Black

Offset – Two Post Holes

Post hole centers

One end terminated

Number of Ends Terminated One Two One Two One Two One Two One Two One Two

¬ 15/16" post hole (.937", 24 mm) ¬ Full construction details shown on

Length Cable Gauge Inches Meters 60" 1.5 1/0 120" 3.1 60" 1.5 2/0 120" 3.1 60" 1.5 3/0 120" 3.1 60" 1.5 4/0 120" 3.1

Number of Ends Terminated One Two One Two One Two One Two

Number of Ends Terminated One Two

Part No. Black

Red

214124 214102

214157 214135

See the series of videos on material handling.

3.00" Hole Centers

3.75" Hole Centers

Black

Red

Black

Red

214333 214303 214483 214453 214633 214603 214782 214752

214378 214348 214528 214498 214678 214648 214827 214797

214334 214304 214484 214454 214634 214604 214783 214753

214379 214349 214529 214499 214679 214649 214828 214798

3.00" Hole Centers

3.75" Hole Centers

Black

Red

Black

Red

214335 214305 214485 214455 214635 214605 214784 214754

214380 214350 214530 214500 214680 214650 214829 214799

214336 214306 214486 214456 214636 214606 214785 214755

214381 214351 214531 214501 214681 214651 214830 214800

Material Handling

Length Cable Gauge Inches Meters 60" 1.5 2 120" 3.1 60" 1.5 1 120" 3.1 60" 1.5 1/0 120" 3.1 60" 1.5 2/0 120" 3.1 60" 1.5 3/0 120" 3.1 60" 1.5 4/0 120" 3.1

¬ 3/4" post hole (.75", 19 mm) ¬ Designed for SAE posts on deepcycle batteries

¬ Silicone seal keeps moisture and ¬

acid out, extending cable life

Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility and corrosion resistance

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67


Leadheads – Universal ¬ A straight-style leadhead, specially

designed to be burned onto intercell connectors

¬ Reduce inventory of cables but

maintain high levels of coverage

¬ Available in 60" and 120" pre-molded lengths

¬ ¬ Fine-stranded copper conductor,

Use with intercells or other leadheads tin-plated, for maximum conductivity, flexibility and corrosion resistance

Length Cable Gauge Inches Meters 60" 1.5 1/0 120" 3.1 60" 1.5 2/0 120" 3.1 60" 1.5 3/0 120" 3.1 60" 1.5 4/0 120" 3.1

Number of Ends Terminated One Two One Two One Two One Two

positive cables more conveniently for applications

213450 213550 213452 213552 213454 213554 213456 213556

Length

One end terminated

Two ends terminated

5% antimonial lead for durability

¬ Use our leadhead post mold to make Copper wire hottinned for maximum bond to lead

QuickFlex cable, soft bare #30 copper wire, Class K, rope stranded for maximum flexibility, conforms to ICEA/ NEMA welding cable requirements, meets or exceeds ASTMB-172

Cable deeply embedded in lead, preventing insulation pull-back

EPDM Insulation Rated 600 volt temperature range: -40˚F to +221˚F (-40˚C to +105˚C), flame-, abrasion-, tear- and cut-resistant, impervious to battery acid, oil and grease

Anti-pullback lock pin

Universal leadhead allows you options to burn onto post or between posts.

Red

213451 213551 213453 213553 213455 213555 213457 213557

Post hole 15/16" (.937", 24 mm)

¬ Red or black insulation ¬ Allows you to locate negative and

your power take-offs when burning on universal leadheads

Part No. Black

Internal silicone seal under insulation prevents corrosion, sealing out acid and water, Quick Cable exclusive, patent pending

Available in black or red insulation

Material Handling

Post Mold ¬ Create a post

¬ Enables you

on batteries or intercells

to add a leadhead where needed

¬ Post mold is

tall enough that when a leadhead is attached, the post will burn down and fill leadhead cavity, creating tight seal

Leadhead Drill

7/8"

1/8"

3/4" 1"

Description

Part No.

Leadhead post mold

213900

Three flats on shank prevent spinning in chuck Extra tall flutes improve drilling depth in thick leadheads, wide flutes prevent chip pile-up

Electroplating improves corrosion resistance

¬ For Leadheads, Fast Charge Leadheads and Intercells

¬ Use the battery's power source to

drilling depth of up to 1" post

¬ ¬ 2 gauge, 68" long flexible welding

post

¬

¬ Extra tall flutes allow ¬ 1" OD leaves a .70" ¬ Tool length 5" ¬ Center pin to guide

cable

Heavy duty clamps

drill straight

¬ Can be resharpened ¬ Use centerless drill ¬ Use lubricating oil #510470

Centerless drill

68

weld on leadheads and intercells

Non-flame application

for deep bore

Tapered mold for ease of release

Handle to break mold free from new post

Carbon Arcing Cable Assembly

Description

Part No.

Leadhead drill - 2 flutes Centerless drill Lubricating oil

9942 9940 510470

Description

Part No.

Welding cable assembly

213905

See the series of videos on material handling.


Intercell Connectors Solid casting, no air pockets or voids

¬ Safe-burning, high-conductivity lead QuickLink connectors

®

¬ Branded for quality assurance ¬ 3% antimonial lead, free of voids and porosity, greater

intercell

¬ Available in two thicknesses: High Capacity Intercells,

electrical conductivity

same thickness as standard, and Ultra Capacity Intercells, which are double the thickness of our High Capacity

¬ Ultra Capacity Intercells have thicker strap and burn rings

molded into each intercell

¬ Shrouds fit easily

ideal for “fast charge” batteries

¬ Easier to identify – part number and center-to-center size

Intercell Shroud

Same width and length as standard industry intercells C to C (center-to-center)

3"

Easy-to-identify part number and center-to-center size molded on

QuickLink Ultra C-to-C Part No. 3" 215120 3-1/8" 215121 ®

High capacity – .30"

Ultra high capacity – .60"

Lead Stick Burn Bar

2-Hole pictured 3-Hole and 4-Hole available

Color Black Black Black Black Black Black

Fits Intercell Size 3" to 3-1/8" C-C 3-1/2" C-C 3-3/4" C-C 5" C-C 10-1/2" to 10-3/4" C-C 12-1/2" to 12-3/4" C-C

I.D. Part No. 4.59" 5.13" 5.19" 6.56" 12.25" 14.19"

215819B 215820B 215823B 215824B 215821B 215822B

For use with universal leadhead

Color Blue Blue

Fits Intercell Size 3" to 3-1/8" C-C 3-1/2" to 3-3/4" C-C

I.D. Part No. 4.59" 215825 5.26" 215826

8D Bus Bar Terminals

¬ Made of 3% antimonial lead ¬ Clean melting alloy, free of foreign

¬ 3/8" positive and 3/8" negative ¬ used to convert top post 8D batteries to side

¬ Sticks are 12" long (30.5cm.) and

¬ Die cast lead with steel insert; packaged in bulk

material, voids and porosity

terminal for marine and heavy truck use

weight 1 pound (.45 kg.)

1"

Description

Part No.

12" - 1 lb. lead stick

2599

3-1/2"

Small Bore "L" Terminal ¬ 3/4" post hole (.75", 19mm) ¬ Converts SAE post to “L” terminal ¬ Used to adapt batteries to use in

Material Handling

215020-001

QuickLink High Capacity C-to-C Part No. 3" 215020 3-1/8" 215021 3-1/2" 215023 3-3/4" 215025 5" 215040 5-3/4" 215045 6" 215048 ®

4"

floor scrubbers and golf carts Description

L term., 1/4" & 5/16" (6 & 8 mm) L term., 3/8" (10 mm)

Part No. 214960 214961

Description Positive bus bar terminal Negative bus bar terminal

Part No. 6994 6995

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69


Cone and Thimble Leadheads 1 Maintenance-Free Cone

1 Fusion Solder Thimble ®

¬ 5% antimonial lead for

¬ Same as thimble below,

durability with copper reinforcing sleeve

¬ Post hole 15/16" ¬

100% copper alloy tinplated for corrosion resistance, only with preloaded flux and solder

(Cutaway)

(.937", 24mm)

Fits all major brands of thimbles

¬ Patent pending ¬ Available in 1, 2 and 3 hole designs

¬ Perfect Solder connection

Eliminates the need for periodic tightening of the thimble

every time, fast and convenient

Gauge printed on barrel Barrel preloaded with solder and flux Thimble ready to use “Just add Heat”

¬ Available in 2 gauge

Copper insert sleeve is tin plated and molded into lead cone

to 4/0, fits all brands of cones

¬ Patented

2 Standard Lead Cone ¬ Original design ¬ Available in 1,

2 Crimp Thimble

2 and 3 hole designs

¬ ¬ Tin plated ¬ Crimp with HexCrimp

Original design improved

CALL US – WE OFFER IN MULTIPLE POST HOLE CONFIGURATIONS

®

tool or solderable

¬ Fasteners sold separately

Color-coded to match cable gauge Barrel accepts two crimps Crimpable with HexCrimp® tool

Cones Fits All Gauge Sizes

2 hole cone

Standard lead cone – 1 hole

Standard Cones Style

Material Handling 70

1 hole 2 hole 2 hole 3 hole

Center to Center – 3" 3-3/4" 3-3/4"

3 hole cone

Maintenance-Free Cones Part No.

Style

214921 214922 214923 214924

1 hole 2 hole 2 hole 3 hole

Center to Center – 3" 3-3/4" 3-3/4"

Part No. 214931 214932 214933 214934

Thimbles

Cone/Thimble Fasteners Gauge

Crimp/solder Fusion solder thimble thimble

Gauge 2 gauge 2 gauge 1 gauge 1 gauge 1/0 gauge 1/0 gauge 2/0 gauge 2/0 gauge 3/0 gauge 3/0 gauge 4/0 gauge 4/0 gauge

2 ga. 1 ga. 1/0 ga. 2/0 ga. 3/0 ga. 4/0 ga.

Color Red Black Red Black Red Black Red Black Red Black Red Black

Crimp/ Solder 214901 214903 214905 214907 214909 214911

Part No. 214941 214942 214943 214944 214945 214946 214947 214948 214949 214950 214951 214952

Fusion 214902 214904 214906 214908 214910 214912

106101

106102

Cone/Thimble Kits

¬ Kit includes cone, thimble and hardware

106103

Description

Part No.

Gauge Description Part No.

Stainless steel bolt Stainless steel flat washer Stainless steel lock washer Fastener kit

106101 106102 106103 106104

1/0 ga. 1/0 ga. 2/0 ga. 2/0 ga.

Crimp Fusion Crimp Fusion

214925 214926 214927 214928

Pre-Made Cables

¬ 10' cable with thimble at each end ¬ Red cable for positive ¬ Black cable for negative ¬ Fine-stranded copper conductor for

maximum conductivity and flexibility

See the series of videos on material handling.


Fast Charge Leadheads ¬ Leadheads specifically engi-

¬ Custom leadheads made to your

¬ Stock leadheads in 60" or 120"

¬ Fast quotes and delivery ¬ Fine-stranded copper conductor,

lengths

¬ Red or black insulation ¬ Internal silicone seal insulation prevents ¬ One hole offset leadhead under corrosion, sealing out water ¬ Dual path leadhead – 3" and acid, a Quick Cable

requirements

and 3.75" centers

tin plated, for maximum conductivity, flexibility and corrosion resistance

Length

Two ends terminated

One end terminated

Length Cable Gauge Inches Meters 60" 1.5 2/0 120" 3.1 60" 1.5 3/0 120" 3.1 60" 1.5 4/0 120" 3.1

Post hole centers

Part No. Black

Red

213053 213153 213055 213155 213057 213157

213052 213152 213054 213154 213056 213156

Length Cable Gauge Inches Meters 60" 1.5 2/0 120" 3.1 60" 1.5 3/0 120" 3.1 60" 1.5 4/0 120" 3.1

Length

One end terminated

Number of Ends Terminated One Two One Two One Two

Two ends terminated

Leadhead Shrouds

¬ Protects system from electrical shorts between battery cells ¬ Reduces the risk of battery explosion caused by sparks ¬ High-temperature MDPE construction

Dual-Path Fast Charge Leadhead One hole Fast Charge Leadhead

Number of Ends Terminated One Two One Two One Two

3.00" Hole Centers

3.75" Hole Centers

Black

Red

Black

Red

213021 213121 213031 213131 213041 213141

213020 213120 213030 213130 213040 213140

213025 213125 213035 213135 213045 213145

213024 213124 213034 213134 213044 213144

¬ Color-coded for easy polarity identification ¬ Meets OSHA and USCG requirements

Straight

Offset

exclusive (patent pending)

Universal

Right shown

Color Black/right Red/right Black/left Red/left

Part No. 215815B 215816R 215817B 215818R

Offset 2-Hole

Left shown

3.75" 3.0" Center-to-Center Center-to-Center Color Part No. Color Part No. Black/right 215800B Black/right 215804B Red/right 215801R Red/right 215805R Black/left 215802B Black/left 215806B Red/left 215803R Red/left 215807R

Color Black Red

Part No. 215846B 215847R

Color Black

Part No. 215840B

Fast Charge Offset 3-Hole

Material Handling

neered for fast charge or other high current applications

Left shown

Color Part No. 2/0, 3/0, 4/0 215850B Red & black 215851R Description 3.0" - 3.75" Black/right 3.0" - 3.75" Red/right 3.0" - 3.75" Black/left 3.0" - 3.75" Red/left

Part No. 215830B 215831R 215832B 215833R

CALL FOR INFORMATION ON CUSTOM IMPRINTING OF SHROUDS

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71


SB Connector Contacts ®

Original Crimp Style and

Solder Style

SB Crimp Contacts ®

Gauge 10/12 6 6 4 2 4 2 1/0 1/0 2/0 3/0 4/0

Amp 50 50 120 120 120 175 175 175 350 350 350 350

Part No. 123101 123103 123142 123143 123144 123104 123105 123107 123401 123108 123109 123110

Crimp Type Crimp Type

¬ Use a crimp tool for solid dependable crimps

¬ Solid copper contact ¬ Excellent for general

commercial and industrial applications

¬ Final assemblies meet UL and CSA

specifications, when all components are made and crimped with a UL-listed tool

SB Fusion® Solder Contacts Fusion Solder Fusion Solder ®

Gauge 4&2 1/0 2/0 3/0 4/0

Amp 175 175 350 350 350

Part No. 121105 Just 121107 Just Add Add heat 121108 heat 121109 121110

¬ Contacts come with pre-loaded flux and solder Torch

Solid copper contact ¬Torch ¬ Contacts come ready to use, just add heat

¬ Especially good in

presence of destructive vibration or corrosive chemicals

¬ Fast and convenient ¬ Pullout strength better than any crimp method (see chart on next page)

¬ Patented

Material Handling

SB Connector Housings ®

Housings Amp 50

Gray

120

175 350

Gauge 10/12 8 6 6 4 2 4 2 1/0 2/0 3/0 4/0

Gray

Red

Blue

122101

122201

122301

122109

122209

122309

122104

122204

122304

122108

122208

122308

Red

Red, gray and blue housings – what’s the difference? Housings are color-keyed. This means gray housings will only plug into gray housings, not red or blue housings. The color key feature makes it possible for you to differentiate voltages of your electrical circuits. The industry color code guidelines are listed below: Housing Voltage Red 24V Gray 36V Blue 48V

Housing Voltage Yellow 12V Orange 18V Green 72V

CALL US – OTHER HOUSING COLORS ARE AVAILABLE

72

Blue

Yellow Green Orange

SB® and Powerpole® are registered trademarks of Anderson Power Products, Inc.


3/0 Ga. 2/0 Ga.

4 Ga.

1/0 Ga.

6 Ga. 8 Ga.

SB Connector Kits ®

0

¬ Kits include contacts and housing ¬ One part number for everything you need ¬ Smaller pack quantities Relative Pull-Out Strength Comparison Cable Size

Crimp Style

250 MCM 4/0 Ga.

1 Ga. 2 Ga.

Fusion contact points represent average values Crimp Kit (1 housing, 2 contacts)

200

400

Amp 50 50 120 120 120 175 175 175 350 350 350

600

800

1000

1200

1400

1600

4 Ga.

1800

6 Ga.

8 Ga. Red Gray Blue PullGauge Test Pounds 10/12 124101 124201 – 0 6 124103 124203 – 6 124121 124221 124321 4 124122 124222 124322 2 124123 124223 124323 4 124104 124204 124304 Relative 124205 Pullout Strength Comparison 2 124105 124305 Cable Size 1/0 124107 124207 124307 250 MCM Crimp Solder 2/0 124108 124208 124308 4/0 Ga. 3/0 124109 124209 124309 3/0 Ga. 2/0 Ga. 4/0 124110 124210 124310 1/0 Ga.

3/0 Ga.

200

400

600

800

1000

1200

1400

1600

1800

Crimp kit (1 housing and 2 contacts)

1 Ga. 2 Ga.

2/0 Ga.

Fusion Kit (1 housing, 2 contacts)

1/0 Ga.

®

1 Ga. 2 Ga. 4 Ga. 6 Ga. 8 Ga.

Crimp contact points represent average values 0

200

400

600

800

1000

1200

1400

1600

1800

Pull Test Pounds

4 Ga.

Amp 175 175 350 350 350

Gauge 4&2 1/0 2/0 3/0 4/0

6 Ga. 8 Ga.

0

Gray 200

Red

Points represent average values 400

125105 125107 125108 125109 125110

600

800

1000

1200

125205 125207 125208 125209 125210

Pull Test Pounds

1400

1600

1800

Fusion kit (1 housing and 2 contacts)

Weatherproof 300 Amp Connector

¬ Ideal for equipment that is used outside — agriculture, ¬

construction, etc.

Uses standard 350 amp contacts; male and female parts are required

¬ 301300 male connector kit includes housing, seals, contacts not included; blue

¬ 301302 female connector kit includes housing, seals;

NEW

EXCLUSIVE

Description

Part No.

Male, 300 amp weatherproof Female, 300 amp weatherproof

301300 301302

Powerpole

®

Contacts, Housings and Kits ¬ UL and CSA certified ¬ Single pole contact housing ¬ Housings lock together to create custom solutions

¬ ¬ Solid copper contact

Additional colors available

Contacts (Crimp) Amps 30 75 75 75 120

Gauge 16/12 12/10 8 6 6

Part No. Amps 120 123115 120 123130 180 123131 180 123132 180 123142

Gauge 4 2 4 2 1/0

Part No. 123143 123144 123153 123154 123156

Housings Color Red Blue Black

30 Amps 75 Amps 120 Amps 122270 122271 122272 122370 122371 122372 122470 122471 122472

180 Amps 122273 122373 122473

Material Handling

contacts not included; blue

Kits (1 Housing, 1 Contact) Color Red Blue Black

Kits match housing amps.

16/12 Ga. 30 Amp 2 Ga. 120 Amp 1/0 Ga. 180 Amp 124270 124272 124273 124370 124372 124373 124470 124472 124473

See the videos on using SB connectors and related products.

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73


SBX Battery Connectors ®

¬ SBX® connectors are similar to SB® connectors, SBX Contacts but feature two additional smaller auxiliary ¬ Available in 175- and 350contacts for communication or monitoring circuits

SBX® Kits

®

¬

amp ratings

Solid copper contacts

Gauge

Amps

Part No.

2 1/0 2/0 3/0 4/0

175 175 350 350 350

123205 123207 123208 123209 123210

¬ Kit includes 2 contacts, 1 housing, 2 auxiliaries with securing pins, 2 cable ties for cable management

¬ One part number for everything you need Gauge 1/0 2/0 3/0 4/0

Amps 175 350 350 350

Gray

Red

Blue

Yellow

124507 124508 124509 124510

124607 124608 124609 124610

124707 124708 124709 124710

124807 124808 124809 124810

SBX® Auxiliary Kit Description SBX 175 amp contact replacement kit SBX 350 amp contact replacement kit

Part No. 123001 123002

SBX® Housings

¬ Housings available in four colors ¬ Available in 175- and 350-amp ratings Red Blue Yellow Gauge Amps Gray 35 mm, 1/0 175 122504 122604 122704 122804 2/0, 3/0, 4/0 350 122508 122608 122708 122808

See the series of videos on material handling.

EBC/DIN Battery Connectors Male DIN Connector Kits

Material Handling

Gauge 1/0 2/0 3/0 4/0

Amp 320 w/aux. tips 320 w/aux. tips 320 w/aux. tips 320 w/aux. tips

Part No. 127517 127518 127519 127520

Male kit Male DIN connector

Female DIN Connector Kits Gauge 1/0 2/0 3/0 4/0

Amp 320 w/aux. tips 320 w/aux. tips 320 w/aux. tips 320 w/aux. tips

Part No. 127507 127508 127509 127510

¬ DIN connectors conform to

specification DIN43589-1 except the cable barrel fits American Wire Gauge (AWG) cable instead of metric wire

¬ Ideal for North American fast charging systems because DIN connectors have greater current carrying capacity compared with standard connectors

¬ In addition to two large round contacts, up to four auxilliary contacts can be used for battery monitoring and charger applications

¬ Kits include connectors, housing and auxiliaries (two 14/18 upper and two 14/18 lower auxiliaries)

¬ Hexagon voltage key for 24-, 36-, 48-, 72-, 80- and 96-volt systems

¬ Handle available separately

80 AMP DIN KITS AVAILABLE. CALL US FOR DETAILS. Female kit

Female DIN connector

Male Connectors Gauge 4 2 1/0

Amp Description Part No. 127514 160 With handle 160 With handle & 4 auxiliary tips 127515 160 With handle & 4 auxiliary tips 127516

Female Connectors

160 amp male kit

74

Gauge 4 2 1/0

Amp Description Part No. 127504 160 With handle 160 With handle & 4 auxiliary tips 127505 160 With handle & 4 auxiliary tips 127506

160 amp female kit

SB® and SBX® are registered trademarks of Anderson Power Products, Inc.


SB and SBX Accessories ®

®

SB® & SBX® Manual Releases

SB® Manual Releases

¬ Extra strong, epoxy

coated, steel structure; smooth procedure for connecting and disconnecting SB housings; maintains correct alignment for connectors; attach using supplied hardware

Locking Half 175 amps 350 amps Mounting Half Manual release kit

175 amps 350 amps

SBX® Manual Release Kits Locking Half 175 amps 350 amps

Contains

Part No.

Locking half, cable clamp, lockout spring, 126211 3 machine screws, nuts and lockwashers 126213

Mounting Half

Contains

Part No.

175 amps 350 amps

Mounting half, 2 machine screws, nuts and lockwashers

126212 126214

Contains

Part No.

Part No.

Mounting half, 2 machine 126202 screws, nuts and lockwashers 126204

Amps

Part No.

50

126101

SB® Handle

¬ Coated steel

NEW

A-Frame Handles

¬ Use with DIN connectors 320 320

Contains

T Handle

DIN Manual Release Amps

Contains

Locking half, cable clamp, 126201 lockout spring, 3 machine screws, nuts and lockwashers 126203

Amps

Part No.

175 350

126102 126103

Amps

Part No.

350

126107

Description SB lock box

Part No. 126207

Part No.

Cable Clamps

Manual release bracket 127203 Manual release lever 127204

DIN Handle Kit

Amps

Part No.

50 175

126301 126302

175 350

126305* 126303

*For use without handle

Contains

Part No.

320

Two piece handle kit

127205

Cable Tower

¬ Designed for industrial battery and charger cables

¬ Longer cable life ¬ Less damage to con-

Unique non-conductive cable clamp included with each cable tower

Amps

Part No.

175 350

126900 126901

SB® Lock Box

¬ Made of durable polypropylene ¬ Fits SB, SBX and DIN connectors ¬ Fits 50-, 175- and 350-amp

nector plugs

¬ Safer working

connectors

conditions

¬ Hasp has two padlock posi-

127602-001 hanger bracket 127601-001 3-hole replacement clamp

SB® Extraction Tool

Material Handling

Amps

40" steel pole, clear zinc dichromate plated to prevent corrosion

¬

Steel enclosure for safety, no pinch points

¬

Internal 8" heavy duty spring allows pole to tip and return to upright position

¬

tions for OSHA lock-out/tag-out programs Lock-out the charger, truck and battery Lock together to complete charging cycle, battery cool down, proper battery rotation, etc. Patent pending

7/16" aircraft quality mounting bolt, split washer and nut

Description Tower and 3-hole clamp 3-hole replacement clamp Hanger bracket Cable tower mounting bracket

Part No. 127600 127601 127602 127603

Safety Lockout Amps

Part No.

175 350

126205 126206

Safety Lockout (Lock not included)

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75


Quick Crimpers ®

Quick Crimp 250, 250 Pro and Quick Crimp 100 ®

®

Tools

¬ Comfortable hand grips ¬ Application data listed ¬ ¬ ¬ ¬

Quick® Crimp 250 4255-001M

76

Optional ratchet

¬

on tool Adjustable rotating dies always in tool Crimps 8 – 4/0 gauge Bench-mount also attaches to wall, service truck, etc. All Quick bench crimpers now feature Reactive Load (RL) Technology reducing crimp effort by 30% Made in U.S.A.

Quick® Crimp 250 Pro 4258-001

Quick® Crimp 250 4255-001

¬ Designed for

medium and heavy duty – crimps 8 through 1 gauge cable

Quick® Crimp 100 4247-001


2 YEAR LIMITED WARRANTY

ALL QUICK CRIMP TOOLS ARE PROTECTED BY A 2-YEAR WARRANTY. THE LONGEST IN THE INDUSTRY

Crimp Options Quick Quick Crimp Quick Crimp Quick Diamond Quick Crimp Lug Crimp Tool 250 Pro 250 100 Crimp Length 34" Length 26" Length 26" Length 19" Length 26" 4258 4255 4252 4247 4254 4258R 4255R 4252R 4247R 4254R

Style

Handheld Handheld w/Ratchet Bench-Mount Bench-Mt. w/Ratchet

¬ Designed specifi¬ ¬

4255M 4255MR

4252M 4252MR

– –

4254M 4254MR

B-Crimping Tool

¬ Designed specifically for crimping lead free connectors

NEW

cally for the MAX Lug series One die set crimps all MAX Lugs Creates hex pattern

Description

Part No.

Bench-mount tool "B" crimp dies

4265M 4265D

Tools

MAX™ Lug Crimper

4258M 4258MR

Portable Bench Mount Kit

¬ Take your bench crimper anywhere ¬ Very stable and portable ¬ Kit includes I-piece welded, powder-coated base assembly and four cap screws with washers and nuts

NEW

Crimper and dies sold separately

Description

Part No.

Portable bench mount kit

4253

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77


Description

Part No.

QuickStrip LS – linear cable stripper. Requires cable guides as shown below.

420201

¬ Industrial quality, strips up to 1000'/300

meters of cable per hour, 8 gauge to 4/0 and 250 MCM Bare copper has a higher scrap value than insulated cable Designed for stranded copper cable insulated with plastic or rubber such as EPDM, Neoprene , PE, PP, PVC, TPE, TPR, etc., with or without paper, jute or foil liner New primary wire guide for 16 - 10 wire gauge Machine comes with cutting blade, hardened M2 tool steel (replacements available) and hex key for installation of cable guides Cable guides sold separately; guides are required and do not come with the machine One-year limited warranty on machine Engineered and manufactured in the U.S.A. by Quick Cable

Cable Guides

¬ ¬

Cable guide, 8 – 6 gauge Cable guide, 4 – 1/0 gauge

420221 420222

Cable guide, 1/0 gauge – 250 MCM Cable guides (set of 3) 8 – 250 MCM

420223 420230

Primary wire guide, 16 – 10 gauge

420224

®

¬ ¬ ¬

Replacement Blade Cutter blade

420241

Battery and welding cable

Machine Specifications 6" x 4" x 4.25" (15 x 10 x 11 cm) 3.6 pounds (1.64 kg) Two mounting holes in the base for 3/8"/10 mm bolts

¬ ¬ ¬

¬ ¬

See the video on using the QuickStrip LS Tool

Primary wire

Cub™ Crimper

¬ Designed for light and medium duty applications ¬ Crimps cast copper connectors up to 1 gauge ¬ ¬ ¬

and MAX Lugs and MagnaLugs up to 1/0 Adjustable crimp dies are always in tool Comfortable insulated grips; 15" overall length 1-year warranty

Tools

Brute™ Hammer Crimper

¬ Inexpensive and simple crimping tool ¬ Crimps 8 - 4/0 gauge ¬ Spring-loaded pin locks in “up” position ¬

Description Cub crimper - Lever style crimping tool with one-year limited warranty. Cub repair kit - Two hex dies, 8 thru 1/0 gauge. Two pins with springs, two "L" brackets and two nuts.

for loading connector and cable; when released, pin holds connector securely during crimping 6-month warranty

78

Description

Part No. 4266

4245 4245K

Service Parts for Crimpers

Quick® Crimp 250 die set 4255-001K

Crimper Type

Description

Quick Crimp 100

Two color-coded Quick Crimp 100 dies, 8 through 1 gauge

4247D

Quick Crimp 100

Two color-coded Quick Crimp 100 dies, two conical springs, four snap rings and two hardened hex pins

4247K

Two color-coded diamond dies, 8 through 250 MCM

4252D

Two color-coded diamond dies, two conical springs, four snap rings and two hardened hex pins

4252K

MAX Lug Crimp

Two color-coded hex dies

4254D

Quick Crimp 250

Two color-coded hex dies

4255D

Quick Crimp 250

Two color-coded hex dies, two conical springs, four snap rings and two hardened hex pins

4255K

Quick Crimp 250

Bench mount kit for hand-held tool

4251K

Quick Crimp 250

Universal die set

4255UDK

All

Two conical springs, four snap rings

4257

Quick Diamond Crimp Quick Diamond Crimp

Brute hammer style crimping tool – crimps connectors 8 thru 4/0 gauge. Six-month limited warranty.

Part No.

Part No.


Quick Crimp Pneumatic ®

The Quick® Crimp Pneumatic is a second generation, fully-automatic air-powered crimp tool designed for high volume cable crimping. It operates on standard shop air, 80-100 psi (5.5-7.0 bar) and develops up to 20,000 pounds of crimp force (88,900 N).

¬ Crimps all popular styles of battery and ¬ ¬ ¬ ¬ Straight

Elbow

Flag

OEM lead free

¬ ¬ ¬

Lugs

DIN female

DIN male

SB and SBX

Brazed seam

¬ ¬ ¬ ¬

electrical connectors 8-4/0 gauge Uses standard Quick Cable crimp dies 3 second quiet crimp cycle Pullout tests exceed UL requirements Automatic controls to insure complete crimp cycle Turnkey operation: bolt it down, connect the air supply and go to work Heavy-duty heat-treated and powder coated steel frame Overall 28"L x 16"W x 27.5"H (71 x 40.5 x 70 cm) Weight 130 lb. (59 kg) Requires 3/8" (10mm) mounting bolts Manufactured by Quick Cable in U.S.A. Quick die change without tools

Safety Features

¬ Guarded foot control ¬ Lexan guard with safety interlock for ®

crimp area

Description Hex Diamond MAX Lug Brazed seam flag Lead Free Universal A Universal B

Part No. 4255D 4252D 4254D 420579 420506 4255UDA 4255UDB

Tools

Dies for Quick® Crimp Pneumatic - Part No. 420550

Dies for First Generation HexCrimp Pneumatic Part No. 420500

Hex Crimp Pneumatic requires special die sets. However, tools can be retrofitted to use all standard die sets. Contact Quick Cable for more information. Description Hex MAX Lug Brazed seam flag

Part No. 420501 420507 420529

Engineered and manufactured by Quick Cable in U.S.A. patented and patents pending

See the video on using the Quick Crimp Pneumatic tool. ®

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79


QuickCutters and Strippers ™

QuickCutter 250 and QuickCutter 500 ™

¬ Handheld and bench-mount models ¬ Bench mount also attaches to wall, service truck, etc. ¬ QuickCutter 250 has 22" overall length for easier ¬

QuickCutter 250 hand-held 4285-001

¬ ¬

cutting

Blades made of 1075 carbon steel, hardened for long life, can be resharpened Made in U.S.A. 6-month warranty

NEW

QuickCutter 250 bench mount 4285-001M

Description

Part No.

QuickCutter 250 – hand-held cutter up to 6/0 (250 MCM)

4285

QuickCutter 250 – bench-mount cutter up to 6/0 (250 MCM)

4285M

QuickCutter 500 – hand-held cutter up to 500 MCM

4287

QuickCutter 500 – bench-mount cutter up to 500 MCM

4287M

QuickCutter 500 hand-held 4287-001

Adjustable, Close Quarters, Ratcheting 500 MCM Cutter

NEW

¬ For cutting single-strand, multi-strand, fine-wire

Tools

¬ ¬ ¬ ¬ ¬

aluminium and copper cables Lightweight, works with and without ratchet Forged cutting head, high-strength aluminum tube arms Two-component handles can be adjusted based on working conditions; adjusts from 15" - 23" Replaceable cutting head Not suitable for steel wire

Forged cutting head is replaceable

Description Part No. Ratcheting MCM cutter 4288

QuickCutter 1 ™

¬ Cuts cable up to 2/0 gauge ¬ 9" size, fits any tool box ¬ Ergonomic, insulated grips ¬ 6-month warranty

Description QuickCutter™ 1 – made of forged steel with insulated grips. Cuts cable up to 2/0 gauge; six-month limited warranty.

QuickStrip Cable Strippers ™

¬ Strip up to 777 MCM cable ¬ Includes spare blade ¬ 6-month limited warranty

4215

Description

Part No. 4275

Part No.

QuickStrip™ battery cable stripper – Strips insulation from cable 10 to 4/0 gauge; six month limited warranty.

4215

Replacement blade

4216

QuickStrip Pro battery cable stripper – Has two cable holders; strips 10 gauge to 777 MCM

4217

Replacement blade

4218

4217

80


Primary Wire Tools Crimping and Cutting Tools ¬ ¬

gauge stranded or 18-8 AWG solid Crimps insulated and non-insulated connectors Cuts 4-40, 6-32, 8-32, 10-24 and 10-32 bolts

¬ Cuts, strips and crimps as standard tool, ¬

but adds serrated plier nose and metric stripping Cuts 6-32, 8-32 and 10-32 bolts as well as M3.5, M4 and M5 metric sizes

¬ Cuts and strips wire 22-10 gauge ¬ Crimps insulated and non-insulated connectors

¬ Cuts 4-40, 6-32, 10-24 and 10-32 bolts

¬ Cuts and strips wire gauges ¬

24-10 Convenient spring action

¬ Cuts and removes jacket all ¬

in one motion Professional grade

¬ Three jaw styles: PVC, OEM, ¬

Gardian™ terminals Ratchet requires full crimp before reopening

Heavy Duty Cutter/ Crimper Description

Part No.

Heavy duty cutter/crimper

420183

Cutter/Stripper with Pliers Description

Part No.

Cutter/stripper with pliers

420186

Standard Cutter/ Crimper Tool Description

Part No.

Standard cutter/crimper tool

420193

Wire Stripper Description

Part No.

Wire stripper

420190

Electrician's Automatic Wire Stripper Description

Part No.

Electrician's automatic wire stripper

420192

Tools

¬ Cuts and strips copper wire 22-10

Heavy Duty Ratchet Crimpers Description

Part No.

Ratchet crimper – Gardian™ terminals Ratchet crimper – OEM terminals

420187 420188

Ratchet crimper – PVC terminals

420189

Wire Loom Cutting Tool Description

Part No.

Loom cutting tool

505900

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81


Battery Maintenance Tools Hydrometers

Pointer Style Hydrometer

¬ Professional quality for highest accuracy ¬ Precision graduated specific gravity float

¬ Thick wall plastic ¬

A

¬ B C

body resists breakage Direct dial scale features oversize markings Step-by-step instructions on body

Picture

Description

Part No.

A B

Mini hydrometer - plastic Commercial hydrometer - plastic

120147 120149

Description

Part No.

C

Commercial hydrometer - glass

120152

Pointer hydrometer tester - plastic

120151

Filler Bulb/Filler Jug Description

Part No.

Battery filler bulb Battery filler jug

120162 120161

Bulb

¬ Acid-resistant rubber bulb, 6-ounce capacity ¬ Flexible 6" vinyl nozzle for easy vent access ¬ Bulb stores upright – eliminates acid drip

Jug

¬ Automatic filler stops flow at proper level ¬ Acid-proof polyethylene ¬ 2-quart capacity, can be used with acid or water

Circuit Tester Description Crome plated electric circuit tester

Part No. 420184

Tools

Safety Glasses Description Polycarbonate safety glasses

Part No. 120101

Side Terminal Brush Description Brass side terminal brush

Part No. 120122

Power Brush Description

120117

¬ Reversible ¬ For 5/16" and 10 mm

82

¬ Works on 6, 12 or 24-volt circuits ¬ Screw cap protects insulation probe ¬ Chrome plated solid brass body

Part No.

Power brush – marine Power brush – standard

120117 120118

Power brush – side terminal Power brush – group 31 and GC2

120119 120120

¬ Protects eyes from acid splatter or explosion ¬ Molded polycarbonate with side shields ¬ Brass wires securely embedded on two sides ¬ Shaped to clean terminals, connectors and bolts

¬ 5/16" hex in handle services GM connectors ¬ Fits 3/8" power drill chuck

Side Terminal Ratchet Wrenches Description

120195

Part No.

Side terminal ratchet – 5/16" Side terminal ratchet – 5/16" + 10 mm

120195 120200

Side terminal ratchet – long handle 5/16"

120201

120201 120200


5 Piece Professional Battery Tool Kit For those who earn their living working around batteries. High quality forged and machined tools, made in USA. You’ll see, feel and appreciate the difference.

¬ Includes:

• 120205 battery terminal puller • 120206 5/16" long side terminal ratchet and 10 mm long side terminal ratchet

• 120207 battery nut pliers • 120208 battery terminal cleaner spreader • 120209 battery terminal brush

Part No. 120290

Post Terminal Brush ¬ Corrosion-resistant self-contained brush set ¬ Inner bristles clean post terminals ¬ Conical outer bristles clean cable connectors

3 in 1 Brush ¬ Post terminal ¬ Side terminal ¬ Auxiliary brush

Angled Battery Pliers

¬ Offset nose designed for close quarter work ¬ Narrow jaws securely grip corroded hardware ¬ Insulated handle reduces short circuit risk

Clamp Connector Lifter

¬ Removes connector without damaging top post ¬ Adjusts to any clamp connector width and thickness ¬ Vinyl-dipped non-slip handle resists acid

Clamp Spreader/Reamer

¬ Forged steel design evenly spreads connector ¬ Use serration to ream clamp ¬ Vinyl-dipped non-slip handle resists acid

Battery Carriers Strap Carriers

¬ Economical design for post terminal use only ¬ Double grip jaws lock automatically ¬ Non-conductive plastic strap is acid-resistant

Description

Part No.

Post terminal brush

120121

Description

Part No.

3-in-1 brush – post terminal, side Terminal, auxiliary brush

120110

Description

Part No.

Angled battery pliers

120194

Description

Part No.

Clamp connector lifter

120191

Description

Part No.

Clamp spreader/reamer

120192

Description

Part No.

Scissors battery carrier – standard Side lift battery carrier

120153 120154

Strap battery carrier Scissors battery carrier – wide Strap battery carrier

120155 120158

Tools

Description 5 piece professional battery tool kit

NEW

120155

120160

Side Lift Carrier

¬ Best quality for all battery types and sizes ¬ Adjustable notches securely lock in place ¬ Features bicycle grip handle and sidewall pads

120160

120154

Scissors Carriers

¬ For use with side or top terminal batteries ¬ Self-adjusting jaw fits up through Group 31 ¬ Reinforced rubber strap is non-conductive

120153 120158

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83


Digital and Analog Battery Testers, Multi-Charging Bus Bar 12-Volt Digital Battery Resistance Tester Description

Part No.

12V digital battery resistance tester

303101

¬ Fast – test results in seconds ¬ Safe – no heat, no sparks, no load, uses ¬ ¬ ¬ ¬ ¬ ¬

DYNAMIC RESISTANCE Patented Technology

Analog Battery Load Tester Description

Part No.

Analog battery load tester

303103

new patented DYNAMIC RESISTANCE technology Accurate digital readouts, no mistakes Compact – easy to use, handle and store Friendly –international multi-rating system: SAE, DIN, ENC2 Flexible – on or off vehicle testing Automatic shut off for extended battery life Saves time – tests discharged batteries down to 9 volts; no need to charge before testing

¬ Pre-set load ¬ 100-amp (12V) and 50-amp (6V) rating ¬ Voltmeter for state of charge, cranking, ¬

Tools

Analog Battery Load Analyzer Description

Part No.

Analog battery load analyzer

303104

charging and starter tests Ideal for automotive, marine, motorcycle, RV

¬ Variable load with carbon pile ¬ 500-amp (12V) rating ¬ Large easy-to-read voltmeter for cranking, charging, and starter tests

¬ Ammeter for load, alternator/regulator tests ¬ Heavy duty color-coded clamps ¬ Built in 15-second warning buzzer ¬ Ideal for professional use, fleet, agricultural, diesel and truck

Multi-Charging Bus Bar Height

Width

Depth

27" (69cm) 17.62" (45cm) 4.5" (11.5cm)

Part No. 303105

¬ Charge up to 8 batteries at one time ¬ Affordable – low cost alternative to multiple ¬ ¬

Digital Volt Meter

chargers Flexible – can be mounted on wall, work bench or charger housing Includes mounting hardware (3 screws), side terminal-to-top post conversion connectors (4 pair)

¬ Has a range of

4.99-19.99 volts

¬ Tests 6- or 12-volt batteries ¬ Has automatic polarity protection

84

Description

Part No.

Digital volt meter

303118


+

+

303

6v & 12V 6v & 12V

B

303110

6v &6v12V & 12V &6v 12V

+ + – + – –

System Tester

6v & 12V

6v & 12V

Battery Alternator Applications 6V & 12V automotive and Starter

+

+

+

6v & 12V

SLA 303115 303115 303115 Powerport 6v & 12V Tester

Tools

303100

303110

303110 303110 303110

+

+ + – + – –

303100 303100 303100

6v & 12V Automotive Battery Tester

303110

6v & 12V

6v &6v12V & 12V &6v 12V

SLA Powerport Tester

303115

+

303100

6v &6v12V & 12V &6v 12V

+

303100

+

6v & 12V Automotive Battery Tester

+

+

303110

+

Replacement (all models)

+

+

+

Test leads 303115

E

Operat Ope

commercial starting batteries 6 Volt Tests Battery check and load 6v &Tests 12V Battery check and load 12303115 Volt Battery CCA Range 200 – 1600 Applications Applications 6V & 6V 12V& SLA, 6V &SLA, gel 12Vcell, SLA, PowergelPowercell, Power6V &6V 12V 6V 12V automotive and and and Applications Applications 6V &6V 12V automotive & com6V &automotive 12V automotive & comApplications Applications Applications 12V gel cell, & automotive 12V&automotive Applications &40 12V & comAutomated Range amp 303100 Applications 303110 sports Batteries sports 4-50 Batteries amp amp hrs. 4-50 amp hrs. commercial commercial starting batteries starting batteries mercial starting batteries 12V mercial starting batteries sports Batteries 4-50 hrs. commercial starting batteries mercial starting batteries 12V 12V Alternatorstarting Test &N/A charging starting &systems charging systems starting & charging systems Battery check Battery andcheck load and load 6 Volt6 Tests Volt Tests Battery check Battery andcheck load and load 6 Volt6 Tests Volt Tests Volt6Tests Battery check and load Battery check and load Volt6Tests Stator Diode Test N/A Volt Tests 6 Volt6 Tests Battery check andcheck load Battery and load Volt6Tests Battery check and load Battery check Battery andcheck load and load 12 Volt 12Tests Volt Tests Battery check Battery andcheck load and load 12 Volt 12Tests Volt Tests 12 Tests Volt Battery check and load Battery check and load 12 Tests Volt Draw Test N/A 12 Volt Tests 12Starter Volt Battery check andcheck load Battery and test, load test, 12 Tests Volt Tests Battery check and test, load Battery CCA Battery Range CCA Range 4ah –4ah 50ah – 50ah 200 –200 1600 – 1600 Battery CCA Range Battery CCA Range –4ah 50ah Battery CCA Range –200 1600 Battery CCA Range 303115 alternator stator/diodes & re-& re- & realternator stator/diodes alternator stator/diodes External Volt Leads No Automated Automated Range Range 40 amp 40 amp 40 amp 40 amp Automated Range Automated Range 40 amp Automated Range 40 amp Automated Range gulation test, starter draw test gulation test, starter draw gulation test, starter draw test test Memory Lasts 50 tests Alternator Alternator Test Test N/ATest N/ATest Alternator Test Test Alternator N/A N/A Alternator N/A N/A Alternator System Battery CCA Range Battery CCA Range 200 –200 1600 200 – 1600 Battery CCA Range –0-30 1600 Stator Diode Stator TestDiode N/ATest N/ATest Stator Diode TestDiode Stator N/A N/A Stator Diode Test N/A N/A Voltmeter Range with .01 tests Stator Diode Test Automated Range Automated Range 40 amp 40 amp Automated Range 40 amp Tester Starter Draw Starter TestDraw No Test N/ATest Starter Draw Test Starter Draw No No Starter Draw Test N/A N/A Starter Draw Test Voltage Drop Test No Alternator Test Alternator Test Yes Alternator Test Yes Yes Volt External Leads VoltNo Leads LastsLasts 50 tests Lasts 50 tests Memory Memory External Volt Leads 50 tests No No 6v &External 12V Memory Cooling SLA Stator Stator Diode TestDiode YesTest Yes sink/vented Stator Diode Test Yes Heat 6vVoltmeter & 12V Memory Memory 0-30 with .01 0-30 resolution withresolution .01 resolution LastsLasts 50 tests Lasts 50 tests Range Voltmeter Range 0-30 with .01 Memory 50 tests Voltmeter Range Digital Display x 2.5", 4 line, 16 character Starter Starter Draw TestDraw YesTest Yes Starter Draw Test Yes 1" Battery Powerport Voltmeter Voltmeter Range Range No Test 0-30 with .01 0-30 tests withtests .01 tests Voltage Drop Test Voltage Drop No No Voltmeter Range 0-30 with .01 Voltage Drop Test Operational Temperature External VoltNo Leads External Volt Leads No External Volt Leads No 0-120˚F Heat Heat sink/vented Heat sink/vented Voltage Drop Voltage TestDrop No Test Cooling Cooling sink/vented Voltage Drop Test No No Cooling Alternator Tester Memory Memory Lasts 50 tests Lasts tests Operational Humidity 0-85% non-condensing Applications 6V &50 12V SLA, gel cell, Power6V & 12V automotive and Memory Lasts 50 tests Applications 1" x 2.5", 41"line, x 42.5", 16 character 416 line, 16 character Cooling Cooling Heat Heat sink/vented Heat sink/vented Digital Display Digital Display 1" x 2.5", line, character Cooling sink/vented Digital Display sports Batteries 4-50 amp hrs. Voltmeter Range Voltmeter Range commercial 0-30 with English .01 resolution 0-30 withresolution .01 resolution Voltmeter Range Starter 0-30 with .01 Language or Spanish 0-120˚F 0-120˚Fstarting batteries Digital Display Digital Display 1" x 2.5", 41"line, x 42.5", 16 character 416 line, 16 characterOperational Temperature Operational Temperature Digital Display 0-120˚F 1" x 2.5", line, character Operational Temperature Voltage Drop Test Voltage Drop Test No No Voltage Drop Test No 6 Volt Tests Battery check and load Battery check and load 6 Volt Tests 9Vdc Internal Battery Operational Operational Temperature Temperature 0-85% non-condensing 0-85% non-condensing 0-120˚F 0-120˚F Operational Humidity Operational Humidity Operational Temperature 0-85% non-condensing 0-120˚F Operational Humidity 303110 Cooling Cooling Heat sink/vented Heat sink/vented Cooling Heat sink/vented 12 Volt Tests Battery check and load Battery check and load 12 Volt Tests English or English Spanish or Spanish Operational Operational Humidity Humidity 0-85% non-condensing 0-85% non-condensing Language Language Operational Humidity English or Spanish 0-85% non-condensing Language 303115 Digital Digital Display 1" x 2.5", 41"4ah line, 16 character x 42.5", 416 line, 16 character Digital Display 1" x 2.5", line, character Battery CCA Range – 50ah 1600 Battery CCADisplay Range 9Vdc200 Language Language English or English Spanish or Spanish Internal Battery Internal Battery Language 9Vdc–9Vdc English or Spanish Internal Battery Operational Temperature Operational Temperature 0-120˚F 0-120˚F Operational Temperature 0-120˚F Internal Battery Internal Battery 9Vdc9Vdc 9Vdc Automated Range 40 amp Automated Range 40 amp Internal Battery Operational Humidity Operational Humidity 0-85% non-condensing 0-85% non-condensing Operational Humidity 0-85% non-condensing Alternator Test N/A N/A Alternator Testor English Language Language English Spanish or Spanish Language English or Spanish Stator Diode Test N/A N/A Stator Diode Test Internal Battery Internal Battery 9Vdc Internal Battery 9Vdc 9Vdc Starter Draw Test No N/A Starter Draw Test Description Part No. Description Part No. External Volt Leads No Memory Lasts 50 tests Memory Lasts 50 tests 303110 Voltmeter Range 0-30 with .01 resolution SLA powerport tester, 6V-12V Battery tester, 6V-12V 303100 System Voltmeter Range 0-30 with .01 tests Voltage Drop Test No Tester Voltage Drop Test No Cooling Heat sink/vented Description Part No. Options Cooling Heat sink/vented Digital Display 1" x 2.5", 4 line, 16 character 6v & 12V Digital Display 1" x 2.5", 4 line, 16 character Operational Temperature 0-120˚F Battery Can be used with all models/testers Infrared printer shown above 303125 Operational Temperature 0-120˚F Operational Humidity 0-85% non-condensing PC cord AlternatorAttach to your PC to print through your printer/all Operational Humiditymodels 0-85% non-condensing 303135 Language English or Spanish Starter Language English or Spanish Internal Battery 9Vdc Description Part No. Carrying case Blow-molded case holds printer and any tester model 303130 Internal Battery 9Vdc

303100

tery nator or rter

6v & 12V

303100

tem ster

6v & 12V Automotive Battery Tester

LA erport rt ster

Automotive, SLA, Electrical Systems

+ + – + – –

motive ve tery ster

Battery Testers

303136

System tester, 6V-12V

303115

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85

B

Operat Op

Oper O


QuickHeat Guns ™

Accessories and Replacement Parts QuickHeat 1 and 2 Description

Part No.

QuickHeat 1 High impact plastic housing, dual heat 250°/1100° F output, 120V/1200W; includes heat deflector

4271

QuickHeat 2 High impact plastic housing, dual heat 500°/750° F output. Replaceable brushes and heat element, 120V/1200W; includes heat deflector, includes stand

4271

¬ QuickHeat guns provide convenient, ¬ ¬ ¬

4272

¬

controlled heat output for professional installation of heat-shrink tubing Flameless heat reduces risks associated with open torches QuickHeat 1 gun is ETL and CETL approved and features adjustable heat output +250˚F/+1100˚ F QuickHeat 2 is an industrial grade, UL and CSA approved heat gun featuring fully adjustable air flow, sturdy adjustable stand, quick change MICA break-resistant heat element, includes stand Tube deflectors included, replacements available

Deflectors

4272

Tools

Description

Part No.

Replacement heat shrink tube deflector for QuickHeat 1

4277

Replacement heat shrink tube deflector for QuickHeat 2

4278

Flameless Heat Gun

¬ Perfect for Gardian ¬

Description

Part No.

Flameless heat gun

4273

¬ ¬ ¬

Butane Torch Description

Part No.

Butane torch

4280

¬ Self-starting with ¬ ¬ ¬ ¬ ¬

86

heat-shrink terminals Can be used to shrink heat-shrink tubing Self-starting with safety lock Disposable lighter (included) Windproof/waterproof design

safety lock Can be used for soldering and brazing Temperature +2372˚F (+1300˚C) Can be used with Fusion™ connectors Burning time is 60-70 minutes Refillable, butane not included

Solder, Flux and Paste

NEW

Solder Pellets Ga. Part No. 6 5530 4 5531 2 5532 1 5533 1/0 5534 2/0 5535 3/0 5536 4/0 5537

Description Solder, 16 oz., 1/8" diameter on convenient spool, 40/60 tin/lead Solder flux, 4 oz., zinc chloride solder paste flux, industrial & commercial use QuickFlux , 2 oz. (60 ml.), cleans and prepares surface ™

Part No. 5571 5572 5574


Portable Power Packs

Engineered Better. Built Better. We build the best possible products for demanding users – products that stand up to harsh environments and work when others fail. Our Rescue® Portable Power Packs have earned their industry-best reputation. They’re built with better components. Individual Models Have Unique Features

¬ 100% copper jumper cables, not aluminum

¬ ¬ ¬ ¬

¬ LED lighted battery clamps; you won’t fully ¬

¬ ¬ ¬

appreciate this until you use them on a cold, dark night Smart polarity; all models feature polarity warnings when clamps are connected incorrectly, but models with Smart Polarity prevent the power pack from turning on until the connections are right Smart Voltage; our 12/24-Volt model will not turn on unless the correct voltage for the battery is selected Built-in flashing /work light; choose caution flashing mode or continuous on 12-Volt power outlet; some models feature additional USB charging connection

¬ Battery status gauge; analog gauges

¬ ¬

give quick-read color coded battery status; some models with digital gauges can read both the internal battery voltage and the external battery voltage Air compressors with multiple connection accessories; our compressor-equipped power packs also have a pressure gauge 300W Inverter; our 1060 ultimate getaway model features an inverter along with an air compressor so no matter how remote you are, you can keep going

Power Packs & Booster Cables

¬

or copper plated wire; copper carries more current more efficiently Cable gauge size matched to load; our cables are up to 4/0 equivalent diameter and up to 10' long; that’s heavy duty Heavy duty high-current reliable switches On-board electronic battery charger No charger accessory to keep track of Ergonomic design and materials – easy to carry, easy to store cables

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87


Power Pack Comparison Chart Model

Part No. Voltage

Cable Length & Gauge

Battery

Crank/ Peak

Charger

Accessories/ Features

N/A*

8 Amp Internal Battery Only

350 Amp Auxiliary Connection

N/A*

8 Amp Internal Battery Only

175 Amp Auxiliary Connection

N/A*

8 Amp Internal Battery Only

–

N/A*

7 Amp Internal/ External Battery Charger

Two 12V Outlets Polarity Alarm

N/A*

7 Amp Internal/ External Battery Charger

Two 12V Outlets Polarity Alarm Compressor 0.9 CFM @ 60 PSI 20 Min. Duty Cycle

6000 604120

12/24V

10' 3.04 m Twin 1/0 Ga. (4/0 Equivalent)

Two Group 31 Sealed (not included)

Requires distributor installed batteries.

5020 Aero 604115

12/24V

10' 3.04 m 1/0 Ga.

Two Group 31 Sealed (not included)

Requires distributor installed batteries.

5000 604110

12/24V

10' 3.04 m 1/0 Ga.

Two Group 31 Sealed (not included)

Requires distributor installed batteries.

4000/ 4000HD 604100 604105

12V

62" 157.5 cm, 4000 2 Ga. 4000HD 2/0 Ga.

Requires distributor installed battery.

Power Packs & Booster Cables 88

4050/ 4050HD 604101 604106

12V

62" 157.5 cm, 4050 2 Ga. 4050HD 2/0 Ga.

Requires distributor installed battery.

4000: One Gr. 24 Sealed (not included)

4000HD: Two Gr. 51 Sealed (not included)

4050: One Gr. 24 Sealed (not included)

4050HD: Two Gr. 51 Sealed (not included)

2100 604063

1220 Aero 2420 Aero

604082

12/24V

12V

62" 157.5 cm, 2 Ga.

Dual 22 Amp Hour

12V 1 Amp 900/1600 Amps Internal 24V Battery Only 500/1100 Amps

12V Outlet Polarity & Voltage Protection Flashing/Work Light 2.1 Amp USB Port

62" 157.5 cm, 2 Ga.

Dual 20 Amp Hour

700/1500 Amps

1 Amp Internal Battery Only

12V Outlet Polarity Alarm Flashing/Work Light Aero Cable/SB Type Connector

1800 Amps

1 Amp Internal Battery Only

12V Outlet Polarity Alarm Flashing/Work Light Cessna Cable Connector

700/1500 Amps

1 Amp Internal Battery Only

12V Outlet Polarity Alarm Flashing/Work Light

604081

24V

62" 157.5 cm 2 Ga.

Dual 20 Amp Hour

604053

12V

62" 157.5 cm 2 Ga.

Dual 20 Amp Hour

1800

Applications


Power Pack Comparison Chart Cable Length & Gauge

1700 604074

12V

62" 157.5 cm, 2 Ga.

Requires distributor installed battery.

3000 604055

12V

55" 139.7 cm, 4 Ga.

Requires distributor installed battery.

3100 604094

12V

55" 139.7 cm, 4 Ga.

Requires distributor installed battery.

Battery Dual 18, 20 or 22 Amp Hour

Crank/ Peak

Charger

Accessories/ Features

N/A*

1 Amp External Battery Only

12V Outlet Polarity Alarm Flashing/Work Light

N/A*

1 Amp Internal Battery Only

12V Outlet Polarity Alarm Flashing/Work Light

N/A*

1 Amp Internal Battery Only

12V Outlet Polarity Protection Flashing/Work Light External Charger

(not included)

One Group U1 Sealed (not included)

One Group U1 Sealed or Powersports battery (not included)

1060 604084

12V

55" 139.7 cm, 6 Ga.

20 Amp Hour

400/900 Amps

1 Amp Internal Battery Only

12V Outlet Polarity Alarm Flashing/Work Light Compressor 0.45 CFM @ 120 PSI 10 Min. Duty Cycle 300W Inverter 2.1 Amp USB Port

12V

55" 139.7 cm 6 Ga.

20 Amp Hour

400/900 Amps

1 Amp Internal Battery Only

12V Outlet Polarity Alarm Flashing/Work Light Storage Compartment

1000 604052

950 604051

12V

55" 139.7 cm, 6 Ga.

18 Amp Hour

400/900 Amps

1 Amp Internal Battery Only

12V Outlet Polarity Alarm Compressor 0.45 CFM @ 120 PSI 10 Min. Duty Cycle Flashing/Work Light

604050

12V

27" 68.5 cm 6 Ga.

18 Amp Hour

400/900 Amps

1 Amp Internal Battery Only

12V Outlet Polarity Alarm

604083

12V

27" 68.5 cm, 6 Ga.

N/A*

1 Amp Internal Battery Only

12V Outlet Polarity Alarm

Applications

900

910 18, 20 or 22 Amp Hour (not included)

Requires distributor installed battery.

604039

5V, 9V, & 12V

Red 9" 22 cm Black 6" 15 cm 10 Ga.

Lithium Ion

200/400 Amp Jump Start

1A @ 14VDC

Rechargeable by both AC & DC Power Sources Protection Against Overcharging and Overdischarging Automatic Shut Off

604049

12V

22" 55.8 cm 8 Ga.

9 Amp Hour

250/500 Amps

0.5 Amp Internal Battery Only

12V Outlet Polarity Alarm Built-In Flashlight

Power Packs & Booster Cables

Part No. Voltage

Model

*Peak current based on user-installed battery.

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89


Starting Power Starts with the Power Supply Ergonomically designed handles for easy carrying

Heavy duty switches and circuits Polarity Alarm

Power Packs & Booster Cables 90

Flashing amber safety light

Injection molded heavy duty case

Sealed AGM batteries

Diagram shows typical engineering components. Individual power packs may differ in features and number of batteries.


Rescue power packs are powered by sealed AGM batteries — the same technology you find in the best, most powerful starting batteries on the market. We deliver that power through premium, all-copper welding cables that stay flexible in temperatures that will freeze your eyelids shut.

If you need more power, pick one of our extreme duty wheeled models, add two of your favorite group 31 truck batteries and start a bulldozer. Specialty models feature air compressors and an inverter.

High quality copper clamps Flexible all copper welding cable, the longest leads in the industry – get to batteries in hard to reach places

The most basic Rescue power pack kicks out 1,000 peak amps. That’s serious power for serious users. The most powerful hand-carried model delivers 4,400 peak amps. Wheeled models add starting power for the heaviest heavy-duty equipment – bulldozers and trucks.

Whatever kind of power you need, we have it. There’s a reason Rescue power packs are on more tow trucks and emergency service vehicles. If you’re going to start something, you have to finish the job.

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Power Packs & Booster Cables

The clamps are copper, too, to maintain power. Some of them have LED clamp lights to help you find your way around the battery compartment when it’s dark, the rain is pouring or the snow is whipping inside your sleeves. The power is controlled by heavy-duty switches and circuits and to help make sure you connect correctly to the battery you’re trying to boost.

91


Start a Bulldozer or Semi

An ideal product for truck yards, fleets and heavy duty applications

The Rescue Brute Power 5020 is easy to roll and ideal for FBO's.

The 6000 has a 350 amp connector for heavy duty equipment

Power Packs & Booster Cables 92

The 5020 has a 175 amp connection for aero cables

All three models have 10 foot long cables to access hard to reach battery compartments

Aero Cables

604120

A Wake-Up Call for the Toughest Diesels; Rescue 6000 Brute Power 12/24-Volt For Trucks, Construction Equipment; Jobsite Ready Rescue 5000 Heavy Duty 12/24-Volt ®

®

For Aero Applications and FBO's (Fixed Base Operations) Rescue 5020 Heavy Duty 12/24 ®

Part No.

Model

Description

Cable Gauge

Cable Length

Clamps

Voltmeter

Auxiliary Connection

604120

6000

Brute power – 12/24 volt

Twinned 1/0 (4/0 equivalent)

10'

800 amp twin lead

Analog

Yes – 350 amp

604115

5020

Aero* application – 12/24 volt

1/0

10'*

800 amp

Digital

Yes – 175 amp

604110

5000

Heavy duty – 12/24 volt

1/0

10'

800 amp

Digital

No

¬ All units feature 100% copper cables ¬ Roll it anywhere 10" pneumatic tires ¬ Onboard battery charger - 3 stage, 8 amp

¬ Recommended batteries: 2 Group 31 ¬

Sealed, minimum 900 CCA, 3/8" top stud Batteries not included

*Aero cables 90" (extension available 144", 602560-001); 602563-001 Cessna style coupling cable; 602562-001 12-Volt polarized style coupling cable


Start Cars & Trucks in Your Parking Lot

NEW 4000HD & 4050HD – 2 BATTERY MODELS

604101 shown

Perfect for Parking Lots and Garages, Auto Dealers Rescue 4000 and 4050 12-Volt Auto/Light Truck ®

¬ Extra long 2 gauge 100% copper fine stranded, flexible ¬ ¬ ¬ ¬

cables 62" long (2/0 on 4000HD and 4050HD) 500 amp clamps with strain relief Digital voltmeter 7 Amp, multi-stage charger – charge internal and external battery Reverse polarity alarm with charge light and buzzer

¬ Two 12-volt DC power outlets ¬ Recommended battery: Group 24 sealed in Rescue 4000, 2 Group 51 sealed in Rescue 4000HD

¬ Available with onboard air compressor, 5' air hose ¬

and integrated air gauge and inflator – (model 4050, 0.9 CFM @ 60 PSI) Battery not included Part No. Model 604100

4000

604101

4050

604105 4000HD 604106 4050HD

The Rescue 4050 and 4050HD have an onboard air compressor, 5' air hose with integrated air gauge and inflator.

Cable Gauge

Cable Length

Light truck – 12 volt Light truck – 12 volt

2

62"

2

62"

Light truck – 12 volt Light truck – 12 volt

2/0

62"

2/0

62"

Description

w/ compressor

w/ compressor

See the series of videos on using RESCUE Power Packs.

Power Packs & Booster Cables

Both models have rigid treaded tires, heavy duty clamps and an ergonomic handle

®

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93


A HANDCARRIED UNIT TOUGH ENOUGH FOR TRUCKS AND 24-V EQUIPMENT

DUAL BATTERIES FOR ALL DAY POWER AND RELIABILITY

Rescue 1800 A Workhorse Found in More Roadside Service Vehicles ®

Rescue 2100 Heavy Duty 12/24-Volt Commercial Portable Power Pack ®

Gauge

Length

2

62"

Exclusive

Power Packs & Booster Cables 94

Battery Capacity

Peak Current

Dual 20 amp hr. 4000 amp

Part No. 604053

¬ Professional quality ¬ 4000 peak amps ¬ Dual 12V 20AH AGM batteries ¬ 2 gauge 62" 100% copper cables ¬ Reverse polarity alarm ¬ 12V power outlet ¬ High quality copper clamps are ¬ ¬ ¬ ¬

shunted, so power is delivered to both jaws LED battery charging status Internal battery status gauge Work light and flasher Built in charger – CEC compliant

Has flashing safety light

The Rescue 2100 has dual 12/24 volt capability

Rescue 1700 Commercial Portable Power Pack ®

Battery Capacity

Ga. Length 2

62"

¬ ¬

2100 is a second generation dual voltage portable power pack that uses advanced technology microprocessor controls to offer a level of safety and performance that is unique in the industry 12/24V power Dual 12V 22AH high output AGM batteries 4400 12V peak amps 2000 24V peak amps ®

Part No.

¬ Built-in, 1 amp internal

¬ Professional quality ¬ 4000 peak amps ¬ Dual 18, 20 or 22 AH batter-

¬

¬

Dual 22 amp hr. 4400 amp/12V, 2000 amp/24V

¬ The Rescue

¬ ¬

Peak Current

¬ ¬ ¬ ¬ ¬ ¬ ¬

604063

charger – CEC compliant 2 gauge 62" 100% copper cables Digital battery voltage gauge reads internal and external 12V power outlet Work light and flasher Battery charging status Professional quality Unit will not operate if polarity or voltage is set incorrectly USB power outlet

¬ ¬ ¬ ¬ ¬ ¬

ies installed by local retailer 2 gauge 62" 100% copper cables Reverse polarity alarm 12-Volt power outlet Power outlet LED battery charging status Internal battery status gauge Work light and flasher

Gauge

Length

Part No.

2

62"

604074 BATTERIES INSTALLED BY LOCAL RETAILER


Exclusive

BATTERIES INSTALLED BY LOCAL RETAILER

It can accommodate U1 or Powersport batteries.

Rescue 3000 Commercial Portable Power Pack ®

Gauge

Length

Part No.

4

55"

604055

BATTERIES INSTALLED BY LOCAL RETAILER ®

¬ 4 gauge 55" 100% copper ¬ Internal battery status cables

¬ Requires dealer installed U1 battery

¬ LED clamp Lights ¬ Reverse polarity alarm ¬ 12V power outlet ¬ LED battery charging

Rescue 3100 Commercial Portable Power Pack

gauge

¬ Work light and flasher ¬ Built-in charger – ¬

CEC compliant Professional quality

Gauge

Length

Part No.

4

55"

604094

¬ 4 gauge 55" 100% copper ¬

status

See the series of videos on using RESCUE Power Packs. ®

¬

cables Advanced microprocessor controlled smart polarity, advanced safety feature, unit will not turn on if clamps are installed incorrectly Requires dealer installed U1 or Powersport battery

¬ LED clamp Lights ¬ Reverse polarity alarm

¬ 12V power outlet ¬ LED battery charging status

¬ Internal and external ¬ ¬

digital battery gauge Work light and flasher Professional quality

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Power Packs & Booster Cables

The Rescue 3100 has an external charger

95


Rescue 1000 Starting and Accessory Power Plus a Storage Compartment ®

Power Packs & Booster Cables

Rescue 1060 The Ultimate Getaway Companion ®

Gauge

Length

6

55"

Battery Capacity

Peak Current

20 amp hr. 2000 amp

Has handy storage compartment.

Part No. 604084

¬ 2000 peak amps ¬ 12-Volt 20AH AGM battery ¬ 6 gauge 55" 100% copper

¬ Work light and flasher ¬ Air compressor with gauge

¬ ¬ ¬

¬

cables Reverse polarity alarm 12V power outlet 300W 120V inverter with 2 outlets and 5 volt USB connection

¬ ¬

and adapters – 0.45 CFM @ 120 PSI Built-in charger – CEC compliant LED battery charging status LED clamp lights

See the series of videos on using RESCUE Power Packs. ®

96

Gauge

Length

6

55"

Battery Capacity

Peak Current

20 amp hr. 1000 amp

¬ 1000 peak amps ¬ 12-Volt 20AH AGM battery ¬ 6 gauge 55" 100% copper cables ¬ Reverse polarity alarm ¬ Work light and flasher ¬ Built-in charger ¬ LED battery charging status ¬ LED clamp lights ¬ Battery status gauge ¬ Handy storage compartment

Part No. 604052


®

Gauge

Length

6

27"

Battery Capacity

Peak Current

18 amp hr. 1000 amp

Part No. 604051

¬ 1000 peak amps ¬ 12V 18AH AGM battery ¬ 6 gauge 55" 100% copper cables ¬ Reverse polarity alarm ¬ 12V power outlet ¬ Work light and flasher ¬ Air compressor with gauge and ¬ ¬ ¬ ¬

adapters – 0.45 CFM @ 120 PSI Built-in charger – CEC compliant LED battery charging status LED clamp lights Battery status gauge

Goes where you go

Starts any vehicle quickly with 27" long reach cables

Rescue 900 & 910 Reliable Power Delivered Wherever and Whenever You Need It ®

Model

Gauge

Length

900 910

6 6

27" 27"

Battery Capacity

Peak Current

Part No.

18 amp hr. 1000 amp N/A N/A

604050 604083

¬ 1000 peak amps ¬ 12V 18AH AGM battery ¬ 6 gauge 27" 100% copper cables ¬ Reverse polarity alarm ¬ 12V power outlet ¬ Built-in charger – CEC compliant ¬ LED battery charging status ¬ 910 requires retailer installed battery; recommended battery size 7-1/16" width x 3" deep x 6-9/16" high

Fits active powersports lifestyle

Convenient cable storage, 6 gauge 27" 100% copper cable

Power Packs & Booster Cables

Rescue 950 Starting and Accessory Power Plus Air Compressor

Easy to use and compact for storage

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97


The Ultimate Trunk Accessory Lightweight, Powerful, Jumper Cables, 12Volt DC Plug, Built-In Flashlight and Charger

See the video on using the iStart and its benefits.

¬ Easy to carry and store ¬ Affordable ¬ Reverse polarity alarm ¬ Built-in chager – CEC complient

Description

Part No.

iStart power pack

604049

®

Easy to use

Easy to store.

12V DC plug for cellphones, and other accessories.

Built-in charger and LED battery status meter

Easy to carry

Built-in flashlight, All controls on front

Power Packs & Booster Cables

Power Pack ¬ Jump start ATV’s, motocycles, cars or trucks ¬ Mobile phones and devices – 5V USB power outlet

¬ 19V powerport for Laptops or notebooks ¬ 12V power outlet for portable DVD’s, cameras or gaming devices

¬ Bright LED flashlight, strobe light and S.O.S. distress light modules built-in

Product Features

¬ Rechargeable through both AC and DC power sources

Description

Part No.

iStart Li-Ion

604039

®

¬ Built-in safety protection to prevent ¬

overcharging and over discharging Turns off when not in use

Jump start for

Charge mobile phones.

98

Retail display box.

Charge laptops.

Handy carrying case.

Charge portable heaters & coolers.


Booster Clamps – Four Styles Amps

Package

Part No.

200

Pair

602045

2. Mechanic

400 500

Pair Pair

602050 602060

3. Coated Parrot

500

Pair

602065

4. Parrot

500

Pair

602055

Clamp Style 1. Alligator

900-Amp Solid Copper

Jaws grip battery posts, studs and side terminals

¬ Solid copper 900-amp parrot clamps ¬ Sold in pairs or singles ¬ Hardware included ¬ Also available in bulk Amps

Clamp Style

Package

Part No.

900 900 900

Parrot Parrot – black Parrot – red

Pair Single Single

602070 602071 602072

1.

2.

3.

4.

Solid copper clamp weighs over 3/4 lb.

Insulated grips, red or black

3-coil spring, over 50 lbs of clamping pressure

Lugs bolt to booster clamp; use different size lugs for different gauge cables; lug not included) Strain relief for longer cable life

900 amp Parrot (example)

Charging Clips – Six Styles 1.

Alligator with banana plug Pack qty. 1 pair

Features

Amps

Part No.

5

602005

5

602007

2.

1.

¬ Also fits 16-14 gauge bullet connector

2.

Non-insulated alligator Pack qty. 1 pair

3.

Alligator with vinyl boots Pack qty. 1 pair

4.

Charging with vinyl boots Pack qty. 1 pair

5.

Jaw-type charging Pack qty. 1 pair

6.

Heavy duty charging Pack qty. 1 pair

¬ Vinyl insulation boots ¬

shield exposed metal Use to build custom test leads of any length

¬ Jaws grasp terminal

bolts, etc., to 3/4" wide

¬ Jaws grasp terminal

bolts, etc., to 3/4" wide 10, 25 and 50-amp

¬ ¬ 50 and 75 amp capacity

exceeds most on market

¬ Boots protect crimp ears

Surge Protectors ¬ Provides electronic surge protection without ¬ ¬ ¬

disconnecting the battery Clip booster clamps across the battery, when the green LED is illuminated, the system is protected from spikes while the vehicle is being worked on Designed for heavy duty applications weatherproof and shockproof housing Green indicates protection, red no protection

4. 5

602010

10

602020

10 25 50

602021 602030 602036

50 75

602035 602040

Description

Part No.

12-volt surge protector 24-volt surge protector

602700 602705

3.

5.

6.

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Power Packs & Booster Cables

Charging Clip Style

99


Aero Packs & Cables Rescue 1220 Heavy-Duty 12-Volt Commercial Portable Power Pack

Rescue 2420 Heavy-Duty 24-Volt Commercial Portable Power Pack

®

Gauge

Length

2

62"

Battery Capacity

Peak Current

Dual 20 amp hr. 4000 amp

¬ Designed to jumpstart ¬

¬ ¬ ¬ ¬

Power Packs & Booster Cables 100

Part No.

Gauge

Length

604082

2

62"

¬ Extremely long 62"

aircraft and ground support vehicles Built in worklight and flasher

®

cables Safeguard audible signal and light Two heavy duty 20 amp batteries Battery status gauge DC power source

Battery Capacity

Peak Current

Dual 20 amp hr. 1800 amp

¬ Dedicated 24V unit fitted with Cessna connector

Part No. 604081

¬ Built in worklight and ¬ ¬ ¬ ¬ ¬

flasher Extremely long 62" cables Safeguard audible signal and light Two heavy duty 20 amp batteries Battery status gauge DC power source

Aero Connection Kits for Rescue Models 1220 and 5020

®

¬ Designed to jumpstart ¬ ¬

aircraft and ground support vehicles Plug-in cables available with Cessna® or 12-volt polarized style plug-ins Model 5020 requires 602570 cable to provide reach for connecting cables 602563 and 602562

Description Plug-to-plug extension, 2 ga. copper, 144" (3.6m) 12-volt polarized style coupling cable, 2 ga. copper, reach 40" (2.29m) Cessna-style coupling cable, 2 ga. copper, reach 40" (2.29m) Battery clamp cable, 2 ga. copper, reach 62" (1.57m) Quick Cable duffle bag

Cessna®-style polarized power plug-ins

12-volt polarized power plug-ins

12-volt polarized power plug-ins

Part No. 602560 602562 602563 602564 602565

¬ Quick Cable duffle bag ¬ ¬ ¬

capable of carrying 3 cable sets and a booster pack 24" x 12" x 12" Made of 600D polyester Zipper pocket in front

See the video on using booster and plug-in cables.


CUSTOM LENGTHS AVAILABLE

All Booster Cables Include: ¬ ¬

Automotive

Clamp Clamp Ga. Length Amps Style 10 8 8 6 6 6

8' 8' 12' 12' 12' 16'

150 200 200 200 400 400

Alligator Alligator Alligator Alligator Mechanic Mechanic

Heavy Duty

Tangleproof construction Stays flexible in subzero temperatures

Medium

Clamp Clamp Ga. Length Amps Style

Pkg.

Part No.

Sleeve Sleeve Sleeve Sleeve Bag Bag

602100 602110 602120 602140 602145 602160

¬ Complete illustrated instructions ¬ Best for light duty applications ¬ Retail packaging for automotive sales

4 4 4 4 4 4 4 4 2 2 2 2 2 2

12' 12' 16' 16' 16' 20' 20' 25' 12' 16' 16' 20' 20' 20'

400 500 500 400 500 400 500 400 500 500 500 500 500 500

Mechanic Parrot Parrot Mechanic Coated parrot Mechanic Parrot Mechanic Mechanic Mechanic Parrot Mechanic Coated parrot Parrot

Pkg.

Part No.

Bag Box Box Bag Box Bag Box Bag Bag Bag Box Bag Box Box

602170 602222 602224 602203 602200 602205 602226 602220 602260 602270 602271 602280 602281 602282

Clamp Clamp Ga. Length Amps Style

Pkg.

Part No.

1 1 1 1 1 1 1 1 1/0 1/0 2/0 2/0 2/0 2/0

Bag Bag Bag Box Pail Pail Pail Pail Pail Pail Pail Pail Pail Pail

602310 602320 602330 602332 602345 602340 602350 602360 602370 602380 602390 602400 602410 602420

¬ Storage box

Retail sleeve

900-amp clamps on 1/0 gauge and larger Use with heavy duty equipment Reusable/waterproof pail for 1 gauge/25' and larger

NEW

Booster Cables

¬ Economy cables, copper clad aluminum

Plug-Ins

500 500 500 500 500 500 900 500 900 900 900 900 900 900

Mechanic Mechanic Mechanic Parrot Parrot Mechanic Parrot Mechanic Parrot Parrot Parrot Parrot Parrot Parrot

¬ Solid copper ¬

Zippered vinyl weatherproof bag with carry handle

12' 16' 20' 20' 25' 25' 25' 30' 20' 25' 20' 25' 30' 40'

Durable, black, weatherproof storage pail with cover

Gauge

Length

Part No.

10 8 8

8' 8' 12'

602080 602085 602086

¬ Fine-stranded copper conductor ¬

Cable 1 Clamp-to-Plug

for maximum conductivity and flexibility Parallel bonded cables (except 1/0) resist tangling, remain flexible in cold weather

Gauge

Length

Rating

Part No.

4 4 2 2 1/0*

15' 25' 15' 25' 25'

400 amp 400 amp 500 amp 500 amp 800 amp

602580 602585 602590 602600 602610

Cable 3 Plug-to-Lug

Cable 2 Plug-to-Plug Gauge

Length

Rating

Part No.

Gauge

Length

Rating

Part No.

4 2 1/0*

12' 12' 12'

175 amp 175 amp 175 amp

602550 602560 602570

4 2 1/0*

5' 5' 5'

175 amp 175 amp 175 amp

602620 602630 602640

*1/0 Not parallel bonded

Two Ways to Use Plug-In Booster Cables: Clamp Ga. Clamp Amp Ga. Amp 4 4 2 2 1/0

400 400 500 500 800

1

Clamp- to-Plug 602580 (15') 602585 (25') 602590 (15') 602600 (25') 602610 (25')

3

5' Plug- to-Lug 602620 602620 602630 602630 602640

1

3

Combo Kit

602500 (20') 602510 (30') 602520 (20') 602530 (30') 602540 (30')

A. Two-Part Booster Set

¬ Permanently install plug-to-lug cable in service vehicle ¬ Use clamp-to-plug cable to jump dead vehicle battery ¬ Advantage: Store clamp-to-plug cable in cab of service vehicle to reduce risk of theft, loss or damage

Parallel bonded for tangle-free service

B. System Using Plugs Only

¬ Permanently install plug-to-lug cable ¬ ¬

in service vehicle as well as in every fleet vehicle Use plug-to-plug cable as a foolproof, polarity-specific booster cable between service vehicle and fleet vehicle battery Advantage: eliminates need to open hood, greatly reducing risk of battery explosion and shields both engine and battery from rain or snow

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Power Packs & Booster Cables

¬

Fine-stranded copper conductor for maximum conductivity and flexibility

101


Rechargeable LED Flashlight/Worklight Description LED flashlight/worklight

Part No. z z mz

¬ 2 lights in 1 ¬ Bright 6 LED flashlight ¬ Portable 30 LED worklight ¬ Powerful magnet for mounting ¬ 120VAC charger and 12V ¬ ¬

ECM/ECU/PCM

Memory Saver Cable – OBD ll

¬ Use your Rescue

¬ ¬ ¬

¬ Using your vehicle’s cigarette lighter, current limiter

¬ ¬ ¬ ¬

Power Packs & Booster Cables

Description

Part No.

OBD ll with 12-volt male plug

604089

protects vehicle circuits from overload while fully charging your power pack Specially engineered for emergency road service vehicles LED indicator shows current is available Maintain a full charge on heavily-used Power Packs Convenient 10' cord – color-coded for input/output Works with all Rescue Portable Power Packs ®

ECM/ECU/PCM

Memory Saver Cable – Pre-OBD ll

¬ Use your Rescue Portable Power Pack ¬ ¬ ¬

to prevent ECM memory loss when the vehicle's battery is disconnected In-line fuse Easily stored in tool box 59" long Description

Part No.

12-volt DC male-to-male cord

604061

Rescue Cart ®

¬ Cart fits all Rescue models (except ¬ ¬ ¬ ¬

900/910 and iStart) Portable power pack snaps into place Easy to assemble Sturdy and lightweight Large 4" rubber wheels Description

Part No.

Rescue cart

604090

®

102

In-Cab Charging Cord ¬

Portable Power Pack to prevent ECM memory loss when the vehicle's battery is disconnected In-line fuse Easily stored in tool box 59" long

cigarette-style charger included Recharges quickly Lightweight, NIMH battery

Description

Part No.

In-cab charging cord

604095


The World's Most Extensive Line of Battery Boxes We make battery boxes for people who use them. Sounds simple. We make them so they’re easy to mount, and give you options. We make them so the lids can be secured independently of the mounting system, so you don’t have to undo everything just to add some water or check a connection. We make them so they fit right and stand up to temperature extremes – we make battery boxes that work so well you don’t have to think about them.

Quick Cable is ISO registered to 9001:2008 standards. We deliver the quality you depend on and we promise.

¬ Contain and restrain batteries

for safety, and to comply with regulations ¬ Protect cables and connections ¬ Contain acid leaks to protect your equipment and the environment ¬ Protect batteries from external damage

Where to Find Quick Boxes?

¬ Street rods ¬ Bass boats ¬ Residential solar

systems ¬ Pop-up tent trailers ¬ Tug boats

¬ Modified race cars ¬ Semi-tractors ¬ Sailboats ¬ Fork lifts ¬ Motorhomes ¬ Off-grid energy

¬ Off-road racers ¬ Railroad crossings ¬ Farm tractors ¬ Travel trailers ¬ Powered canoes ¬ Yachts

systems

¬ Emergency power systems ¬ Sprint cars ¬ Earth movers ¬ Garden tractors ¬ Wheel chairs ¬ Rod & gun clubs

¬ Charter fishing boats

¬ ¬ Desert racers ¬ Solar-powered Limousines

¬

road signs

Ambulances

The Engineered Advantages of Quick Boxes ®

¬ More than 30 models to choose from – the widest selection in North America ¬ Fast reliable delivery – we make them, and we ship them ¬ Temperature stable in heat and cold ¬ Chemical and impact resistant

¬ Multiple mounting options ¬ Precise battery fit ¬ Convenient cable routing ¬ Covers attach independently from ¬

mounting system

Venting to prevent gas build-up

We Make Battery Boxes in Our Wisconsin Factory. We Can Make Your Custom Boxes There, too.

¬ Engineering services – we can engineer and make

custom boxes designed for your unique applications ¬ We can modify existing boxes or create entirely new ones for you, depending on your needs

Battery Boxes & Racks

®

¬ Custom colors, shapes, securing systems, cable ¬

ports, sealed or unsealed – whatever you need

Ideal for OEMs and custom fabricators

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103


Auto, Light Truck, Marine & RV Trilingual safety warning in English, French and Spanish

Larger wider cable ports for easy cable access Vent holes allow gases to escape, preventing dangerous hydrogen build up QuickLock cover

Mounting holes

QuickLock™

QuickLock™ release

Strap in use

Moulded handles with rounded edges for easy lift and carry

1 Fits All Batteries

¬ Fits all traditional battery group sizes ¬ Fits all new orbital or spiral celled,

U1

24 black

¬

24 white

deep cycle, high performance batteries New convenient battery box application guide, see end of section

W

e bl k, tom ila ac us va l C A n B or i te hi

2 New QuickLock

Cover

¬ Easy-on and easy-off ¬ Safe and secure ¬ Convenient, fast, durable ¬ QuickLock prevents cover loss ™

27

24, 27, 31

Battery Boxes & Racks

Battery Group U1 black

Fits All Including Spiral Cell

Inside Dimensions Length 8"

(20.3 CM)

24 black 24 white

(26.7 CM)

27 black

(32.4 CM)

10-1/2" 12-3/4"

Adj. 24, 27, 31 blk. 14-1/2" Adj. 24, 27, 31 wht. (36.8 CM)

Width 5-1/4"

(13.3 CM)

7"

(17.8 CM)

7-1/4"

(18.4 CM)

7-1/4"

(18.4 CM)

Outside Dimensions

Height

Length

7-15/16"

10-3/4"

9-3/4"

13-1/2"

10"

16-1/8"

10-3/8"

17-3/4"

(20.1 CM) (27.9 CM) (24.8 CM) (34.3 CM) (25.4 CM) (40.9 CM) (26.3 CM) (45.1 CM)

Width 7-1/2"

Height

3 Mounting Holes in Handle

Part No.

(19.1 CM)

(21.6 CM)

8-1/2"

120170

9-1/4"

10-1/4"

120171* 120179*

(23.5 CM)

9-5/8"

(24.4 CM)

10-1/4" (26 CM)

(26 CM)

10-7/8"

(27.6 CM) 120172

120173 (27.6 CM) 120193 10-7/8"

24

Heavy duty replacement strap

Color Olive Drab Olive Drab Black

Inside Dimensions Length 10-1/2"

(26.7 CM)

14-1/2"

(36.8 CM)

¬ ¬

Width 7"

(17.8 CM)

7-1/4"

(18.4 CM)

reinforced handles Use J-hooks, L-hooks, threaded rod or lag bolts Remove the lid while keeping the box secure

4 Tougher Material

¬ Impact resistant to -30°F (-34°C) ¬ Heat stable to +200°F (+93°C) ¬ Meets U.S. Coast Guard ¬

24

Battery Group

¬ Use hold-down holes molded in to

¬

Sportsman Style

Adjustable 24, 27, 31

104

Dual 24, 27, 31

Regulations 183.420 & ABYCE-10.7 Impervious to acid, gasoline, oil and solvents Will not rust, UV protected

24, 27, 31

Outside Dimensions

Height

Length

9-1/2"

13-1/2"

10-3/8"

17-3/4"

(24.1 CM) (34.3 CM) (26.4 CM) (45.1 CM)

Part No.

Width

Height

9-1/4"

10-1/4" (26 CM)

120211

10-7/8"

120213

(23.5 CM)

10-1/4" (26 CM)

41" (104 cm) UV resistant polypropylene, Includes footman loops with four screws.

(27.6 CM)

120156

Heavy duty tie down strap kit is included with each box (Part No. 120156)

See the videos featuring QuickBox™ battery boxes


Threaded rod hole for anchoring box

Non-Sealed Aluminum For custom and show cars, hot rods, and other applications where an aluminum battery box does not have to meet racing specifications for external venting. Fits Group 24-27 batteries. Hardware included.

¬ Crush-proof protection ¬ Can be used with a Group 24-27 battery ¬ Hardware included

Thumb screws will secure lid

Top of box

Sleeve

Hardware included with non-sealed boxes Cable access

Bottom of box 24-27 standard aluminum

Group Size

Box Color

Inside Dimensions Length

24-27 white

24-27 black

Width

Outside Dimensions

Height

Brushed aluminum 14-1/8" 8-7/8" 10-3/8" 24-27 Black (35.9 CM) (22.6 CM) (26.4 CM) White

Length

Width

Height

14-5/16"

9-3/16"

10-5/8"

(36.4 CM) (23.3 CM)

(27 CM)

Part No. One piece sleeve with cover and bottom

120320 120322 120323

Sealed Aluminum

24 polished aluminum

24 brushed aluminum

24 black

Cable grommets to protect cable

Thumb screws to secure lid

Plastic tube vents gases

24 white Secure battery hold-down

Threaded rods anchor box (stainless steel) 27-31 polished aluminum

Group Size

24

Box Color Polished aluminum Brushed aluminum Black White

Polished aluminum Brushed 24-31 aluminum Black White

27-31 brushed aluminum

Inside Dimensions

27-31 black

Rubber gasket seals lid to box – no sharp edges

27-31 white

Outside Dimensions

Length

Width

Height

Length

Width

Height

11-3/4"

8-3/8"

10-1/4"

12"

8-5/8"

10-1/2"

Cutaway view one piece

Part No. 120300

(29.9 CM) (21.3 CM) (26.1 CM)

(20.4 CM) (21.9 CM) (26.7 CM)

120301 120302 120303 120310

14"

8-7/8"

10-3/4"

(35.6 CM) (22.6 CM) (27.3 CM)

14-1/4"

9-1/8"

(36.2 CM) (23.2 CM)

11"

(28 CM)

120311 120312 120313

Hardware included with sealed boxes

¬ Meets or exceeds racing specs; NHRA ¬ ¬

8:1 and IHRA regulations Meets or exceeds boating specs; USCG Code of Federal Regulation 183.420 and ABYC E-10.7 Optima and other high performance batteries fit in Group 27-31 box (also Group 24)

Battery Boxes & Racks

These boxes were engineered with racing in mind, featuring an external vent tube to avoid any hydrogen vapor build up that could cause an explosion.

®

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105


Single and Dual

Battery Boxes for 6-Volt, GC2 and 4D Batteries ¬ Rugged heavy wall polyethylene construction ¬ Impervious to acid, gasoline, oil and solvents ¬ Flame retardant ¬ Cold temperature impact resistant to -30°F

¬ Single box holds ONE 6-Volt battery ¬ Dual box holds TWO 6-Volt batteries ¬ Depending on your space requirements, use

¬

¬

(-34°C) Heat stable -30° to +200°F (-34° to +93°C)

two boxes side-by-side, end-to-end or use a dual box Dual box is molded in black or white

Construction

Marine

Single 6-volt 120174

Dual 6-volt side-by-side, black 120175

RV

Battery Boxes & Racks

Dual 6-volt side-by-side, white 120176

Typical Group Size 6-Volt/GC2

Dual 6-volt end-to-end 120177

Typical Batteries in Array

Color

1

Black

(27.3 CM)

2

Black

15"

(38.1 CM)

2

White

(38.1 CM)

Length 10-3/4"

Width 7-1/4"

(18.4 CM)

Height

Length

12-1/4"

13-1/2"

(31.1 CM) (34.3 CM)

Width 9-1/4"

(23.5 CM)

Height

Part No.

(33 CM)

13"

120174

(36.8 CM)

14-1/2"

120175

(36.8 CM)

14-1/2"

120176

12-3/4"

120177

Side-by-Side Dual 6-volt/GC2 Dual 6-volt/GC2

15"

11"

13"

(27.9 CM)

(33 CM)

11"

13"

(27.9 CM)

20"

(50.8 CM)

20"

(33 CM)

(50.8 CM)

11-1/2"

26-3/4"

14-1/2"

(36.8 CM)

14-1/2"

(36.8 CM)

End-to-End Dual 6-volt single 4D GC2

2

Black

21-5/8" (55 CM)

9-1/2"

(24.1 CM)

(29.2 CM)

(68 CM)

14"

(35.6 CM)

(32.4 CM)

Battery Box Vent Kit ¬ Contains all components needed for venting plastic QuickBoxes

Description

See the video overview of our battery boxes

106

Outside Dimensions

Inside Dimensions

Part No.

Battery box vent kit 120328 Kit Contains: Battery box flange 2 hose clamps 5' length, 2 holes Exterior vent cover


Commercial Boxes

¬ Rugged, durable, heavy wall construction ¬ Impervious to acid, gasoline, oil and ¬ ¬ ¬ ¬ ¬ ¬ ¬ ¬

8D high 120178

Dual 8D end-to-end 120167

Dual 8D side-by-side 120168

Typical Group Size

Typical Batteries in Array

Color

4D

1

Black

21-5/8"

8D high

1

Black

21-5/8"

Dual 8D

2

Black

(108 CM)

Dual 8D

2

Black

Dual 27, 31

2

Black

(35.6 CM)

L16, GC2

4

Black

(72.4 CM)

end-to-end side-by-side

One battery in a box 120177

4 x L16, GC2 120166

Dual 27, 31 120215

Inside Dimensions Length (55 CM)

(55 CM)

42-1/2"

21-1/2"

(54.6 CM)

14"

28-1/2"

Width 9-1/2"

(24.1 CM)

11-3/4"

(29.8 CM)

12"

(30.5 CM)

23-1/2"

(59.7 CM)

15"

(38.1 CM)

17"

(43.2 CM)

Outside Dimensions Height

Length

11-1/2"

26-3/4"

13"

26-3/4"

(29.2 CM) (33 CM)

10-3/4"

(27.3 CM)

10-3/4"

(27.3 CM)

10-1/4"

(26.0 CM)

18"

(45.7 CM)

(68 CM)

(68 CM)

49-1/2"

(125.7 CM)

27"

(68.6 CM)

20"

(50.8 CM)

Width 14"

(35.6 CM)

16-1/2"

(41.9 CM)

18-1/4"

(46.4 CM)

Height

Mounting Bracket

12-3/4"

14"

12-1/4"

(32.4 CM) (35.6 CM) (31.1 CM)

(73.7 CM)

(31.1 CM)

12-1/4"

21"

12-1/2"

120334

21"

29"

(53.3 CM)

36"

24"

(91.4 CM)

(61 CM)

(31.7)

(53.3 CM)

(kit)

Part No. 120177 120178 120167 120168 120215 120166

Battery Boxes & Racks

4D 120177

solvents Heat stable and cold temperature impact resistant -30°F to +200°F (-34° to +93°C) Flame retardant 3-4 way cable channels molded into design Large entry ports for heavy duty cable Cover held firmly with convenient thumb screws, no special tools required Cover can be locked for protection and tamper resistance Vent holes in cover allow gases to escape, Accommodates a variety of mounting options; see page 108 for mounting hardware

NEW

Two batteries in a box, end to end 120167 Two batteries in a box, side by side 120168

Four batteries in a box 120166

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107


Battery Trays & Drip Pans Quick Battery Trays are Made to Fit Quick Battery Racks for a Complete System and to Work in Standalone Applications

Battery tray for single battery, available in two sizes

®

®

Battery tray with three L16/GC2 batteries 120221

¬ Heavy-gauge material, compare our trays to any others; ¬ ¬ ¬ ¬ ¬ ¬ ¬ ¬

we use thicker, stronger material to produce a rugged, durable product Trays will accommodate other batteries with similar footprints; for example Group 31 is similar to L16 Two types of battery trays – Group 27 and multiple Single battery trays can be used to create unique battery layouts (side-by-side, end-to-end, spaced close together or far apart, etc.), and they can be easily moved or removed depending on your maintenance needs Multiple battery trays can hold 2, 3, 4 or more batteries, depending on the width and orientation of the batteries Trays can act as an acid containment system, either as a primary containment or redundant to a floor-installed containment system Trays electrically isolate batteries from battery racks, as required by the National Electrical Code (NEC) Trays are made of HDPE which is impervious to acid, gasoline, oil and solvents Trays are UV protected, flame retardant, and are heat stable and cold temperature impact resistant to -30°F to +170° F (-34° to +90° C)

Battery tray with four L16/GC2 batteries 120220

Reinforced edges

Reinforced corners

Battery tray with four 8D/4D batteries 120225

Single Battery Trays

Battery Boxes & Racks 108

Inside Dimensions Length Width Height

Battery Group L16, L16H, U3050, U3050HC

12-3/4"

(32.4 CM)

GC2, GC2H, GC8, U2200, U2300, U2400, U2500, U2500HC

10-1/2"

(26.7 CM)

7-1/4"

(18.4 CM)

7"

(17.8 CM)

10"

(25.4 CM)

Outside Dimensions Length Width Height

Part No.

16-1/4"

(25.4 CM)

10"

120189

9-1/2"

120187

(40.9 CM)

9-1/2"

13-1/2"

(21.4 CM)

(34.3 CM)

9-1/2"

(24.4 CM)

9-1/4"

(23.5 CM)

(24.1 CM)

Multiple Battery Trays & Pans Type

Fits Battery Rack

Tray

990211

Tray

Tray

Pan

990211

Pan

Inside Dimensions Length Width Height 30-5/8"

(77.8 CM)

24-5/8"

14"

(35.6 CM)

14"

(62.6 CM)

(35.6 CM)

46"

21-1/2"

(117.0 CM) (55.0 CM)

30-5/8"

(77.8 CM)

24-5/8"

(62.6 CM)

14"

(35.6 CM)

14"

(35.6 CM)

4-3/4"

(12.0 CM)

4-3/4"

(12.0 CM)

4-3/4"

(12.0 CM)

1-1/4"

(3.2 CM)

1-1/4"

(3.2 CM)

Outside Dimensions Length Width Height 33"

(83.8 CM)

27-1/4"

16-3/8"

(41.6 CM)

16-3/4"

(69.2 CM)

(42.5 CM)

49"

24-1/4"

(124.5 CM) (61.6 CM)

33"

(83.8 CM)

27-1/4"

(69.2 CM)

16-3/8"

(41.6 CM)

16-3/4"

(42.5 CM)

Typical Battery Layout in Tray

5"

(12.7 CM)

5"

(12.7 CM)

5"

(12.7 CM)

1-1/2"

(3.8 CM)

1-1/2"

(3.8 CM)

Four L16/GC2

Three L16/GC2

Four 8D/4D

Four L16/GC2

Three L16/GC2

Part No.

120220

120221

120225

120230

120231


Relocation Kits

Relocate your Battery for Performance, Weight Transfer and Safety ¬ Relocation kits allow easy access to the battery, letting you locate the battery where it is best for you

¬ Move battery weight in vehicle for performance and safety ¬ Multiple kits for different applications ¬ Kits include listed parts and instruction manual

Relocation Kit with a Box Kit No. 308102 Battery box 120173 3' 2 gauge black battery cable with top post connector 205501 20' 2 gauge red battery cable with top post connector 205511

Kit No.

Hardware

Top Post Battery

308101

308104

308103

Stud Post Battery

308105

308101

Kit No. 308103

308104

3' 2 gauge black battery cable with top post conductor 205501

X

X

3' 1 gauge black battery cable with stud terminal 205503

20' 2 gauge red battery cable with top post conductor 205511

X

X

20' 1 gauge red battery cable with stud terminal 205513

3' 2 gauge black battery cable with top post and flag conductor 205502

X

Universal battery hold-down 302201 12" x 3/8" threaded rod 302109

20' 2 gauge red battery cable with top post conductor 205512

X

Battery tray 302123 Universal battery hold-down 302201

X X

X-2 X-2

– X

"J"-hooks 302108 Braided ground strap 7105

X X

X-4 –

X X

12" x 3/8" threaded rod 302109 Hardware

X X

– X

X X

Component Part

Kit No. 308105

See the video on how to safely relocate a battery

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Battery Boxes & Racks

Relocation Kits without a Box

109


Hold-Downs for Batteries and Battery Boxes

Mounting Brackets for Commercial Battery Boxes Description

Part No.

41" mounting bracket Four 4" mounting brackets

120333 120334

¬ Designed to fit QuickBox commercial boxes by mounting to battery box

¬ Foot slots allow box to be positioned ¬

Heavy Duty Replacement Strap

side to side or front to back depending on installation limitations Bracket includes hardware to connect to battery box

Description

Part No.

¬ Heavy duty strap 40" long, 1.5" wide

HD replacement strap, 40" Extra long HD strap, 54"

120156 120159

¬ ¬

(104 x 3.8cm), buckle, mounting brackets and 4 screws Made of polypropylene, impervious to battery acid (nylon straps break down in acid) Strap is UV-resistant, won’t become brittle in sunlight

Securing Parts – 4D/8D and Dual 6V Boxes

Battery Boxes & Racks

Description

Part No.

Lag bolt and washer kit Bolt, nut and washer kit

420178 420179

Standard base mount

302203

¬

and dual 6-volt boxes to work platform Zinc-plated fasteners

Lag bolts & washers 420178

Base mount 302203

Battery On/Off Switch Description

Part No.

Battery on/off switch On/off key with brass pin

309101 309102

Bolts and nuts 420179

¬ Prevent unauthorized use ¬ Eliminate battery discharging ¬ Protective boot/cap prevents corrosion

¬ Rated 200-amps continuously at ¬ ¬ See the videos featuring QuickBox battery boxes

110

¬ Hold-down kits for securing 4D/8D

¬ ¬

12 volts Rated 500-amps at 12 volts for 10 seconds 1" hole opening is required to mount switch boss Use four #10 machine screws with nuts and washers for mounting Uses 3/8" lug for connection


Battery Hold-Downs and Rods QuickHold™ Adjustable Battery Hold-Downs

¬ Infinitely adjustable and lockable ¬ Fiberglass reinforced polypropylene is ¬ ¬ ¬

rust and corrosion-proof Non-conductive – eliminates hold-down as source of shorts Ideal for all applications – car, truck, bus, marine or recreational installations Fits existing hardware or select from hold-down bolts and Group 24 or 27 vinyl coated trays on this page

Description

Min./Max. Extension

Part No.

Offset hold-down Offset hold-down

4" – 6-1/8" 5-1/2" – 9"

302101 302102

Flush hold-down

8-5/8" – 14-3/4"

302103

New telescoping design

Cross Bar Hold-Down – 6-7/8" Description

Part No.

Adjustable cross bar hold-down Center mount cross bar hold-down

302201 302202

Adjustable cross bar 302201

Hold-Down Bolt Sets – "L" Style

¬ Long thread accommodates all cross¬ ¬ ¬

bar/frame designs including QuickHold products above Use with battery trays, see below “L” style bend eliminates any need to shift or remove battery Sold as pair – hardware included

Part No. 302104 302105

Hold-Down Bolt Sets – "J" Style Description

Part No.

8", hold-down bolt set, 1/4"(6mm) – "J" style 10", hold-down bolt set, 1/4"(6mm) – "J" style

302106 302107

12", hold-down bolt set, 1/4"(6mm) – "J" style

302112

Hold-Down Rods for Golf Carts ¬ 302116 Yamaha Electric except G22

• • • • •

Replaces Replaces Replaces Replaces Replaces

Yamaha J14-82133-00-00 Yamaha JN4-H2133-00-00 IMC 253 Forepar BAT2003 Forepar 1-155

Base Mounts ¬ ¬

Choose from GM or Ford styles designed to fit most applications Vinyl-coated steel resists corrosion, all hardware is included

Center mount cross bar 302202

Hold-down bolt sets – “L” style

Hold-down bolt sets – “J” style

Length

Part No.

302116 302117

Yamaha electric except G22 Yamaha G22 series

11-9/16" 10-9/16"

302116 302117

302118

Yamaha G29 gas electric 2007 up Club car precedent

12" 13-9/16"

302118 302109

Club car, 1981 – 2006 DS EZ-Go, 1994 – up

11-1/2" 10"

302126 302124

EZ-Go, 2008 – up RXV

13-1/4"

302125

Description

Description

Part No.

GM base-mount hold-down Ford base-mount hold-down

302203 302204

302109 302126 302124 302125

GM base mount 302203

Ford base mount 302204

Battery Trays – Poly-Coated and Vinyl-Coated Steel ¬ Vinyl coated steel resists corrosion and Battery Trays – Polyethylene ¬ ¬ ¬ ¬

cold climate cracking, ideal for replacing rusted or damaged OEM style trays Drain slots prevent fluid accumulation and aligns with mount holes or brackets 11" tray is designed for standard Group 24 size batteries, also fits Groups 1, 2, 17, 22, 23, 42, 54, 55, 56, 72, and 74 13" tray is designed for standard Group 27 size batteries, also fits Groups 4, 29, 31, 53, 60 and 77 Polyethylene tray is non-rusting

Description

Part No.

Battery tray, polyethylene – 11" Battery tray, polyethylene – 13"

302120 302121

Polyethylene

Battery Trays – Vinyl Coated Steel Description

Part No.

Battery tray, vinyl coated – 11" Battery tray, vinyl coated – 13"

302122 302123

Battery Boxes & Racks

Hold-Down Bolt Sets – “L” Style and “J” Style

Description 8", hold-down bolt set, 1/4"(6mm) – "L" style 10", hold-down bolt set, 1/4"(6mm) – "L" style

Vinyl-coated steel

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111


by Part Number with Dimensions

Battery Boxes & Racks 112


Battery Rack

for Uninterruptible Power Supply, Switchgear, Telecommunications and Utility Battery Applications ¬ Designed for popular batteries used in

Seismic Kit

stored electrical energy such as L16, GC2, T105, Group 27, Group 31 and equivalent

¬ Accommodates various battery sizes ¬ Designed to retain batteries in rack

¬ Sturdy steel construction, polyurethane

during seismic event

¬ Modular design allows for back-to-back or

Description

Part No.

Seismic kit

990221

side-to-side expansion

Rack Description Part No. 990211

Two fixed shelves

Battery Group

Batteries/ Shelf

L16, GC2, T105, Group 22, 24, 27, 31

8/rack 4/shelf

Inside Dimensions (Space for Batteries) Length Width Height 14"

(36 CM)

36"

(92 CM)

19-1/4" (49 CM)

Outside Dimensions (Footprint) Length Width Height 17-1/2"

(43.7 CM)

Six battery rack also available. Contact Quick Cable customer service for more information.

Complete Cable Kits ¬

NEC article 690.74

¬

¬ 600 volts UL-type SC per NEC table 400-5 (B) Cable Kits – without Disconnects

¬

8-Battery System

L16 GC2

990172 990173

4/0 4/0

L16 GC2

990176 990177

70 lbs.

217210

*Add 14" (35.6 cm) when lower tier is extended.

¬ Simple access to

¬ UL listed connectors ¬ UL cable suitable for use in battery interconnections per

2/0 2/0

47-3/4"

(121.4 CM) (31.8 kg.)

Battery Rack Enclosure

Designed for deep-cycle batteries used in stored electrical energy such as L16, GC2, T105, Group 27, Group 31 and equivalent

Gauge Battery Group

38-1/2"

(97.8 CM)

Shipping Containment Weight System Kit

Kit Contains Six short jumpers between batteries, one long jumper from upper to lower shelf

¬

upper and lower shelf of rack for maintenance of batteries Reduces chance of injury or damage due to incidental contact with electrical connections Non-conductive lockable enclosure made of durable corrosionresistant plastic for longevity and easy cleaning Requires customer supplied vent per local codes

Lift front panel out for easy battery service

Remove access panel with thumb screws

Cable Kits – with Disconnects Gauge Battery Group

8-Battery System

2/0 2/0

L16 GC2

990170 990171

4/0 4/0

L16 GC2

990174 990175 Kit Contains Six short jumpers between batteries, one long jumper from upper to lower shelf The Disconnect Assembly in Each Kit Contains: Two 350 Amp SB housings, one SB mounting bracket, one SB latching handle and two cables from the batteries to the disconnect

Description Enclosure for rack no. 990211 (two fixed shelves, eight/rack)

Part No. 990190

Battery Boxes & Racks

powder-coated to reduce rust and corrosion

See the video on using the battery rack and enclosure

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113


RESCUE Battery Acid Containment System ®

Acid absorbent and neutralizing socks

Pre-made corners

• Fast quotations, technical assistance • Fast, reliable delivery

• Hundreds of installations – tested, trusted, proven

PVC full length clips to secure liner PVC liner under pillows

Acid absorbent and neutralizing pillows

4" rails with score groove for easy start of fasteners Corners and rails available in PVC or steel

¬ Complete turnkey kits include rails, pre-made corners, liner, liner ¬ ¬ ¬ ¬

Acid Containment

¬ ¬ ¬

clips, pillows and socks appropriate for your installation, masonary drill, fasteners, silicone caulk and leak detecting spray with color indicator (for specifications, see components listing) Two rail systems available – PVC or stainless steel, depending on your specifications and code requirements Designed for UPS, switchgear, telecommunication, and utility battery cabinets and relay racks Ideal for wet lead-acid batteries, VRLA batteries, battery cabinets and relay racks Complies with Uniform Fire Code (UFC) article 64, section 104.d and 104.e, OSHA and EPA regulations Illustrated instructions included with each kit; instructional video available online 24/7 at quickhowto.com Components available separately Stainless steel rail Available as private label

Stainless steel pre-made corner

Stainless Steel Rails and Corners

¬ Interlocking rails and

¬ Rails formed so clips snap

¬

¬ Rails are pre-drilled for easy

¬

corners Made from 20 gauge stainless steel Rails are 4" high x 2" wide x 46" long (10 x 5 x 116 cm), custom lengths available

Liner Clip

¬

PVC pre-made corner

¬

Liner clip

¬

Made of safety yellow PVC Clip snaps into place on PVC or stainless steel rails Clips hold liner in place

into place to secure liner

¬

installation Corners are pre-made 5" (12 cm) long

PVC Liner

¬ Black 12 mil PVC, acid-proof ¬ Flammability rating of VTM¬

O, oxygen index of 28+ Two sizes 48" (122 cm) and 60" (152 cm) wide, sold by the linear foot

PVC rail Liner

Containment System for Quick Cable® Battery Rack

¬ Battery rack is on page 113 Length Inches 44

114

PVC Rails and Corners

¬ Made of black flame retardant PVC ¬ Rails are 4" high, 2" wide and 60" long (10 x 5 x 152 cm) ¬ Corners are pre-made 6" long with 4" sides (15 x 10 cm) ¬ Floor rail is grooved for easy start of fasteners ¬ Rails have recess, so clips snap into place securing liner

Width

Cent. Inches 112 24

PVC Stainless Steel Fits Battery System Kit Rack Cent. System Kit 61 990211 217210 217230

Description

Part No.

PVC corner PVC rail 60" (152 cm) long

217101 217102

Stainless steel corner Stainless steel rail 46" (116 cm) long

217191 217192

PVC liner clip 60" (152 cm) long for all rails PVC liner 48" (122 cm) wide

217110 217120

PVC liner 60" (152 cm) wide Silicone caulk 10.1 fl. oz. (300 ml.)

217121 217160

Adhesive 12 oz. (340 Gr.) can Epoxy floor primer 1 gallon (3.78 liter)

217165 217181

Acid proof epoxy floor paint 1 gal. (3.78 liter)

217180


Acid Absorbent Pillows & Socks

Part No.

Absorbent pillow, 12" x 12" (30 x 30 cm) Absorbent sock, 3" x 48" (7.5 x 120 cm)

217130 217135

¬ The acid indicator in pillows and socks will "show" pink or red indicating the presence of battery acid

¬ A label sewn on each pillow and sock lists cautionary and performance information, as well as part number and date of manufacture

Pillows and Socks

¬ Pillows and socks are made from heavy ¬ ¬

¬ Use with containment system or separately

duty, white polypropylene fabric

for reliable acid capture and neutralization

The fabric absorbs acid quickly, reducing uncontrolled run-off; at the same time, it is dense with minimal dusting

¬ Ideal to use as dam to contain acid spill or ¬

Tested against the federal standard FMVSS 302, 49 CFR Ch V (10-1-03 Edition, page 761), the fabric is self-extinguishing

¬ ¬ ¬ ¬ ¬

quickly absorbs and neutralizes a minimum of 4 quarts (3.8 liters) of battery acid (sulfuric acid, also known as battery electrolyte)

¬ Safe and non-hazardous ¬ Material Safety Data Sheet (MSDS) available online at quickcable.com or by contacting company

surround a leaking battery

Each sock or pillow absorbs and neutralizes a minimum of 4 quarts (3.8 liters) of battery acid

Floor Primer and Epoxy Paint

¬

¬ A granular absorbent material

Use primer to seal concrete floor prior to application of epoxy paint Light gray color Primer – 1 Gallon (3.78 liters) covers 200-320 sq. ft. (19-30 sq. m.) Epoxy floor coating is durable, acid-proof, and chemical-resistant Can be used in conjunction with containment system or highly effective to protect any floor from acid corrosion Primer – 1 Gallon (3.78 liters) covers 100 sq. ft. (9.3 sq. m.)

See the video on using the containment system

Silicone Caulk

¬ Use to seal rails, corners, seams and fasteners ¬ Conforms to ASTM spec C920, class 25, ¬

grade NS Clear color, minimal shrinkage, 50-year life

Spray Adhesive

¬ Use spray adhesive with PVC liner to retrofit liner or to repair tears, abrasion, etc.

¬ 12 oz (340 grams) aerosol can 44"

72"

Configure Your Containment System Online

Acid Containment

Description

www.quickfigurator.com/containment

Enter the dimensions of your stationary battery rack and you’ll automatically get a bill of materials, specifications and pricing. Available to registered users only. QuickFigurator is available at no charge to registered users at quickcable.com

84" 56"

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115


RESCUE Battery Acid Spill Kits ®

¬ Five kits: 1/2 -gallon, 2-gallon, 6-gallon, 15-gallon and 25-gallon

¬ Kits come with acid absorber and neutralizer as ¬

well as safety wear, brush, pan, disposal bags and MSDS sheets

A

B

Purple to yellow color change shows when acid is neutralized and safe

¬ Twice as absorbent as clay based but only half the weight

¬ Use in acid drip pans ¬ Safe and non-hazardous ¬ Not dusty like clay ¬ Acid neutralizer is available from 1 lbs. to 160 lbs.

C

containers

D

Spill Kits

510192 2-Gallon Spill Kit

Neutralizes 2 gallons/7.57 liters • 8 lbs./3.6 kg. acid absorber and neutralizer • 1 pair nitrile acid-proof gloves • 1 pair safety glasses • 2 disposal bags • 1 pair paddles

510191 6-Gallon Spill Kit

Neutralizes 6 gallons/22.7 liters • 25 lbs./11.3 kg. acid absorber and neutralizer • Safety wear for 1 (shoe covers, gloves, goggles, apron) • Brush and pan (2 piece kit) • Plastic disposal bag

510190 15-Gallon Spill Kit

116

Neutralizes 15 gallons/56.7 liters • 60 lbs./27.3 kg. acid absorber and neutralizer • Safety wear for 2 (shoe covers, gloves, goggles, apron) • Brush and pan (2 piece kit) • Plastic disposal bag • Broom • Hazmat drum

510195 1/2-Gallon Spill Kit

Neutralizes 1/2 gallon/1.89 liters • 2 jars (16 oz./453 gr.) acid absorber and neutralizer • Eye and skin wash solution • 5 gusseted battery bags, 10" x 18" x 24" • 1 pair lined nitrile gloves (XL) • Safety goggles • Brush and pan (2 piece kit) • 10 yellow Hazmat pads, 19" x 15" • Gr. 65, scissors battery carrier • Yellow storage box

510198 25-Gallon Spill Kit

Helps contain and neutralize up to 25 gallons/94.6 liters of acid • 100 lbs./45 kg. acid spill absorber and neutralizer • Broom head • Broom handle • 12 absorbent socks, 3" x 48" • 5 pillows, 12" x 12" • 50 yellow Hazmat pads, 19" x 15" • 4 black disposal poly bags • 2 nitrile aprons • 2 pair rubber boot covers (XL) • Safety goggles (2) • 2 pair face shields & head gear • 2 pair lined nitrile gloves • 10 gusseted battery bags, 10" x 18" x 24" • Non-sparking, folding shovel • Yellow rolling container

E


Acid Spill Absorber and Neutralizer

NEW

¬ Purple to yellow color change shows when acid is

Bulk Acid Absorber Including Neutralizer

neutralized and safe

Twice as absorbent as clay based but only half the weight

¬ Dry formula ¬ Absorbs and neutralizes battery

¬ Use in acid drip pans ¬ Safe and non-hazardous ¬ Not dusty like clay ¬ Instructions and MSDS included ¬ Durable easy to store container with re-sealable lid ¬ See OSHA 1926.441 and 1910.173

acid spills

¬ Economical and easy-to-use ¬ Approximately 20 lb. (2.5 gallon) Description

Part No.

EZ-Zorber acid absorber

510135-002

Battery Acid Floor and Counter Mat

¬ Mat absorbs acid but won’t leak through tough polypropylene backing

¬ ¬ Cut to size for battery compartments, storage racks Absorbs 6 oz of acid per square foot or drip pans

Spill Kits

¬

EZ-Zorber

¬ ¬ Protects workbench or retail counter from abrasion Use on floor or under the battery

¬

and acid corrosion

Use Wash Water Neutralizer to neutralize acid, then use shop vacuum to remove liquid

¬ Use mat over and over again Description

Part No.

Rescue acid absorber – 1 lb. jar Rescue acid absorber – 8 lb. jug

510130-000 510130-001

Rescue acid absorber – 25 lb. pail Rescue acid absorber – 160 lb. drum

510130-005 510130-030

Description

Part No.

36" wide floor and counter mat (25' roll) 510170-025 72" wide floor and counter mat (25' roll) 510171-025 72" wide floor and counter mat (8' roll) 510171-008

Absorbtion Quantities 1 lb. (.45 kg) absorbs 1 quart (.95 liters) 8 lb. (3.6 kg) absorbs 2 gallons (7.57 liters) 25 lb. (11.3 kg) absorbs 6 gallons (22.7 liters) 60 lb. (73.6 kg) absorbs 15 gallons (56.78 liters)

See the video on cleaning up an acid spill

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117


Battery Disposal Bags ¬ Designed for the temporary storage of leaking or damaged batteries

18" length

¬ Clear gusseted heavy mil polybag with ¬

flat bottom

Fits SLI and other batteries (see dimensions on drawing)

Quick® battery disposal bag dimensions

¬ Seal bag with included cable ties ¬ Sold in quantities of 10 or 50 (inquire

24" high

for larger quantities)

Description

Part No.

Battery disposal bag

510335

10" wide

Acid Containment Pallets

2500 Pounds

¬ Holds up to 66 gallons

¬ Will support up to 2500

¬ Will support up to 8000

¬

¬

of battery acid/liquid

¬ ¬

pounds Resists corrosion, moisture and battery acid Made of polyethylene 42" x 52" x 7.5" (107 x 132 x 19 cm)

of battery acid/liquid

Description

Part No.

2500 lb. pallet

510250

¬ ¬ ¬

pounds Resists corrosion, moisture and battery acid Made of polyethylene 52" x 52" x 8" (132 x 132 x 19 cm) Has drain plug

Description

Part No.

8000 lb. pallet

510251

Chemicals & Safety

Pallet Strapping Kits

Ideal for Strapping Batteries Together and to Pallets ¬ Corded polyester strap is stronger and lighter than steel

¬ Strap is acid-resistant, non-conductive, non-corrosive and weatherproof

¬ Safer than steel, no snap back, no sharp edges ¬ ¬ ¬ ¬

and easier to dispose of Fast and simple – one tool tensions and cuts Two strapping kits, both include strapping, steel buckles, dispenser and strap tensioning tool Cost effective, re-order strap and buckles as you need them Printed strap serves as a security tape and cannot be cut and repackaged by a transport company 420580

420581

420590

118

NEW

8000 Pounds

¬ Holds up to 18 gallons

Description

Part No.

420590 Dispenser Box Kit

420580 Wheeled Cart Kit

Strap tensioner and cutting tool Strap buckles 2000 lbs. capacity

420581 420582

1 each 200 each

1 each 200 each

Strap poly Portable dispenser toolbox

420583 420591

700' 1 each

2000' –

Pallet reach under needle Rolling strap dispenser and tray

420584 420585

– –

1 each 1 each


Battery Cleaners

¬ Foaming cleaning action ¬ Dissolves corrosion and neutralizes acid ¬ No. 510430 has color change formula that turns purple when acid is present and back to yellow when acid is neutralized

¬ Cleaner spray, 1 oz pump, tool box/pocket size

510145

Description

510430

510420

Volume

Part No.

Battery cleaner Battery cleaner with acid detector

Aerosol Aerosol

Amps

14 oz. (390 grams) 14 oz. (390 grams)

Battery cleaner and acid neutralizer

Pump spray

1 oz. (28 grams)

510420 510430 510145

Black Battery Reconditioner Paint

Plastic and Glass Cleaner

¬ Restores battery to original look ¬ Fast drying and formulated to adhere to battery

¬ All purpose plastic and glass cleaner ¬ Cleans and brightens new batteries for sale ¬ Safe for plexiglass and tinted window film ¬ Net weight 18.75 oz (531 grams)

plastics and metal

¬ ¬ Other uses include battery hold-downs, trays, Fan spray nozzle for uniform coverage

¬

Chemicals & Safety

See the videos on using various chemical products

cases and other areas needing a coat of paint

Net weight 12 oz. (340 grams) Description

Part No.

Description

Part No.

Battery reconditioner

510440

Plastic and glass cleaner

510450

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119


Battery Corrosion Preventatives ¬ Three choices, including aerosol and brush-on compound ¬ Seals out acid fumes, road salt, moisture and dirt ¬ New clear silicone sealant – Quick Cable exclusive

510400

6022

510410

Original Red Aerosol Formula

¬ Sprays on red, showing presence of

6023

510146

QuickCote+™ with Acid Neutralizer ¬ Brush-on compound seals out corrosion and neutralizes acid

protective coating

¬ Does not dry out or evaporate ¬ Improved non-running, no-drip formula –

¬ ¬ Use on all exposed electrical connectors,

¬ Net weight 9.75 oz (276 grams) per can

¬

Non-hardening, non-cracking

use less per application

also prevents seizing of threaded fasteners

Chemicals & Safety

8 oz. can has brush applicator

Description

Part No.

Description

Part No.

Red corrosion preventative Red corrosion preventative pump 3/4 oz. (21 grams)

510400 510146

1 can/8 oz. (240 gm.) with applicator brush 32 oz. (909 gm.) economy can

6023 6022

Clear Silicone Sealant

Protective and Cleaner Sprays

¬ Seals out acid and water, formulated

¬ Cleaner spray cleans terminals and

¬

¬

specifically for use on batteries

Sprays on white, showing area of protection

¬ Does not dry out or evaporate ¬ Helps seal electrical connections and

container which easily fits in tool box or pocket A

¬ Net weight 10 oz (284 grams) per can Description

Type

NEW

¬ Both come as in a compact sized

other wiring applications

Clear corrosion preventative Aerosol

connectors while neutralizing acid

Protective spray protects exposed electrical connections from corrosion

Volume

Part No.

10 oz. (284 grams)

510410

Description

B

Part No.

Battery protective spray – 3/4 oz. (28 gm.) Battery cleaner spray – 1-1/8 oz. (32 gm.)

Battery Terminal Protection Kit

B A

C

120141 120131

C

¬ Includes terminal protectors, battery cleaning

brush, 3/4 oz. terminal protection spray, 1-1/8 oz. cleaner spray, hand cleaning towelette

¬ Sold in cartons of 6

120

Description

Part No.

Battery terminal protection kit

120145

NEW A

See the videos on using various chemical products

B

D

E D

E


Battery Maintenance Kits

31 stud batteries

¬ Complete with cleaner, protective spray, washers and brush

¬ ¬ Carry case (6-pack style) has extra space Convenient carrying case

for additional tools such as safety glasses, pliers etc.

¬ Complete convenient kits for battery installers ¬

and maintenance technicians

Designed for the battery professional but great for the DIY

Acid spill absorber in 1 lb. jar fits in maintenance kit part no. 510130

¬ Kit is in three languages: English, Spanish and French

Kit Contents

Part No.

Clear silicone

1 – battery cleaner 1 – battery corrosion preventative 50 – combination battery washers 1 – terminal cleaning brush 1 – carry case (6-pack style)

510900

Red

1 – battery cleaner 1 – battery corrosion preventative 50 – combination battery washers 1 – terminal cleaning brush 1 – carry case (6-pack style)

510901

Red

1 – battery cleaner 1 – battery corrosion preventative 50 – stud battery washers 1 – terminal cleaning brush 1 – carry case (6-pack style)

510902

Battery Type Spray Color Top post and side terminal

Top post and side terminal

Group 31 stud terminal

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Chemicals & Safety

¬ Kits for top post, side terminal and Group

121


Battery Washers

¬ Battery washers seal out acid fumes protecting terminals from corrosion

¬ Washer is impregnated with a ¬

corrosive preventative

Available in red and black for easy polarity identification

¬ A washer style for all your needs: • Top Post • Side Terminal

• Combo, Top and Side Terminal • Marine/Golf Cart Post

¬ Packaged in convenient plastic

screw top jars, plastic bags and blister cards

¬ Trilingual – English, French and Spanish

A

B

6623-2002

A.

Side Terminal Washer

Part No.

C. Combo Top/Side Washer

Part No.

Chemicals & Safety

1 pair per bag – 50 bag/bag *50 pieces per Jar – black

6621 6621B

1 pair per bag – 50 bag/bag 1 pair per card – 24 cards/box

*50 pieces per Jar – red 100 pieces per Jar – black

6621R 6621B

*50 pieces per jar – black *50 pieces per jar – red

6623B 6623R

100 pieces per Jar – red 100 pcs. – 12 jars/case – black

6621R 6621B

100 pieces per jar – black 100 pieces per jar – red

6623B 6623R

100 pcs. – 12 jars/case – red

6621R

B. Top Post Terminal Washer

Part No.

D. Marine/Golf Cart 3/8" Washer

Part No.

1 pair per bag – 50 bag/bag *50 pieces per jar – black

6622 6622B

*100 pieces per jar – black *100 pieces – 12 jars/case – black

6626B

*50 pieces per jar – red 100 pieces per jar – black

6622R 6622B

100 pieces per jar – red 100 pcs. – 12 jars/case – black

6622R 6622B

100 pcs. – 12 jars/case – red

6622R

¬ Cleans terminals and neutralizes ¬ ¬

acid The blue wipe turns pink when exposed to acid and back to blue when the acid is neutralized Each wipe 7" x 8"

C

E

D

E. Marine/Golf Cart 5/16" Washer Part No. *100 pieces per Jar – black *100 pieces – 12 jars/case – black

6628B

* Packaged to fit in maintenance kits.

Battery Terminal Wipes 30 Handy, Disposable Wipes per Container

6623

Automotive Battery Cleaner Has Color Change Formula

¬ Cleans batteries in cars, boats, RV’s

¬ Turns purple in the presence of battery acid

¬ Neutralizes acid and returns to light yellow color

¬ Net contents: 1 quart (.95 L)

122

Description

Part No.

Battery terminal wipes

510148-001

Description

Part No.

Automotive battery cleaner Additional sprayer for 32 oz. bottle

510156 510346


Industrial Battery Cleaner B

¬ Excellent for dissolving corrosion and ¬ ¬

C

Corrosive acid present

neutralizing acid Color change formula turns bright red when acid is present and back to yellow when acid is neutralized Economical refills Description

Part No.

Industrial battery cleaner – 35 gallon Industrial battery cleaner – 5 gallon Industrial battery cleaner – 12 quarts Industrial battery cleaner – 4 quarts

510140-035 510140-005 510145-012 510145-004

Industrial battery cleaner – 1 quart

510145-001

Color indicates acid present

A C I D

W O R K I N G

W O R K I N G

Stationary Battery Wipedown

Battery Wash Water Treatment

¬ Safe for use on all battery plastics including

¬ Use to adjust the pH in wash

¬

¬ Non-corrosive and non-

¬ ¬ ¬

stationary and UPS Turns bright red in the presence of battery acid Neutralizes acid and returns to light yellow color Formula complies with IEEE requirements Net contents: 1 quart (.95 L) Description Stationary battery wipedown

S A F E

Yellow means safe to wipe clean

E

D

Purple color indicates acid

Part No. 510142-001

Stationary Battery Wipes 30 Handy, Disposable Wipes per Container

water

hazardous

¬ Allows for reuse of wash ¬

water

Can also be used to remove acid from concrete floors in preparation for epoxy floor paint or containment system

¬ Use to clean acid contaminated floor and equipment such as battery racks and delivery vehicles

Description

Part No.

¬ Safe for use on all battery plastics including

Washwater treatment – 35 gallon container Washwater treatment – 5 gallon container

510160-035 510160-005

¬ ¬ ¬ ¬

Washwater treatment – 1 gallon container Washwater treatment – 4 gallon case

510160-001 510160-004

stationary and UPS Turns bright red in the presence of battery acid Neutralizes acid and returns to light yellow color Formula complies with IEEE requirements Each wipe 7" x 8" Description Stationary battery wipes

Part No. 510147-001

Chemicals & Safety

A

Cleans Batteries, Neutralizes Acid

See the videos on using various chemical products

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123


Portable Eyewash Station ¬ Provides a steady water flow and first aid relief virtually anywhere

¬ No plumbing required, 9-gallon capacity ¬ Meets OSHA and ANSI 2358.1 standard

requirements for a full 15-minute capacity of flushing time eye wash station

¬ Constructed of FDA high-density polyethylene material

¬ Wide fill cap for easy filling and inspecting ¬ Anti-bacterial additive for use in eyewash station protects water for up to six months

¬ Available additive is sold in individual 5-oz bottle ¬

or four bottles per carton

Eyewash is activated by pulling down lever, which protects outlet nozzle when not in use

¬ Easily hangs on wall with supplied bracket ¬ Manufactured in the USA

Description

Part No.

Eye wash station Anti-bacterial additive – 5 oz. bottle

510500 510501

See videos on using safety products around batteries

Chemicals & Safety

Quick Emergency Eye and Skin Wash ®

¬ Fast personal eye and skin wash when acid

Description

spill threatens eyesight

¬ For battery delivery trucks, field repair, etc. ¬ Available with wall mount holder or as refill ¬ 16 oz. (473 ml) eyewash in durable, quickopening, quick pour plastic bottle

510502 510520

Quick eyewash – 16 oz. bottle w/wire holder Quick eyewash – 16 oz. bottle w/plastic holder

510521 510522

¬ Sterile, isotonic, double-buffered eyewash and ¬

skin flush

Manufactured under FDA guidelines, with National Drug Code printed on every bottle

¬ ANSI Z358.1-2004 compliant, as personal eyewash only

¬ Wire wall mount is vibration

resistant, has durable black coating, comes with fasteners and is ideal for delivery and service trucks

510522

¬ Plastic wall mount is ideal for

battery charging station, battery service area, warehouse, etc.

¬ Instructions and MSDS enclosed

510521

124

Part No.

Eye and skin flush plastic wall mount Quick eyewash – 16 oz. bottle

510502


Chemical Safety Wear ¬ Made for working

¬

around batteries where contact with sulfuric acid may occur

Disposable Gloves ¬ Nitrile gloves ¬

resist acid

Box of 100

Components sold separately or in kits

¬ Should be worn

Description

Part No.

¬ Kit includes splash-

Small Medium Large Extra large

520109 520110 520111 520112

at all times when contact with acid may occur

proof goggles, face shield, vinyl apron, nitrile gloves, shoe covers and emergency eyewash bottle

¬ See OSHA

1926.441 and 1910.173 Description of Kits

Part No.

Personal protective wear kit Personal protective wear kit with wall rack

510200 510201

Individual Items Part No. Description Part No. 510330 Nitrile gloves 510338 510336 Vinyl aprons 510340 510337 Eyewash bottle 510520

Safety Wall Signs for Battery Work Areas ¬ Three sets of signs for different industry groups ¬ All signs available separately ¬ 4 corner holes for easy mounting ¬ Durable, impact resistant plastic, non-corroding ¬ See OSHA 1926.441 and 1910.173

Selection of Signs in Each Set

Individual Signs

Automotive, Truck Farm, Marine

Industrial Battery

Stationary Battery

510240

510241

510242

• •

• • • • • • •

(5 Signs)

Eye wash fountain Emergency spill kit

510221 510222

Caution working vehicles Eye protection required

510223 510224

Danger high voltage Fire extinguisher

510225 510226

No smoking Exit

510227 510228

No exit Battery room sign

510229 510230

• • •

– – –

(7 Signs)

– – –

(7 Signs)

– –

Chemicals & Safety

Description Face shield Goggles Rubber shoe covers

• • • • • •

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125


n

n

n

n

120 amp

+

Battery Isolators

Rating

# Batteries

120 Amp

2

Part No.

303302

303303

140 amp

+ Rating

# Batteries

140 Amp

2

Part No. 303304

303304

303304

303305

303302

¬ Ideal for marine, RV, automotive and commercial ¬ ¬ Rating

# Batteries

180 Amp

2

Part No. 303305

¬ ¬ ¬ ¬ ¬

applications Allows for simultaneous battery charging of a multiple battery system Isolates batteries to insure power to start your vehicle Reliable solid-state circuitry Sealed to protect against oil, gas, salt, water and harsh environments 303305 Temperature range -40˚F to +250˚F (-40˚C to +121˚C) Use with multiple battery charging systems For wet cell or gel cell batteries, all batteries must be same type to prevent damage

+ –

Description

Rating

# Batteries

200 Amp

Inverters & Isolators 126

2

Part No. 303306

Available in retail

180 amp

Standard Delcotron Schottky Standard Delcotron Schottky Delcotron

+ –

200 Batteries amp 32

Rating

70 amp 90 amp 100 amp 120 amp 140 amp 180 amp 303306 200 amp

2 2 2 2 2

Part No. 303300 303301 303302 303303 303304 303305 303306

Isolator Types Type

Description

(12-36V) Use with General Motors alternators for 1985 and newer Delcotron vehicles that require and extra ignition connection terminal Schottky

(6-36V) Use a Schottky diode to reduce radio frequency interference and to minimize voltage drop; complies with Spec. KKK-A1822C

Isolator Installation Kit Kit Contains:

¬ 10 ring terminals, 10 terminal

sleeves, 15’ 8 ga cable, 50 amp circuit breaker, 2 butt connectors

¬ Universally suitable for most ¬

multi-battery systems, including RV and inboard marine Assures reliable starting for vehicles with multiple batteries

Kit Contents

Part No.

• 15 feet/8 gauge cable • 4 #8 – 6 terminals • 50 amp circuit breaker • 2 - #8 – 5 terminals • 1 - #8 – 8 terminal • 2 connectors

303310


Solar Powered Battery Chargers

Harness the power of the sun to maintain or charge your vehicle’s battery Three sizes to choose from

¬ For auto, marine and RV batteries ¬ Ideal for seasonal or intermittent use – keeps your battery charged

¬ 12V DC power plug and battery terminal clips included ¬ Maintenance free

12V battery trickle charger Part No. 800301-001

Battery clamps and 12 volt DC plug come with each charger

Battery Maintainer

Trickle Charger

Battery Charger

Part No.

800300

800301

800302*

Watts

2

5

15

Dimensions

5" x 14"

13-1/2" x 16-3/8"

38" x 13-3/4"

• 12V Cigarette • Battery Clips

• 12V Cigarette • Battery Clips • Charge Control Recommended • Multiple Panels can be connected

Features

• 12V Cigarette • Battery Clips

15 watt 12V battery charger Part No. 800302-001

Inverters & Isolators

12V battery maintainer Part No. 800300-001

RETAIL PACKAGING

*Note: we recommend the Quick Charge Regulator (Part No. 800310-001) when using the 15W panel

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127


Battery Inverters

Convert DC to 120-Volt AC Pure Sine Wave & Modified Sine Wave Inverters

Features of All Units

Inverters & Isolators

¬ Low battery alarm ¬ Reverse polarity protection ¬ Overload protection ¬ High temperature protection ¬ Output short circuit protection 12V Pure Sine Wave Inverter Wattage

Part No.

300

303201

12V Modified Sine Wave Inverter in Clamshell Wattage 150 300 600

Part No. 303203 303204 303205

12V Modified Sine Wave Inverter Wattage 1000 1500 2500

Part No. 303206 303207 303208

24V Modified Sine Wave Inverter Wattage

Part No.

2500

303209

Inverter Remote Starter Part No. 303220

128

300-Watt Pure Sine Wave

¬ Precision power supply, ideal for computers, TVs and cell phones

150-Watt to 600-Watt Modified Sine Wave

¬ One output ¬ Retail clamshells 1000-Watt to 2500-Watt Modified Sine Wave

¬ Two outputs ¬ Ideal for general use Comparison Wattage Unit 150 300 600 1000 1500 2500

Continuous Power 150 300 600 1000 1500 2500

Peak Power 450 1000 1500 2000 3000 5000


Inverter Installation Kits

¬ Quick and easy installation of inverters ¬ All parts required for installation ¬ Easy-to-follow instructions ¬ Every kit includes inline fuse for safety ¬ Do-it-yourself Universal Kit

Description • 3 feet 4 ga. AWG red cable • 10 feet 4 ga. AWG red cable • 10 feet 4 ga. AWG black cable • 10 feet 8 ga. AWG green cable • Deluxe clearview fuse holder • 150 amp safety fuses • 4 ga. AWG wire connectors – Std., 3/8" hole • 4 ga. AWG wire conn. – std., 5/16" hole • 4 ga. AWG wire grommets • 8 ga. AWG wire connectors – std., 1/4" hole • Instructions

Part No.

Description

Part No.

9944

• 3 feet 2 ga. AWG red cable • 10 feet 2 ga. AWG red cable • 10 feet 2 ga. AWG black cable • 10 feet 8 ga. AWG green cable • Deluxe clearview fuse holder • 150 amp safety fuses • 2 ga. AWG wire connectors – std., 3/8" hole • 2 ga. AWG wire conn. – std., 5/16" hole • 8 ga. AWG wire connectors – std., 1/4" hole • Cable ties • Instructions

9943

1500 Watt Kit

Inverters & Isolators

1000 Watt Kit

2500 Watt Kit

Description • 3 feet 2 ga. AWG red cable • 10 feet 2 ga. AWG red cable • 10 feet 2 ga. AWG black cable • 10 feet 8 ga. AWG green cable • Deluxe clearview fuse holder • 200 Amp safety fuses • 2 ga. AWG wire connectors - std., 3/8" hole • 2 ga. AWG wire conn. - std., 5/16" Hole • 8 ga. AWG wire connectors - std., 1/4" hole • 2 ga. grommets • Instructions

Part No.

Description

Part No.

9946

• 3 feet 1/0 ga. AWG red cable • 10 feet 1/0 ga. AWG red cable • 10 feet 1/0 ga. AWG black cable • 10 feet 8 ga. AWG green cable • Deluxe clearview fuse holder • 250 amp safety fuses • 1/0 AWG wire connectors – std., 3/8" hole • 1/0 AWG wire connectors – std., 5/16" hole • 8 ga. AWG wire connectors – std., 1/4" hole • 1/0 ga. grommets • Instructions

9945

MagnaLug Inverter Connectors ™

¬ Can be crimped or soldered ¬ Permanent connection, prevents ¬ ¬

arcing and shorting Perfect fit for most inverter connections with screw tab mounting holes Unique self-centering design

Gauge Tab Length Tab Width Thickness 8 6 4 2 2/0

.67" .67" .67" .67" .67"

.21" .21" .21" .21" .21"

.15" .15" .15" .15" .15"

Part No. 102808 102806 102804 102802 102820

MagnaLug® inverter connector

quickfigurator.com | quickcable.com | quickhowto.com

129


Retail Program

Merchandisers, Spinners, End Caps, Displays Four Sided Spinners Description

Retail Merchandising 130

Part No.

Automotive Battery outlets

990121 990122

Agricultural/construction Marine/RV

990123 990124

¬ Steel powder-coated, load ¬ ¬ ¬

bearing 250 lbs. (113 kg) Easy assembly Pegboard display area Changeable signage

Rescue Racks Description

Part No.

69" high, steel display rack (only) Automotive

990121 990130

Battery outlets Agricultural/construction

990131 990132

Marine/RV

990133

Wall / Gondola / End Cap Description

Heat-Shrink Tube Display

Mini-Merchandiser for Counter or Wall

Part No.

Description

Part No.

Automotive Battery outlets

990126 990127

Heat-shrink tube display

HSDP

Agricultural/construction Marine/RV

990128 990129

¬ Use with 48" sticks of™heat-shrink,™ ¬ ¬ ¬

such as MagnaTube , FlexTube SpliceTube™ Eight product bins Easy to assemble 32.5" high x 22" wide x 10" deep

or

Description Fusion display – 38 pieces Automotive display – 38 pieces

Part No. 402101 402104

¬ Space efficient design measures 18" x 25"

¬ Use 1.5 square feet of counter space ¬ Wall mountable, hardware included ¬ Use plan-o-gram or create your own


Index by Part Number Part No.

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Part No.

Pg.

Part No.

Pg.

Part No.

Pg.

Part No.

Pg.

Part No.

Pg.

Part No.

Pg.

Part No.

Pg.

Part No.

Pg.

100653F 100655F 102455 102456 102457 102458 102459 102460 102560 102570 102580 102660 102670 102680 102707 102708 102709 102710 102717 102718 102719 102720 102802 102804 102806 102808 102820 105015 105016 105017 105018 105019 105035 105036 105037 105038 105039 105056 105057 105058 105059 105076 105077 105078 105079 105096 105097 105098 105099 105116 105117 105118 105119 105136 105137 105138 105139 105156 105157 105158 105159 105176 105177 105178 105179 105900 106101 106102 106103 106104 106115 106116 106125

19 19 22 22 22 22 22 22 22 22 22 22 22 22 23 23 23 23 23 23 23 23 129 129 129 129 129 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 13 70 70 70 70 29 29 29

106126 106200 107101 107102 107111 107112 107113 107114 107116 107117 107131 107132 107133 107134 107136 107137 107161 107162 107163 107164 107166 107167 107168 107169 107186 107187 107188 107202 107203 107204 107206 107207 107208 107209 107228 107229 107241 107242 107243 107244 107246 107247 107248 107249 107412 107415 107422 107425 107432 107435 107436 107442 107445 107446 107447 107455 107456 107457 107466 107467 108406 120101 120110 120117 120118 120119 120120 120122 120123 120124 120125 120126 120131

29 29 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 28 82 83 82 82 82 82 82 59 59 59 59 120

120141 120145 120147 120149 120151 120152 120153 120154 120155 120156 120156 120156 120158 120159 120160 120161 120162 120166 120166 120167 120167 120168 120168 120170 120170 120171 120171 120172 120172 120173 120173 120174 120174 120175 120175 120176 120176 120177 120177 120177 120177 120178 120178 120179 120179 120187 120189 120191 120192 120193 120193 120194 120195 120200 120201 120211 120211 120213 120213 120215 120215 120220 120221 120225 120230 120231 120290 120300 120300 120301 120301 120302 120302

120 120 82 82 82 82 83 83 83 104 110 112 83 110 83 82 82 107 112 107 112 107 112 104 112 104 112 104 112 104 112 106 112 106 112 106 112 106 107 112 112 107 112 104 112 108 108 83 83 104 112 83 82 82 82 104 112 104 112 107 112 108 108 108 108 108 83 105 112 105 112 105 112

120303 120303 120310 120310 120311 120311 120312 120312 120313 120313 120320 120320 120322 120322 120323 120323 120328 120333 120334 121105 121107 121108 121109 121110 122101 122104 122108 122109 122201 122204 122208 122209 122270 122271 122272 122273 122301 122304 122308 122309 122370 122371 122372 122373 122470 122471 122472 122473 122504 122508 122604 122608 122704 122708 122804 122808 123002 123101 123103 123104 123105 123107 123108 123109 123110 123115 123130 123131 123132 123142 123142 123143 123143

105 112 105 112 105 112 105 112 105 112 105 112 105 112 105 112 106 110 110 72 72 72 72 72 72 72 72 72 72 72 72 72 73 73 73 73 72 72 72 72 73 73 73 73 73 73 73 73 74 74 74 74 74 74 74 74 74 72 72 72 72 72 72 72 72 73 73 73 73 72 73 72 73

123144 123144 123153 123154 123156 123205 123207 123208 123209 123210 123401 124101 124103 124104 124105 124107 124108 124109 124110 124121 124122 124123 124201 124203 124204 124205 124207 124208 124209 124210 124221 124222 124223 124270 124272 124273 124304 124305 124307 124308 124309 124310 124321 124322 124323 124370 124372 124373 124470 124472 124473 124507 124508 124509 124510 124607 124608 124609 124610 124707 124708 124709 124710 124807 124808 124809 124810 125105 125107 125108 125109 125110 125205

72 73 73 73 73 74 74 74 74 74 72 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 74 73 73 73 73 73 73

125207 125208 125209 125210 126101 126102 126103 126107 126201 126202 126203 126204 126205 126206 126207 126211 126212 126213 126214 126301 126302 126303 126305 126401 126402 126403 126900 126901 127205 127504 127505 127506 127507 127508 127509 127510 127514 127515 127516 127517 127518 127519 127520 127600 127601 127602 127603 141106 141107 141108 141109 141110 141116 141117 141118 141119 141120 141126 141127 141128 141129 141130 141136 141137 141138 141139 141140 141207 141208 141209 141210 141217 141218

73 73 73 73 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 64 64 64 75 75 75 74 74 74 74 74 74 74 74 74 74 74 74 74 74 75 75 75 75 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

141219 141220 141307 141308 141309 141310 141316 141317 141318 141319 141320 141410 141420 141430 141440 160101 160102 160103 160104 160105 160106 160107 160112 160124 160126 160130 160131 160132 160134 160135 160136 160138 160139 160140 160145 160146 160147 160148 160150 160151 160153 160163 160166 160167 160170 160171 160175 160178 160179 160180 160181 160183 160185 160188 160201 160202 160203 160204 160205 160206 160207 160208 160212 160224 160225 160226 160230 160231 160232 160234 160235 160236 160238

24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 33 33 33 33 33 33 33 33 32 32 32 32 33 33 33 33 33 33 33 33 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32

160239 160240 160245 160246 160247 160248 160249 160251 160253 160263 160266 160267 160268 160270 160271 160272 160275 160278 160279 160280 160281 160283 160285 160286 160287 160288 160289 160303 160304 160305 160402 160403 160404 160405 160406 160407 160408 160412 160424 160425 160426 160431 160432 160435 160436 160439 160440 160446 160448 160449 160453 160463 160468 160472 160475 160478 160479 160480 160481 160483 160485 160488 160504 160505 160506 160507 160580 160604 160605 160606 160607 160680 160900

32 32 33 33 33 33 33 33 33 33 32 32 32 32 32 32 33 33 33 33 33 33 33 33 33 33 33 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 33 33 33 33 33 32 32 33 33 33 33 33 33 33 33 32 32 32 32 33 32 32 32 32 33 33

160901 160902 160903 160904 160905 162158 162160 162165 162180 162258 162260 162265 162280 162458 162460 162480 163069 163073 163102 163103 163104 163105 163106 163125 163145 163146 163148 163153 163157 163158 163160 163166 163170 163180 163202 163203 163204 163205 163206 163207 163225 163226 163246 163248 163253 163257 163258 163260 163266 163270 163280 163403 163404 163405 163406 163407 163408 163425 163426 163448 163453 163458 163460 163480 163900 164102 164103 164104 164105 164106 164107 164124 164125

33 33 33 33 33 34 34 34 34 34 34 34 34 34 34 34 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 30 30 30 30 30 30 30 30

131


Part No.

Pg.

164126 164148 164153 164158 164160 164166 164170 164180 164202 164203 164204 164205 164206 164207 164224 164225 164226 164248 164253 164258 164260 164266 164268 164270 164272 164280 164403 164404 164405 164406 164407 164408 164425 164426 164427 164448 164453 164458 164460 164468 164472 164480 164580 164900 164901 164902 164905 165181 165281 165481 165905 166102 166103 166104 166105 166106 166125 166126 166148 166153 166165 166180 166202 166203 166204 166205 166206 166207 166225 166226 166248 166253 166265 166280 166403

30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35

132

Part No.

Pg.

166404 35 166405 35 166406 35 166407 35 166425 35 166426 35 166448 35 166453 35 166480 35 167180 35 167280 35 167480 35 169101 34 169103 34 169105 34 169106 34 169107 34 169108 34 169110 34 169111 34 169112 34 169116 34 169117 34 169118 34 169119 34 169120 34 169135 35 169136 35 169137 35 169138 35 169139 35 169150 38 200101 42 200102 42 200103 42 200104 42 200105 42 200106 42 200107 42 200108 42 200109 42 200201 42 200202 42 200203 42 200204 42 200205 42 200206 42 200207 42 200208 42 200209 42 200501 43 200502 43 200503 43 200504 43 200505 43 200506 43 200507 43 200508 43 200509 43 200601 43 200602 43 200603 43 200604 43 200605 43 200606 43 200607 43 200608 43 200609 43 201510 57 201610-050 57 201610-100 57 201610-1000 57 201702 42 201703 42 201704 42

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Part No.

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Part No.

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Part No.

Pg.

201705 201706 201707 201802 201803 201804 201805 201806 201807 202102 202103 202104 202105 202106 202107 202108 202109 202110 202202 202203 202204 202205 202206 202207 202208 202209 203102 203103 203104 203105 203106 203107 203108 203109 203301 203302 203303 203304 203305 203306 203307 203308 203309 203311 203312 203313 204102 204103 204104 204105 204106 205102 205103 205104 205106 205107 205108 205109 205202 205203 205204 205206 205207 205209 20528 205301 205302 205303 205304 205311 205312 205313 205314 205401 205402

42 42 42 42 42 42 42 42 42 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 45 45 45 45 45 45 45 45 45 45 45 45 49 49 49 49 49 43 43 43 43 43 43 43 43 43 43 43 43 43 43 50 50 50 50 50 50 50 50 50 50

205403 205404 205405 205406 205411 205412 205413 205414 205415 205416 20570 205712 205719 20572 205724 20574 205750 205752 205754 205758 205762 205769 205774 20578 205830 205831 205832 205833 205834 205835 205836 205837 205838 205839 205840 205900 205910 207001 207102 207103 207105 207110 207114 207120 207130 207140 207206 208107 208108 208109 208110 208111 208112 208113 208114 2114 2115 2116 213020 213021 213024 213025 213030 213031 213034 213035 213040 213041 213044 213045 213052 213053 213054 213055 213056

50 50 50 50 50 50 50 50 50 50 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 12 12 55 55 55 55 55 55 55 55 55 55 45 45 45 45 45 45 45 45 53 53 53 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71

213057 213120 213121 213124 213125 213130 213131 213134 213135 213140 213141 213144 213145 213152 213153 213154 213155 213156 213157 213450 213451 213452 213453 213454 213455 213456 213457 213550 213551 213552 213553 213554 213555 213556 213557 213900 213905 213910 214102 214103 214105 214106 214108 214124 214135 214136 214137 214157 214201 214202 214223 214224 214229 214230 214234 214235 214256 214257 214301 214302 214303 214304 214305 214306 214331 214332 214333 214334 214335 214336 214346 214347 214348 214349 214350

71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 68 28 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67

214351 214376 214377 214378 214379 214380 214381 214451 214452 214453 214454 214455 214456 214481 214482 214483 214484 214485 214486 214496 214497 214498 214499 214500 214501 214526 214527 214528 214529 214530 214531 214601 214602 214603 214604 214605 214606 214631 214632 214633 214634 214635 214636 214646 214647 214648 214649 214650 214651 214676 214677 214678 214679 214680 214681 214750 214751 214752 214753 214754 214755 214780 214781 214782 214783 214784 214785 214795 214796 214797 214798 214799 214800 214825 214826

67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67

214827 214828 214829 214830 214901 214902 214903 214904 214905 214906 214907 214908 214909 214910 214911 214912 214921 214922 214923 214924 214925 214926 214927 214928 214931 214932 214933 214934 214941 214942 214943 214944 214945 214946 214947 214948 214949 214950 214951 214952 214960 214961 215020 215021 215023 215025 215040 215045 215048 215120 215121 215800B 215801R 215802B 215803R 215804B 215805R 215806B 215807R 215815B 215815R 215816R 215817B 215818R 215819B 215820B 215821B 215822B 215823B 215824B 215825 215826 215830B 215831R 215832B

67 67 67 67 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 69 69 69 69 69 69 69 69 69 69 69 71 71 71 71 71 71 71 71 71 71 71 71 71 69 69 69 69 69 69 69 69 71 71 71

215833R 215840B 215846B 215847R 215850B 215900 215901 215902 215903 215904 215907 215908 215909 215920 217101 217102 217110 217120 217121 217130 217135 217155 217160 217165 217180 217181 217191 217192 217210 217230 220101 220102 220103 220104 220106 220109 23000 230001 230002 230003 230004 230005 230006 230009 230100 230101 230102 230103 230104 230105 230106 230109 230200 230201 230202 230203 230204 230205 230206 230209 230300 230301 230302 230303 230304 230305 230306 230309 230400 230401 230402 230403 230404 230405 230406

71 71 71 71 71 65 65 65 65 65 65 65 65 65 114 114 114 114 114 115 115 114 114 114 114 114 114 114 114 114 49 49 48 48 48 48 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46

230409 230500 230501 230502 230503 230504 230505 230506 230509 230600 230601 230602 230603 230604 230605 230606 230609 230700 230701 230702 230705 230706 230709 231200 231201 231202 231203 231204 231205 231206 231209 231210 231300 231301 231302 231303 231304 231305 231306 231309 231310 231400 231401 231402 231403 231404 231405 231406 231409 231410 231500 231501 231502 231503 231504 231505 231506 231509 231510 231600 231601 231602 231603 231604 231605 231606 231609 231610 232001 232101 232102 232200 232201 232202 233002

46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 47 47 47 47 47 47 47


Part No.

Pg.

Part No.

Pg.

233101 233102 233103 233104 233105 233201 233202 233203 233204 233301 233302 233303 233304 234101 234102 234201 234202 234301 234302 234303 234304 234401 235101 235104 235105 235110 235210 235250 235301 235310 235401 235901 236200 236201 236202 236203 236204 236205 236206 236209 236300 236301 236302 236303 236304 236305 236306 236309 236400 236401 236402 236403 236404 236405 236406 236409 236500 236501 236502 236503 236504 236505 236506 236509 251300 251301 251302 251303 251304 251305 251306 251309 251400 251401 251402

47 47 47 47 47 47 47 47 47 47 47 47 47 48 48 48 48 48 48 48 48 48 49 49 49 49 49 49 49 49 49 49 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46

251403 251404 251405 251406 251409 251500 251501 251502 251503 251504 251505 251506 251509 251600 251601 251602 251603 251604 251604 251605 251609 253101 253102 253103 253104 253201 253202 253203 253204 2599 270101 270102 270103 270104 270105 270107 301300 301302 302101 302102 302103 302104 302105 302106 302107 302109 302112 302116 302117 302118 302120 302121 302122 302123 302124 302125 302126 302201 302202 302203 302203 302204 303100 303101 303103 303104 303105 303110 303115 303118 303125 303130 303135 303136 303201

46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 47 47 47 47 47 47 47 47 69 49 49 49 49 49 49 73 73 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 111 110 111 111 85 84 84 84 84 85 85 84 85 85 85 85 128

Pg.

Part No.

Pg.

Part No.

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Part No.

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Part No.

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Part No.

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303203 128 303204 128 303205 128 303206 128 303207 128 303208 128 303209 128 303220 128 303300 126 303301 126 303302 126 303303 126 303304 126 303305 126 303306 126 303310 126 308101 109 308102 109 308103 109 308104 109 308105 109 309101 110 309102 110 3410U 19 3420P,3420N 19 3430U 19 3440P 19 3710U 19 3720P,3720N 19 3730U 19 3740P 19 4001N 18 4001P 18 4002N 18 4002P 18 4002U 18 4004N 18 4004P 18 4004U 18 4006N 18 4006P 18 4006U 18 400801 9 400802 9 4008N 18 4008P 18 4008U 18 4010N 18 4010P 18 4020N 18 4020P 18 4020PA 18 402101 130 402104 130 4030N 18 4030P 18 403102 13 403103 13 403105 13 4040N 18 4040P 18 4060N 18 4060P 18 406301N 20 406301P 20 406304N 20 406304P 20 406310N 20 406310P 20 406320N 20 406320P 20 406330N 20 406330P 20 406340N 20 406340P 20

Part No.

4101N 4101P 4102N 4102P 4104N 4104P 4106N 4106P 4110N 4110P 4120N 4120P 4130N 4130P 4140N 4140P 4160N 4160P 416301N 416301P 416310N 416310P 416320N 416320P 416330N 416330P 416340N 416340P 420178 420179 420183 420184 420186 420187 420188 420189 420190 420191 420192 420193 4201N 4201P 420201 420221 420222 420223 420224 420230 420241 4202N 4202P 4204N 4204P 420500 420501 420506 420507 420529 420550 420579 420580 420581 420582 420583 420584 420585 420590 420591 4206N 4206P 4210N 4210P 4215 4216 4217

18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 110 110 81 82 81 81 81 81 81 35 81 81 18 18 78 78 78 78 78 78 78 18 18 18 18 79 79 79 79 79 79 79 118 118 118 118 118 118 118 118 18 18 18 18 80 80 80

4218 4220N 4220P 4230N 4230P 4240N 4240P 4245 4245K 4247 4247D 4247K 4247R 4251K 4252 4252D 4252D 4252K 4252M 4252MR 4252R 4253 4254 4254D 4254D 4254M 4254MR 4254R 4255 4255D 4255D 4255K 4255M 4255MR 4255R 4255UDA 4255UDB 4255UDK 4257 4258 4258M 4258MR 4258R 4260N 4260P 426301N 426301P 426310N 426310P 426320N 426320P 426330N 426330P 426340N 426340P 4265D 4265M 4266 4271 4272 4273 4275 4277 4278 4280 4285 4285M 4287 4287M 4288 4301N 4301P 4302N 4302P 4310N

80 18 18 18 18 18 18 78 78 77 78 78 77 78 77 78 79 78 77 77 77 77 77 78 79 77 77 77 77 78 79 78 77 77 77 79 79 78 78 77 77 77 77 18 18 20 20 20 20 20 20 20 20 20 20 77 77 78 86 86 86 80 86 86 86 80 80 80 80 80 18 18 18 18 18

4310P 4310PA 4320N 4320P 4320PA 4330N 4330P 4330PA 4340N 4340P 4360N 4360P 436301N 436301P 436310N 436310P 436320N 436320P 436330N 436330P 436340N 436340P 4510F 4520F 4530F 4801F 4801H 4802F 4802H 4804E 4804F 4804H 4806E 4806F 4808E 4808F 4808H 4810F 4810H 4820F 4820H 4830F 4830H 4840F 4840H 4860F 4860H 486301F 486301H 486304F 486304H 486310F 486310H 486320F 486320H 486330F 486330H 486340F 486340H 4901F 4901H 4902F 4902H 4904F 4906F 4910F 4910H 4920F 4920H 4930F 4930H 4940F 4940H 5002N 5002P

18 18 18 18 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 19 19 19 19 21 21

5002U 5004N 5004P 5004U 5006N 5006P 5006U 501010 501011 501020 501021 501030 501031 501040 501041 501060 501061 5010N 5010P 5010U 501101 501102 501103 501104 5013P 5014P 5015N 5020N 5020P 5020U 502101 502102 502103 502104 502110 502111 502112 502113 502121 502122 502123 502124 502131 502132 502133 502134 502141 502142 502143 502144 502145 502146 502150 502155 502160 502201 502202 502203 502204 502205 502206 502207 502208 502209 502210 502211 502212 502221 502222 502223 502224 502231 502232 502233 502234

21 21 21 21 21 21 21 64 64 64 64 64 64 64 64 64 64 21 21 21 64 64 64 64 27 27 27 21 21 21 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58

502241 502242 502243 502244 502245 502246 502250 502255 502260 502261 502281 502282 502283 502286 502301 502305 502309 502310 502311 502313 502401 502405 502409 502410 502411 502413 502601 502602 502621 502622 502900 502901 502902 502903 502904 5030N 5030P 5030U 503151 503152 503153 503154 503155 503156 503251 503252 503253 503254 503255 503256 5040N 5040P 5040U 504401 504402 504403 504404 504405 504406 504407 504408 504409 504421 504422 504423 504424 504425 504427 504429 504431 504501 504502 504503 504504 504505

58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 59 59 59 59 59 59 59 59 59 21 21 21 61 61 61 61 61 61 61 61 61 61 61 61 21 21 21 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59

504506 504507 504508 504509 504511 504611 504612 504613 504614 504615 504621 504622 504623 504624 504625 504631 504632 504633 504641 504642 504643 505101 505102 505103 505104 505105 505106 505107 505110 505201 505202 505203 505204 505205 505206 505207 505208 505210 505301 505302 505303 505304 505306 505900 506390 506391 506590 506591 5066P 506701 506702 506703 506704 506711 506712 506713 506714 506790 5067N 507101 507110 507201 507211 5088U 509101 509102 509103 509104 509105 509106 509107 509108 509109 509110 509121

59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 81 61 61 61 61 26 60 60 60 60 60 60 60 60 61 26 59 59 49 49 26 36 36 36 36 36 36 36 36 36 36 36

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Part No. 509412 509413 509414 509418 509421 509422 509423 509424 509503 509601 509602 509605 509606 509611 509612 509621 509631 509640 509641 509642 509643 509643 509650 509660 509661 509665 509666 509668 509669 509670 509671 509675 509676 509677 509678 509680 509681 509685 509686 509687 509688 509690 509691 509692 509693 509695 509696 509697 509698 509699 509701 509702 509710 509711 509713 509714 509716 509717 510130-000 510130-001 510130-005 510130-030 510135-002 510140-005 510140-035 510142-001 510145 510145-001 510145-004 510145-012 510146 510147-001 510148-001 510156 510160-001

Pg. 37 37 37 37 37 37 37 37 37 38 38 38 38 38 38 38 38 38 38 38 38 57 38 38 37 37 37 39 39 39 39 39 39 39 39 39 39 39 39 39 64 39 39 39 39 39 39 39 39 38 37 37 39 39 38 38 39 39 117 117 117 117 117 123 123 123 119 123 123 123 120 123 122 122 123

Part No. 510160-004 510160-005 510160-035 510170-025 510171-008 510171-025 510190 510191 510192 510195 510198 510200 510201 510221 510222 510223 510224 510225 510226 510227 510228 510229 510230 510240 510241 510242 510250 510251 5102N 5102P 510330 510331 510332 510335 510336 510337 510338 510340 510346 510400 510410 510420 510430 510440 510450 510470 5104N 5104P 510500 510501 510502 510520 510520 510521 510522 510900 510901 510902 5110N 5110P 5120N 5120P 5130N 5130P 520109 520110 520111 520112 5202N 5202P 5204N 5204P 5210N 5210P 5220N

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Part No. 5220P 5230N 5230P 5302N 5302P 5302U 5304N 5304P 5304U 5310N 5310P 5310U 5320N 5320P 5320U 5330N 5330P 5330U 5340N 5340P 5340U 5349N 5350P 5502U 5505 5506U 5507U 5510U 5512 5513 5514 5515 5516P 5516R 5517N 5517P 5518B 5518N 5519 5520 5530 5531 5532 5533 5534 5535 5536 5537 5566U 5567N 5567P 5571 5572 5574 5577U 5588B 5588R 5588U 5611B 5612R 5613B 5614R 5615B 5616R 5617B 5618R 5619B 5619R 5651B 5651R 5657B 5657C 5657R 5658B 5658C

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Part No. 5658R 5659B 5659C 5659R 5660B 5660C 5660R 5661B 5661C 5661R 5662B 5662C 5662R 5663B 5663C 5663R 5664B 5664R 5665B 5665R 5666B 5666R 5667B 5667R 5668B 5668R 5669B 5669R 5670B 5670R 5671B 5671R 5672B 5672R 5673B 5673R 5702B 5702R 5704B 5704R 5705B 5705R 5707B 5707R 5709B 5709R 5710B 5710R 5711B 5711R 5712B 5712R 5713B 5713R 5718B 5718R 5719B 5719R 5720B 5720R 5721B 5721R 5722B 5722R 5723B 5723R 5724B 5724R 5725B 5725R 5726B 5726R 5727B 5727R 5728B

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5952DV 5952E 5952EL 5952EV 5952F 5952FL 5952FV 5952H 5952HL 5952HV 5953D 5953DL 5953DV 5953E 5953EL 5953EV 5953F 5953FL 5953FV 5953H 5953HL 5953HV 5954D 5954DL 5954DV 5954E 5954EL 5954EV 5954F 5954FL 5954FV 5954H 5954HL 5954HV 5955D 5955DL 5955DV 5955E 5955EL 5955EV 5955F 5955FL 5955FV 5955H 5955HL 5955HV 5956D 5956DL 5956DV 5956E 5956EL 5956EV 5956F 5956FL 5956FV 5956H 5956HL 5956HV 5957D 5957DL 5957DV 5957E 5957EL 5957EV 5957F 5957FL 5957FV 5957H 5957HL 5957HV 5958D 5958DL 5958DV 5958E 5958EL

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5958EV 5958F 5958FL 5958FV 5958H 5958HL 5958HV 6000 6002 6006 6007 6008 6011 6014 6015 6016B 6016R 6019 602005 602007 602010 602020 602021 602030 602035 602036 602040 602045 602050 602055 602060 602065 602070 602071 602072 602080 602085 602086 602100 602110 602120 602140 602145 602160 602170 6022 602200 602203 602205 602220 602222 602224 602226 602260 602270 602271 602280 602281 602282 6023 602310 602320 602330 602332 602340 602345 602350 602360 602370 602380 602390 6024 602400 602410 602420

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28 101 101 101 101 101 101 100 101 100 100 100 100 101 101 101 101 101 101 101 101 101 101 101 101 99 99 28 89 98 89 97 89 97 89 96 89 95 102 88 94 88 100 88 100 89 97 89 96 102 102 89 95 102 88 93 88 93 88 93 88 93 88 92 88 92 88 92 102 28 28 28 21 21 21


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6623R 6623R 6626B 6628B 6649 6650 6651 6652 6653 6654 6655 6656 6657 6698B 6698R 670144 670177 670178 6701T 6703 6704 6706 6708 6712 6733 6734 6753 6756 6758 6801 6804 6810 6820 6830 6840 6994 6995 7001 7003 7005 7010 7012 7015 7020 7024 7027 7030 7034 7037 7042 7048 7052 7058 7065 7072 7078 7101 7103 7105 7112 7115 7120 7124 7127 7130 7134 7137 7142 7148 7152 7158 7165 7172 7178 730224

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730234 730237 730242 730248 730252 730265 730272 7320 7325 7330 7335 7340 7345 7350 7355 7360 7365 7401 7403 7404 7405 7410 7415 7420 7425 7430 7435 7440 7445 7450 7460 7501 7502 7503 7504 7505 7506 7510 7515 7520 7525 7530 7535 7540 7545 7550 7580 7581 7582 7583 7586 7587 7588 7589 7601 7602 7603 7604 7625N 7626P 7630N 7631P 7651 7652 7653 7654 7655 7656 7701 7702 7703 7704 7751 7752 7753

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Part No. 7754 7755 7756 7780 7781 7782 7783 7786 7787 7788 7789 7801 7802 7803 7804 7851 7852 7853 7854 7855 7856 7901 7903 7905 7910F 7910H 7910N 7910P 7915F 7915H 7915N 7915P 7920F 7920H 7920N 7920P 7925F 7925H 7925N 7925P 7930F 7930H 7930N 7930P 7935F 7935H 7935N 7935P 7940F 7940H 7940N 7940P 7945F 7945H 7945N 7945P 800001-001 800002-001 800003-001 800004-001 800005-001 800006-001 800007-001 800008-001 800021 800022 800023 800024 800025 800040 800041 800049 800101-001 800102-001 800103-001

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Part No. 800104-001 800105-001 800106-001 800107-001 800108-001 800121 800122 800123 800124 800125 800140 800141 800150 800160 800190 800191 800200 800201 800202 800300 800301 800302 8010 8012 8015 8020 8024 8027 8030 8034 8037 8042 8048 8052 8058 8065 8072 8078 8112 8115 8120 8124 8127 8130 8134 8137 8142 8148 8152 8158 8165 8172 8178 8320 8325 8330 8335 8340 8345 8350 8355 8360 8365 8410 8415 8420 8425 8430 8435 8440 8445 8450 8455 850105 850109N

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850109P 850112 850113 850115 850116 850118 850119 850120D 850120E 850120F 850120H 850130D 850130E 850130F 850130H 850140D 850140E 850140F 850140H 850150 850151 850160 850161 850211N 850211P 850220D 850220E 850220F 850220H 850230D 850230E 850230F 850230H 850240D 850240E 850240F 850240H 850250 850350 8510 8515 8520 8525 8530 8535 8540 8545 8550 8555 8801D 8801E 8801F 8801H 8804D 8804E 8804F 8804H 8810D 8810E 8810F 8810H 8820D 8820E 8820F 8820H 8830D 8830E 8830F 8830H 8840D 8840E 8840F 8840H 8901D 8901E

26 27 27 28 28 27 27 26 26 26 26 26 26 26 26 26 26 26 26 27 27 27 27 26 26 26 26 26 26 26 26 26 26 26 26 26 26 28 28 53 53 53 53 53 53 53 53 53 53 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23

8901F 8901H 8904D 8904E 8904F 8904H 8910D 8910E 8910F 8910H 8920D 8920E 8920F 8920H 8930D 8930E 8930F 8930H 8940D 8940E 8940F 8940H 9063 9103 9125 9220N 9220P 9222U 9510 9511U 9603 9606 9609N 9609P 9900 9901 990121 990122 990122 990123 990123 990124 990124 990126 990127 990128 990129 990130 990131 990132 990133 990170 990171 990172 990173 990174 990175 990176 990177 990190 9902 990211 990221 9903 9906 9908 9910 9920 9921 9930 9931 9932 9940 9942 9943

23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 13 9 9 51 51 51 51 51 51 51 51 51 12 12 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 113 113 113 113 113 113 113 113 113 9 113 113 12 9 9 9 10 10 9 9 9 68 68 129

9944 9945 9946 9947 9950 9957 9961 9962 9967 9973 9974 9993 9994 9995 9997-097 9998 9999 HSDP

129 129 129 8 14 10 15 15 11 15 15 8 7 6 11 7 6 130

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Product Index 3-in-1 brush 83 3-way connectors 27 5 piece professional battery tool kit 83 8D bus bar terminal 69 12-Volt digital battery resistance tester 84 900 amp solid copper clamps 99 A-frame handle 75 Absorbent pillows for containment systems 115 Absorbent socks for containment systems 115 Absorber and neutralizer for acid spills 115 Acid absorbent pillows and socks for containment systems 115 Acid absorbing mats 117 Acid containment pallets 118 Acid-resistant cable ties 58 Acid spill absorber and neutralizer 117 Acid spill absorber – EZ-Zorber 117 Adapter bushings 28 Adapter for JIS (pencil post) 28 Add-on connectors 19 Adjustable, close quarters, ratcheting MCM cutter 80 Aero connection kits 100 All vehicle starter kits 6 Analog battery load analyzer 84 Analog battery load tester 84 Angled battery pliers 83 Automotive battery cleaner 122 Automotive battery connectors 26 Automotive battery tester 85 Automotive booster cables 101 B-Crimping tool 77 Base mounts for battery boxes 111 Battery acid absorbing mats 117 Battery acid floor, counter, and golf cart mats 117 Battery acid spill kits 116 Battery box vent kit 106 Battery boxes 103-107 Battery boxes – 6-volt series 106 Battery boxes – auto, light truck, marine, and RV 104 Battery boxes – commercial 107 Battery boxes – non-sealed aluminum 105 Battery boxes – sealed aluminum 105 Battery boxes – sportsman style 104 Battery cable 42, 43 Battery cable – fine-stranded 42 Battery cable – SGX 43 Battery cable – standard 42 Battery cable – UL marine 43 Battery cap tool 65 Battery carriers 83 Battery chargers – solar powered 127 Battery cleaner – automotive 122 Battery cleaner – industrial 123 Battery cleaners 119 Battery connectors 26 Battery corrosion preventatives 120 Battery disposal bags 118 Battery inverters 128 Battery isolators 126 Battery jumpers 52 Battery maintenance kits 121 Battery maintenance tools 82, 83 Battery maintenance tools – 3-in-1 brush 83 Battery maintenance tools – 5 piece professional battery tool kit 83 Battery maintenance tools – angled battery pliers 83 Battery maintenance tools – battery carriers 83 Battery maintenance tools – circuit tester 82 Battery maintenance tools – clamp connector lifter 83 Battery maintenance tools – clamp spreader/reamer 83 Battery maintenance tools – filler bulb/filler jug 82 Battery maintenance tools – hydrometers 82 Battery maintenance tools – post terminal brush 83 Battery maintenance tools – power brush 82 Battery maintenance tools – safety glasses 82 Battery maintenance tools – side terminal brush 82 Battery maintenance tools – side terminal ratchet wrench 82 Battery on/off switch 110 Battery post shims 28 Battery rack 113 Battery rack complete cable kit 113 Battery rack enclosure 113 Battery rack seismic kit 113 Battery reconditioner paint – black 119 Battery terminal adapter – bushings 28 Battery terminal adapter – bolts and nuts 28 Battery terminal adapter – for JIS (pencil post) 28 Battery terminal adapter – post shims 28 Battery terminal adapter – SAE to pencil post conversion 28 Battery terminal adapter – side terminal-to-post conversion 28 Battery terminal adapter – specialty terminal with pole-to-top post 28

136

Battery terminal adapter – stud-to-post conversion 28 Battery terminal adapter – top post-to-side terminal connectors 28 Battery terminal protection kit 120 Battery terminal wipes 122 Battery testers 84, 85 Battery testers – 12-Volt digital battery resistance tester 84 Battery testers – analog battery load analyzer 84 Battery testers – analog battery load 84 Battery testers – automotive battery 85 Battery testers – digital volt meter 84 Battery testers – multi-charging bus bar 84 Battery testers – options for testers 85 Battery testers – SLA powerport battery 85 Battery testers – system 85 Battery trays – polyethylene and vinyl-coated steel 111 Battery trays and drip pans 108 Battery vent caps 65 Battery wash water treatment 123 Battery washers 122 Bayonet vent cap 65 Black battery reconditioner paint 119 Bolts and nuts for adapters 28 Booster cables 101 Booster cables – automotive 101 Booster cables – clamp-to-plug booster cables 101 Booster cables – heavy duty booster cables 101 Booster cables – iStart booster cables 101 Booster cables – medium duty booster cables 101 Booster cables – plug-to-plug booster cables 101 Booster cables – plug-to-lug booster cables 101 Booster cables – twin conductor 49 Booster clamps – four styles 99 Braided ground straps 55 Branch interconnects for renewable energy installations 56 Brazed seam connectors 25 Brute hammer crimper 78 Burn bar – lead stick 69 Bus bar – 8D terminal 69 Bus bar – multi-charging 84 Butane torch 86 Cable and wire guide 40, 41 Cable gauge 43 Cable tie tool 59 Cable ties – 58 Cable ties – acid-resistant 58 Cable ties – cold weather 58 Cable ties – extra heavy duty 58 Cable ties – fluorescent 58 Cable ties – heavy duty 58 Cable ties – I.D. 58 Cable ties – intermediate 58 Cable ties – low profile 58 Cable ties – metal tab premium 6/6 58 Cable ties – miniature 58 Cable ties – mounting hole 58 Cable ties – push mount 58 Cable ties – releasable Cable ties – standard 58 Cable tower 75 Cables for automotive 53 Cable for commercial and industrial equipment 50 Cables with lead wires 53 Caps - OEM style 64 Carbon arcing cable assembly 68 Chemical safety wear 125 Charging clips – 6 styles 99 Chemicals – automotive battery cleaner 122 Chemicals – battery cleaners 119 Chemicals – battery corrosion preventatives 120 Chemicals – battery maintenance kits 121 Chemicals – battery terminal protection kit 120 Chemicals – battery terminal wipes 122 Chemicals – battery wash water treatment 123 Chemicals – battery washers 122 Chemicals – black battery reconditioner paint 119 Chemicals – clear silicone sealant 120 Chemicals – glass and plastic cleaners 119 Chemicals – industrial battery cleaner 123 Chemicals – original red aerosol formula 120 Chemicals – plastic and glass cleaners 119 Chemicals – protective cleaners and sprays 120 Chemicals – QuickCote+ with acid neutralizer 120 Chemicals – stationary battery wipedown 123 Chemicals – stationary battery wipes 123 Circuit breakers 37 Circuit tester 82 Clamp connector lifter 83 Clamp spreader/reamer 83 Clamp-to-plug booster cables 101

Clamps – Nylon cable clamps 59 Clamps – EPDM steel covered clamps 59 Clamps – EPDM stainless steel covered clamps 59 Clamps and grommets 59 Clamps for booster cables 99 Clear silicone sealant 120 Clips 99 Cold weather cable ties 58 Color code system for cables 42 Combiner boxes for renewable energy installations 57 Complete cable kit for battery rack 113 Components for renewable energy installations 56, 57 Compression connectors 21 Cone/thimble fasteners 70 Cone/thimble kits 70 Cone and thimble leadheads 70 Cones and thimbles 70 Cones – maintenance free 70 Cones – standard lead 70 Connector guide 16, 17 Connector kits 9 Connectors – 3-way 27 Connectors – add-on 19 Connectors – automotive battery 26 Connectors – battery terminal adapters 28 Connectors – brazed seam 25 Connectors – compression 21 Connectors – crimpable side terminal 19 Connectors – fastener hardware 29 Connectors – Fusion 20 Connectors – Fusion heat-shrink butt connector kit 30 Connectors – Fusion solder MagnaLugs 24 Connectors – Gardian terminals 30 Connectors – heavy duty battery 26 Connectors – heavy wall copper lugs 19 Connectors – heavy wall MCM lugs 23 Connectors – intercell 69 Connectors – lead free battery 26 Connectors – MagnaLug inverter 129 Connectors – MagnaLugs 22 Connectors – MagnaLugs industrial style 23 Connectors – marine 27 Connectors – MAX lugs 25 Connectors – military style 27 Connectors – non-insulated solderless terminals 35 Connectors – nylon terminals 34 Connectors – premium nylon terminals 31 Connectors – PVC terminals 32, 33 Connectors – quick 18 Connectors – quick disconnect 27 Connectors – retrofit and in-line dual cable 22 Connectors – right angle heavy duty 27 Connectors – set screw 27 Connectors – solder, flux, and paste 86 Connectors – solder pellets 86 Connectors – specialty terminals and connectors 34 Connectors – stud terminal/stud flag stackable and locking 19 Connectors – tie bolt 27 Connectors – weather pack 35 Connectors – wire nuts for copper wire 34 Containment system kits for battery racks 114 Containment system QuickFigurator 115 Containment systems 114 Containment systems – absorbent pillows and socks 115 Containment systems – epoxy paint 115 Containment systems – floor primer 115 Containment systems – liner clip 114 Containment systems – PVC liner 114 Containment systems – PVC rails and corners 114 Containment systems – silicone caulk 115 Containment systems – spray adhesive 115 Containment systems – stainless steel rails and corners 114 Continuous loop and trunk kits 49 Control cable 48 Control cable – multi-conductor flat jacketed 47 Control cable – parallel bonded 47 Control cable – portable cord and booster cable 49 Control cable – SEOW 48 Control cable – TC 48 Corrosion preventatives for batteries 120 Crimpable side terminal connectors 19 Crimp thimble 70 Crimper – brute hammer 78 Crimper – cub 78 Crimper – MAX lug 77 Crimper – service parts 78 Crimpers 76-79 Cub crimper 78 Cup jumpers/formation cables 28


Custom braided ground straps 55 Custom leadhead assemblies 66 Cutter/stripper with pliers 81 Cutters 80 Deflectors for heat guns 86 Digital and analog testers 84, 85 Digital and analog testers – 12-Volt digital battery resistance 84 Digital and analog testers – analog battery load analyzer 84 Digital and analog testers – analog battery load 84 Digital and analog testers – automotive battery 85 Digital and analog testers – digital volt meter 84 Digital and analog testers – multi-charging bus bar 84 Digital and analog testers – SLA powerport battery 85 Digital and analog testers – system 85 Digital volt meter 84 DIN handle kit 75 DIN manual release 75 Disposable gloves 125 Disposal bags for batteries 118 DLO RHH/RHW cable 45 Drawers – storage 12 Drill - leadhead 68 Drip pans 108 EBC/DIN battery connector kit 74 ECM/ECU/PCM memory saver cables 102 Econ-O-Flip vent cap 65 Electrician’s automatic wire stripper 81 Enclosure for battery rack 113 EPDM stainless steel covered clamps 59 EPDM steel covered clamps 59 Epoxy paint for containment systems 115 Expandable sleeving 61 Extra heavy duty cable ties 58 Eyewash – portable station 124 Eyewash – Quick emergency eye and skin wash 124 EZ-Zorber 117 Fastener hardware for battery applications 29 Fast charge leadheads 71 Field repair and garage kits 10, 11 Filler bulb/filler jug 82 Fine-stranded battery cable 42 Flameless heat guns 86 FLashlight/worklight 102 FlexTube 60 Floor primer for containment systems 115 Fluorescent cable ties 58 Ford truck positive cables 53 Formation cables/cup jumpers 69 Fuse box 37 Fuse holders and pullers 37, 38 Fuse holders/block kits 37 Fuse kits 36 Fuses 36, 37 Fuses and accessories – holders and pullers 37, 38 Fuses and accessories – holders/block kits 37 Fuses and accessories – jumpstart connector conductor posts 38 Fuses and accessories – jumpstart connector plugs 38 Fuses and accessories – junction block surface mounts 39 Fuses and accessories – terminal bus bar 39 Fuses and accessories – power distribution post – 8 point 39 Fuses and accessories – power distribution post – single point 39 Fuses and accessories – panel bushings 39 Fusion connectors 20 Fusion heat-shrink butt connector kit 30 Fusion solder MagnaLug connectors 24 Fusion solder thimble 70 Gardian solderless terminals 30 Glass and plastic cleaners 119 Golf cart best cable series – 4 gauge 54 Golf cart better cable series – 6 gauge 54 Golf cart cables 54 Golf cart cable sets 54 Golf cart kits 12 Grommets – rubber 59 Grommets and clamps 59 GTP general purpose wire 46 Guide for connectors 16, 17 Heat guns 86 Heat guns – butane torch 86 Heat guns – deflectors 86 Heat guns – flameless 86 Heat guns – QuickHeat 1 86 Heat guns – QuickHeat 2 86 Heat-shrink tube 60 Heat-shrink tube kits 61 Heat-shrink tube – FlexTube 60 Heat-shrink tube – MagnaTube 60 Heat-shrink tube – PrimaryTube 60 Heat-shrink tube – SpliceTube 60

Heavy duty battery connectors 26 Heavy duty booster cables 101 Heavy duty cable ties 58 Heavy duty cutter/crimper 81 Heavy duty ratchet crimper 81 Heavy duty replacement strap for battery boxes 110 Heavy duty starter kits 7 Heavy wall copper lug connectors 19 Heavy wall MCM lug connectors 23 HexCrimp pneumatic 79 High profile vent cap 65 Hold-down bolt sets 111 Hold-down rods for golf carts 111 Hold-downs for battery boxes 110, 111 Hold-downs for battery boxes – base mounts 111 Hold-downs for battery boxes – battery on/off switch 110 Hold-downs for battery boxes – bolt sets 111 Hold-downs for battery boxes – heavy duty replacement strap 110 Hold-downs for battery boxes – mounting brackets for commercial 110 Hold-downs for battery boxes – QuickHold adjustable 111 Hold-downs for battery boxes – rods for golf carts 111 Hold-downs for battery boxes – securing parts for 4D, 8D, and dual 6V 110 Home run jumpers for renewable energy installations 57 Hydrometers 82 I.D. cable ties 58 In-cab charging cord 102 Industrial battery cleaner 123 In-line fuses for renewable energy installations 57 Intercell connectors 69 Intercell shroud 69 Intermediate cable ties 58 Inverter installation kit 129 Inverter remote starter 128 Inverters 128 Inverters – pure sine wave 128 Inverters – modified sine wave 128 Isolator installation kit 126 Isolators 126 iStart 96 iStart booster cables 101 Jacketed marine wire 47 Jumpstart connector conductor posts 38 Jumpstart connector plugs 38 Junction block surface mounts 39 KitFigurator 8 Kits – all vehicle starter 6 Kits – battery acid spill 116 Kits – battery maintenance 121 Kits – battery terminal protection 120 Kits – complete cable for battery rack 113 Kits – connector 9 Kits – containment system for battery racks 112 Kits – EBC/DIN battery connector 74 Kits – field repair and garage 10, 11 Kits – Fuses 36 Kits – Fusion heat-shrink butt connector 30 Kits – golf cart 12 Kits – heat-shrink tube 61 Kits – heavy duty starter 7 Kits – inverter installation 129 Kits – isolator installation 126 Kits – medium and light duty starter 8 Kits – pallet strapping 118 Kits – premium nylon solderless 31 Kits – PVC solderless 33 Kits – relocation 109 Kits – Rescue aero connection 100 Kits – route service connector 13 Kits – SB connector 73 Kits – SBX auxiliary 74 Kits – SBX connector 74 Kits – seismic for battery rack 113 Kits – vent for battery boxes 104 Leadhead drill 68 Leadhead shrouds 71 Leadheads 66-68, 70, 71 Leadheads – cone and thimble 70 Leadheads – custom assemblies 66 Leadheads – fast charge 71 Leadheads – small bore 67 Leadheads – standard 67 Leadheads – universal 68 Lead free battery connectors 26 Lead stick burn bar 69 Lead straight jumpers 52 LED flashlight/worklight 102 Liner clip for containment systems 114 Low profile cable ties 58 Low profile vent cap 65

Machine tool wire 45 MagnaLug connectors 22 MagnaLug industrial style connectors 23 MagnaLug inverter connector 129 MagnaTube 60 Maintenance free cone 70 Marine battery cable 43 Marine connectors 27 Mats – acid absorbing 117 MAX lug connectors 25 MAX lug crimper 77 MCM cutter 80 Medium and light duty starter kits 8 Medium duty booster cables 101 Memory saver cables – ECM/ECU/PCM 102 Metal tab premium 6/6 cable ties 58 Military style connectors 27 Miniature cable ties 58 Mobile wire maintenance cart 15 Modified sine wave inverter 128 Mounting brackets for commercial battery boxes 110 Mounting hole cable ties 58 Mounting pads – nylon 59 Multiple battery trays and pans 106 Multi-charging bus bar 84 Multi-conductor flat jacketed cable 47 Neutralizer and absorber for acid spills 117 Non-insulated solderless terminals 35 Nylon cable clamps 59 Nylon mounting pads 59 Nylon solderless terminals 34 OEM style caps 64 Offset jumpers 52 Options for battery testers 85 Original red aerosol formula 120 Pallet strapping kits 118 Pallets – acid containment 118 Panel bushings 39 Parallel bonded cable 47 Plug-to-lug booster cables 101 Plastic and glass cleaners 119 Plug-to-plug booster cables 101 Plugs for portable cord 49 Portable bench mount tool 77 Portable cord and booster cable 49 Portable cord plugs 49 Portable eyewash station 124 Post mold 68 Post terminal brush 83 Power brush 82 Power distribution post – 8 point 39 Power distribution post – single point 39 Power pack accessories 102 Power pack accessories – ECM/ECU/PCM memory saver cables 102 Power pack accessories – in-cab charging cord 102 Power pack accessories – rechargeable LED flashlight/worklight 102 Power pack accessories – Rescue cart 102 Power packs 87-97, 100 Power packs – aero connection kits 100 Power packs – iStart 98 Power packs – Rescue automotive/powersport 95, 97 Power packs – Rescue extreme duty wheeled 92, 93 Power packs – Rescue heavy duty/commercial 94-96 Power packs – Rescue 900 and 910 97 Power packs – Rescue 950 97 Power packs – Rescue 1060 96 Power packs – Rescue 1220 aero 100 Power packs – Rescue 1800 96 Power packs – Rescue 2100 94 Power packs – Rescue 2420 aero 101 Power packs – Rescue 3000 95 Power packs – Rescue 3100 95 Power packs – Rescue 4000 series 93 Power packs – Rescue 4000HD series 93 Power packs – Rescue 5000-6000 series 92 Power packs – Rescue 5020 aero 92 Power packs – Rescue aero packs and cables 100 Power poles 73 Pre-made cable – battery jumpers 52 Pre-made cable – cables for automotive 53 Pre-made cable – cables with lead wires 53 Pre-made cable – commercial and industrial equipment 50 Pre-made cable – cones and thimbles 70 Pre-made cable – Ford truck positive cables 53 Pre-made cable – golf cart 54 Pre-made cable – lead straight jumpers 52 Pre-made cable – offset jumpers 52 Pre-made cable – quick harnesses 52 Pre-made cable – QuickLink 2/0 cable and jumpers 50

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Pre-made cable – quick replacement ends 51 Pre-made cable – top post-to-side terminal cables 53 Pre-made cable – trailer; continuous loop and trunk kits 49 Premium nylon solderless terminals 31 Premium nylon solderless kit 31 PrimaryTube 60 Primary wire 46 Primary wire – GTP general purpose 46 Primary wire – SXL cross-linked polyethylene 46 Primary wire – TEW 46 Primary wire – UL marine 46 Primary wire tools 81 Primary wire tools – heavy duty cutter/crimper 81 Primary wire tools – cutter/stripper with pliers 81 Primary wire tools – standard cutter/crimper 81 Primary wire tools – wire stripper 81 Primary wire tools – electrician’s automatic wire stripper 81 Primary wire tools – heavy duty ratchet crimper 81 Primary wire tools – wire loom cutting tool 81 Protective cleaners and sprays 120 Pure sine wave inverter 128 Push mount cable ties 58 PV connectors for renewable energy installations 57 PVC electrical and silicone tape 59 PVC liner for containment systems 114 PVC rails and corners for containment systems 114 PVC solderless connector kit 33 PVC solderless terminals 32, 33 QuickBox 6-volt series 106 QuickBox auto, light truck, marine, and RV 104 QuickBox by part number with dimensions 112 QuickBox commercial 107 QuickBox non-sealed aluminum 105 QuickBox relocation kits 109 QuickBox sealed aluminum 105 QuickBox sportsman style 103 QuickCote+ with acid neutralizer 120 QuickHeat 1 86 QuickHeat 2 86 QuickHeat guns 86 QuickHold adjustable battery hold-down 111 QuickLink 2/0 cable and jumpers 50 QuickStrip cable strippers 80 QuickStrip LS 78 Quick color code system 42 Quick connectors 18 Quick Crimp 76 Quick Crimp 100 76 Quick Crimp 250 76 Quick Crimp 250 Pro 76 Quick Crimp pneumatic 79 Quick crimpers 76-79 Quick cutters and strippers 78, 80 Quick Cutter 250 80 Quick Cutter 500 80 Quick emergency eye and skin wash 122 Quick harnesses 52 Quick disconnect connectors 27 Quick replacement ends 51 Racks – battery 113 Racks – storage 12 Racks – wire spool 15 Rechargeable LED flashlight/worklight 102 Relocation kit with box 109 Relocation kit without box – stud post 109 Relocation kit without box – top post 109 Relocation kits 109 Remote starter for inverters 128 Rescue 900 and 910 97 Rescue 950 97 Rescue 1060 96 Rescue 1220 aero 100 Rescue 1800 96 Rescue 2100 94 Rescue 2420 aero 100 Rescue 3000 95 Rescue 3100 95 Rescue 4000 series 93 Rescue 4000HD series 93 Rescue 5000-6000 series 92 Rescue 5020 aero 92 Rescue aero packs and cables 100 Rescue automotive/powersport 96, 97 Rescue battery acid containment systems 114 Rescue battery acid spill kits 116 Rescue booster clamps and accessories 99 Rescue booster cables 101 Rescue cart 102 Rescue extreme duty wheeled 92, 93

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Rescue heavy duty/commercial 94-96 Rescue portable power packs 87-96, 100 Rescue power pack accessories 102 Rescue power pack accessories – ECM/ECU/PCM memory saver cables 102 Rescue power pack accessories – in-cab charging cord 102 Rescue power pack accessories – rechargeable LED flashlight/worklight 102 Rescue power pack accessories – Rescue cart 102 Rescue power pack comparison chart 88, 89 Retail program 130 Retrofit and in-line dual cable connectors 22 Right angle heavy duty brass terminal connectors 27 Route service connector kits 13 Rubber grommets 59 SAE to pencil post conversion adapter 28 Safety boots – SB and SBX 64 Safety glasses 82 Safety lockout 75 Safety wall signs 125 Safety wear 125 SB and SBX accessories 75 SB and SBX safety boots 64 SB connector contacts 72 SB connector housings 72 SB connector kits 73 SB connector – Weatherproof 300 amp 73 SB extraction tool 75 SB handle 75 SB lock box 75 SB manual releases 75 SBX auxiliary kit 74 SBX connector contacts 74 SBX connector housings 74 SBX connector kits 74 SBX manual releases 75 Securing parts – 4D/8D/dual 6V boxes 110 Seismic kit for battery rack 113 SEOW cable 48 Service parts for crimpers 78 Set screw connectors 27 SGX battery cable 43 Shrouds – intercell 69 Shrouds – leadhead 71 Side terminal-to-post conversion adapter 28 Side terminal brush 82 Side terminal ratchet wrench 82 Silicone caulk for containment systems 115 Single battery trays 108 SJO cord 49 SJOOW cord 49 SLA powerport battery tester 85 Small bore “L” terminal 69 Small bore leadheads 67 Solder, flux, and paste 86 Solar power – branch interconnects 56 Solar power – combiner boxes 57 Solar power – home run jumpers 57 Solar power – in-line fuses 57 Solar power – PV connectors 57 Solar power – tools and kits 57 Solar powered battery chargers 125 Solder pellets 86 Specialty terminals and connectors 34 Specialty terminal with pole-to-top post adapter 28 Spiral wrap 61 SpliceTube 60 Split loom 61 Spray adhesive for containment systems 115 Stainless steel rails and corners for containment systems 114 Standard battery cable 42 Standard cable ties 58 Standard cutter/crimper 81 Standard leadheads 67 Standard lead cone 70 Stationary battery wipedown 123 Stationary battery wipes 123 Storage racks and drawers 12 Strippers 78, 80 Stud terminal/stud flag stackable and locking connectors 19 Stud-to-post conversion adapter 28 Surge protectors 99 SXL cross-linked polyethylene 46 System tester 85 T-handle 75 Tape – PVC electrical and silicone 59 TC cable 48 Terminal bus bar 39 Terminal protectors 62-64 Terminal – 8D bus bar 69 Terminal – small bore “L” 69

TEW wire 46 Thimble/cone fasteners 70 Thimble/cone kits 70 Thimbles and cones 70 Thimbles – crimp 70 Thimbles – fusion solder 70 Tie bolt connectors 27 Tools and kits for renewable energy installations 57 Top post-to-side terminal cables 53 Top post-to-side terminal connectors battery terminal adapter 28 Trailer cable 48 Trailer cable – SJO cord 49 Trailer cable – SJOOW cord 49 UL marine battery cable 43 UL marine primary wire 46 UL welding cable 44 Universal leadheads 68 Vent kit for battery boxes 106 Wash water treatment 123 Washers for batteries 122 Water Me Sensor – probe style 65 Water Me Sensor – vent cap style 65 Watermiser vent cap 65 Weatherproof 300 amp SB connector 73 Weather pack: OEM terminals, housings, and seals 35 Welding cable 44 Welding cable – UL 44 Wipes – battery terminal 122 Wipes – stationary battery 123 Wire and cable guide 40, 41 Wire and terminal storage cabinet 15 Wire loom cutting tool 81 Wire nuts for copper wire 34 Wire spool racks 15 Wire stripper 81 Workbench 14 Worklight 102

We are constantly working to improve the quality of our products, therefore product specifications, designs and packaging may change without notice. Copyright© Quick Cable Corporation and Quick Cable Canada. All rights reserved. Fusion, Hex-Crimp, iStart, Magna-Lug, Quick Cable, Quick, Rescue, Quickfigurator are all registered trademarks of Quick Cable Corporation. BilFro, Brute, Hammer Crimper, Cub Crimper HexCrimp, HexCrimp Jr., FlexTube, Fusion, Gardian, HexCrimp, HexCrimp Jr., MagnaLug, MagnaTube, MAX, QuickCote+, QuickCutter, QuickDrive, QuickFlux, QuickFlex, QuickFuse, QuickHarness, QuickHeat, QuickHold, QuickLink, QuickPower, QuickStrip, QuickTap, Quick Technologies, Rescue, QuickBox, and Truck Tough are all trademarks of Quick Cable Corporation. AMP is a trademark of Tyco Electronics Corporation. Ford is a trademark of the Ford Motor Company. GM is a trademark of General Motors. SB, SBX and Powerpole are registered trademarks of Anderson Power Products, Inc.


How to Order

Standard Catalog Items

A complete Quick Cable part number has two parts, a root number and a package quantity. In this catalog, we primarily show the root numbers; the available package quantities for all root numbers are shown in our price list and on our website.

There are two formats for catalog part numbers, one with a letter suffix and one without. If there is no letter suffix, to create a valid part number for ordering, use the root part number, a hypen, and the 3-digit package quantity code. Example: 7789-001 is a package of one 24” offset jumper. 7789005 is a package of 5. If there is a letter suffix, to create a valid part number for ordering, use the root number with the 3-digit quantity inserted before the letter. Example: 8804D is a 4/0 lug that is available in packages of 5 and 50. To order 5, the number would be 8804-005D; to order 50, the number would be 8804-050D.

Items for Retail Merchandising Many Quick Cable items are available in retail packaging for display on spinners, endcaps, etc. In most cases, these items are in bags designed to hang on hooks, and they come in packages of 5 bags. Exceptions are carded items like inverters, isolators and large items like booster cables. In price lists and on our website you can identify retail packages by a 2000 series suffix, with the last three digits of the number indicating the quantity in each retail bag. For example, 2010 would be a bag of ten; 2100 would be a bag of 100. To order items in retail packaging, use a hyphen after the root part number followed by the retail package quantity. Example: 670177-2001 is a retail bag with one junction box. REMEMBER: Retail bags are most often in lots of 5, so ordering this part number would get you 5 bags, each with one product inside.

Powerful Online Resources for Product Information, Training, and Custom Ordering QuickCable.com At QuickCable.com you’ll find a complete interactive online catalog of all products. It’s where you’ll find the most up-to-date information on new products and applications, and if you are a registered user, you can order products directly online. There are also extensive resources including instruction manuals, MSDS and RoHS safety sheets as well as catalogs for market-specific applications.

QuickHowTo.com This extensive video library offers more than 100 video training programs on product usage, safety, selection, installation, and more. Whether you’re looking for information on specific products and applications or managing a training program for your employees, this extensive library is yours to use 24/7 at no charge. It’s the added value you get with Quick Cable.

QuickFigurator.com Design your own custom cable quickly, online, using our unique quickfigurator.com web tool. You can specify all the components—cable, connectors, heat shrink, etc., save the file, print the drawing, and submit it for quotation. We’ll get back to you within 24 hours. Custom cable, painless and fast. Only from Quick Cable.

If there is a letter suffix on the root part number, you must insert the retail order number just before the letter, the same as you would with ordering standard catalog items.

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Over 7000 Products for Battery & DC Power

100’s of clamps & lugs – heavy duty, automotive, lead-free pg. 16 – 27

Cable, primary wire, braided ground strap, bonded pg. 40 – 55

Crimping, cutting, stripping and battery utility tools pg. 76 – 85

Basic cable making kits for different applications pg. 6 – 8

Battery acid containment systems pg. 114 – 115

Portable power packs and a full line of booster cables pg. 87 – 102

Terminal protectors, battery vent caps and fuses pg. 36, 37, 62-65

Protective loom, cable ties and clamps, heat shrink tube pg. 58 – 61

Bulk rolls, pre-made and custom cable pg. 40 – 55

SB® & SBX® connectors, housings and accessories pg. 72 – 75

Battery boxes, trays, hold-downs and hooks pg. 103 – 112

Battery acid spill kits, chemicals and cleaners pg. 116 – 123

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