FLEXIBLE SILICONE HOSES FOR INDUSTRIAL ENGINES
Discover the 10 reasons that drive us to create something different every day: 1. OUR CUSTOMERS come first. They drive us everyday to be better and to offer effective solutions. 2. ANTICIPATING the needs of our customers is our goal. Foresee market changes to separate us from our competitors. 3. We are COMMITTED to work efficiently and effectively. Meeting deadlines is an obligation, not a possibility. 4. IMPROVE everyday. It is the only way that may enable us to offer products of the highest quality. 5. OUR SUCCESS comes from working rigorously. We commit ourselves to the fullest extent to provide the best solutions to our customers. 6. INNOVATION Researching,training,investingintestingandobtainingcertifications to provide, in each case, the best solution. 7. We are EXPERTS More than 25 years in the industrial sector gives us a valuable background. 8. LIVING BY EXAMPLE. Respecting others, believing in everything we do and showing our admiration to those who, like us, have decided to overcome all obstacles every day. 9. PASSIONATE about what we do. Enjoying our work, the experience and continue learning at every moment. 10. AT YOUR SERVICE. Assure the interests of those who rely on us. We work for you.
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SILICONE HOSES FOR HEATING AND COOLING SYSTEMS TEXTILE REINFORCED
VENA® SIL 200/240 Straight hose SAE J20 R1 Class A
SI
LIC
EH
OS
E
NE
OS EH
CO
LI
ON
SI
LIC SI
SE E HO CON SILI
HO
E
SE
H NE ICO SIL
Material Silicone VMQ (Vinyl Methyl Quality) Textile reinforcement SIL 200: 3 pies of polyester fabric SIL 240: 4 plies of polyester fabric Temperature range -60ºC to +180ºC (-76ºF to +356ºF) Standard wall thickness SIL 200: 4,2mm (+1/-0,5mm) | 0,17’’ (+0,04/-0,02’’) SIL 240: 5,2mm (+1/-0,5mm) | 0,20’’ (+0,04/-0,02’’) Length From 1 to 4m (3,8 to 13,12ft). Can be cut to smaller lengths upon customer request. Smooth outer and inner appearance. Suitable for use in straight lengths, with no bending requirements. It can also be supplied with another type of textile reinforcement (Aramide, fiberglass)
E OS
SE
SILICONE HO
Inner diameter *
ON
Working pressure **ISO 1402:2009
mm 6 13 19 25 32 38 45 51 57 63 70 76 80 90
inch 1/4 1/2 3/4 1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 3/4 3 3 1/8 3 1/2
bar (Sil200) 16,1 9,7 7,2 5,9 4,9 4,3 3,7 3,4 3,1 2,9 2,7 2,5 2,3 1,9
psi (Sil200) 234 141 104 86 71 62 54 49 45 42 39 36 33 28
bar (Sil240) 21,2 12,0 9,3 7,6 6,3 5,6 5,0 4,6 4,3 4,0 3,6 3,3 3,3 3,0
psi (Sil240) 309 174 135 110 91 81 73 67 62 58 52 48 48 44
bar (Sil200) 48,5 29,1 21,8 17,7 14,7 12,9 11,3 10,3 9,4 8,8 8,1 7,5 6,9 5,7
100
4
1,6
23
2,6
38
5,0
Bursting pressure ISO 1402:2009 bar (Sil240) psi (Sil200) 63.5 703 36,0 422 28,0 316 23,0 257 19,0 213 17,0 187 15,0 164 14,0 149 13,0 136 12,0 128 11,0 117 10,0 109 10,0 100 9,0 83 8,0
73
psi (Sil240) 928 522 406 334 276 247 218 203 189 174 160 145 145 131 116
* Other diameters can also be manufactured. Please consult. ** Pressure data is noted at ambient temperature. Pressure values should be reduced by 20% for each increase of 100ºC (212ºF)
VENA® LL-RT High-tech construction Venair LL-RT construction is the most technically advanced solution to extreme operating conditions and resistance to the modern aggressive coolants in the market. Venair silicone hose products are used by the largest Transportation Authorities and Fleet Companies worldwide to reduce warranty and maintenance down time.
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3
STRAIGHT REDUCER SAE J20 R1 Class A Material: Silicone VMQ (Vinyl Methyl Quality) Textile reinforcement: 3 or 4 plies of polyester fabric Temperature range: -60ºC to +180ºC (-76ºF to +356ºF) Standard wall thickness 4,2mm (+1/-0,5mm) | 0,17’’ (+0,04/-0,02’’) Length: 100mm / 150mm (4’’ / 6’’) Smooth inner and outer appearance. Diameter* Length mm inch mm inch 18/13 5/7 > 1/2 19/16 3/4 > 5/8 22/18 6/7 > 5/7 22/19 7/8 > 3/4 28/22 1 1/9 > 6/7 28/26 1 1/8 > 1 32/26 1 1/4 > 1 32/28 1 1/4 > 1 1/9 100 4’’ 35/28 1 3/8 > 1 1/9 150 6’’ 36/26 1 3/7 > 1 36/32 1 3/7 > 1 1/4 38/22 1 1/2 > 6/7 38/25 1 1/2 > 1 38/28 1 1/2 > 1 1/9 38/32 1 1/2 > 1 1/4 38/36 1 1/2 > 1 3/7 40/35 1 4/7 > 1 3/8 45/32 1 7/9 > 1 1/4
Diameter* Length mm inch mm inch 45/38 1 3/4 > 1 1/2 51/38 2 > 1 1/2 51/45 2 > 1 3/4 54/51 2 1/8 > 2 60/50 2 3/8 > 2 63/51 2 1/2 > 2 67/51 2 5/8 > 2 70/50 2 3/4 > 2 100 4’’ 70/57 2 3/4 > 2 1/4 150 6’’ 70/60 2 3/4 > 2 3/8 76/51 3>2 76/63 3 > 2 1/2 76/67 3 > 2 5/8 80/70 3 1/8 > 2 3/4 90/80 3 1/2 > 3 1/8 102/76 4>3 127/100 5>4 * Other diameters are available.
REDUCER ELBOW 90º SAE J20 R1 Class A Material: Silicone VMQ (Vinyl Methyl Quality) Textile reinforcement: 3 or 4 plies of polyester fabric Temperature range: -60ºC to +180ºC (-76ºF to +356ºF) Standard wall thickness 4,2mm (+1/-0,5mm) | 0,17’’ (+0,04/-0,02’’) Length: 100mm / 150mm (4’’ / 6’’) Smooth inner and outer appearance. Diameter* mm 25/19
1 > 3/4
32/25
1 1/4 > 1
38/25
1 1/2 > 1
100
4’’
150
6’’
63/51
2 1/2 > 2
70/50
2 3/4 > 2
100
4’’
70/60
2 3/4 > 2 3/8
150
6’’
76/51
3>2
76/63
3 > 2 1/2
Material: Silicone VMQ (Vinyl Methyl Quality) Textile reinforcement: 3 or 4 plies of polyester fabric Temperature range: -60ºC to +180ºC (-76ºF to +356ºF) Standard wall thickness 4,2mm (+1/-0,5mm) | 0,17’’ (+0,04/-0,02’’) Length of legs: 100mm / 150mm / 200mm (4’’ / 6’’ / 8’’) Smooth inner and outer appearance. Diameter* mm inch 6 1/4 8 1/3 10 2/5 13 1/2 16 5/8 19 3/4 22 7/8 25 1 28 1 1/8 30 1 3/16 32 1 1/4 35 1 3/8 38 1 1/2 40 1 9/16 41 1 3/5
Length* mm inch
100 150 200
4’’ 6’’ 8’’
Diameter* mm inch 45 1 3/4 48 1 7/8 51 2 55 2 1/8 57 2 1/4 60 2 1/3 63 2 1/2 67 2 5/8 70 2 3/4 76 3 80 3 1/8 90 3 1/2 95 3 3/4 102 4 110 4 1/3
* Other diameters and leg lengths are available.
51/45 60/50
38/35
4
Length* mm inch
1 1/2 > 1 1/4 1 1/2 > 1 3/8 2 > 1 3/4 2 3/8 > 2
38/32
* Other diameters and leg lengths are available.
inch
ELBOW 90º / 45º / 135º SAE J20 R1 Class A
Length* mm inch
100 150 200
4’’ 6’’ 8’’
VENA® LS Lighter, thinner and stronger
LS
Material: Silicone VMQ (Vinyl Methyl Quality) Textile reinforcement: polyester or aramid fabric Temperature range: -60ºC to +180ºC (-76ºF to +356ºF). It may reach 200ºC (392 F) during short periods of time. Standard wall thickness 3.3mm (0.13 inch) | 0,17’’ (+0,04/-0,02’’) Length: from 1 to 4m (3,8 to 13,12ft). Smooth inner and outer appearance. +50% pressure resistance and -50% weight Working pressure ISO 1402:2009 bar at 20ºC psi at 68 F
Inner diameter
Bursting pressure ISO 1402:2009 bar at 20ºC psi at 68 F
mm
inch
18
3/4
14.5
210.2
44
20
4/5
13.5
195.7
41
25
1
11.5
166.7
35
28
1 1/9
10.3
149.3
31
32
1 1/4
9.3
134.8
38
1 1/2
8.3
120.3
45
1 4/5
7.3
105.8
50
2
7.0
101.5
Weight g/m
lb/ft
638
320
0.21
594.5
360
0.24
507.5
450
0.30
449.5
500
0.34
28
406
575
0.39
25
362.5
675
0.45
22
319
800
0.54
21
304.5
850
0.57
VENA® TECHNOSIL Heater Hose SAE J20R3 Class A Material: Silicone VMQ (Vinyl Methyl Quality) Textile reinforcement: Polyester braiding Temperature range: -60ºC to +180ºC (-76ºF to +356ºF) Wall thickness: Variable, depending on diameter. Length: standard rolls of 76,2m (250 ft.) delivered on a plastic spool. Other lengths are possible upon request. Extruded hose with smooth inner and outer appearance. Meets the requirements of SAE J20R3 Class A standard for cooling systems in the automotive industry. Inner diameter
Working pressure ISO 1402:2009
Outer diameter
Bursting pressure ISO 1402:2009
mm
inch
mm
inch
bar
psi
mm
inch
6,30
1/4
13,20
1/2
9,60
139
28,80
418
7,90
1/3
15,00
3/5
8,80
128
26,50
384
9,50
3/8
16,60
2/3
7,70
112
23,00
334
12,70
1/2
20,30
4/5
6,80
99
20,30
294
15,80
5/8
24,50
1
5,90
86
17,80
258
19,00
3/4
27,90
1
5,10
74
15,20
220
22,00
7/8
31,30
1 1/4
5,00
73
15,00
218
25,40
1
34,50
1 1/3
4,90
71
14,80
215
28,00
1 1/8
38,00
1 1/2
4,40
64
13,20
191
32,00
1 1/4
43,00
1 2/3
3,90
57
11,80
171
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SILICONE HOSES FOR HEATING AND COOLING SYSTEMS WIRE REINFORCED
VENA® SIL 700V Highly flexible plain silicone hose Material: Silicone VMQ (Vinyl Methyl Quality) Structure: Spiral steel wire between two plies of polyester fabric covered in blue silicone. Temperature range: -60ºC to +180ºC (-76ºF to +356ºF) Length: From 1 to 4m (3,8 to 13,12ft). Can be cut to smaller lengths upon customer request. Main characteristic: High flexibility due to the wire spiral. Smooth inner and outer appearance. Suitable for use where a small bending radius is required. Inner diameter* mm 10 13 16 18 19 22 25 28 30 35 38 40
inch 3/8 1/2 5/8 5/7 3/4 7/8 1 1 1/8 1 3/16 1 3/8 1 1/2 1 9/16
Working pressure**
Bursting pressure**
Bending radius
ISO 1402:2009
ISO 1402:2009
ISO 1746:2000
bar 12,45 11,30 10,39 9,87 9,64 8,99 8,44 7,94 7,64 6,96 6,60 6,38
bar 37 34 31 30 29 27 25 24 23 21 20 19
mm 69 75 82 87 90 98 107 116 123 143 156 165
psi 181 164 151 143 140 130 122 115 111 101 96 93
psi 537 493 450 435 421 392 363 348 334 305 290 276
inch 2 5/7 3 3 2/9 3 3/7 3 1/2 3 6/7 4 1/5 4 4/7 4 5/6 5 5/8 6 1/7 6 1/2
Inner diameter* mm 45 48 51 55 60 63 70 76 80 85 90 100
inch 1 3/4 1 7/8 2 2 1/8 2 3/8 2 1/2 2 3/4 3 3 1/8 3 1/3 3 1/2 4
Working pressure**
Bursting pressure**
Bending radius
ISO 1402:2009
ISO 1402:2009
ISO 1746:2000
bar 5,86 5,58 5,32 4,98 4,60 4,39 3,93 3,57 3,34 3,08 2,83 2,37
bar 18 17 16 15 14 13 12 11 10 9 8 7
mm 191 208 227 255 294 321 394 468 526 608 703 939
psi 85 81 77 72 67 64 57 52 48 45 41 34
psi 261 247 232 218 203 189 174 160 145 131 116 102
inch 7 1/2 8 1/5 9 10 11 4/7 12 2/3 15 1/2 18 3/7 20 5/7 24 27 2/3 37
VENA® SIL 800 Highly flexible convoluted silicone hose Material: Silicone VMQ (Vinyl Methyl Quality) Structure: Spiral steel wire between some plies of polyester fabric covered in blue silicone. Temperature range: -60ºC to +180ºC (-76ºF to +356ºF) Length: From 1 to 4m (3,8 to 13,12ft). Can be cut to smaller lengths upon the request of the customer. Main characteristic: High flexibility due to the wire spiral. Corrugated inner and outer appearance. Suitable for use where a very small bending radius is required. Inner diameter* mm 10 16 18 25 28 30 32 38 40 42 45 50
inch 3/8 5/8 5/7 1 1 1/8 1 3/16 1 1/4 1 1/2 1 9/16 1 5/8 1 3/4 2
Working pressure**
ISO 1402:2009
bar 10,48 8,63 8,17 6,89 6,44 6,17 5,92 5,24 5,04 4,85 4,58 4,17
psi 152 125 118 100 93 89 86 76 73 70 66 60
Bursting pressure**
Bending radius
ISO 1402:2009
ISO 1746:2000
bar 31 26 25 21 19 19 18 16 15 15 14 13
mm 46 49 51 59 64 67 71 84 89 94 103 119
psi 450 377 363 305 276 276 261 232 218 218 203 189
inch 1 4/5 2 2 2 1/3 2 1/2 2 2/3 2 4/5 3 1/3 3 1/2 3 5/7 4 4 2/3
Inner diameter* mm 51 52 53 55 60 63 70 76 80 90 100
inch 2 2 2 2 1/8 2 3/8 2 1/2 2 3/4 3 3 1/8 3 1/2 4
Working pressure**
Bending radius
ISO 1402:2009
ISO 1402:2009
ISO 1746:2000
bar 4,09 4,01 3,94 3,79 3,45 3,26 2,85 2,53 2,33 1,86 1,45
bar 12 12 12 11 10 10 9 8 7 6 4
mm 122 125 129 136 156 168 200 231 253 313 380
psi 59 58 57 55 50 47 41 37 34 27 21
* Other diameters can also be manufactured. Please consult. ** Pressure data is noted at ambient temperature. Pressure values should be reduced by 20% for each increase of 100ºC (212ºF)
6
Bursting pressure**
psi 174 174 174 160 145 145 131 116 102 87 58
inch 4 4/5 5 5 5 1/3 6 1/7 6 3/5 7 7/8 9 10 12 1/3 15
SILICONE HOSE FOR TURBOCHARGER - INTERCOOLER VENA® SIL TURBO Turboloader Material: Silicone VMQ (Vinyl Methyl Quality) in the exterior and FVMQ (Fluor-Vinyl Methyl Quality) inside. Textile reinforcement: 3 plies of Aramide Temperature range: -60ºC to +200ºC, up to 220ºC for short periods of time. (-76ºF to 392ºF, up to 428ºF for shorts periods of time). Standard length: All of our standard or customized products can be produced with this option. Application: Specifically used in turbocharger systems for industrial vehicles, due to its high capacity to withstand hydrocarbons and/or oil particles in the cooling pressurised air. Alternatives: Inner liner of FKM material. Corrugated compensators are available (See table below).
ID Diameter* mm 63 63 70 70 76 76 80 82 89 89 89 89 102 102 102 102 102 102 114 127
Rings
inch 2 1/2’’ 2 1/2’’ 2 3/4’’ 2 3/4’’ 3’’ 3’’ 3 1/8’’ 3 1/4’’ 3 1/2’’ 3 1/2’’ 3 1/2’’ 3 1/2’’ 4’’ 4’’ 4’’ 4’’ 4’’ 4’’ 4 1/2’’ 5’’
Humps
3 5 4 5 2 3 3 3 2 3 5 6 2 3 3 3 5 7 3 3
2 4 3 4 1 2 2 2 1 2 4 5 1 2 2 2 6 6 2 2
Total length mm 152 230 178 203 152 152 152 152 152 152 216 267 152 152 178 203 229 318 152 152
Cuffs inch 6,0 9,1 7,0 8,0 6,0 6,0 6,0 6,0 6,0 6,0 8,5 10,5 6,0 6,0 7,0 8,0 9,0 12,5 6,0 6,0
mm 45 58 45 45 63 45 38 45 57 57 63 57 57 45 57 63 45 76 45 45
inch 1,8 2,3 1,8 1,8 2,5 1,8 1,5 1,8 2,2 2,2 2,5 2,2 2,2 1,8 2,2 2,5 1,8 3,0 1,8 1,8
VENA® SIL TURBO Reducer Inner diameter* mm 76/51 89/63 89/76 102/76 102/76 102/89 102/89
inch 3>2 3 1/2 > 2 1/2 3 1/2 > 3 4>3 4>3 4 > 3 1/2 4 > 3 1/2
Humps
Rings
1 2 2 2 1 1 2
2 3 3 3 2 2 3
Total length mm 127 152 152 152 127 102 152
inch 5 6 6 6 5 4 6
* Other diameters can also be manufactured. Please consult.
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7
SPECIAL APPLICATIONS
ENGINEERED AND MANUFACTUREDN TO YOUR EXACT SPECIFICATIONS
VENA® VITOSIL Oil and Hydrocarbon resistant silicone hose Silicone hoses with an inner layer of FKM for conveying fuel, oils and chemical products. Excellent resistance to ozone and atmosphere in the harshest of outdoor environments. All of our standard or customized products can be produced with this option.
VENA® SIL 200 R/A Oil-resistant silicone hose External material: Silicone VMQ (Vinyl Methyl Quality) Internal material: Silicone R/A (Oil-Resistant) Textile reinforcement: 3 plies of polyester fabric Temperature range: -60ºC to 180ºC (-76ºF to 356ºF) Standard wall thickness: 4,2mm (+1/-0,5mm) / 0,17’’ (+0,04/0,02’’) Length: From 1 to 4m (3 to 13ft). Can be cut to smaller lengths upon request. Smooth outer and inner appearance. Suitable for use in straight lengths, with no bending requirements. Application: Suitable for engine oils and other mineral oils up to +150ºC (302ºF) service temperature.
Diameter* mm 6 8 10 13 16 18 19 22 25 28 30 32 35 38 40 44 45
inch 1/4 1/3 3/8 1/2 5/8 5/7 3/4 7/8 1 1 1/8 1 3/16 1 1/4 1 3/8 1 1/2 1 9/16 1 3/4 1 3/4
Working pressure**
ISO 1402:2009
bar 16,17 14,03 11,50 9,70 8,27 7,50 7,27 6,17 5,90 5,40 5,13 4,90 4,57 4,30 4,13 3,83 3,77
psi 235 203 167 141 120 109 105 89 86 78 74 71 66 62 60 56 55
Bursting pressure**
ISO 1402:2009
bar 48,50 42,10 34,50 29,10 24,80 22,50 21,80 18,50 17,70 16,20 15,40 14,70 13,70 12,90 12,40 11,50 11,30
psi 703 611 500 422 360 326 316 268 257 235 223 213 199 187 180 167 164
Diameter* mm 48 50 51 53 55 57 60 62 63 65 70 76 80 83 90 100
inch 1 7/8 2 2 2 2 1/8 2 1/4 2 3/8 2 4/9 2 1/2 2 5/8 2 3/4 3 3 1/8 3 1/4 3 1/2 4
Working pressure**
ISO 1402:2009
bar 3,60 3,47 3,43 3,33 3,23 3,13 3,03 2,97 2,93 2,83 2,70 2,50 2,30 2,17 1,90 1,67
* Other diameters can also be manufactured. Please consult. ** Pressure data is noted at ambient temperature. Pressure values should be reduced by 20% for each increase of 100ºC (212ºF)
8
psi 52 50 50 48 47 45 44 43 42 41 39 36 33 31 28 24
Bursting pressure**
ISO 1402:2009
bar 10,80 10,40 10,30 10,00 9,70 9,40 9,10 8,90 8,80 8,50 8,10 7,50 6,90 6,50 5,70 5,00
psi 157 151 149 145 141 136 132 129 128 123 117 109 100 94 83 73
VENA®SIL GLASS Straight silicone hose reinforced with fiberglass for high temperatures
SIL
ICO
Material: High temperature resistant silicone Textile reinforcement: Fiberglass Temperature range: -60ºC to 235ºC, up to 250ºC for short periods of time (-76ºF to 455ºF, up to 482ºF for short periods of time) Length: From 1 to 4m (3 to 13ft). Can be cut to smaller lengths upon request. Smooth inner and outer appearance. Suitable for use in straight lengths, with no bending requirements. It is possible to produce any special shaped hose (e.g. elbow, reducer, etc.) upon request.
SIL
ICO
NE
NE
HO
SE
HO
SE
VENA® MF Manually conformable hose Material: Silicone VMQ (Vinyl Methyl Quality) Structure: Patent E52446848A1 Temperature range: -60ºC to +180ºC (-76ºF to +356ºF) Length: custom-made. Smooth inner and outer appearance, and blue color. Standard wall thickness: 5.5 mm (+1/-0,5mm), 0.22’’ (+0,04/0,02’’) Main characteristic: The whole hose might be reshaped with the hands excluding the cuffed ends which are marked with vertical lines. It acquires a certain shape and maintain it even under extreme working conditions. The couplings are reinforced twice in order to avoid breaks or grooves on the silicone during installation. Applications: Industrial vehicles cooling and heating systems, cooling systems of every type of motors (cogeneration, automotive, nautical, aviation, etc.). Fluids transport in general industry.
Bending radius ISO 1746/2000
Inner diameter
Working pressure ISO 1402:2009
Bursting pressure ISO 1402:2009
mm
inch
mm
inch
bar at 20ºC
psi at 68 F
bar at 20ºC
psi at 68ºF
16
5/8
50
1.96
7.5
108.8
22.5
326.3
19
3/4
55
2.17
6.3
91.4
18.9
274.1
20
4/5
55
2.17
5.9
85.6
17.9
259.6
22
7/8
60
2.36
5.4
78.3
16.2
234.9
25
1
68
2.68
4.7
68.2
14.0
203.0
28
1 1/9
72
2.83
4.2
60.9
12.6
182.7
32
1 1/4
80
3.15
4.0
58.0
12.0
174.0
25,40
1
34,50
1 1/3
4,90
71
14,80
215
28,00
1 1/8
38,00
1 1/2
4,40
64
13,20
191
32,00
1 1/4
43,00
1 2/3
3,90
57
11,80
171
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9
ALU PROTECTIONS High temperature resistant Special aluminum coated fiberglass designed to protect a specific area or the whole silicone hose where focused high temperatures are present. All of our standard or customized products can be produced with this option.
CUSTOM ENGINEERED HOSE-FITTING COMBINATION Fasteners which loosen due to vibration are a challenge in well-supported engine blocks. To keep engines blocks sealed and prevent leaks we offer different types of hose/fitting combinations. These custom engineered connections help the engine block to withstand extreme heat and vibration, while reducing cost, assembly and warranty issues.
CUSTOM ENGINEERED SHAPES From one-piece projects to serial production we support manufacturers and engineers in developing and producing hoses which fulfill all of your system requirements. Our silicone shapes are engineered and manufactured according to the customer’s needs, so that we deliver in accordance to drawing specifications or samples supplied by the customer. We produce hoses with a wide variety of constructions with different characteristics and mechanical properties so we can meet virtually all your requirements.
10
SILICONE HOSES FOR THE MARINE INDUSTRY
VENA® SIL 500 Marine wet exhaust systems ISO 13363 and SAE J2006 This product is recommended to the use of nautical industry and the evacuation for the humid gas of the propulsion marines systems. This hose is in compliance with the SAEJ2006 R1 and R3 classes certified with Lloyd’s Register Type Approval Certificate (TAC) and with DNV Type Examination certificate (TEC). It is certified with the ISO/DIN 13363 for silicone pieces used in the marine wet exhaust system. Silicone rubber used is in accordance with EU Directive 2002/95/ ECC for Restriction of the use of hazardous substances (RoHS) Range of diameters: from 6mm (1/4’’) to 508mm (20’’) Range of temperature: from -50ºC to +180ºC Properties: Not affected by anti-freeze or antirust liquids. - Highly resistant to hardening with very good compression characteristics. - Excellent flexibility during the assembly process. - Excellent resistance to thermal aging and oxidizing agents (oxygen, ozone, UV). Standard length: - straight hoses: from 100 to 4000 mm. - convoluted hoses: 100, 160, 170, 200, 220, 250, 300 and 350 mm. - elbows (legs): 100x100, 150x150, and 200x200 mm
SILICONE HO
SE
SILICONE
SILICON
E HOSE
SILICO
NE HO
SILICO
NE HO
SILIC
ONE H
OSE
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SE
SILICO
NE HO
SE
SE
HOSE
INDUSTRIAL AIR HOSES VENA® TECHIPUR VENA® TECHIPUR-S VENA® TECHIPUR-VAC Ductings for abrasive products
VENA® TECHNIPUR® Polyurethane sheeting with coppered steel wire. Wall thickness: 0.5mm.
VENA® TECHNIPUR-S
Polyurethane sheeting with steel wire coated with white PVC. Wall thickness: 0.8mm. More resistant to pressure and depression than Technipur.
VENA® TECHNIPUR-VAC Polyurethane sheeting with steel wire coated with white PVC. Wall thickness: 1.2mm. Greater resistance to vacuum. Alternatives: - Antistatic: with a copper wire parallel to the wire spiral for better electrostatic discharge - Conductive: with electrical resistivity < 108 - Food grade: with special food-grade polyurethane Properties: - Polyurethane is TEN TIMES more resistant to abrasion than PVC - Highly flexible - Temperature scale: From -18ºC to +80ªC (up to 100ºC for short periods of time) - Appropriate for the aspiration of all kinds of abrasive particles - Highly resistant to ageing - It does not contain cadmium
Length: 10m. Other dimensions under request.
VENA® TECHNIPUR®
VENA® TECHNIPUR-S®
VENA® TECHNIPUR-VAC®
Ø inner
Working pressure
Vacuum resistance
Bending radius
Weight +/- 5%
Ø inner
Working pressure
Vacuum resistance
Bending radius
Weight +/- 5%
Ø inner
Working pressure
Vacuum resistance
Bending radius
Weight +/- 5%
mm 40 50 60 70 80 90 100 120 130 140 150 160 180 200 225 250
bar 0.56 0.43 0.34 0.28 0.23 0.20 0.15 0.14 0.12 0.11 0.10 0.08 0.07 0.06 0.05
bar 0.22 0.18 0.15 0.12 0.11 0.09 0.08 0.07 0.06 0.06 0.05 0.05 0.04 0.03 0.03
mm 60 70 80 90 100 110 130 140 150 160 170 190 210 235 264
g/m 205 280 354 428 503 577 725 800 874 948 1022 1171 1320 1505 1721
mm 40 50 60 70 80 90 100 120 130 140 150 160 180 200 225 250
bar 1.48 1.18 0.98 0.84 0.73 0.65 0.58 0.48 0.45 0.41 0.39 0.36 0.32 0.29 0.25 0.22
bar 0.44 0.35 0.29 0.25 0.22 0.19 0.17 0.14 0.13 0.12 0.11 0.11 0.09 0.08 0.07 0.07
mm 60 73 85 98 110 123 135 160 173 185 198 210 235 260 291 329
g/m 350 457 564 671 779 886 993 1207 1314 1421 1529 1636 1850 2064 2332 2654
mm 40 50 60 70 80 90 100 120 130 140 150 160 180 200 225 250
bar 2.60 2.07 1.71 1.46 1.28 1.13 1.01 0.84 0.77 0.72 0.67 0.63 0.55 0.50 0.44 0.39
bar 0.76 0.61 0.51 0.43 0.38 0.34 0.30 0.25 0.23 0.22 0.20 0.19 0.17 0.15 0.13 0.12
mm 70 85 100 115 130 145 160 190 205 220 235 250 280 310 348 393
g/m 714 820 927 1033 1139 1246 1352 1565 1671 1777 1883 1990 2202 2415 2681 3000
VENA® SPÄNE SLN - S/VS
SLN: Inside EPDM rubber with a thickness of 0.8mm. Outside: cotton fabric covered with neoprene. Steel spiral between the fabric and the rubber. Aspiration of oil vapours in diesel engines and technical fumes in industry. Wall thickness: 2.5mm S/VS: Highly resitant structure for transporting wood chips and other abrasive, large-scale particles. Elastic cotton layer with neoprene coated with steel spiral between the fabric and the rubber. Wall thickness: 1.5mm. Temperature scale: from -40ºC to +125ºC. Length to manufacture: 4 - 6m. Diameters: between 25 and 300 mm.
VENA® MT/MTD/ECO Medium temperature
VENA® HT/HTD/ECO High temperature HT: One layer of fiberglass with silicone and visible steel wire spiral inside the hose. HTD: Two layers of fiberglass with silicone and steel wire spiral between the layers. HT/HTD ECO M1/F1: A layer of fiberglass with silicone certified
M1 acoording to UNE 27.727-90 standar and F1 with NF F 16-101. Temperature range: -55ºC to 260ºC (-67ºF to 500ºF). Up to 300ºC (572ºF) for shorts periods of time. Length: 4m. Diameters: between 13 and 300mm (1/2’’ to 12’’). Applications: extraction of hot air from ceramic kilns. Heating aeroplane or helicopter cockpits, ventilation and climate control on board ships, covering of pipes transporting hot air, protection of electricity cables that run through very hot places.
MT: One layer of fiberglass with neoprene and visible steel wire spiral inside the hose. MTD: Two layers of fiberglass with neoprene and steel wire spiral between the layers. MT/MTD ECO M1/F1: A layer of fiberglass with neoprene
certified M1 acoording to UNE 27.727-90 standar, DIN5510, UNI CEI, EN45545 and F1 with NF F 16-101. Temperature range: -55ºC to 125ºC (-67ºF to 257ºF) Length: 4m. Diameters:between 13 and 300mm (1/2’’ to 12’’). Applications: cooling of electronic units, transport of hot air in printing machines and plastic bag production machines, extraction of engines
VENA® HT / MT Working Weight pressure
VENA® HTD / MTD Vacuum Bending resistance radius
Ø inner
Thickness
Ø outer
mm
mm (+0.04/0.02)
mm
bar
g / m +-5%
bar
25.6 38.6 51.6 63.6 76.6 80.6 102.6 180.6 200.6 250.6 300.6
1.76 1.58 1.42 1.28 1.15 1.11 0.92 0.48 0.40 0.27 0.17
104 185 265 339 420 444 581 1063 1187 1496 1805
0.54 0.47 0.41 0.36 0.31 0.30 0.24 0.10 0.08 0.05 0.03
25 38 51 63 76 80 102 180 200 250 302
0.3
Working Vacuum Bending Weight pressure resistance radius
Ø inner
Thickness
Ø outer
mm
mm
mm (+0.04/0.02)
mm
bar
g / m +-5%
bar
mm
34 52 69 85 103 108 137 242 268 335 402
25 38 51 63 76 90 102 180 200 250 302
26.2 39.2 52.2 64.2 77.2 91.2 103.2 181.2 201.2 251.2 301.2
2.27 2.01 1.78 1.59 1.41 1.24 1.11 0.54 0.45 0.28 0.18
233 319 405 484 570 663 742 1257 1389 1720 2050
0.66 0.58 0.51 0.45 0.40 0.35 0.31 0.14 0.12 0.07 0.04
38 57 77 95 115 136 154 271 302 377 452
CUSTOM ENGINEERED DUCTING Custom engineered ducting is produced with layers of fiberglass coated with SILICONE or NEOPRENE with steel wire spiral inside the tube. All of our custom engineering ductings maintain the following main characteristics, light-weight construction in combination with high mechanical strength, flexibility, temperature resistance, and comply with the latest safety properties (flame, smoke, and toxicity). Special construction compliant with the M1 fire (UNE. 23.727-90) and F1 (NF F16-101) fume classification is also available.
0.6
VENA® WYREM Hose properties: - Extremely durable and hard wearing hose - Excellent flexibility - Highly resistant to ozone - Good vacuum resistance - Corrugated and black inner and outer appearance - Temperature: 20ºC - 100ºC - Length to manufacture: 6m
Ø inner
Thickness
mm
mm (+0.04/0.02)
mm
bar
Weight
Vacuum Bending resistance radius
g/m +-5%
bar
mm
25
26.2
420
0.45
60
38
39.2
570
0.40
65
45
46.2
650
0.35
68
51
52.2
720
0.35
71
63.5
64.7
770
0.30
77
850
0.30
84
880
0.25
87
970
0.25
93 100
76 80
Neoprene hose for the transference of air, fumes, dust and light solids. Particle extraction and suction Construction: Manufactured with double reinforced layers of Chloroprene coated cotton and two spring steel helices. The inner helix is visible and the second one is trapped between the layers of cloth. Applications: Neoprene offers high resistance to chemical attack in both acidic and basic solutions. Cotton has better mechanical strength than glass fiber fabric.
Ø Working outer pressure
77.2 1.20
81.2
0.35
90
91.2
102
103.2
1100
0.20
127
128.2
1460
0.10
119
152
153.2
1920
0.10
139
203
204.2
3230
0.05
189
254 304
255.2 305.2
4990 7180
0.05 0.05
250 319
VENA® TECHNOPRENE - TECHNOCAR Ductings for extracting fumes and vapours Hose properties: - Temperature: from -40ºC to +125ºC - High resistance, flexible and elastic - Resistant to aqueous media, oil vapour, aliphatic hydrocarbons, methanol and salt water. Vena Technoprene: Santoprene thermoplastic rubber with an interior spiral. Thickness: 0.5mm or 0.9mm Vena Technocar: Polyamide fabric sheeting covered with santoprene thermoplastic rubber, with a ployamide spiral in the interior. Recovery of its diameter after squashing.
VENA® A/VT3 - TECHNOAIR Low temperature air ductings Appropriate for air-conditioning instalations for hot and cold air. Extraction of welding fumes, harmful fumes and vapours, foul atmospheres and ventilation in industrial installations. Vena A/VT3: Coated PVC polyester fabric, with a steel wire spiral in the interior. - Temperature: from -30ºC to +110ºC - Extremely light, compression and flexible Vena Technoair: Manufactured in polyamide fabric covered with PCV. - Temperature: from -20ºc to +110ºC
VENA® INDUSTRIA Medium or high temperature air ductings for large flow volumes of air. HPH: High tensile wire helix sewn spirally into a black/grey Hypalon coated nylon fabric with wear strip. Sewn with synthetic thread. Extremely light and flexible. Temperature: -55ºC to +155ºC SGS: Fiberglass fabric covered with silicone, with an exterior steel spiral covered with a silicone section. Temperature: -55ºC to +300ºC Different manufacturing diameters of between 100 and 750mm. Maximum length to manufacture: 10m.
Main standards and certifications - Fire behavior according to UNE EN 23.727-90 - Burning behavior I and M rating, and smoke and toxicity F rating according to NF F 16 101 with smoke density test according to NF X 10-702 and toxicity test according to NF X 70-100 - Burning behavior of material according to DIN 54837:2007, smoke development and toxicity according to DIN EN ISO 5659-2:2007 and DIN 5510-2:2009 - Flame propagation according to UL94 - Specific Optical Density of Smoke Generated by Solid Materials according to ASTM E662 - Surface Flammability of Materials according to ASTM E162 - Toxic gas generation from materials in combustion according to BSS 7239 - SAE J20 Class A for cooling systems - SAE J2006 style R1-R3 for Marine Exhaust hose
-
Vertical flammability test according to FAR/CS 25.853 Appendix F, Part I (a)(1)(ii) Horizontal flammability test according to FAR/CS 25.853 Appendix F, Part I (a)(1)(iv) Optical density test according to AIRBUS DIRECTIVE ABD0031 and AITM 2.0007 B Smoke and toxicity test according to AIRBUS DIRECTIVE ABD0031 and AITM 3.0005 - UNI CEI 11170-3 for air hoses used in the railway industry - SAE J2006 style R1-R3 and ISO/DIS 13363 for Marine Exhaust hose certified by DNV - Marine Exhaust Hoses Approved by Lloyd’s Register - Silicon rubber according with EU Directive 2002/95/ECC.
Any other specific Certifications according to specific customer requirements.
Venair office.
Sales Offices North America
Europe
USA - Miami usasales@venair.com T. +1 305 362 8920
Germany kontakt@venair.com T. +49 07141 9748653
USA - Oakland usasales@venair.com T. +1 510 328 4000
Spain info@venair.com T. +34 93 736 4860
USA - Philadelphia usasales@venair.com T. +1 267-386-8107
France contact@venair.com T. +33 437 85 08 60
South America
Italy commerciale@venair.com T. +39 0131 243903
Brazil brsales@venair.com T. +55 11 3213 4968 Asia
United Kingdom uksales@venair.com T. +44 0141 952 4943
China - Shanghai cnsales@venair.com T. +86 021-3868 8806
Switzerland chsales@venair.com T.+41 044 267 17 96
China - Beijing cnsales@venair.com T. +86 010-5982 2451
Poland plsales@venair.com T. +48 616 792 487
India insales@venair.com T. +91 804 901 6515
Turkey venairtr@venair.com T. +90 216 295 0343
Vietnam vnsales@vinasil.com T. +84 837 700 360 IMPORTANT: It is the user’s responsibility to ensure the suitability and safety of the VENAIR products for all intended uses. All the tests must be conducted in accordance with applicable regulatory requirements in order to determine the safety and effectiveness for use of the hoses in any particular application. Limited Warranty: For a period of 6 months from the date of sale, VENAIR warrants this product to be free from defects in materials and workmanship. Our only obligation will be to replace any portion proving defective, or at our option, to refund the purchase price thereof. User assumes all other risk, if any, including the risk of injury, loss or damage, direct or consequential, arising out of the use, misuse, or inability to use, this product. THIS WARRANTY IS IN LIEU OF THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. No deviation is authorized. VENAIR assumes no obligations or liability for any advice furnished by it, or for results obtained with respect to those products. All such advice is given and accepted at the buyer’s risk. Vena, Venair and the Venair logo are trademarks of Venair Ibérica SA.
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CAT 43 REV 02 EN-US
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