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MRO SOLUTIONS Providing Reliable Jet Engine and Aircraft MRO Services for Over 30 Years

COMMERCIAL MILITARY CLEARED FOR TAKEOFF WWW.TCIMRO.COM

REGIONAL INDUSTRIAL


TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

PRESIDENT’S STATEMENT TCI has been a leader in commercial, military and industrial MRO since it began in 1980. For over thirty years, we have performed maintenance on jet engine components and accessories for customers worldwide. In 2013, we expanded our capabilities to include servicing airframe components and accessories in our Miramar Florida location.

TCI is able to offer the highest level of quality and development at reasonable prices because of its “in house” capabilities and seasoned staff. Our dedication to customer satisfaction has helped us to achieve new levels of service excellence. At TCI, every part and every customer we support is special and deserves the highest level of service.

“At TCI, every part and every customer we support is special and deserves the highest level of service.” As President and CEO, I am proud of TCI’s performance and commitment to engine and airframe component repair and customer satisfaction worldwide. Please take a look through our catalog and visit our website at www.tcimro.com to learn more about TCI. On behalf of the TCI team, we look forward to an opportunity to service your MRO requirements.

Sincerely,

Glen Greenberg

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TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

HISTORY TCI is a privately held company which was incorporated in 1980. Our Connecticut facilities include two 35,000 square foot buildings located just minutes away from Bradley International Airport and major highways. TCI is an FAA / EASA / CAAC approved repair station delivering high quality components to a very competitive and technologically demanding global aerospace market. We specialize in the overhaul and repair of aircraft components and accessories for commercial and military applications. TCI has significantly increased its component accessories capabilities with the addition of a new 25,000 square foot facility in Miramar, Florida. This facility, operating as TC LLC, will add hydraulic, pneumatic, mechanical and electro-mechanical airframe component capabilities, covering both narrow and wide body aircraft. This is in addition to our existing fuel, oil and pneumatic accessory maintenance currently provided. These additional capacities and capabilities enable TCI to provide customers with the unique one-stop alternative for their repair needs. TCI is now providing quality and reliability over a greater range of aerospace and industrial products. QUICK FACTS

• Established in 1980 • Facility size — 100,000 sq. ft. • Approximately 135 employees • Worldwide presence: TCI’s facilities are located in Bloomfield, CT and Miramar, FL with international operating offices in the following locations: • Asia

• Europe

• South America

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TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

RESEARCH & DEVELOPMENT (R&D) COMMITTED TO OUR CUSTOMERS REQUIREMENTS Our team is there to respond to our customers’ technical requirements. TCI’s extensive engineering team and creative thinking puts us ahead of our competition. We will partner with your company to provide “state of the art” repair services. Our commitment to quality, safety, customer satisfaction and airworthiness serves as the cornerstone of our business.

• Resident FAA “Repair Specification – Designated Engineering Representative”

• Complete engineering involvement from receipt to shipment • Design and fabrication of key tools & fixtures • Internal First Article Inspection

TOTAL CONTINUOUS IMPROVEMENT (TCI) — LEAN OPERATING SYSTEM TCI is dedicated to total continuous improvement utilizing lean processes to eliminate waste. Our team is committed to providing the highest level of quality production efficiency to support our customers. Current lean processes implemented within TCI are:

• 6s — Facility wide visual control used to manage the current cleanliness and organization of material.

• Variance Reduction — Process used to implement error-proofing methods in order to prevent defects.

• Value Stream Mapping — Technique utilized to analyze and design the flow of materials and information through TCI’s facility to bring a quality product to our customers.

• Single Minute Exchange of Dies — Method used to reduce product changeover time and decrease lot production sizes; enables TCI to improve our process flow.

• Standard Work — A detailed and documented system in which TCI employees both develop and follow a repeatable sequence of tasks within a work assignment.

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TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

PROCESS & CAPABILITIES TCI ensures that its Technical data and Processing are kept up to date to the latest O.E.M revisions available. If an additional process is required due to a manuel revision, TCI will locate a subcontractor to perform theservices required. A list of services that TCI offers can be found below:

CLEANING

CMM & BENCH INSPECTION

TCI’s facility is equipped with two clean lines that allow for the internalization of required cleaning procedures. A dedicated clean line manager is responsible for the maintenance of the clean line as well as to ensure that the parts are properly cleaned for the repair process.

TCI has full dimensional inspection capabilities utilizing Coordinate Measuring Machines throughout its facilities. This allows for a wide variety of product component dimensional inspection opportunities. Our fully trained operators have extensive working knowledge of geometric measuring and tolerance while reading and interpreting repair scopes and technical data.

COATING APPLICATIONS We have the capability to apply paint, metal spray and many other surface treatment coatings. Additionally, Turlon, which is TCI’s patented polymer coating, is utilized only when requested by our customers under D.E.R. to rebuild worn component surfaces.

MACHINE AND GRINDING TCI employs a machining team that has decades of experience. Our machinists are held to the highest industry standards, and are trained in both manual and automated machines. In-house machine programming, fixture design and fabrication help to expedite the repair process.

ACCESSORY & COMPONENT TEST CAPABILITY TCI’s accessory engineers have worked to design state of the art test equipment that allow us to complete both incoming and final tests. We are able to adapt our test equipment to support a wide range of pneumatic, hydraulic, fuel, engine oil and skydrol accessories.

NON-DESTRUCTIVE INSPECTION/ TESTING All TCI NDT inspectors are fully certified in the appropriate methods to comply with all technical manual requirements. Our shop is able to handle parts of various sizes.

Pneumatic — Support of Valves, PDU’s, Environmental Control Systems & Engine Starters

Hydraulic — Actuators, PCU’s, Pumps, Servo Valves

WELDING & LOCAL HEAT TREAT/ STRESS RELIEF

Fuel — Support of Pumps, Actuators & Valves

Engine Oil — Support of Oil Pressure & Scavenge Pumps, Oil Pressure Pumps, Heat Exchangers and Relief Valves

Skydrol — Support of Actuators, Pumps, Motors, and Servo Valves

Our internal weld, heat treat and stress relieve capabilities open the door to a wider range of engine manual repairs and D.E.R. repairs, which we can process through our facility. We have the capability to weld engine components made from most metals utilized in aerospace products including: magnesium, titanium, aluminum, steel and nickel.

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TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

COMPONENT REPAIR At TCI, we provide MRO capabilities for a wide range of rotating and stationary components. Critical to engine performance, we complete all the necessary in-process checks to ensure OEM quality as our final result. Our strengths are working with our customers to deliver the highest quality repairs along with cost-effective solutions for their MRO needs. Our customer base is varied both globally and across platforms. We have intentionally diversified our business to cover commercial, military, and regional aircrafts as well as helicopters and the engines and components that support them. The Rotating component capability covers the following typical types:

Compressor Drums and Spools both low pressure and high pressure ranging in size from small engines including CFM56 up to 112’’ PW4000.

Disks for both the compressor and turbine sections of the engine.

• • •

Turbine Air Seals Fan Hubs Shafts

The stationary component capability is extensive covering both OEM approved repairs as well as extended repairs developed by our engineering department.

• •

Fan Exit Cases

• • • • •

Turbine Rear Frames and Turbine Exhaust Cases

Compressor Split Cases both low and high pressure, ranging from small engines including CFM56 engine series up to the 112” PW4000.

Bearing Supports and Housings Splitter Fairings Heat Shields Critical Flight Safety Rotor and Transmission components for helicopters.

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TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

ENGINE MATERIAL OVERHAUL CAPABILITIES

bearing housings & s u p p o r ts

split case lpt/ hpt s h a f ts

spools

drums hpt/ lpt disks

b o o st e r va n e assemblies

rear case

spinner co n e

r otat i n g k n i f e edge seals

fuel pump

turbine blade co o l i n g va lv e s

h p t, l p t va lv e s

lu b e o i l pump

ac t uato r s

g e a r b ox assemblies

engine sta r t e r

gears

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TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

ENGINE ACCESSORIES AND GEARBOXES Over 30 years ago, TCI began as a jet engine accessory business and has since developed its present capabilities from servicing individual piece parts to complete engine assemblies. FUEL AND OIL ACCESSORIES

• • • • •

Main Oil Pump Oil Coolers Scavenge Pump Lubrication Units Oil and Fuel Heat Exchangers

GEARBOX ASSEMBLIES AND COMPONENTS

Full gearbox maintenance including disassembly, assembly and test.

• •

Gear repairs — bevel, shaft, spur Housing and Case repairs including liner and bushing replacement

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TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

AIRFRAME AND ENGINE ACCESSORIES TC LLC specializes in the repair of airframe and engine accessory components including some of the most critical systems on an aircraft. Typical products include hydraulic, pneumatic and electromechanical components such as flight controls, landing gear components, engine bleed air and other critical aircraft systems. Our hydraulic test stands have the capability to support regional, military, narrow and wide body aircraft.

t h r u st r e v e r s e r d o o r ac t uat i o n e n v i r o n m e n ta l co n t r o l syst e m s

h y d r au l i c h i g h pressure pumps

flight co n t r o l s

a i r co n d i t i o n i n g syst e m s

f i r e p r ot e c t i o n syst e m

landing gear b r a k i n g syst e m engine: bleed air, fuel, o i l , h y d r au l i c s

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TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

HYDRAULIC COMPONENTS • • •

Power Control Units (PCU’s)/ PTU’s / Servo Valves

Actuators Retract, Door, Steering, Flap/Slat, Spoiler, Thrust Reverser

Pumps Valves Shuttle, Steering, Metering, Flap Control, Selector

PNEUMATIC COMPONENTS • •

Air Cycle Machines Valves Bleed, Flapper, Shut-Off, Check, Safety, Anti-lce, Starter

• •

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Pneumatic Drive Units (PDU’s) Starters


TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

ELECTRO-MECHANICAL COMPONENTS • • • •

Flap Transmissions Gearboxes Flap & Thrust Reverser Jackscrews Rotary & Linear Actuators — HSTA’s

• • • •

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Cooling Fans Temperature & Pressure Switches Motors Starter Generators


TCIMRO.COM FAA REPAIR STATION NO. SM5R202N

TCI MISSION STATEMENT TCI is a customer-focused provider of MRO services worldwide. We embrace teamwork, quality, integrity and excellence in all that we do. We strive to exceed our commitments to our customers, employees and community.

CORE VALUES Culture | Integrity | Quality | Teamwork | Respect

AWARDS & CERTIFICATIONS CONNECTICUT UTC SUPPLIER GOLD 2009, 2010, 2011, 2012

FAA – AIR AGENCY Certificate SM5R202N Issued 9/13/82

EASA – Certified 145.4954 Issued 7/20/04

FLORIDA

ISO 9001 Registered

FL FAA AIR AGENCY Certification 6T9RI65C

AS9100 Registered

Issued 2/28/13

Rolls Royce SABRe Approved Issued 10/30/09

NADCAP — NDT Issued 4/2012

CIVIL AVIATION OF CHINA (CAAC) F00100038

JCAB Approved

Issued 3/2/93

Issued 9/25/13

FL EASA Certified 145.6475 Issued 3/11/13

AS9100 Registered ISO 9001 Registered

turbine controls inc. faa repair station no. sm 5 r 202 n tcimro.com +1 (860) 242-0448 5 old windsor rd, bloomfield, connecticut usa 06002 turbine controls llc faa repair station no. 6T9RI65C tcimro.com +1 (954) 517-1706 3501 enterprise way miramar, florida usa 33025

CLEARED FOR TAKEOFF WWW.TCIMRO.COM

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TCI Capabilities Brochure