PMT Show Daily Monday, November 1, 2010 by Tradeshow Publications

MoNDAY

SHOW DAILY

2010 PACK EXPO INTERNATIONAL

NEWS BRIEFS Capping machine Capmatic Ltd. (Booth S771) is presenting its BeltStar 3G capper and retorquer, the latest addition to its tablet packaging equipment line. It delivers operator-pro-

OFFICIAL SHOW NEWS • Day 2 • Monday, Nov. 1, 2010

PACK EXPO opens window to the future The exhibition offers glimpses at what’s ahead in packaging.

ead any PMMI business intelligence report, and you’ll notice the worst of the recession is most likely in the packaging industry’s rearview mirror.

Figures in the Fourth Quarter Economic Outlook

grammable recipe-dri-

point towards recovery and all leading macroeco-

ven changeover, HMI viewing of applied true

nomic indicators suggest ongoing recovery through

torque, and the capability of 100% verification of

the remainder of 2010 and into 2011. According to

torque. It handles a range of containers, flat con-

Alan Isacson, president of ABI Inc. (PMMI’s marketing

tinuous-threaded caps, lugs and press-on caps at

and public relations partner), the packaging firms that

speeds up to 350 bpm.

benefit from the upswing will be ones that innovate. “As the economy begins to rebound, retailers and

A unique view at Pro Mach (Booth 1047)

consumer packaged goods companies are positioned

technologies to work, and deliver the packaging fea-

Acquisition agreement signed

to grab market share through product innovation,” he

tures and innovations that their customers demand.

IMA North America (Booth S1241) signed a

sales or launch new ground-breaking products.”

says. “This drive presents opportunities for packaging

The equipment shown in PACK EXPO booths re-

and processing suppliers who can demonstrate that

flect a number of current and coming trends in pack-

their technologies and expertise can invigorate brand

aging, including: • Sustainability: Consumer demand for “green”

purchase/sale agreement for the acquisition of

Such products are in abundance at PACK EXPO.

products continues to grow, and customers’ interest

Dairy and Convenience Food, a division of the

The equipment, materials, and services presented in

in working with environmentally friendly packaging

Sympak Corazza Group. Sympak Corazza pro-

each booth give attendees the tools to put emerging

Continued on page 4

duces automatic machines for the dairy food and convenience food sectors with production sites in Italy and Germany and a direct commercial network in North America, Europe and Asia.

PMMI president and CEO Charles D. Yuska outlines the benefits of PACK EXPO 2010 and provides tips on getting the optimal show experience.

Bear down with Enercon Enercon

Taking the total systems approach

Industries

Corp. (S466) is giving away an autographed jersey from championship Chicago Bears coach Mike Ditka, a college football teammate of Bill Zito, the company’s vice president of sales. To enter, scan your PACK EXPO badge at the company’s booth; for each scan, the company is donating to the Gridiron Greats Assistance Fund, which benefits retired NFL players.

he PACK EXPO Show Daily spoke with Charles D. Yuska, president and CEO of PMMI, about how attendees can get the most out of the show. PACK EXPO Show Daily (PESD): How has the economy affected packaging and processing in 2010? Charles D. Yuska: Issues facing processing and packaging operations aren’t tied to recession or economic recovery. Food safety will always be a priority, and trends such as sustainability, health and wellness, and convenience options continue to be top of

mind for consumers, even if they’ve cut back on spending. Companies are looking to conduct business better, smarter and faster; as a result today’s consumer packaged goods firms (CPGs) are focusing on a total systems approach where processing and packaging elements are intertwined, rather than treated as stand-alone processes. Since PACK EXPO now addresses the entire production supply chain, being here is saving attendees in cost and time. Continued on page 4

Find your packaging solution at Pack Expo, Caplugs booth #S132

Economical. Durable. Reusable. Caplugs packs it all into every product. As the leader in product protection, Caplugs has more than 400 million parts – from containers and tubing to plugs and netting – in stock and ready for immediate delivery. Our packaging solutions are durable, attractive, economical and reusable. And with full in-house customization capabilities, we can design and manufacture a plastic packaging solution to your specifications. 3ODVWLF FRQWDLQHUV DQG YLDOV DYDLODEOH LQ D ZLGH YDULHW\ RI FRORUV DQG VL]HV &OHDU9LHZ® tubing available in a variety of diameters and lengths in both closed and open-end. 6OHHYH :HE® flexible netting that slips easily over oddly shaped products.

We’ve got everything covered.- ÜÜÜ°V>« Õ}Ã°V ÊUÊ£ nnn * 1 -

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010 PACK EXPO Opens Windows continued from page 1

material handling machines.

firms also is increasing. Vendors are displaying mate-

• Compact machinery: The “do more with less”

rials that tout green benefits—such as Pentapharm

theme common to every industry extends to equip-

kpVantage from Klöckner Pentaplast (Booth

ment footprint, and PACK EXPO exhibitors such as

E6252)—as well as equipment that promises sustain-

Eagle Packaging Machinery (Booth S2587) and

able operation, such as the Microb-Blaster UV-HEPA

Marchesini Group (Booth N4457).

NEWS BRIEFS Partnership agreement announced

bottle sanitizer from Fogg Filler Co. (Booth S1552).

PACK EXPO offers several programs and events

• Automation: Packaging firms looking to stream-

addressing current and upcoming industry trends.

line operation, cut down on errors and waste, and save

The Institute of Packaging Professionals (IoPP)

on labor costs are searching the floor for automated

(Booth N4457) is sponsoring a press panel on

equipment and processes; they’ll find it in places like

trends; speakers include John Kalkowski of Pack-

Apex Machine Co. (Booth S544) and Sharp

the KUKA Robotics Corp. (Booth N4641), which is

aging Digest (Booth N4739) and Daphne Allen of

Packaging Systems (Booth N3812) reached an

showing the KUKA PA Robot Arm Series, and at In-

PMPN (Booth N4739) Magazine, taking place

agreement to join efforts on complete turnkey

telligrated (Booth S2266) with its line of automated

today from 1 to 2:30 p.m. in Room 206B. SD

packaging machines. The expertise of both companies covers a varied market place such as the medical, beverage, cosmetics and personal care,

Total Systems Approach continued from page 1

PESD: Tell us more about how the “total systems” approach impacts PMMI and PACK EXPO. Yuska: Market forces are always shaping PMMI and PACK EXPO—because they’re always shaping members, exhibitors and attendees. For attendees, the impact looks like this: Roughly 20% of exhibitors are showing processing equipment, many of them in The Processing Zone. The technologies support markets including beverage, baked goods, snack food, meat, dairy, produce, pharmaceuticals and cosmetics, and address issues including food safety, waste reduction, product freshness and sustainability. In addition to launching The Processing Zone, PACK EXPO has launched the NCA Pavilion, sponsored by the National Confectioners Association. We’re making these changes to align the show with the total systems approach brand owners are taking with their manufacturing teams. PESD: How has the processing community responded? Yuska: Enthusiastically. We had to expand The Processing Zone to accommodate the demand for exhibit space, and we added The Confectionery Pavilion in partnership with The National Confectioners Association (NCA). It’s also important to point out that processing solutions will be found throughout the show. Long-time exhibitors like Heat and Control (Booth N4305), Marlen International (Booth N4236) and Pro Mach (S956), for example, have expanded their presence. They are now able to better display complete solutions. PESD: What else is new at this year’s show? Yuska: We’ve taken The Brand Zone to a new level. Not only is it new to McCormick Place, but we’ve got some exciting features in place. When packaging delivers a great experience, consumers remember it. Today, an increasing number of brands are extending that ‘great experience’ beyond

convenience and functionality to include interactive and mobile technologies that truly engage consumers—even after they’ve left the store. So in addition to showing the latest offerings from containers and materials exhibitors, The Brand Zone is home to Project 2020: The Consumer Experience, sponsored by DuPont. Project 2020 was developed to examine the consumer demands expected to drive packaging innovation 10 years from now. So we asked the package design and development communities for their ideas of what will be on the shelves in 2020 and we have some of their prototypes on display in The Brand Zone. Special thanks go to EskoArtwork, which was an important partner in this effort. There’s also a display of next-generation augmented reality and mobile marketing applications like the JagTags you’ve probably seen on signage around the show floor. You use your cell phone to take a picture of one, then text it to the number on the sign to link you to more information. Iconoculture (Booth E7413)—PACK EXPO’s exclusive consumer and packaging insights partner— developed and produced this area, and strategists from its Global Packaging Advisory Service will present a series of 15-minute multisensory presentations showing how these packaging technologies reflect current and future consumer lifestyles, values and purchasing-decision mindsets. There are four presentations scheduled daily for Sunday through Tuesday, and three on Wednesday. Adjacent to The Brand Zone is The Showcase of Packaging Innovation™, sponsored by The Dow Chemical Company. This year, a record 18 organizations from around the world are displaying their award winners. The Showcase of Packaging Innovation is also where PMMI’s annual competition, PACK EXPO Selects™ is housed. I encourage you to stop by to cast your vote and get an idea of how brands are addressing market demands all over the world. Enjoy the show! SD

household and sporting goods.

Win an iPad Visit KUKA Robotics Corp. (Booth N4641), Intelligrated

Systems

(Booth S2266) and Pearson Packaging Systems (Booth S2206) booths and have your entry card punched by all three exhibitors. Return the entry card to one of the booths to be entered in the daily giveaway.

GREENBOX acquisition Tegrant Corp.’s ThermoSafe Brands (Booth S1566) has announced the acquisition of GREENBOX from Entropy Solutions. The two companies have also entered into an exclusive worldwide license agreement for PureTemp Phase Change Materials within the Life Sciences marketplace and an ongoing Technology Development Agreement between ThermoSafe Brands and Entropy Solutions.

PACK EXPO Outside The Box For every ton of paper recycled, the following are saved: • 17 trees • 60,000 gallons of water • 225 kilowatt hours • 3.3 cubic yards of landfill space

Visit Us at PACK EXPO, Booth S-1047

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Kicking the tires at PACK EXPO An engineer from chocolatier Barry Callebaut is here to scout machine acquisitions the old-fashioned way. s Director of Engineering–

Palletizers and bag-in-box systems

Americas for chocolate maker

are on Jacob’s shopping list for packag-

Barry Callebaut USA LLC, with

ing machinery and equipment as he

packaging plants and bean-roasting op-

walks the show. But he doesn’t hit the

erations across North America, Rich

aisles blindly. He takes a thorough, re-

Jacob needs to optimize his time at

search oriented approach to preparing

PACK EXPO.

for a capital-equipment purchase, be-

“First, I kind of get the lay of the

ginning by doing up to three hours of

land, then the engineering team assem-

online research. “Most suppliers now

bles and we have set appointments with

have decent web sites, many with videos

certain suppliers,” says Jacob, who has

available,” he says.

Rich Jacob, director of engineering for chocolate maker Barry Callebaut checks out flexible packaging equipment in the Sharp Packaging Systems Booth (N3812).

been a PACK EXPO attendee for 30

Still, he values the face-to-face inter-

safety technology, including metal de-

Also important is a robust service capa-

years. Five corporate engineers will be

action and actual demo of machines,

tection. Also, with the food ingredients

bility in North America, particularly for

joining him starting today.

the type he is able to get at PACK

industry being brutally price-competi-

European suppliers.

tive, accurate weighing is essential.

Barry Callebaut is the world’s lead-

EXPO. “It’s important to us to actually

ing producer of high-quality cocoa,

see the machine—especially with the

These and other considerations are

don’t offer high-quality, responsive

chocolate and chocolate-related prod-

whole engineering team assembled,” he

foremost when it comes to browsing

service to our North American opera-

ucts—mainly chips and chunks—as well

says. “We are too spread out, and far

the PACK EXPO aisles. Also, with 24/7

tions,” he says.

as fillings and decorations to the food

too busy, to all travel to a supplier’s

operations, the team must plan ma-

How do you scout the service record

manufacturing industry. The company

demo center, for instance. This is our

chine purchases and installations far

of suppliers with whom you don’t have

serves most of the world’s major

perfect opportunity to make decisions,

enough ahead that inventories can be

a personal track record? Jacob and his

branded consumer goods companies

and we take advantage of it.”

built up in advance of a shutdown.

team scout the dollar volume of their

with a vast range of offerings. The company prides itself on understanding the trends in their customers’

North American service is king

“It’s a major negative when suppliers

This also helps explain Jacob’s

customer base, how many service peo-

strong emphasis on working with sup-

ple they employ, and ask for and actu-

pliers who offer exceptional service.

ally check service references.

market segments.Research and devel-

With operations from California

“Eighty percent of our capital machin-

As Jacob and his Barry Callebaut

opment is a core strength, as is innova-

and Mexico to Quebec, and one PMT

ery purchases are with suppliers we

team illustrate, for some packagers

tive chocolate products. They also offer

Packaging Line of the Year award (2009,

have previous relationships with,” says

there is no substitute for seeing the ma-

support and advice about taste formu-

for its Eddystone, PA plant) to its

Jacob. Both remote diagnostic capabil-

chines, questioning the suppliers, re-

lations, production processes and other

credit, it would follow that Barry Calle-

ity, and the willingness to deploy serv-

searching their capabilities, anticipating

aspects required for successful product

baut operations are state-of-the-art. A

ice technicians to the site of the

the company’s own future needs, and

development.

major emphasis is on the latest food-

problem are essential in Jacob’s view.

making an informed decision. SD

Congratulations to Hormel Foods’ Progressive Processing, LLC, facility in Dubuque, Iowa, winner of the PMT 2010 Packaging Line of the Year award.

Join us at the award presentation at 2 p.m. in Room S104.

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Finalists announced in Project 2020 competition The “Package of the Future” competition—sponsored by DuPont—offers a glimpse at packaging’s possibilities.

This animated-icon packaging design by Wallace Church is one of the 10 finalists in the “Package of the Future” competition of the DuPont-sponsored Project 2020: The Consumer Experience.

copies of Studio Designer, EskoArt-

Minibar package

SmartPack

nalists in the “Package of the Fu-

work’s 3D visualization plug-in for

CL&D Graphics

Landor

ture” design competition, a key

Adobe Illustrator. Judges include repre-

This “portion right” detachable

Electronic, luminescent paper and or-

component of DuPont-sponsored Proj-

sentatives from PMMI; John Lyons and

multi-unit flex pack is an alternative to

ganic light-emitting diodes are gaining

ect 2020: The Consumer Experience.

Ron Romanik from media partner

multi-portion containers. The one- or

momentum, and decreasing in physical

Package Design magazine; Yasmin Sid-

two-piece fused construction can con-

scale and price. Packages are customized

ers to envision what consumers will see

diqi,

Director,

tain liquid, liquid concentrates or dry

according to shoppers’ needs and wants.

on retail shelves in 2020. The proto-

DuPont; Marianne Klimchuk, Associ-

concentrates and could provide multi-

The operating prototype shows the en-

types will be on display in the Project

ate Chairperson, Packaging Design De-

ple, similar or variety-based pre-por-

gaging potential of a dynamic, interac-

2020: The Consumer Experience area of

partment,

tioned products in an easy-to-use

tive animated package.

The Brand Zone, on the lower level of

Technology; and ABI, PMMI’s market-

the Lakeside building. One grand prize

ing public relations partner.

MMI has announced the 10 fi-

The competition challenged design-

Global

Packaging

Fashion

Institute

container.

Synthesized branding of Red Bull

winner will receive the Complete Studio

Project 2020: The Consumer Experi-

Bundle from software partner EskoArt-

ence also offers hands-on experience

MLK Dairy Packaging and Branding

work. The other finalists will receive

with augmented reality and mobile mar-

Depot WPF Brand & Identity, Russia

This package reimagines the Red Bull

keting applications for packaging, and

These packages differentiate dairy

brand. The new package is more slender

explains how emerging technologies cre-

brands by tapping into visual identity el-

and sleek. The sustainable, rigid PLA

ate deeper consumer connections. This

ements from real farms to create a warm

material is biodegradable and has a

special area is being developed and pro-

and inviting future brand positioning. El-

metallic micro-video on the top of the

duced by PACK EXPO’s exclusive con-

ements include black and white graphic

container that blends to become trans-

sumer and packaging insights partner,

patterns and soft pencil drawings to echo

parent at the bottom. The video features

Iconoculture (Booth E7413).

the natural profile of dairy products.

a full-motion, heat-sensitive icon; the

Wallace Church

wings on the icon react to touch by flap-

SoapStix Bailey Brand Consulting Dissolving SoapStix overcomes chal-

Molded fiber cardboard shell

ping faster.

Ecologic Brands

Simple Servings for cereal William Fox Munroe

lenges associated with liquid soap refills,

This design features a biodegradable

like bulky containers, spillage and waste.

and compostable shell made from recy-

Incorporating pull-back tabs that

Solid gel cylinders are added to water in

cled cardboard and a lightweight recy-

open one serving chamber, this elimi-

any soap dispenser, with little or no mess.

clable liner with 70% less plastic than a

nates the need for an inner bag, keeping

The molded clamshell is made from recy-

rigid container. Consumers gain the

remaining product fresh. In addition to

cled fibers, printed with soy inks and is

functionality they expect with a re-seal-

aiding portion control, the package is

recyclable.

able cap, a rigid outer container and

intended to leverage environmentally

easy-to-grip profile.

responsible, recyclable materials. The

Interactive packaging Blue Spark Technologies, with Novalia and Graphic Packaging International

package is made with Ad-air enhanced

Customizable flavor beverage bottle

recyclable PET from MicroGREEN Polymers, Inc. (Booth E8107)

Goodwin Design Group

A cookie box transforms into an in-

Dissolvable pellet capsules molded

teractive toy fire truck containing a

into the neck of bio-plastic bottles with

Paper packaging for the beauty industry

film-based flexible circuit consisting of

a liquid base (i.e. water, soda, iced tea,

Alex Silva

a programmable microchip, an eco-

milk) allow consumers to customize

This collapsible design eases recy-

friendly flexible printed carbon-zinc

and control flavor variety, intensity and

cling, maximizes shipping efficiency

battery, a piezoelectric speaker and con-

vitamin additives. Consumers snap a

and reduces space requirements. In-

ductive ink-based printed graphics and

pellet through the film on the inside of

tegrating bio-plastic as a laminate,

connectors. The functional design is

the bottle, the pellet dissolves, and

the package offers large areas for dec-

compatible with high-speed automated packaging lines.

shaking mixes the flavor. Multiple flavors could be put under a single SKU.

oration and is more than 95% biodegradable. SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

New chairman of PMMI board Nick Wilson, president of Morrison Container Handling Solutions (Booth N3845), will lead the groupâ&#x20AC;&#x2122;s Board of Directors effective Jan. 1. ick Wilson, president of Morrison Container Handling Solutions (Booth N3845)â&#x20AC;&#x201D;a firm that makes feed/timing screws and change parts for the packaging industryâ&#x20AC;&#x201D;was elected chairman of PMMIâ&#x20AC;&#x2122;s Board of Directors at its Annual Meeting.

Wilsonâ&#x20AC;&#x2122;s position is effective January 1, 2011. He has been a member of

turers and suppliers provides Purdue

equipment to the school to help stu-

Calumet with a professional national

dents gain hands-on experience in the

advisory group that also supplies

packaging lab. SD

0VS DPNNJUNFOU

USBOTGFSSJOH NPSF WBMVF UP ZPV

SFBTPOT XIZ

PMMIâ&#x20AC;&#x2122;s Board of Directors since 2006, and he served as vice chairman and an executive committee member in 2010. â&#x20AC;&#x153;I look forward to serving as PMMIâ&#x20AC;&#x2122;s chairman and facilitating PMMIâ&#x20AC;&#x2122;s vision to be the leading global

VQ UP SFEVDUJPO JO SJCCPO XBTUF

resource for packaging by improving and promoting our membersâ&#x20AC;&#x2122; successes,â&#x20AC;? says Wilson. â&#x20AC;&#x153;PMMI members are renowned globally for making the highest quality equipment, offering responsive service and committing to

GVMM NPOUI XBSSBOUZÂą NPOUIT NPSF

meeting their customersâ&#x20AC;&#x2122; needs. This is a privilege to help our member companies make the most of the opportunities we have to go forward and thrive.â&#x20AC;? In addition to being actively in-

OP Â´EFBE EPUÂľ VQ UP LN PS ZFBS

volved in the leadership of PMMI, Wilson is an elected member of the advisory council of the Purdue Technology Center of Northwest Indiana. The council of 23 business and education professionals provides guidance

[FSP QSFWFOUBUJWF NBJOUFOBODF WJTJUT

and perspective to client businesses in Northwest Indiana. Wilson was instrumental in the development of the first four-year degree

0VS OFX 4NBSU%BUF 9

packaging Mechatronics (electro-mechanical) Engineering Technology program

established

Purdue

University-Calumet (Booth C90) in 2008. Wilson helped form the industryeducation partnership aimed to help produce a qualified workforce of packaging mechatronics engineers to meet the complex needs of the packaging industry. Partnering Morrison Container Handling Solutions with PMMI and other packaging machinery manufac-

.BSLFN *NBKF JT XPSLJOH UP DIBOHF ZPVS QFSDFQUJPOT PG NBSLJOH BOE DPEJOH XJUI ÂžWF UBOHJCMF DVTUPNFS CFOFÂžUT UIBU MPXFS ZPVS UPUBM DPTUT PWFS UJNF BOE SFEVDF ZPVS FOWJSPONFOUBM JNQBDU 5IF 4NBSU%BUF 9 SFQSFTFOUT B USBOTQBSFOU BEWBODFE 550 DPEJOH TPMVUJPO #BTFE PO PVS JOEVTUSZ MFBEJOH FYQFSJFODF JO 550 UFDIOPMPHZ UIF 9 EFMJWFST MPOH UFSN DPTU DPOUSPM UISPVHI TUSPOH XBSSBOUJFT QMBOFU DPOTDJPVT EFTJHO UIBU NFFUT PS FYDFFET TUBOEBSET HSFBUFS VQUJNF BOE FOIBODFE QFSGPSNBODF PO UIF MJOF 0VS EFTJHO HJWFT ZPV UIF GFBUVSFT ZPV XBOU XJUIPVU DPTUMZ GFBUVSFT ZPV EPOÂľU VTF

SFBM UJNF BDDFTT UP BWBJMBCJMJUZ SBUF

4P HP BIFBE BOE DPNQBSF PUIFS QSPEVDUT XJUI PVS DPNNJUNFOU UP ZPV "OE TFF GPS ZPVSTFMG XIZ XF BSF

XXX NBSLFN JNBKF DPN

SF XF B Z I TFF X UP USVTU FBN UIF U PUI P # U B

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Food Safety Summit Resource Center debuts at PACK EXPO 2010 PMMI partners with a food safety group to address industry concerns.

NP Media, organizer of the

lutions,” says Charles D. Yuska, presi-

tor, BNP Media. “This is a wonderful

Food Safety Summit, and

dent and CEO, PMMI.

opportunity for our exhibitors and

PMMI, producer of the PACK

BNP Media and PMMI will jointly

speakers to participate in the leading

EXPO family of trade shows, are

promote the Food Safety Resource Cen-

event for the manufacturing industry.”

pleased to announce the debut of the

ter, where attendees will learn from

The Food Safety Summit is the na-

Food Safety Summit Resource Center

leading experts on food safety about

tion’s largest and most important

at PACK EXPO International 2010.

breakthroughs, challenges and solu-

Conference and Expo on food safety,

“With the 2010 show,

tions needed to ensure the

quality assurance, and food security.

PACK EXPO has expanded

safety of packaged foods be-

This three-day event took place April

to provide processing and

fore, during and after pro-

12-14, providing food manufacturers,

packaging solutions—and

cessing and packaging.

retailers, restaurant and foodservice

food safety is certainly a

“BNP Media is thrilled

professionals as well as non-profits,

view the very latest updates on new

leading issue across both in-

to expand our portfolio and

members of the military, government

technologies. The next event will be

dustries. BNP’s Food Safety Summit

bring the success of the Food Safety

and academia to come together to

presented April 19-21, 2011. Visit

Resource Center will support attendees

Summit to the attendees of PACK

discuss the practical and technical

www.foodsafetysummit.com to learn

and exhibitors seeking total systems so-

EXPO,” says Emily Patten, event direc-

regulatory and scientific issues and

more. SD

M MINNESOTA INNESOTA A AUTOMATION UTOMATION

SHOW DAILY

&PLACE

PICK LEADER

Publisher PMMI

We are are the the “leader” “leader” in in placers, placers, i.e.,pick i.e.,pick a nd place place e quipment, We and equipment, lid and and tray tray denesters denesters w ith complete complete lline ine integration integration ccapabilities. apabilities. lid with

Produced by O&B Communications

designed and and installed installed thousands he thousands of of machines machines o ver tthe W We've e've designed over past 30+ 30+ years years in in virtually virtually every every industry. industry. past Extensive domestic domestic and and international international experience. experience. Extensive We custom a applications. pplications. We handle handle standard standard and and custom includes feeders feeders for for almost almost any any Our in in depth depth product product line line includes Our stackable p roduct stackable product. enabled us us to to be be a low-cost low-cost supplier. supplier. L Lean ean m manufacturing an has has enabled Product testing to demonstrate onstrate expertise expertise with with applications. applications. Quick change magazines nes for for reduced reduced cchangeover hangeover ttime. ime. Standard and wash-down h-down construction construction grades grades a available. vailable. Stand-alone and-alone or or integrated integrated o options ptions ode sscanners, canners, h ot m elt glue glue (barr ccode hot melt systems, stems, conveyors, conveyors, etc.). etc.). ISO SO 9001:2000 9001:2000 certified. certified. 24/7 emergency 24/7 emergency parts parts support upport with with 98% 98% on on time time parts rts shipments. shipments.

& PICK P PICK PLACE LAC CE E raphic P ackaging IInternational, nternational, IInc. nc. Graphic Packaging CONTACT CONTACT G innesota A utomation P roducts Minnesota Automation Products FOR FOR M 1.888.800.6861 1.888.800.6861 www.minnesotaautomation.com www.minnesotaautomation.com www.graphicpkg.com www.graphicpkg.com

2010 PACK EXPO INTERNATIONAL

h ot Bo t A

33 5 1 S-

e Se

Editorial Director Sean Riley Managing Editor Jenni Spinner Senior Editor Kari Moosmann Contributing Editors Hallie Forcinio, Jim Parsons Art Director Jeff Schaefer Production Manager Mary Thorne Photographers Curt Cechowicz, Gayle Stevens Advertising Sales Management Mike Bradley, Ria Van den Bogaert, Pete Hayes, Ron Levinson, Steve Osborne

4IRED OF YOUR )NK *ET 0RINTER 4 IRED OF YOUR )NK *ET 0RINTER COSTING YOU TOO MUCH MONEY C OSTING YOU TOO MUCH MONEY AND DOWN TIME A ND DOWN TIME )F SO IT S TIME TO CONSIDER (ITACHI )F SO IT S TIME TO CONSIDER (ITACHI

(ITACHI )NK *ET 0RINTERS PROVIDE THE BEST PRICE POINT (ITACHI )NK *ET 0RINTERS PROVIDE THE BEST PRICE POINT VALUE ALONG WITH ENVIRONMENTALLY FRIENDLY FEATURES VALUE ALONG WITH ENVIRONMENTALLY FRIENDLY FEATURES AND THE LOWEST COST OF OWNERSHIP IN THE INDUSTRY AND THE LOWEST COST OF OWNERSHIP IN THE INDUSTRY Hitachi Ink Jet Printers offer the lowest cost of ownership due to: s The unique ямВuid management system allows for reduced ямВuid consumption s Auto Printhead cleaning feature results in maximum uptime productivity s Lowest cost of maintenance printer available on the market today Begin saving today, visit www.hitachi-america.us/ takethechallenge and let us show you how you can beneямБt from these superior technology features.

4(% .!-% 9/5 +./7 !.$ 42534 4(% .!-% 9/5 +./7 !.$ 42534 Hitachi America Ltd., d., 5808-Q Long Cr Creek re eek Park Pa Drive, Charlotte, NC 28269 Tel: T e el: 704.494.3008 www.hitachi-america.us/ijp www.hitachi-america.us/ijp inkjetprinters@hal.hitachi.com Visit Us at PACK EXPO, Booth N-3558

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Sustained, slower growth ahead The group’s fourth-quarter outlook predicts recovery will continue into 2011, but at a slower pace.

he current economic recovery is sustainable, according to PMMI’s Fourth Quarter 2010 Economic Outlook. And although the re-

port predicts the rate of recovery will slow noticeably in the coming year, expectations are that growth will continue.

Outlook highlights The report notes that leading macroeconomic indicators all suggest ongoing recovery through the remainder of 2010 and 2011. There are signs of slower growth next year, most notably from the U.S. Leading Indicator and the Purchasing Managers Index, but there is no clear evidence to support a double-dip recession, the report says. Corporate Bond Prices have resumed an upward march after dropping briefly in late 2009.

Key comparisons substantiate the glimmers of optimism expressed in PMMI’s report. Total U.S. Packaging Machinery Shipments to

The U.S. Leading Indicator has fallen steeply since

U.S. Industrial Production & U.S. Packaging Ma-

it peaked in March. The drop resulted from recent stock

chinery Shipments to Nondefense Capital Goods

market “roller coaster rides,” declines in building per-

New Orders

mits and faster supplier deliveries.

U.S. Industrial Production, which tracked with Total

The Purchasing Managers Index also is in steep de-

U.S. Packaging Machinery Shipments through the last

cline off a December 2009 peak. The monthly Index has

cycle, recently transitioned into Phase B (Growth). The

fallen each month since April, but has stayed in the

development indicates Packaging Machinery Shipments

growth range. New orders, production, and in particular

can be expected to enter Phase B during the second half

manufacturers prices have seen the most pronounced

of 2010. Supporting this assertion, U.S. Packaging Ma-

deceleration.

chinery Shipments also showed similar performance to

The Money Supply was flat for nine months, with zero change from November 2009 to July 2010. That sluggish growth has not yet acted as a brake on Industrial Production, but is one reason for the expectations of slower growth in 2011. The Industrial Production Index moved into

Visit Us at PACK EXPO, Booth N-4852

Index comparisons to note

Nondefense Capital Goods New Orders, also on the verge of entering Phase B. Packaging Machinery Exports to Dollar Exchange Rate (vs. Euro) U.S. Packaging Machinery Exports move opposite the USD/EURO Exchange Rate, and in an encouraging

“Phase B”—i.e., growth

sign for shipments, the dol-

mode—in July, and is con-

lar has weakened slightly

tinuing the upward trend.

against the Euro since the

This index is up by 0.8%

last report.

over this time last year,

PMMI’s 4th Quarter 2010

and leading indicators

Economic Outlook was pro-

and internal dynamics

duced by the Institute for

point toward continued

Trend Research exclusively for

growth through the end of

PMMI members, who may

the year, up until a slow-

download the report at

down in 2011.

www.pmmireports.org. SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Showcase of Packaging Innovations largest ever Showcase of Packaging Innovations

At this year’s PACK EXPO, the show feature will be the biggest since its 2003 debut.

When seconds count

ACK EXPO International is once again shining a spotlight on the greatest innovations in packaging with the Showcase of Packaging Innovations,

sponsored by The Dow Chemical Company, a display of award-winning packages from around the world. The 18 organizations presenting award-winning packages will comprise the largest group of participants since the area debuted in 2003. SD

Organization

Name of awards on display

ABRE — Brazilian Packaging Association . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 ABRE Awards

Visit Us at Pack Expo Booth #N4516

Asociacion Mexicana de Envase y Embalaje, A.C. . . . . . . . . . . . . . . . . . . 2010 Envase Estelar Winners Brand Packaging Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2009 Design Gallery DuPont Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 Packaging Innovation Awards Foil & Specialty Effects Association . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 Gold Leaf Awards FPA - Flexible Packaging Association . . . . . . . . . . . . . 2010 Flexible Packaging Achievement Awards

+VU»[ SL[ KV^U[PTL [HRL `V\ V\[ VM [OL YHJL ;Y\Z[ :(;6 [OL ^VYSK»Z SHYNLZ[ THU\MHJ[\YLY VM 6,4 WYPU[ LUNPULZ HUK [OL Z\WWSPLY ^OV ZL[ [OL Z[HUKHYK VM VWLYH[PVU L_JLSSLUJL MVY [OL WYPU[ HWWS` PUK\Z[Y`

Glass Packaging Institute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 Clear Choice Award Winners Greener Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 Greener Package Awards Healthcare Compliance Packaging Council . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 Packages of the Year Hewlett-Packard . . . . . . . . . . . . . . . . . . . 2010 HP Indigo Digital Labels & Packaging Awards Contest

+LZPNULK LZWLJPHSS` MVY PU[LNYH[PVU PU[V WYPU[ HWWS` Z`Z[LTZ LHJO LUNPUL WYV]PKLZ YLSPHISL WLYMVYTHUJL KH` PU KH` V\[ PU [OL TVZ[ KLTHUKPUN OPNO K\[` HWWSPJH[PVUZ >OLU

IAE- Instituto Argentino Del Envase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 Estrella del Sur Awards

KV^U[PTL PZ PUL]P[HISL [OL X\PJR JOHUNL

In-Mold Decorating Association . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 IMDA Awards

WHY[Z VM :(;6 LUNPULZ NL[ `V\Y WYVK\J[PVU

Institute of Packaging Professionals (IoPP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 Ameristar Awards

SPUL IHJR PU [OL YHJL MHZ[

National Association of Container Distributors . . . . . . . . . . . . . . . 47 Annual Packaging Competition

4HRL YLSPHIPSP[` HUK WLYMVYTHUJL TLTILYZ

Packaging and Labeling Gravure Association . . . . . . . . . . . . . . . . . . . . . . . . 2010 Print Quality Awards

VM `V\Y WP[ JYL^ +LTHUK `V\Y WYPU[ HUK

Paperboard Packaging Council . . . . . . . . . . . . . . . . 67th National Paperboard Packaging Competition

HWWS` ]LUKVY \ZL :(;6 WYPU[ LUNPULZ

World Packaging Organisation . . . . . . . . . . . . . . . . . . . . . . . . . . 2010 Nominated for President’s Award

-VY TVYL KL[HPSZ ]PZP[! ^^^ ZH[VHTLYPJH JVT KLTHUKF:(;6

The Showcase of Packaging Innovations, sponsored by The Dow Chemical Co., is located within the Brand Zone, on the Lower Lakeside level of McCormick Place.

ZZZ VDWRDPHULFD FRP

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

DuPont sponsors Project 2020: The Consumer Experience The new show feature looks ahead at the future of packaging innovation. MMI has announced that

have enhanced product freshness, con-

development community. Designers

pliers work together, using a collabo-

DuPont will be the exclusive

venience and visual appeal,” says

have been invited to submit concepts

rative problem-solving approach to

sponsor of Project 2020: The

Charles D. Yuska, president and CEO

for consideration, and prototypes of

serving consumers,” says Yasmin Sid-

Consumer Experience at PACK EXPO

of PACK EXPO producer PMMI. “This

the 20 judged most creative solutions

diqi, global packaging and consumer

International 2010.

philosophy makes them a perfect

will be displayed.

marketing director, DuPont. Making

This exciting new feature of the

match for Project 2020: The Consumer

show, located in The Brand Zone, will

Experience, which at its core, is about

Consumer

PACK

will cover more than 60,000 sq. ft. and

provide insight into the primary drivers

pushing the boundaries of packaging

EXPO is completely in line with

showcase a range of innovative con-

expected to propel packaging innova-

and anticipating what will drive pur-

DuPont’s commitment to collabora-

tainers and materials, in addition to

tion 10 years from now.

chasing decisions in the years to come.”

tive innovation. This project will

approaches that can help brand own-

“DuPont’s commitment to innova-

Project 2020: The Consumer Experi-

stimulate thinking about future

ers increase shelf impact, maximize

tion has resulted in a number of break-

ence will feature packages of the future

brand owner needs, especially in

shelf life, improve sustainability and

throughs in packaging technology that

as imagined by the package design and

terms of how brand owners and sup-

add functionality. SD

“Sponsorship of ‘Project 2020: The Experience’

Innovation Discovery brings CPG leaders to PACK EXPO

eading consumer packaged goods companies

maximize their time at PACK EXPO.”

its debut in Chicago, The Brand Zone

PMMI thanks the following companies for participating in Innovation Discovery 2010:

(CPGs) know PACK EXPO is the hub of the sup-

Onsite, these CPGs’ Innovation Discovery teams re-

ply chain for their packaging and processing

ceive free access to all PACK EXPO and CPP exhibits;

needs. To help them achieve their show goals, there’s

this week’s participants are also able to attend the IoPP

• Campbell Soup Co.

PMMI’s Innovation Discovery program, designed for

conference at no charge.

• Coca Cola Enterprises Inc.

• Abbott Laboratories

buying teams attending PACK EXPO International 2010.

“It may sound inconsequential, but the primary ben-

This enhancement of the Corporate VIP program pro-

efit is a meeting room where they can conduct team

vides large buying teams information to prepare for the

meetings, meet with exhibitors or just sit down and have

show, and resources to make their on-site PACK EXPO

a cup of coffee in the morning,” Pittas said. “It’s a place

• G re a t L a k e s C h e e s e C o . I n c .

International experiences more efficient and effective.

where the team can collaborate and strategize privately.”

• The Hershey Co.

Past participants have been involved in markets as

A help desk near the Innovation Discovery rooms

varied as pharmaceuticals, business services and food.

makes it more convenient for participating firms to

Participating CPGs are entitled to five major benefits,

plan their time on the show floor, and PMMI staff is

notes Jim Pittas, vice president, trade shows, PMMI. The

available to help arrange meetings with specific ex-

benefits start long before PACK EXPO, when participat-

hibitors, if requested.

ing CPGs can request custom presentations on packaging trends.

“The Innovation Discovery program is designed to help innovation teams quickly and efficiently uncover

• C o n A g r a Fo o d s • General Mills Inc.

• H.J. Heinz Co. • J.M. Smucker Co. • Johnson & Johnson Pharmaceutical R&D • K r a f t Fo o d s • K ro g e r

“What you find at PACK EXPO are the machinery and

packaging developments, technologies and ideas. These

materials to create these trends, not the packages them-

discoveries can shorten speed to market times, heighten

• M a r s P e t c a re / M a r s C h o c o l a t e

selves. The purpose of the presentation, however, is to

shelf appeal, extend product freshness, ensure product

• MillerCoors

help the companies know what’s out there and what’s

safety and improve sustainability scores,” adds Pittas.

• Nestle Business Services

driving the marketplace so they can use that information

Innovation Discovery is expected to return at PACK

as they plan their trips to the show,” says Pittas. “We cus-

EXPO Las Vegas 2011. For more information, contact

tomize each presentation to the participating company

Jim Pittas, vice president, trade shows, PMMI:

so they can take away information that will help them

jpittas@pmmi.org or 703-243-8555. SD

• PepsiCo/Frito-Lay Inc. • S.C. Johnson & Son

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Confectionery Pavilion offers sweet solutions The National Confectioners Assn. is sponsoring the first-ever feature at PACK EXPO 2010. International

NCA has represented the candy,

2010 will feature the Confec-

chocolate and gum industry since

tionery Pavilion sponsored by

1884, and its members include the

the National Confectioners Assn.

world’s leading candy and confection

(NCA; Booth S1085). This is the

brands—brands such as Ferrara Pan

first time NCA has partnered with

Candy Co., Goetze’s Candy Co.,

PMMI to produce a pavilion within

Crown Candy Co., Ghiradelli Choco-

the Western Hemisphere’s largest,

late Co., Liberty Orchards Co Inc.,

most comprehensive packaging and

MARS

processing trade show.

Stover Candies, Inc., The Hershey

ACK

EXPO

“NCA’s Supplier Members are

Snackfood

U.S.,

Russell

Co., and Tootsie Roll Industries Inc.

pleased and excited about this new

“The partnership between NCA

partnership with PACK EXPO,” says

and PMMI is great for customers and

Ross Bainbridge of Bainbridge Asso-

exhibitors,” says Charles D. Yuska,

ciates, Chairman of NCA’s Supplier

president and CEO, PMMI. “Because

Advisory Committee. “I have spoken

of the commitment PMMI and NCA

to a large number of our supplier

have to the marketplace, attendees

members, and everyone is looking

can be confident they will find the so-

forward to this new partnership and

lutions they are looking for. Ex-

the opportunities for supplier and

hibitors will benefit from the large

manufacturing members. We are ex-

attendance focused on their innova-

pecting a strong exhibitor presence

tive products and services.”

in the new Confectionery Pavilion

The Confectionery Pavilion will oc-

and, with PACK EXPO’s resources,

cupy more than 10,000 net sq. ft. of

we will be able to market effectively

space within McCormick Place’s South

to the entire confectionery manufac-

Hall. In addition to the Confectionery

turer industry.”

Pavilion, the show will feature the

NCA and PMMI have collabo-

Brand Zone and the Processing Zone

rated to promote PACK EXPO and

plus exhibits within the North, South

the new Confectionery Pavilion to

and Lakeside Centers of McCormick

the candy and snack food industry.

Place. SD

National Confectioners Association Industry Reception Monday, Nov. 1, 5-6:30 p.m. McCormick Place, South Building, Room S-105a The NCA, MC–Manufacturing Confectioner, AACT and PPMI cordially invite NCA supplier members and confectionery manufacturers to attend this event. This reception—open to all confectionery industry professionals—is an annual tradition for meeting and networking with confectionery industry colleagues. Visit NCA’s and MC’s (Booth S1085) to pick up a copy of the Confectioners Guide to PACK EXPO, a resource to help you find all of the exhibitors at PACK EXPO which supply the confectionery industry.

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Beverage firm finds sweet success in new label Shrink film from Avery Dennison (Booth S2148) delivers high-impact graphics and shelf appeal.

an Benedetto is an Italian man-

vegnu, product manager with San

roll-fed

called

San Benedetto opted to install a Roll

ufacturer and distributor of

Benedetto. “But the low shrink ratio

Polyphane Fit STS, which has a guaran-

Fed Sleeve Technology (RFST) labeler

teed shrink ratio of 50%.

from Sacmi Labeling (Booth S412).

shrink

film

label

soft drinks, sports beverages,

meant we were limited to how high we

probiotics and bottled water. While the

could place our label on the Batik pack-

The labels were flexo printed in eight

The modular labeling machine allows

company was founded in 1956, its her-

age. We literally could not go past the

colors with solvent inks. With superior

the application of wraparound thermo-

itage dates back to the Renaissance. Es-

moderate shoulder. There was a lot of

optics based on clarity of 98, haze of 3

shrink plastic film labels starting di-

tablished near an artisan well that is

space on the bottle we just couldn’t take

and a gloss rating of 135, Polyphane Fit

rectly from the film on the roll and uses

still in operation today, the water that

advantage of, and we felt we were missing

is an ideal medium for high-end graph-

laser-welding technology for seaming.

ics representation.

The labeling operation is fully integrated

is sourced for its beverages is drawn

an opportunity. Still, we

from 1,000 ft. below ground

never gave up pursu-

“Polyphane Fit combines all the

with the bottling line and can handle

to ensure all its original fea-

ing film options that

graphics benefits of shrink sleeves with

line speeds up to 1,000 bottles per

tures are unchanged and

would

cost-effec-

the operating efficiencies and cost-ef-

minute.

unadulterated.

tively allow us to

fectiveness of roll-fed shrink labels,”

The company knows the

“The laser seaming technology from Sacmi pairs well with the Polyphane Fit

impact quality ingredients

material,” says Benvegnu. “It gives us a

Along with improved shelf appeal, San

have on the end product. It

perfectly secure seam all along the full

does not compromise on

Benedetto sought an alternative seam-

contour of the bottle for an extremely

what goes into each of its

ing technology for its labels. While a

tight fit without any gaps. I believe this

products and makes every effort to protect

label represents only a fraction of the

that quality. And it takes

total cost to package a product, its

the same approach to

was the first commercial launch of Sacmi’s RFST using a laser seam. The technology was new and untested. Polysack, the converters and San Benedetto

impact on the consumer is significant.

projecting an image of

worked together over a six-month pe-

that quality through its

riod, proving the technology, working

product labeling.

match the high

says Laura Clark, marketing director

through minor challenges to bring application to commercialization.”

San Benedetto was

impact of sleeves.”

for food and beverage, Avery Dennison.

using a polypropylene-

Polyphane Fit

“It’s really the best of each labeling

While San Benedetto realized a cost

based roll-fed shrink label

film from Avery

method. With a shrink ratio of up to

savings by eliminating glue as a consum-

with a hot melt adhesive

Dennison Corp.

50%,

San

able and the related extra work associated

seam for its Batik Succoso

(Booth S2148) is a

Benedetto to take full advantage of the

with added time for machine setups and

juice brand. The com-

proprietary poly-

entire Batik bottle, including the neck.

downtime for cleaning, it has also been

pany wanted to upgrade

olefin that is ma-

The ability to apply the label top to bot-

able to reduce its energy consumption.

the look of the product

chine-direction

tom and around the full bottle delivers

The previous roll-fed shrink film required

to make it strongly reflect

oriented. This pro-

a significant advantage for improved

a hot air tunnel temperature of 600 ˚ F to

shelf impact.”

shrink just 8%. However, the Polyphane

a quality position more in

vides high tensile

line with the quality of the product itself.

Polyphane

Fit

allows

strength properties and

Along with improved shelf appeal,

excellent on-press stability. It also does not

San Benedetto sought an alternative

Fit STS allows the company to use its existing steam generator at just 200˚F.

However, the polypropylene-based

require refrigerated freight or air-condi-

seaming technology for its labels. While

“Many other shrink films and

roll-fed shrink film only allowed up to

tioned storage because the film has higher

a label represents only a fraction of the

sleeves were considered for this applica-

an 8% shrink ratio, which limited the

shrink initiation temperatures versus con-

total cost to package a product, its im-

tion, Polyphane Fit STS was selected for

amount of space the label could cover on

ventional sleeve label materials. Polyphane

pact on the consumer is significant.

its superior printing, labeling, welding

the contoured bottle. Coupled with

Fit was developed and is manufactured by

Misplaced labels or split seams under-

and shrink performance,” says Hubert

what the company felt were limited

Polysack Plastic Industries Ltd., Israel. Avery

cut the perception of quality. It wanted

Mignolet, sales and marketing manager

graphics characteristics of the film, San

Dennison has exclusive rights to distribute

to eliminate glue from the labeling

with Polysack. “Polyphane Fit films are

Benedetto thought matching the high-

and sell Polyphane Fit roll-fed shrink films

process because it was an added con-

unique in that they perform more like

impact shelf appeal of shrink sleeve la-

in the U.S., Mexico, Canada, Australia and

sumable and reduced the operating ef-

shrink sleeves than traditional roll-fed

bels was unobtainable.

New Zealand.

ficiency of the labeler. Glue seams also

shrink. We only had to adjust the

“Roll-fed shrink film allowed us to

At the beginning of 2009, San

proved to be less robust and split when

graphics slightly to take advantage of

use a package with a contoured bottle

Benedetto’s patience was rewarded when

heated in the shrink tunnel, resulting

the higher shrink ratio and enlarged

and a label to match,” says Lorenzo Ben-

it relaunched Batik Succoso with a new

in rework.

display area.” SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Community of Practice fosters dialogue The PACK EXPO feature brings knowledge and practical experience together. hile trends come and go, there are

learning,” adds Ferrante. “Nestle Pu-

employees and improve equipment re-

initiatives and the Technical Training

a few things that remain relevant

rina, for example, uses a variety of tools,

liability through training and develop-

Community of Practice contact Maria Fer-

to packaging solutions providers

including Sharepoint, wikis, blogs and

ment efforts.”

rante: mferrante@pmmi.org or 703-243-

and purchasers alike. Training is one of these

face-to-face training to engage their

things, which is why PACK EXPO show producer PMMI has worked with manufacturers and consumer packaged goods firms (CPGs) alike to develop the Technical Training Community of Practice. “Training is where the promise of innovation meets the practical world of the plant floor,” says Maria Ferrante, vice president of education and workforce development at PMMI. “Without proper training, machinery can’t be run effectively or efficiently.” PMMI’s Technical Training Community of Practice is a collaborative effort by packaging machinery end users and OEMs to address common issues in training that can better prepare technicians on the plant floor to work with increasingly complicated modern machinery. The group, which meets periodically, includes representatives from consumer packaged goods companies (CPGs) like Nestle Purina; ABInbev; Kraft; and OEMs such as MASSMAN Automation Designs LLC (Booth S766); Morrison Container Handling Solutions (Booth N3845); PIAB Inc. (Booth N4620); Pearson Packaging Systems (Booth S2206) and Oystar Jones (Booth S830), a division of R.A. Jones & Company, Inc. Recently, the Community of Practice met at the Nestle Purina facility in St. Louis, Mo., to discuss the use technology for training purposes. The event featured presentations on PMMI U e-learning initiatives and Mechatronics certificate programs, while other group members discussed potential applications for mobile learning, e-learning and video webcasting in their training routines. “PMMI and PMMI U are leaders in industry e-learning, but there are a lot of companies out there, both manufacturers and CPGs, who are doing some really innovative things with remote

For more information about education

8555. SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Take advantage of international packaging opportunities The International Buyer Program helps exhibitors and buyers take advantage of worldwide markets.

ACK EXPO International has again

national Buyer Program (IBP), bringing

event, and the Department of Commerce’s

been named to the U.S. Depart-

global business to the show floor.

IBP is a big part of that,” said Jorge

ment of Commerce’s (DOC) Inter-

“PACK EXPO is truly an international

Izquierdo, vice president of market develop-

High Capacity Mass Flow Spiral Conveyor.

ment, PMMI. “We’ve got more than a dozen delegations and more than 300 international exhibitors at this year’s show, and the Department of Commerce is on hand to help exhibitors and buyers make the most of their time on the show floor.” As part of the IBP program, PACK EXPO International 2010 will feature delegations from Argentina, Brazil, Canada, Central America, China, Colombia, Ecuador, Egypt, Germany, India, Iraq, Jordan, Korea, Mexico, Philippines, Russia,

“. . . the Department of Commerce is on hand to help exhibitors and buyers make the most of their time on the show floor.” Thailand, Ukraine, Venezuela and more. The DOC will also provide guidance at

High Capacity Mass Flow

the PACK EXPO International Business Center (Room N427). Staffed with trade

The new Ryson High Capacity Spirals are in response to our customers need to go higher and handle more weight. Our Spiral Conveyors need less floor space than conventional conveyors and are faster and more reliable than any elevator or lift. Our new high capacity mass flow spiral conveyors are designed to handle full and empty bottles, cans and jars. They can be delivered with 12”, 16” or 20” wide slats with capacities of up to 800, 1,200 2,000 units per minute respectively. They are available in powdered coated carbon steel, stainless steel and washdown versions. Quality and service come first at Ryson. We are the number one spiral manufacturer in the USA. For application assistance or more information, give us a call or visit www.ryson.com.

specialists as well as staff from PMMI’s China and Latin America offices, this location will be a hub for international activity. Services will include international attendee registration, aid in sales negotiations, matchmaking advice and other resources that can connect exhibitors and buyers from around the world on the show floor. The International Business Center also provides interpreter services and export coun-

Visit us in Booth 4634 at PACK EXPO

Ryson International, Inc. 300 Newsome Drive • Yorktown, VA 23692 Phone: (757) 898 -1530 • Fax: (757) 898 -1580 VERTICAL CONVEYING SOLUTIONS

seling for exhibitors. Offsite, the U.S. Commercial Service uses its 109 offices across the United States and U.S. Embassies and Consulates in more than 77 countries, to connect international buyers with North American

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010 companies that can meet their needs. “The tools exhibitors and attendees find on the show floor are only extensions of the services we perform year-round to make American manufacturers successful,” says Janet Bauermeister, International Trade Specialist, U.S. Department of Commerce. “PACK EXPO is a great place to get your foot in the door to trading on a global

Upcoming Certified Trainer Workshops The PMMI Certified Trainer Program is the premier manufacturingspecific train-the-trainer program that gives you the competitive advantage. Session participants will gain tools that enable them to: • Maximize productivity • Enhance safety • Increase machinery efficiency

• Lower operating costs • Reduce waste • Provide clear documentation

For more information about the program, visit PMMI’s website at www.pmmi.org

February 8-9 Nordson Corp. (Booth S730) Duluth, Ga. June 14-15 Thermo Scientific (Booth S1543) Minneapolis, Minn. September 26-28 PACK EXPO Las Vegas Las Vegas Convention Center

scale, but the Department of Commerce’s efforts go beyond the show floor.” In addition to the resources available in the IBP and IBC, the U.S. Department of Commerce provides critical guidance and opportunities to increase international sales in the U.S. Export Pavilion (Booth N4300). From market research to financing international buyers, agencies represented at the U.S. Export Pavilion give American businesses all the resources they need to succeed in the global marketplace. Representatives from the U.S. Commercial Service of the U.S. Department of Commerce, Census Bureau, Export Import Bank and other groups are available to discuss trade opportunities with exhibitors and attendees. SD

Export matchmaking A Thai company found success at PACK EXPO 2009. Distributor CGS (Thailand) Co. Ltd. was part of the IBP-sponsored Thai buying delegation to PACK EXPO Las Vegas 2009. The company was on a mission to find suppliers of robotic palletizing systems and made the International Business Center one of its first stops. IBP representatives launched CGS’s visits to the show floor by connecting the company with a number of exhibitors. As a result, CGS was able to find a partner at PACK EXPO—Schneider Packaging Equipment Company (Booth S2212). By January 2010—just three months after PACK EXPO—the companies had entered into an agreement allowing CGS to represent Schneider Packaging Equipment Company in Thailand. With knowledgeable support staff at the show, finding foreign customers or partners at PACK EXPO is easy. Visit the International Business Center (Room N427) to learn how the Department of Commerce can assist you.

Visit Us at PACK EXPO, Booth S-771

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Drilling Technical Services cuts engineering time on narrow and mid-width web label machines builds, giving customer green options Technology from Siemens (Booth N3746) saves up to 80% in engineering time, plus helps a leading label and filmic product maker create easily converted lower cost material offerings.

oe Drilling has a pride in his company that’s

this manner, the drive became the control for the entire

classic American entrepreneur.

machine’s functionality. Feeding off this platform are the

After years at a leading label machine builder,

multi-axis control drives of the Siemens Sinamics family,

he founded Drilling Technical Services (DTS) in Mil-

as well as Simatic I/O components and runtime software,

ford, Ohio, a virtual engineering company specializing

plus the related HMI hardware, as supplied by RECO.

in the mechanical, electrical and process engineering of

Components were selected by the DTS engineers

mid-width and narrow web printing, drying, converting,

using the unique Siemens Converting Toolbox, a suite

RFID and digital print equipment. As the installed base

of product specifications and application software that

grew and responding to current market conditions, Joe

allows an engineer the flexibility to customize portions

founded a second company, Pre-Owned Press & Parts Solution LLC (POPPS), also in Milford, specializing in the evaluation, reconfiguration, remanufacturing, sale, commissioning and servicing of pre-owned presses. An-

Drilling Technical Services Inc.turned to Siemens (Booth N3746) for help in integrating electronic line shafting and process control functions with standard component architecture.

of a machine build, then recall and reuse them or make modifications for subsequent builds. The reduction in subsequent machine design engineering time, according to Joe Drilling, reached approximately 80% on the

other vital component of the business models at both

second machine and he anticipates a repeat of that sce-

DTS and POPPS is the engineering of energy recovery

nario, every time.

systems for containment of utility costs, an ongoing

These factors were found most satisfying by DTS and

challenge in the printing industry.

their customer, who had previously used a vendor for ma-

The two companies primarily serve the needs of the

chine upgrades who typically took months, even years, to

flexible packaging, folding carton, tag and label, health

research, develop and implement design changes in the

and beauty, wine and beer, plus other label segments.

customer’s machine lines, according to Drilling.

During a recent project for one global leader in label

“With our more simplified layout of components and

and filmic product solutions, DTS was commissioned

the flexibility we enjoyed with the Converting Toolbox,

to develop a mid-width web roll-to-roll diecutter with

the learning curve shortened tremendously,” he says.

various unique substrate manipulation functions. The substrate’s physical parameters, especially the desire to reduce material thickness, represented particular challenges to the DTS team.

The machine builder at Drilling Technical Services reports the use of Siemens Converting Toolbox and Simotion selection of drive/control technologies has reduced engineering time by more than 80%.

DTS utilized its “QC Mod Cut Series” modular web

“Product and Matrix winder modules were able to be configured to allow the diverse web tension ranges and accuracy required. And, most of all, the shaftless drive system we implemented allowed our web transport roll design on the individual machine sections to become much easier,

transport system and quick change die cassette technol-

electronic line shafting and process control functions

ogy as the design platform.

faster and completely repeatable.”

that could be achieved with standard component archi-

Drilling concludes, “The marriage of Siemens mo-

Every aspect of the work was to be done to the cus-

tecture. Having a local and experienced distributor of

tion control technology, their overall expertise in the

tomer’s strict system specifications for equipment cri-

Siemens components, Richard Equipment Co. (RECO)

converting industry, plus our engineering and building

teria, including die cutting accuracy, line speed accuracy,

in Cincinnati, Ohio, the investigation into a process so-

talents really worked to benefit our customer, who has

tension control and wound roll precision. These process

lution began. As Joe Drilling notes, “The worldwide sup-

been quite satisfied with machine performance to date.”

functions were to be controlled by the machine’s

port of Siemens was an additional factor in our decision

Siemens system training and project development

Human Machine Interface (HMI). The first machine

and really gave us that comfort zone in selecting them

took place on-site at DTS. Other recent projects accom-

was required from DTS on a short time schedule for the

for this project. Our customer is itself a world player and

plished by DTS engineers include an air-to-air heat ex-

customer’s showroom, and then the customer was pro-

so we felt confident in Siemens’ ability to provide com-

changer for dryer efficiency, a dryer system upgrade for

viding a second machine along with its branded sub-

ponents and service, wherever needed.”

water-based inks, a unique accumulator stacker spe-

strate materials to the initial end user. Long-range plans

To achieve the desired accuracies in every machine

cially designed for thin substrate processing, a near-zero

call for this machine to be implemented into a world-

function, DTS utilized the Siemens Simotion D435 mo-

defect RFID system and various anilox system upgrades.

wide marketing effort by the DTS customer.

tion controller, a compact, drive-based platform that in-

The company also performs considerable process layout

Based on previous experience with Siemens (Booth

corporates motion control, logic control and drive

and process improvement consulting to its customers

N3746), the DTS engineering team looked to integrate

control in a single hardware unit for drive mounting. In

throughout the industry. SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Green your brand at PACK EXPO 2010 New materials and equipment can help evolve your operation’s sustainability.

or many brand owners, sustain-

No matter the angle brand owners

able packaging is becoming a

are seeking to address sustainability, ex-

key part of the product develop-

hibitors at PACK EXPO International

ment equation. Data from a recent Pike

will be able to help.

Research study called “Sustainable Packaging” supports this, forecasting

Earth-friendly films

that eco-friendly packaging will nearly

For one exhibitor, sustainability is

double in revenues between 2009 and

evident in its earth-friendly, com-

2014, from $88 billion to $170 billion.

postable films. The newest introduc-

While most companies have initially

tion from Klöckner Pentaplast

focused efforts on packaging materi-

(Booth E6252) is the Pentapharm kp-

als—including use of renewable materi-

Vantage polyester film for pharmaceu-

als, increasing recycled content and

tical blister packaging. The first of its

source reduction initiatives such as

kind, the film is high-performance

lightweighting and downgauging—ad-

polyester that incorporates a wide

ditional gains can be found in opera-

range of structures to meet pharma-

tions. Lean and clean design, efficient

ceutical packaging needs. Compared

motors and equipment that conserves

to standard materials, the new film of-

resources and generates less waste can

fers a wide forming window for opti-

all help brand owners achieve sustain-

mal thermoforming; it forms at lower

ability goals.

temperatures, which decreases energy use and increases line speed. The film

By redesigning with 30% less paperboard, Kraft’s new Oscar Mayer Deli Creations packaging is expected to keep 1.2 million pounds of packaging out of landfills per year.

is designed to be processed on existing

ASTM 6400 and EN 13432 standards.

late bottles. The film complies with all

equipment without need to change

High-amylase corn starch (supplied by

FDA regulations for direct food contact

tooling, lidding or package design.

National Starch) is derived from annual

and is certified to meet domestic packag-

Pentapharm kpVantage can be used as

harvesting of specialized non-hybrid

ing regulations. Klöckner says the Smart-

a mono film for pharmaceuticals that

corn. Its unique chemical and film-

Cycle process of making packaging from

require a low-moisture barrier, or it

forming properties allow for develop-

recycled plastic bottles saves energy, nat-

can be integrated into barrier struc-

ment of a range of applications across

ural resources and, ultimately, may in-

tures requiring greater protection

conventional plastics markets. The

crease bottle recycling rates.

from moisture and gas.

films are suitable for food and general

The company also has used strategic

purpose thermoformed packaging ap-

relationships to expand its sustainabil-

plications, such as trays for confec-

ity-friendly offerings. These efforts in-

tionery, chocolates, cookies, cosmetics

clude a new and exclusive partnership

and healthcare products.

Coatings cover sustainability Package and label coatings also have gone green. WS Packaging Group

President

(Booth E8501), has entered into a

tic Technologies Ltd. for biopolymer

Michael Tubridy notes, “The Plantic

commercialization agreement with

rigid packaging films. Under the agree-

product line complements our portfo-

Ecology Coatings Inc. Under the terms

ment, which is designed to provide cus-

lio of plastic packaging films by offer-

of the agreement, WS Packaging will

tomers with greater access to products

ing a unique end-of-line disposal

purchase EcoQuik coatings for labels

that will help meet their sustainable

option. Based on a renewable resource,

and packaging products converted by

packaging goals, Klöckner will market

the film offers our customers yet an-

the company.

Plantic’s biopolymer rigid packaging

other option in helping meet their sus-

films throughout the Americas under

tainable packaging goals.”

and distribution agreement with Plan-

Klöckner

Pentaplast

With a North American market estimate of $20 billion for labels and

Klöckner Pentaplast’s partnership

printed packaging materials, there is

Plantic biopolymer film technology

with Packaging 2.0 LLC, in place for sev-

understandably strong enticements for

is based on the use of high-amylase

eral years, led to the introduction of

cost-effective coatings which can pro-

corn starch, and the film is renewable,

SmartCycle 150 PETE films, made from

vide improved water and chemical re-

biodegradable, home compostable,

a minimum content of 50% post-con-

sistance, as well as support increased

water dispersible and compostable to

sumer recycled polyethylene terephtha-

Continued on page 26

its Pentafood Biofilm brand name.

SYSTEMATIC

3M-MATIC™ Case Sealers

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010 Continued from page 24

productivity. Customers also look for

overlays. These proprietary green prod-

“We are pleased to be working with

We are confident that our coating tech-

environmental benefits, such as lower

ucts are fully recoverable with minimal

WS Packaging,” says Ecology’s CEO

nology will provide a competitive ad-

energy usage and solvent-free materials.

disposal costs; exhibit exceptional

Bob Crockett. “We have been working

vantage through cost efficiencies and

The EcoQuik coatings have been de-

water, solvent and household chemical

with their management team for sev-

improved product sustainability.”

signed to address those needs, and also

resistance; and offer compatibility with

eral months and find them to be tech

WS Packaging Group has more than

to provide substantially lower costs

existing application equipment and

savvy and early adopters, customer

40 years of experience in producing la-

compared to plastic laminates and glue

UV-curing methods.

driven and environmentally sensitive.

bels, folded cartons, coupons and booklets. The capabilities go beyond printing to include multi-layer constructions, materials and coatings, and finishing. The converter operates 17 plants in North America, serving customers from small, local companies to large, multinational corporations. Ecology Coatings Inc. develops and licenses ultraviolet curable coatings. The technology platform allows manufacturers to enhance the durability and performance of their products while also significantly decreasing energy costs and increasing machine throughput. Ecology’s solvent-free coatings eliminate the escape of volatile solvents into the atmosphere.

Machinery can be sustainable, too Low cost of ownership, significant space savings and versatility are benefits claimed by machine manufacturer Loma Systems (Booth S2012), for its new combination checkweighing and x-ray inspection system. The machine is a combination of the CW3 checkweigher and IQ3+ metal detector, and offers a 19% cost savings over buying the two machines separately. Furthermore, the unit boasts a 35% smaller footprint than the two machines combined. The new system can adapt to a wide range of products because of its variable frequency metal detector, which can be calibrated in seconds for optimum speed and efficiency. Frequency data for different products can be stored, allowing for ease of operation. The checkweigher can weigh various products up to 3.3 lbs and can handle up to 400 products per minute. Output signals from the metal detector and checkweigher operate independent reject mechanisms. Designed specifically for food manufacturing, the unit is easy Continued on page 28

Congratulations to PMT Magazineâ&#x20AC;&#x2122;s 2010

Packaging Line of the Year

The following suppliers are proud to be part of Hormel Foods for Progressive Packaging LLCâ&#x20AC;&#x2122;s award winning line. All PACK EXPO attendees are welcome to hear how this world-class packaging line came together during a special conference session on Monday in room S104A at 2 p.m. Stop by the PMT booth for your ticket.

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010 Continued from page 26

to clean because of its compact size and quick-release belts.

ply chain and preventing product waste.”

such as I-Pack for automated void re-

• In Australia, Kraft Salad Dressing

Sealed Air has recently launched a

duction and Ultipack for automated

bottles were redesigned to eliminate

void containment.

more than 100,000 lbs of plastic per

number of new products aimed at help-

The means to the end (of the line) Secondary packaging, as well as endof-line operations, cannot be over-

ing its customers to reach their overall

“Secondary packaging should be a

year. According to Perales, the

sustainability goals, according to Cot-

vital part of CPG sustainability initiatives

patented design differentiates the

terman. Examples include:

•

due to the potential impact it can have

Kraft brand from competitors and al-

Lightweight products that include

on overall sustainability,” continues Cot-

lows more bottles to ship per truck-

total

down-gauged films, such as Cryovac

terman. “Efficient, high-performance

load, effectively taking trucks off the

sustainability. One exhibitor that

CT-301 shrink film that is up to 50%

protective packaging systems reduce

road.

knows this fact well is Sealed Air

thinner than alternatives, but does not

damage along the supply chain and en-

Corp. (Booth S1639).

sacrifice performance;

hance overall sustainability efforts.”

looked

the

quest

for

•

Kraft Foods is also focusing on finding ways to increase the recycled

Use of recycled content in new Bub-

Sealed Air’s Bubble Wrap brand of

content and recyclability of the pack-

packaging, it is important to look holis-

ble Wrap cushioning with at least 50%

cushioning now comes in a recycled

aging for its products. In the United

tically at the role that packaging plays in

pre-consumer content and in new

grade with a minimum of 50% pre-

Kingdom, Kraft Foods recently began

the supply chain,” claims Dr. Ronald Cot-

Ethafoam HRC products with a mini-

consumer recycled content—the high-

selling Kenco coffee in refill bags to

terman, executive director, Sustainability

mum of 65% recycled content;

“When discussing the sustainability of

est recycled content for air cellular

complement glass jars. The refill bags

Use of renewable raw materials in

cushioning on the market. The mate-

use 97% less packaging material by

velop sustainability strategies that look to

100% recycled, paper-based FasFil void

rial incorporates Barrier Bubble tech-

weight than a new jar and less energy

not only reduce environmental impact,

fill and in both new FillAir inflatable

nology so that the cushioning retains

in the packaging conversion process.

but also to deliver customer value. We do

and new Instapak foam products with

air longer. The cushioning is available

And, in North America, Kraft Foods

this through efficient use of raw materi-

bio-based content; and

in small ( ⁄16 inch) and large (1⁄2 inch)

recently changed its Maxwell House,

bubble heights. No color additives or

Yuban and Nabob coffee brands from

dyes are used.

steel cans to composite paperboard

for Sealed Air. “Within Sealed Air, we de-

als, reducing energy demands in the sup-

•

New packaging equipment systems

that weighs 30% less, uses 50% recys p e c i a l t y

Sustainability in practice

c o n v e y o r s

A few years ago, Kraft Foods, North-

SpiralVeyor® SVM unique features: ■ Mass flow (de)elevator ■ Cans, glass and PET bottles ■ Space saving concept ■ Accumulation features ■ Exceeding 60.000 bph ■ Elevation over multiple floorlevels possible with one continuous belt. See www.SpiralVeyor.com

Pack Expo Booth 6414 SpiralVeyor® SVM

phone (877) 800 1634 email info@ambaflex.com

cled content and is expected to eliminate 8.5 million lbs of packaging.

field, Ill., decided to lose a lot of weight.

The company also recycles nearly

And it did. It started this year 150 mil-

90% of its global manufacturing

lion lbs of packaging material leaner

waste. In 2008, Kraft Foods started

and achieved the packaging reduction

partnering with TerraCycle, an inno-

goal it set in 2005 two years ahead of

vative company that “upcycles” ma-

schedule.

terial that otherwise would have

To help developers create efficient

ended up in a landfill. TerraCycle

and optimized packaging early in the

reuses packaging to make new, use-

design phase, Kraft developed the Pack-

ful products.

aging Eco-Calculator. Following are examples from Kraft Foods operations around the globe:

•

Yes, it’s an opportunity There’s no question that sustain-

In the United States, the Oscar

ability is one of the major forces driv-

Mayer Deli Creations packaging was re-

ing packaging decisions today. Even

designed with 30% less paperboard,

though there is no single definition of

which is expected to keep 1.2 million

how sustainability applies to packag-

pounds of packaging out of landfills

ing, one thing is clear: sustainable prac-

per year. Consumers like the new pack-

tices are good business and good for

age because it’s smaller, convenient and

the environment. And the packaging

takes up less shelf space, while the

industry is uniquely qualified to sup-

amount of product remains the same,

port the initiative due to its ability to

explains Perfecto Perales, senior direc-

reduce package size, develop and lever-

tor of RDQ.

age renewable or recyclable materials in

• In Europe, the removal of packaging

our package designs and create energy

layers for Milka chocolate bars resulted in

efficient machinery. PACK EXPO In-

60% less weight and an elimination of 5.7

ternational exhibitors will tackle the

million pounds of packaging material per

issue from all of these perspectives and

year. And Kraft Foods is spreading the de-

help brand owners achieve their sus-

sign to markets in Latin America.

tainability goals. SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Packaging pros to pitch big green ideas The PAC Green Den matches innovative packaging ideas with big companies. he inventive program, “Fast

tions to a panel of experts with sustain-

mitory. From there, TerraCycle has

Tracking Sustainable Innova-

ability, regulatory and packaging experi-

grown to a multimillion dollar firm

The PAC Green Den Match Maker

tion,” takes place Tuesday, Nov.

ence, in front of a live audience of brand

that partners with large corporations

selected a small group of entries from

2, 1 to 4:30 p.m., in McCormick Place

owners and retailers. After the expert

such as Target and other companies.

submissions by PACK EXPO ex-

Room E-353a.

panelists challenge the innovators and

Innovators will have roughly seven

hibitors. Entries must come from

“It’s a combination reality show and

deliver constructive feedback, the audi-

minutes to present their cases to the panel

PACK EXPO exhibitors. The guiding

panel discussion, and a great way to

ence will vote for a Best of Show winner.

and audience, and up to eight minutes to

light for the entries is the Sustainable

give knowledgeable buyers a look at ex-

The three top winners will receive PAC

respond to feedback and commentary.

Packaging Coalition definition, which

citing, new sustainable packaging solu-

Green Den Sustainable Awards.

ability-related challenges.”

“Brand owners and retailers are bom-

incorporates all aspects of sustainabil-

tions.” says Charles D. Yuska, president

Innovators will conduct 15-minute pri-

barded with inquiries from inventors

ity as related to sustainable packaging.

and CEO of PMMI, the owner and pro-

vate meetings with brand owners to discuss

and wish to explore every new sustain-

Suppliers of raw materials, package

ducer of the PACK EXPO trade shows.

their creative offerings in greater depth.

able package and process opportunity

containers, manufacturing and/or fa-

The Packaging Association of

TerraCycle’s Tom Szaky will tell the

but don’t always have the time,” says

cility processes and consulting services

Canada (PAC) Green Den brings to-

firm’s story in a short keynote address.

James D. Downham, president and

are invited to submit their entries.

gether the ingredients of successful re-

Szaky, one of the great innovators of

CEO, PAC. “PAC is bringing this pro-

For more information about the PAC

ality

“upcycling,” began his business as a stu-

gram to PACK EXPO because we know

Green Den program, visit the organiza-

dent at Princeton, where he set up a

leading packaging buyers will be there to

tion’s PACK EXPO booth (C-60) or visit

worm composting operation in his dor-

find the best solutions to their sustain-

the group’s website at www.pac.ca . SD

television

and

business

matchmaking.

:= <:(

“Innovators” will present their solu-

9LVLW XV DW VWDQG

*VU]L`PUN

3VHKPUN

7HSSL[PaPUN

7HJRHNPUN

:VY[H[PVU +PZ[YPI\[PVU

),<4,9 ZVY[H[PVU HUK KPZ[YPI\[PVU [LJOUVSVN` [V YLHJO `V\Y VIQLJ[P]LZ X\PJRS` HUK ZTVV[OS`

TerraCycle’s Tom Szaky—who turned a dorm-room experiment into a successful “green” company—will share his story at the PAC Green Den event.

>OL[OLY PU [OL ZLY]PJL ZLJ[VY VY PU [OL PUK\Z[Y` ¶ [OL KLTHUKZ VU TVKLYU ZVY[H[PVU HUK KPZ [YPI\[PVU LX\PWTLU[ HYL JVUZ[HU[S` PUJYLHZPUN >P[O ZV WOPZ [P JH[LK JVUJLW[Z ),<4,9 WYV]PKLZ PUKP]PK\HS Z`Z[LT ZVS\[PVUZ [OH[ ^PU J\Z[VTLYZ V]LY ^VYSK ^PKL [OYV\NO LMÄ JPLUJ` ZWLLK HUK WYLJPZPVU @V\ JHU Ä UK TVYL PUMVYTH[PVU HIV\[ [OL ),<4,9 JVTWHU` HUK P[Z WYVK\J[Z VU [OL 0U[LYUL[

^^^ IL\TLY JVT

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Media-enhanced packaging adds security, customer interactivity Catalent Pharma Solutions (Booth E8607) is demonstrating its Media Enhanced Packaging solution at PACK EXPO.

On its YouTube channel, Catalent Pharma Solutions (Booth E8607) shows how its Media Enhanced Packaging helps educate consumers about products.

atalent Pharma Solutions (Booth E8607)—a firm that provides manufacturing, packaging

and printing expertise to the global pharmaceutical and biotechnology industry— is offering PACK EXPO attendees the chance to witness firsthand the capabilities of its Media Enhanced Packaging (MEP) in its booth, located in the Brand Zone in the East Hall. According to the company, MEP is a cutting-edge digital technology that adds a unique, covert watermark to packaging by embedding an imperceptible pattern directly into existing package graphics. When printed, the watermark and encrypted code have no impact on package design as with QR (or 2D) barcodes, and they can be identified digitally by a web-enabled mobile phone, computer, hand-held reader or other device through patented technology. “This innovative technology helps build enduring brand relationships by allowing the consumer to interact with the product,” says Victor Dixon, vice president and general manager of the Printed Components business of Catalent. “For retailers and manufacturers, MEP offers a way to educate consumers, highlight promotions and cross-sell products.” Media Enhanced Packaging is a trademark of Catalent Pharma Solutions. Headquartered in Somerset, N.J., Catalent is a provider of advanced dose form and packaging technologies, and development, manufacturing, packaging and printing services for pharmaceutical, biotechnology and consumer healthcare companies in nearly 100 countries. Catalent works to advance treatments, change markets and enhance patient outcomes. The manufacturer employs approximately 9,000 at 30 facilities worldwide and in fiscal 2009 generated more than $1.6 billion of annual revenue. SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Soup company finds recipe for growth at PACK EXPO Executives from HURRICANE’s will return to this year’s show to gather more packaging solutions. line our operations and continue to grow our business.”

ing an XL depositor from Unifiller. Capable of depositing large product volumes in a single shot, Unifiller’s XL depos-

Soup offerings from HURRICANE’S include foodservice packages, which owner Phillip Wilbur markets to regional restaurants.

hilip Wilbur, co-owner of HURRICANE’S Premium Soup and

Before launching its retail offerings, HURRICANE’S Premium Soup and Chowder from Maine visited PACK EXPO to browse packaging solutions.

Chowder From Maine, a manu-

An unconventional package

itor can run at speeds up to 3,000 deposits

To reflect the company’s commitment

per hour. The system offers a great deal of

to the environment, HURRICANE’s opted

flexibility, including the ability to manually

to package its soups in plastic pouches

adjust the amount of product being dis-

rather than the traditional rigid tubs, re-

pensed by the piston. This change can be

ducing both the amount of material used

made at any time before—or even during—

and overall weight.

the filling process, allowing operators to

Wilbur purchased PLASCON Packag-

easily switch between the smaller and larger

ing’s Cook-Chill bags made with Cryovac

bags with no downtime. The equipment is also designed for fast and easy cleaning.

facturer of soups and chowders, is return-

many of which include locally fished and

C5045 shrink film from Sealed Air Corp.

ing to PACK EXPO International this

processed shrimp, crab and lobster. All of

(Booth S1639). The multi-layer, translu-

While pricing and availability were two

year, looking to discover innovative ways

the soups are packaged in one gallon bags

cent film is co-extruded for enhanced dura-

major considerations for HURRICANE’S

to streamline processing operations, ex-

and sold to food service distributors who,

bility and designed with oxygen and

when selecting the system, quality techni-

pand capacity and increase shelf life. Dur-

in turn, market them to restaurants

moister barriers to preserve flavor. Avail-

cal support played an even bigger role.

ing his visit to the last show, Wilbur

throughout the New England area.

able for many specialized applications, Cry-

Unifiller’s team of experts helped Wilbur

found the equipment he needed to ex-

Distribution of HURRICANE’S

ovac multi-layered films offer both

and his team redesign their kitchen facility

pand his local restaurant into a manufac-

brands continues to grow, with prod-

durability and clarity. HURRICANE’S uses

and get the manufacturing operation run-

turing operation and take his homemade

ucts available in regional Whole Foods

10x20-in. single-use, preform bags to pack-

ning quickly and smoothly.

soups and chowders to retailers.

and Hannaford stores.

age soups marketed to distributors. The

“As a start-up company, it was essential

bags are packed in paperboard cases that

to get started on the right foot,” says Wilbur.

From the beginning Wilbur and his family opened the doors

Building a whole new operation

feature the HURRICANE’S bold-faced logo with the image of a caldron below it.

Fueling growth

to HURRICANE’S Café and Deli in 2005.

Making the move from restaurant op-

This original artwork by Wilbur’s

With both its food service and retail op-

Among the traditional deli fare, HURRI-

erator to manufacturer is not easy, partic-

youngest daughter, Joanna Wilbur, a new

erations now in full swing, Wilbur looks

CANE’S offered quality soups and chowders,

ularly when dealing with significant

media student at the University of Maine,

forward to expanding capacity with the

which were made entirely from all-natural,

volume growth over a short period of time.

is also featured on the pre-printed paper-

addition of form/fill/seal technology. Ad-

local ingredients. Soup sales took off, with

“We had two things going for us when

board sleeves used to wrap the 24-oz. 6 x

ditionally, HURRICANE’S is seeking to

we started this process: 1,500 sq. ft. of un-

12-in. pouches in packaging sleeve also

streamline the processing end of its man-

This success, coupled with a flood of

used warehouse space adjacent to our café

features a small window, allowing con-

ufacturing line with new slicing, chopping

awards from local chowder competitions,

and knowing how to make our product,”

sumers to see the product inside.

and shredding equipment as well as a new

prompted the family to begin manufac-

says Wilbur. “But the process of getting it

“It’s important to us to produce a high-

chilling system to help increase volume

turing their products and marketing them

to market in the volume and at the rate we

quality product with minimal impact on

and maximize shelf life. To find what he

to regional restaurants—thus HURRI-

required was unchartered territory for us.”

the environment,” explains Wilbur. “The

needs, Wilbur is returning to PACK EXPO

CANE’S Premium Soup and Chowder

A last-minute invitation to PACK

Cryovac film fit our criteria because it uses

this year, revisiting the place where he ini-

From Maine was born. By the summer of

EXPO by an exhibiting company turned

renewable materials and produces only a

tially began building his family’s business.

2009, the company was selling four fla-

things around for HURRICANE’S.

small amount of waste as opposed to rigid

“I’m very excited to attend PACK EXPO

tubs. In addition, the outer box is recycla-

as a show veteran,” says Wilbur. “This year, I

ble and made with recycled material.”

have a long list of processing needs, so I plan

volume quadrupling in a single year.

vors: the award-winning Haddock Chow-

“Though I had visited many regional

der, Cuban Black Bean, Butternut Squash

restaurant shows, I had never experienced

with Broccoli Cream and Cajun Style

an exhibition with the magnitude of

Sweet Potato with Chicken Soup.

PACK EXPO,” says Wilbur. “The show

to spend a lot of time in The PROCESSING

The right tools for the job

ZONE to find what I’m looking for. Since

Based on the success of these four

served as a critical starting point for our

As a result of the show, HURRI-

the show is so large, I’ll be using the website

brands, the company eventually expanded

business. We’re looking forward to return-

CANE’S also purchased several pieces

[www.packexpo.com] to research solutions

its offerings to include 14 varieties of soups,

ing this year to find new ways to stream-

of manufacturing equipment, includ-

and prepare for the show.” SD

SOLUTIONS ACROSS THE LINE

IN CHICAGO Welcome to PACK EXPO International 2010! Get ready to ﬁnd the integrated solutions you need as processing, packaging and converting come together right here. Enjoy all the new show features we have debuting in Chicago to deliver you buying, networking and learning opportunities like never before. ■ More than 1,600 exhibitors from across the entire industry supply chain ■ 45,000 industry colleagues from 110+ countries ■ New conference sessions from GMA, IoPP, FTA and PAC ■ New pavilions including The Processing Zone, Confectionery Pavilion and DistriPak Pavilion ■ An expanded Brand Zone, formerly the Containers & Materials Pavilion …and lots more! Make the most of your time here with the My PACK EXPO planning tool on www.packexpo.com

Here’s to a great show!

P R O D U C E D B Y:

CO-LOCATED WITH:

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Cutting-edge technologies take center stage at PACK EXPO A special feature of PACK EXPO’s Brand Zone gives attendees hands-on experience with augmented reality, mobile marketing applications and much more.

he newest feature of The Brand Zone at PACK EXPO will give brand owners

Engaging the senses

hands-on experience with next-generation augmented-reality and mobile

In addition to offering one-on-one demonstrations of augmented reality and

marketing applications for packaging and help explain how these emerging

mobile marketing for packaging applications, Iconoculture will present a series

technologies create deeper consumer connections and extend engagement beyond

of 15-minute multisensory presentations from the floor of The Brand Zone. As

the retail shelf. This special area of the show is being developed and produced by

part of these presentations, strategists from Iconoculture’s Global Packaging Ad-

PACK EXPO’s exclusive consumer and packaging insights partner, Iconoculture.

visory Service will share how these packaging technologies reflect current and fu-

The interactive feature represents the second part of Project 2020: The Consumer Experience, sponsored by DuPont. Prototypes of packages of the future as envisioned by the package design and development community will also be displayed in The Brand Zone.

ture consumer lifestyles, values and purchasing-decision mindsets. Attendees will also learn about Iconoculture’s unique approach to delivering comprehensive global consumer and packaging insights for brand owners, converters and package

“When packaging delivers a great experience, consumers remember it. That

designers through the integrated analysis and interpretation of data from multiple sources.

hasn’t changed. What has changed is what’s included in the experience. Today, an

“Iconoculture has an extensive background in analyzing and understanding con-

increasing number of brands are extending that ‘great experience’ beyond conven-

sumer behaviors, and the ability to uncover innovative packaging technologies ahead

ience and functionality to include interactive and mobile technologies that truly

of the curve. That makes Iconoculture the ideal partner for this project,” adds Yuska.

engage consumers—even after they’ve left the store,” says Charles D. Yuska, pres-

Iconoculture has scheduled four presentations daily from Sunday, Oct. 31 through Tues-

ident and CEO of PMMI, the sponsor and producer of PACK EXPO.

day, Nov. 2. Three presentations are slated for Wednesday, Nov. 3. Timing is as follows:

Sunday, October 31 — Tuesday, November 2 9:30-9:45 a.m. 11:00-11:15 a.m. 1:30-1:45 p.m. 3:00-3:15 p.m.

Wednesday, November 3 9:30-9:45 a.m. 11:00-11:15 a.m. 1:30-1:45 p.m.

Registration is not required to attend the presentations, but seating will be available on a first-come, first-served basis.

Bringing the apps to life “Retailers are pushing brands to create engaged shopping and alternative use-occasion experiences,” says David Luttenberger, CPP, VP, Packaging Strategist at Iconoculture. “Brands bold enough to tap the power, pizzazz and intuitive functionality of augmented reality and mobile marketing for packaging will be those with the most meaningful connections to consumers in the coming decade.” Iconoculture has included a custom mobile marketing experience for PACK EXPO attendees in this press release. Learn more about mobile marketing apps, Iconoculture’s presentations in The Brand Zone and become eligible to win an iPad by scanning and texting or emailing the JagTag accompanying this press release. No code reader downloads are required. On site at PACK EXPO, attendees will also be able to scan and text JagTags on signage around McCormick Place and become eligible to win additional iPads. Iconoculture, a Corporate Executive Board company, is a global consumer research and advisory services company, delivering comprehensive consumer insights to Fortune 1000 corporations and agencies quickly and cost-effectively. The firm integrates consumer information from multiple data sources and combines it with expert interpretation and analysis by the industry’s largest global Advisory Services team to produce targeted insights. Iconoculture illuminates not only what’s important to consumers worldwide, but also why it’s happening and where it’s heading. For more information, visit www.iconoculture.com. SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

PACK EXPO offers glimpse at packagingâ&#x20AC;&#x2122;s future The Vision 2015 research project uses focus groups, other tools to gauge coming trends.

s it is the premier packaging and

producers, they are building brands,

processing event in North Amer-

improving quality, and gaining con-

ica, PACK EXPO International

sumer acceptance.â&#x20AC;?

2010 is displaying todayâ&#x20AC;&#x2122;s latest packaging

â&#x20AC;&#x153;Manufacturers should always un-

derpromise and overperform.â&#x20AC;?

groups will be released as The Vision

â&#x20AC;&#x153;Price is immaterial compared to the

2015 Report, which will be available to

value of parts and service availability.â&#x20AC;?

PMMI members and help shape future

The findings of the 2010 focus

PACK EXPO shows. SD

and processing technologies alongside innovative programs exploring the possibilities of modern technologies tomorrow. For a better understanding of where markets and buying decisions are heading, PMMI is conducting its annual â&#x20AC;&#x153;Vi-

Fresh Ideas Start Here

sion 2015â&#x20AC;? research project at PACK EXPO. The focus groups, which include more than 70 executives from top con-

Fres-coÂŽ is your total flexible packaging resource.

sumer goods companies, will discuss the trends driving their industries. â&#x20AC;&#x153;Delivering on your customersâ&#x20AC;&#x2122; expectations is key to long term success,â&#x20AC;? says

Charles D. Yuska, president and CEO, PMMI. â&#x20AC;&#x153;The Vision 2015 project helps us better understand and identify the factors driving PACK EXPO attendees, and get an idea of what packaging and processing might look like in five years.â&#x20AC;? In addition to technical trends, the focus groups will address global competitiveness issues and economic factors in

the industry. PMMI issued a report after PACK EXPO 2009 in Las Vegas last year. Nearly 90 packaging professionals from a variety of different machinery customer organizations serving a diverse array of con-

sumer markets met during six different sessions, which were sponsored by a financial grant provided by PMMIâ&#x20AC;&#x2122;s Education and Training Foundation. PMMI repeats the research on an annual basis due to the fluid and dynamic

# # #

economic, packaging industry, and ma-

chinery customer conditions that come

! % # $

into play. Each annual report provides a

â&#x20AC;&#x153;snapshotâ&#x20AC;? into the current perspectives

and attitudes held by packaging professionals. For example, the 2009 version of the Vision 2015 report included a number of revealing quotes from focus group participants: â&#x20AC;&#x153;To transform our business, we are de-

Our FSU800 VFFS is designed for high acid aseptic or hot fill multi-viscosity liquids. Come visit our booth to learn more about this equipment.

pendent on picking the â&#x20AC;&#x2DC;rightâ&#x20AC;&#x2122; machinery vendors, those we can trust and rely on to help us develop and execute our new strategies.â&#x20AC;? â&#x20AC;&#x153;I have to hand it to private label

T h e F r e s h e s t I d e a s i n F l e x i b l e P a c k a g i n g | w w w. f r e s c o . c o m | P 2 1 5 . 7 2 1 . 4 6 0 0

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Get in the packaging profit zone New this year to PACK EXPO, the Brand Zone features ways for packaging pros to increase value and decrease environmental impact.

n the face of shrinking margins,

Product differentiation is one goal of

globalization and shifts in con-

the oPTI bottle foamed polyethylene

sumer needs, remaining profitable

terephthalate (PET) container from PTI.

requires innovative, value-added prod-

“Everyone is looking for uniqueness,”

ucts and reduced environmental impact.

says Puvak. Based on MuCell microcel-

PACK EXPO attendees will see how they

lular foam injection molding technol-

can use packaging to accomplish their

ogy, the foamed bottles are made in a

objectives. The Brand Zone—debuting

few steps:

this year—features innovative containers

First, nitrogen is injected into the

and materials that can help products

melt through the barrel on a modified

stand out, enhance convenience and

preform molding machine to form a

functionality, and satisfy sustainability

single-phase solution of polymer and

requirements.

gas.

Changes in containers and materials

Next, foam is produced as cavity-fill

affect equipment, so developments

pressure is dropped below nucleation

often arise from collaborative effort. “It

pressure during the injection cycle.

makes sense to find a partner with similar goals and attributes,” says Ron Puvak, director of business development

Transparent ClearFoil silicon- or aluminum-oxide coated polyesters from Rollprint (Booth E8118) provide product visibility and exhibit higher barrier properties at a thinner gauge than foil-based barrier materials.

and marketing at Plastic Technologies

Foam cells expand as gas is diffused into bubbles. Processing conditions are used to control cell growth in the finished preform.

Inc. (PTI; Booth E6060).

Foaming results in a unique look and texture; it also imparts stiffness,

Sustainable shelf impact

enabling lightweighting of up to 5%

Some new packaging designs meet

without loss of performance. Con-

demands for both shelf impact and en-

tainer clarity can be specified from al-

vironmental attributes. “Sustainability

most clear to opaque enough to block

has to be part of the conversation

up to 50% of transmitted light. The

today,” says Neil Kozarsky, president of

process results in a more prominent

T.H.E.M. (Booth N4330).

appearance for details like embossed

T.H.E.M.’s Zipbox is a good example.

logos and enables production of white

The pouch/folding carton hybrid com-

or silvery colors without additives

bines cube efficiency and stable, upright

(which could affect recyclability). Ap-

stance of a folding carton with the easy-

plications involve foods or beverages,

open and -reclose and freshness-preserv-

including hot-filled juices. In addition

ing features of a zippered pouch.

to PET, the foam bottle technology is

At T.H.E.M.’s headquarters, carton

applicable to other resins such as poly-

converting equipment from Yeaman

lactic acid (PLA) and polyethylene

Machine Technologies Inc. (Booth N4443) with zipper/material assembly applicators from Zip-Pak (Booth

naphthalate. Plastic Technologies Inc.’s (Booth E6060) oPTI foamed PET bottle combines eye-catching appearance with potential for lightweighting.

In-mold label (IML) technology as a package decoration option from Air-

S1902) seals zippered pouch material

after the folder/gluer. The process is

shape fills gaps between canister or

lite Plastics Co. (Booth E8131) inte-

to carton blanks at up to 120 per

compatible with various materials in-

pouch packs, at least 30% more product

grates the label into the container

minute. Filling on the Yeaman occurs

cluding poly-coated paperboard and

fits on a pallet. Which saves on transport

and/or lid. Printed offset, gravure, flex-

through the bottom of the carton.

poly/foil/paperboard laminations for

costs and fuel consumption.

ographically or digitally, IMLs offer

Quick-change buckets and rails permit

the carton and heat-sealable film with

changeover in under one hour. For

zippers for the pouch.

higher volumes, a carton converter

Zipbox also offers sustainability ben-

would install the Zip-Pak unit right

efits. Since its rectangular or square

Although the Zipbox might weigh

graphic quality superior to traditional

more than an equivalent size pouch, the

direct decorating methods like silk

difference may be offset by reductions in

screening or dry offset. Since the label

corrugated distribution packaging.

Continued on page 38

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010 Continued from page 36

is applied as the container is being

Many brand owners are transitioning

molded, the two fuse, creating a perma-

to non-round containers to meet sus-

nent bond resistant to cold, wet envi-

tainability objectives and demands from

ronments. Also, the IML and the

retailers like Walmart Stores Inc.

injection-molded container generally

“Non-round containers cube better,

consist of the same resin; mono-mater-

permitting more product to fit on the

ial construction simplifies recycling or

pallet and on the shelf,” says Jackie

reuse. In addition, since the label im-

Kuehlmann, marketing manager at In-

parts some structural integrity, con-

land Label (Booth E8126), a supplier

tainer walls often can be downgauged.

of several types of labels including two

Combining labeling with container

styles of injection IMLs, traditional

making also eliminates the labeling op-

cut-and-stack and roll-fed. Roll-fed

eration on the packaging line along

IMLs are cut in place just prior to

with related material and transporta-

being positioned in the mold and

tion costs, and waste like pressure-sen-

streamline the IML process. Roll-fed

sitive liner material.

Toray Plastics (America) Inc. (Booth S2935) is showing a wide range of flexible packaging materials and lidstock at PACK EXPO.

IMLs also possess an enhanced envi-

and product information to IMLs on

tear strip and zipper are attached. The

“IML is also compatible with non-

ronmental profile becaus converting

bowls and lids from Airlite made it pos-

retrofittable conversion kit for Bartelt

round containers, giving designers the

requires fewer finishing steps and gen-

sible for Lloyd’s Barbeque Co., a division

HFFS

opportunity to make alternate shapes to

erates less waste.

of Hormel Foods Corp. to eliminate the

zipper/tear strip combination and

machines

applies

the

call consumer attention on the shelf,”

In some cases, an IML package re-

paperboard sleeve that previously car-

punches out the pull tab. The E-Z Zip

says Mike Corrigan, vice president sales

places secondary packaging and results

ried this information, saving 973 tons of

zipper/tear strip is compatible with

and marketing at Airlite.

in source reduction. Moving all dietary

paper per year.

two- and three-layer pouch materials including those with foil or metallized

Greater functionality Product differentiation can involve a new silhouette or greater functionality.

layers. Tab size and shape may be customized. Filling occurs through the pouch top.

The E-Z Zip stand-up pouch from

A cleaner opening also is the goal of

Ampac Flexibles (Booth S2919) deliv-

Torayfan TreaTear PP directional-tear

ers easier opening/reclosing, combining

sealant films from Toray Plastics

tabbed tear strip opening with dual-

(America), Inc. (Booth S2935), a sup-

track zipper reclosure. Pulling the tab

plier of PP and PET films, including

opens the front panel. “The tear strip is

metallized structures. Designed as a

integral to the zipper material so the

drop-in replacement for cast polypropy-

outside of the pouch is never compro-

lene (CPP) and low-density polyethylene

mised until the tab is pulled,” says Sal

sealant webs, the clear films offer high

Pellingra, innovation and marketing di-

seal strength and tear straight for neat,

rector for Ampac.

spill-resistant opening of retort and

The E-Z Zip design eliminates prob-

non-retort gusseted and non-gusseted

lems with closed zippers and product-con-

pouches. There is no need for laser scor-

taminated zippers. Consumers don’t need

ing, perforations or V notches. A simple

a knife or scissors to open the package, nor

slit provides the starting point of the

are there any uneven tears to remove the

tear. Since the films are stiffer than CPP,

header to access the zipper. Leaving the

there’s potential for downgauging and

header intact increases the package’s post-

cost reduction.

opening billboard and presents a better-

“Converters benefit from improved

looking package through multiple

pouch performance, greater production ef-

openings and reclosings.

ficiencies, potentially better yields and sus-

Originally introduced on preformed stand-up pouches, the E-Z Zip

tainability advantages,” says Matt Brown, operations manager, Toray Plastics.

now also may be applied on horizon-

The line includes TreaTear DR02

tal form/fill/seal (HFFS) equipment

film for retort pouches that require

through a collaboration with KHS

100% ink coverage, and TreaTear DR22

USA Inc. (Booth S812). The com-

film for retort applications that require

pany will have a form/fill/seal ma-

high strength and high clarity to pro-

chine in its booth to show how the

vide product visibility. Available as thin

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

as 30 microns (1.2 mil) TreaTear films

brand owners can add a slider, increase

cycled content and blisters formed

can incorporate easy-opening fea-

offer yield advantages over traditional

package functionality and meet sus-

from 100% recycled PET. GE Lighting

tures. Its first commercial user is

60- or 70-micron sealant webs. Addi-

tainability requirements at lower costs.

uses it for its Energy Smart compact

Beiersdorf Inc. for a Nivea for Men

tional source reduction is possible if

“Testing shows the smaller clip is not

fluorescent light bulbs. Packages hold

skincare product kit.

the sealant film also can replace a layer

harder for young children or older con-

multiple bulbs and offer perforated

like oriented nylon, which was in-

sumers to manipulate,” says Hogan.

“doors” for easy product removal.

cluded in the lamination solely for its

Further, adopting the Slider Advantage

Finding a balance between virgin

materials and offers a variety of Earth-

directional tear capability. Sealant

zipper only requires a few change parts

and recycled materials can be challeng-

Clear flexible packaging materials cre-

films are available in clear and white in

and a simple onsite retrofit of the zip-

ing. “Recycled material is great for pro-

ated from modified Ingeo PLA from

gauges from 30 to 100 microns. Appli-

per application unit.

moting the use of post-consumer

NatureWorks LLC. One structure

Clear Lam Packaging Inc. (Booth S213) also advocates use of renewable

cations include seafood, chicken, rice,

Sustainable packaging also may

recycled content but may not function

with more than 90% plant-based con-

prepared entrees, military rations and

consist of materials from recycled

as well structurally for the package at-

tent debuted in April 2010 for three

pet food.

and/or renewable sources like the Eco-

tributes necessary for stacking, storing

flavors of Organic Pretzel Sticks from

Logical Line of Packaging from Card-

and dispensing,” says Petrelli, adding

Snyder’s of Hanover. Optimizing the

Upscale image

Pak Inc. (Booth E5939), which

that cost, lead times, demand, and

pretzel packaging material required a

Shaped cans from Silgan (Booth

consists primarily of fiber-based mate-

structural considerations also impact

year of development. “It’s important

N4043), coupled with a complementary

rial, minimizes plastic and can be spec-

packaging production.

to develop the know-how to create a

color palette, help contemporize metal

ified with recycled content or virgin

packaging. “Shaped cans boost sales

content from managed forests.

The ShelfPak club-store package

material with the proper blend of

combines paperboard with a plastic

machinability and barrier properties,”

through product differentiation and en-

“Demand is strong for packaging

blister but relies on a footed design so

says Roman Forowycz, chief market-

hanced functionality,” says Carolyn

derived from recycled and/or renew-

packs stand on their own without a

ing officer at Clear Lam. A graphic on

Takata, director of marketing at Silgan.

able materials,” says Tony Petrelli, pres-

slotted display tray. The design also

the front panel differentiates the

With improved production efficiencies

ident of CardPak. “Our EcoLogical

and quality, the cost of steel or alu-

Line is experiencing a 30% annual

minum shaped cans competes favorably

growth rate in a paperboard packaging

with traditional metal packaging.

market that has been stagnant.

Research from IBM Global Business

The EcoLogical Line includes three

Services indicates growth for consumer

products: ClubPak, SustainPak and

packaged goods companies will de-

ShelfPak. ClubPak products provide

pend on high volumes or highly differ-

an alternative to polyvinyl chloride

entiated products that appeal to

(PVC) clamshells. It traps a smaller

upscale buyers. “The upscale position-

plastic blister between two pieces of

ing will be driven by strong emotional

fiber-based materials such as paper-

attachment,” says Takata. “One way to

board and/or fluted material to reduce

create that connection is by using

plastic content up to 85%, yet main-

shaped cans to evoke emotions trig-

tains a good billboard for shelf impact.

gered by visual cues.”

“Most applications also reduce total

Visit Booth 1512 at Pack Expo to see our

NEW HIGH RESOLUTION CASE CODERS

What does world-class coding look like to you?

overall package weight 25% to 30%,”

“Greener” packaging Eliminating,

lightweighting

says Petrelli. Variations include Clubor

Pak 2, which lengthens the flange on

downgauging packaging material, a

the blister to eliminate the need to

practice called source reduction, is a

heat-seal it to the paperboard, thereby

popular way to increase sustainability.

minimizing fiber contamination and

Zip-Pak’s downsized Slider Advantage

recycling issues; ClubPak 3, which

zipper—compatible with virtually any

sandwiches a corrugated pad between

form-fill-seal or pre-made pouch/bag

the paperboard layers for a pillow ef-

holding up to about 2 lbs. (1 kg)—is

fect; ClubPak HD 1, a bleached board

about 60% smaller than the original

construction which replaces the paper-

Slider design.“At about 2.5 cents for a

board for the front card with E- or F-

12-in. pouch, the Slider Advantage zip-

Flute corrugated; and ClubPak HD 2,

per costs about 50% less than its larger

which replaces front and back paper-

predecessor,” says Robert Hogan, direc-

board layers with corrugated for heavy-

tor international sales and marketing

duty applications.

for Zip-Pak. With the Slider Advantage zipper,

Visit Videojet at Pack Expo and see for yourself. (Booth 1512) Looking for the highest quality code, the smartest way to reduce labeling cost, or the best way to track products through your supply chain? The Videojet booth 1512 is the best place to start. With state-of-the-art LASER technology, #1 rated THERMAL TRANSFER printers and award winning INK JET solutions, Videojet® has been leading the global coding and marking industry for over 30 years. And thanks to the industry's largest and most responsive service network, you can always count on our dependable support.

The SustainPak reproduces the ClubPak in paperboard with 100% re-

www.videojet.com

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

package and directs the consumer to

telemetry system documents how

the back panel for more information

much material is used and an er-

about the renewable packaging.

gonomic design reduces repetitive

Clear Lam’s PrimaPak is a flexible,

motion for operators.

stackable package produced from a

StreamTwo, a high-density polyeth-

single roll of film with a rigid fitment

ylene (HDPE) lidstock from Rollprint

that acts as a reclosable feature. Com-

Packaging Products Inc. (Booth

pared to glass or PET jars, or compos-

E8118), seals HDPE cups and trays to

ite

enhanced

create more easily recycled monomate-

stackability for optimum merchandis-

rial packages. The coextruded or extru-

cans,

provides

ing and increasing shelf utilization up

sion-coated Perforated “doors” on the back of CardPak’s (Booth E5939) SustainPak packages simplify removal of compact fluorescent bulbs one-by-one.

to 32%. “Stand-up pouches are harder to merchandise,” says Forowycz. The form-fill-seal pack can replace heavier

all-HDPE

multilayer

material joins StreamOne, an all-polyester lidstock. Allegro L sealant provides a wide sealing window and

rigid packaging such as glass jars and

Corp. (Booth S2823) contain recy-

protective shell around a product.

aluminum cans, and avoid transport-

cled content. Also, Polyplank Renew

Ideal for larger, heavier, irregularly

Rollprint also is showing its trans-

ing empty containers to packers, fur-

plank foam contains up to 100% recy-

shaped objects, it dispenses two liq-

parent aluminum-oxide-coated Clear-

ther cutting costs. The PrimaPak is

cled content. “Recycled-content prod-

uid foams into a low-density polyeth-

Foil X and ClearFoil Z polyester. The

formed, filled and sealed on equip-

ucts are identical in performance and

ylene bag or film around the product.

clear materials provide product visi-

ment from Rovema Packaging Ma-

quality, but are better for the environ-

When the two liquids join, they gen-

bility and exhibit a higher barrier at a

chines (Booth N3839).

smooth peeling for easy removal.

ment,” says Josephine Fish, director of

erate rapidly expanding polyurethane

thinner gauge than barrier materials

In protective packaging, sustain-

marketing at Pregis, which recently ac-

foam. Software and controls read bar

relying on aluminum foil laminates.

able options also are in demand, and

quired IntelliPack, a supplier of foam-

codes and adjust to preset parame-

“Foil-free materials don’t interfere

materials derived from renewable

in-place systems.

ters to dispense the proper size bag

with the performance of metal detec-

sources like wood fiber- and bioplas-

The IntelliPack foam-in-place sys-

and volume of foam. The process re-

tors or radio frequency identification

tics are available. Other offerings like

tem, debuting here at PACK EXPO,

duces waste and minimizes training

tags and readers,” says Dhuanne Do-

Astro-Bubble Green from Pregis

works in real-time to form a custom

requirements. The self-diagnostic

drill, president of Rollprint. SD

Packaging Hall of Fame inductees known for forging new paths The class of 2010 will be honored at PACK EXPO International in a reception benefiting packaging education. n Tuesday, Nov. 2 at 5:15 p.m. packaging

says Maria Ferrante, vice president, education and

are truly pioneers in the packaging industry.”

professionals from across the industry will

workforce development, PMMI. “Support from our

The members of the Class of 2010 are:

gather to honor four inductees to the Pack-

corporate sponsors is much appreciated as proceeds

• Robert Dodrill; president; Rollprint Packaging

aging Hall of Fame Class of 2010. The event—a

from this fundraising event are used to fund deserv-

Products (Booth E8118; PMMI member since 2007)

fundraiser to benefit packaging education—will

ing educational initiatives serving the entire packag-

• Edwin Landon; Landon, Farrey & Associates; ex-

take place at the Hyatt Regency McCormick Place.

ing community.”

Tickets to the event also can be purchased for $75

Members of the Packaging Hall of Fame Commis-

each. Contact Maria Ferrante for details: 703-516-

sion had a wide range of distinguished candidates

0656 or mferrante@pmmi.org. Proceeds from the re-

from which to choose. However, four packaging in-

ception benefit college-level packaging education.

dustry pioneers quickly rose to the top of the list, ac-

“As we come together to celebrate the accomplish-

cording to Ferrante.

ecutive director emeritus, Institute of Packaging Professionals;

• Michael Richmond, Ph.D.; sr. partner, Packaging and Technology Integrated Solutions, LLC, and

• Bill Zito; vice president, sales; Enercon Industries Corp. (Booth S466; PMMI member since 1994).

ment of these packaging leaders, we also recognize

“I can’t say this year’s class was an easy choice, be-

“Everyone nominated has done great things, but

that the future success of the packaging industry is in

cause all of the nominees are remarkable profession-

these people have transformed how the industry

the hands of today’s packaging students. They bring

als with remarkable achievements,” says Ferrante.

thinks about packaging,” says Ferrante.

vision, innovation and new solutions to the table,”

“However, the four the commission finally selected

Continued on page 42

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010 Continued from page 4o

Robert K. Dodrill Inventor President, Rollprint Packaging Products, Inc. In the 1970s, Robert K. “Bob” Dodrill recognized the future for single-use, sterile medical devices and the tremendous opportunity and challenge of providing pack-

aging for those devices. That vision has propelled his career and Rollprint ever since. In 1975, he became a partner in Rollprint, and under his leadership, the company has become

a full-service converter for high-demand, high-performance flexible packaging, and a thriving supplier to medical, consumer, food and industrial packagers. Among the inventions Dodrill has developed and/or brought to market is the first foil header pouch—and its next generation, a clear layer alternative,

commonly known as “The Rollprint.” Healthcare professionals turn to “The Rollprint” to confirm the human tissue, bone grafts and other items it typically holds are correct—before they open the package—something they previously could only do with glass jars. Also in the late 1970s, Dodrill introduced polybutene-based peelable sealants to the medical device packaging industry 10 years ahead of the competition. He also developed RP-1A, a heat-seal coating that was one of the first to provide a visual indicator on packages made entirely from film. The 1980s included the launch of high-performance, cost-effective silicon-oxide and aluminum oxide coated packaging structures—which included developing adhesives that met U.S. Food and Drug Administration (FDA) requirements and the first clear, retortable, high-barrier lidding for shelfstable food. In 1994, Dodrill received a patent for the Process for Sterilizing the Contents of Sealed Deformable Packages, and in 1997, he installed a five-layer co-extrusion laminator/coater at Rollprint. The installation made the company the first in flexible packaging to extrusion coat polyester sealants on film, and the first to extrusion coat peelable polyester sealants on any substrate. Dodrill’s gifts to the packaging industry have been broader than just new technologies, however. He served on the board of directors of the Flexible Packaging Association from 1994-1999, and remains active in the group to this day. In 1994, he helped found the Sterilization Packaging Manufacturers Council, and has chaired its executive committee since 2000. Since 2004, Dodrill has served on the board of directors of Opportunity Medical, a non-profit medical device manufacturer that primarily employs handicapped individuals.

Edwin O. Landon Connecting packagers and fostering excellence Executive Director Emeritus, Institute of Packaging Professionals Edwin O. Landon has fostered excellence in packaging throughout his career—as a magazine sales rep, a publisher and the Executive Director of the Institute of Packaging Professionals (IoPP). Continued on page 44

The brands of Pro Mach help you work smarter every day with systems that are more reliable, more efficient and more technologically advanced than the competition. Our ProCustomerÂŽ support staff is there to respond, educate and train you to keep you at peak performance. Only at Pack Expo visit the Pro Mach Smart Bar (S-956) for advice and answers to help you get it done.

Go to www.ProMachSmartBar.com or call 1-866-PRO-MACH for more information.

Allpax: New 2402 R&D Super Mode Retort New Process Simulation Software Package

Axon: New Aurora Shrink Sleeve/Tamper Evident Band Applicators New ThermoRay Heat Shrink Tunnel

Fowler: New Claranor Pulsed Light Cap Sanitization System

Ossid: New Case Scale Series New Water Recirculation System

Roberts PolyPro: New Paper Handle Applicator

Brenton, Orion and Currie: New integrated solution combining a Brenton case packer, Currie palletizer and an Orion stretchwrapper

Rennco: New New Vertical Form Fill Seal Pouch Type Bagger, Verticâ&#x20AC;˘L-PP

Wexxar: New Semi Automatic Form Pack and Seal System WFPS 5150

ID Technology: New High Speed Wipe-On Label Printer Applicator

LSI: New Track & Trace Labeling System

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Inspect, Detect & Separate

Continued from page 42

When the 1983 Tylenol tampering incident chal-

tion, food marketing and packaging strategy. As senior

lenged the packaging community on a range of issues,

partner for Packaging & Technology Integrated Solu-

Landon responded with the “Tamper-Evident Packag-

tions (PTIS), he is an advocate for the business value

ing Supplement,” detailing seven technologies for ad-

of packaging, regardless of material or container type.

dressing tamper-evident concerns, for Packaging

PTIS research has helped to advance technologies

New Inspection Conveyors

Engineering magazine.

• Whisper quiet • Easy visual inspection • Vibratory action flips product • Fast washdown

High Speed Packaging Feeders • Electromagnetic drives • Variable speed • Precise control

X-Ray Inspection & Metal Detectors • Highest sensitivities • Dual beam and zone detection • Automated rejects

ProGrade Magnetic Separators

including aseptic packaging, hot fill flexible, non-ther-

A decade later, Landon created Independent Publish-

mal, minimally processed, convenience food packag-

ing Co., which revived the defunct Food & Drug Packaging

ing and sustainability to the commercial forefront.

magazine and launched the first packaging industry

The company’s affiliate, PTIGlobal is a recognized

website, www.fdp.com (1994). The site gave online ex-

world leader in independent research, analysis, educa-

posure and experience to more than 100 companies at

tion and communication of information on sustain-

a time when online marketing was not the norm.

ing planetary resources, especially for food and

Landon and his team also launched Brand Pack-

packaging.

aging, which defined industry trends and focused on

As president and CEO of PTIS, Richmond built

packaging as a marketing tool (1997), and Flexible

the company by working across consulting project

Packaging (1999), the only magazine to focused on

work, and technology and equipment development.

this segment of the packaging converting market.

His work today has helped many Fortune 500 com-

They sold Independent Publishing Company in

panies, consumer packaged goods firms and packag-

2000.

ing industry suppliers implement programs and

In 2001, Landon launched Landon, Farrey and As-

projects that will improve bottom line packaging

sociates, a management company, and Landon took

growth. He is directly involved in developing and im-

on the role of Executive Director of IoPP. His job was

plementing consumer, science and business-based

cut out for him: IoPP faced dwindling membership, fi-

strategies to recognize the importance of consider-

nancial deficit, disconnects with the chapters, little to

ing packaging earlier in the product development

no educational programming and no relationships

process. He has also been an evangelist for food

with industry media. After addressing the business is-

packaging.

sues, Landon set IoPP back on track to fulfill its pri-

Richmond was instrumental in developing and im-

mary mission of providing continuing education to

plementing strategic plans and programs regionally,

the packaging community.

nationally and internationally for Kraft and Kellogg’s

Now, 10 years later, IoPP’s membership has grown

in the R&D component of strategic sourcing. PTIS

from 3,000 to 5,000 individual members. Finances are

continues that work for its more than 180 clients

strong and positive. Education programs are robust.

today. Early on, he also recognized and promoted the

IoPP has more than 1,500 Certified Packaging Profes-

notion that cost reductions were major components

sionals, a Packaging Education Scholarship Fund, stu-

of mass reductions—and therefore waste reduction.

dent awards programs, benefactors and corporate

Richmond is a leader in food and food package sus-

sponsors. Landon created and implemented the bene-

tainability, and in his time with Kellogg’s and Kraft,

factor and corporate sponsor programs.

headed environmental initiatives to reduce package

Landon—called one of the forward-leading

material mass in solid waste streams. During that

thinkers in packaging—stepped down from his IoPP

time, he was also an intense advocate for top- and bot-

post in 2009, but he continues as a principal in Lan-

tom-line packaging value to enhance the economic

don, Farrey and Associates, where he mentors his

status of the companies’ product distribution systems,

teams as they drive forward the interests of packaging

and as a result, was the leader in reduction of package

as a strategic tool.

material mass and distribution weight and volume efforts that now sustains and drives consumer goods companies’ strategies.

• Xtreme strength • Low cost • 110 items for next day shipment

Michael Richmond, Ph.D.

Visit us at Booth N-3304.

888.300.ERIEZ • www.Eriez.com

Richmond’s time at Kellogg’s gave him the respon-

Putting packaging to work

sibility for developing and implementing start-up de-

Sr. Partner, Packaging & Technology

partments of Technology Discovery and Global

Integrated Solutions (PTIS)

Packaging Innovation. Technology Discovery is the

Michael Richmond, Ph.D.,

search for scientific and technological developments

has enjoyed a spectacular,

to apply to specific situations—a particular strength of

productive career in food and

Richmond’s.

food packaging science and

Developments credited to Richmond while with

technology, global technol-

Kellogg’s include gable-top bag-in-box cartons for

ogy and packaging innova-

breakfast cereals; gable-top plastic coated cartons

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

closed with plastic figures; conversion of snack flow

facturers would benefit from being able to demon-

wrap materials from aluminum foil into vacuum

strate the induction sealing process, Zito worked with

metalized film with analogous barrier properties.

Enercon’s development team to develop a table-top

At Kraft, Richmond participated in the develop-

induction sealer. The successful sales tool had an un-

ment of easy-open/reclosable reduced oxygen shred-

expected benefit: It became the industry’s leading

ded, sliced and chunk cheese packaging (using

portable cap sealer, sought after by pharmaceutical

oxygen barrier packaging) now a universal package

laboratories, “mom and pop” operations, test mar-

that has boosted cured natural cheese sales in North

keters and packaging operations.

America. He also took part in developing and com-

Zito continues to pioneer the use of induction for

mercializing the conversion from glass to polyester

non-traditional sealing applications. He has been in-

packaging for grated Parmesan cheese, and he has

strumental in the development of pressure-belt sys-

been recognized for his contributions to packaging

tems that allow containers with non-torqueable caps

of DiGiorono pasta, pizza and related Italian-type

to be sealed. Another legacy of his is capless induction

food products.

technology, a safe, economical alternative to conduc-

Richmond has been a professor in the School of

tion sealing. SD

Packaging at Michigan State University, and holds his bachelor’s and doctorate degrees in Food Science and Human Nutrition. He has headed the Industrial Advisory Committee for the Center of Advanced Food Technology at Rutgers University, and is an active member of the Institute of Packaging Professionals and the Food Packaging Division of the Institute of Food Technologies. He has authored or co-authored 18 peer-reviewed publications.

Thank You, Commission Members A new Packaging Hall of Fame Commission is named each year. The 2010 panel is below:

• Jack Aguero, Vice President, Business Development & Marketing, Pro Mach, Inc.

• Joe Angel, Vice President/Publisher, Packaging World

• Curtis Babb, Director, Packaging Materials & Development, MillerCoors

Bill Zito Mainstream tamper-evident solutions Vice President, Sales, Enercon Industries When the role of induction sealing in packaging

• Jane Chase, Board Chairperson, IoPP; Sr. Director Packaging Innovation and R&D, The Schwan Food Company

• Tom Egan, Vice President, Industry Services, PMMI

changed forever—in the wake of the Tylenol tampering incident of the early 1980s—Bill Zito was there. Prior to that time, induction sealing was primarily a way to prevent products from leaking. Packagers adopted the technology for its tamper-evident benefits, and the FDA recognized it as effective. Zito became a strong advocate for the use of this technology all this time. Zito’s advocacy has led to many educational contributions: articles in leading packaging industry magazines, seminar and conference presentations, technical presentations at training seminars, webinars, and technical papers. He’s also been a contributor to industry associations and trade shows, and speaks regularly at packaging schools including Michigan State, University of Wisconsin (Stout), University of San Jose and Ohio State University. He also has spearheaded the donations of many cap sealers to packaging programs. Recognizing that induction liner and cap manu-

• Maria Ferrante, Vice President, Education & Workforce Development, PMMI

• John Kowal, Market Development Manager, B&R Industrial Automation Corp.

• Bob Larkin, Director, Packaging & Graphics Development, ACH Food Companies, Inc.

• Rick Lingle, Executive Editor, BNP Media • Ben Miyares, President, The Packaging Management Institute

• Tom Osip, Director, Research & Development, Mead Johnson Nutrition

• Karen Proctor, Professor, Rochester Institute of Technology

• Sean Riley, Editor, PMT Magazine • Dwight C. Schmidt, President, Fibre Box Association

• Rick Schneider, President, Schneider Packaging Equipment Co., Inc.

• Nick Wilson, President, Morrison Container Handling Solutions

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

A “Top” solution for growing challenge On-demand printing from Videojet Technologies Inc. (Booth N4220) keeps tabs on growing product line.

hen consumer packaged goods companies expand their product lines, the

challenge of correctly marking and identifying products for packaging and distribution usually follows.

For Top Tobacco, Lake Waccamac, N.C. the solution was found using variable data printing from Videojet

Production date codes are imprinted using Videojet Technologies Inc.’s (Booth N4220) 43s inkjet printers and 3320 laser coders.

(Booth

S1512).

Plant

engineer

Richard Hopkins estimates the ability to print variable data on demand has increased uptime compared with previously used printing methods, and has allowed Top Tobacco to purchase generic shipping cases. Cans and pouches containing Top products are imprinted with production date codes using Videojet 43s inkjet printers and Videojet 3320 laser coders. With the Videojet printers, dates can be automatically changed, and can print production dates that include hours and minutes. Videojet 2320 large character printers code the cartons used for shipping the cans and pouches of tobacco. The cartons require printing on two adjacent sides, so one side of the box is printed first, and then the box is bump turned to allow for printing on the adjacent side. The boxes are marked with product-specific alphanumeric codes and bar codes for tracking and production dates. Top Tobacco’s sales force ensures customers are getting the freshest product available by referencing the date codes printed on each pouch or can. Warehouse personnel check the date codes regularly to make certain that product is properly rotated through the warehouse during distribution to keep fresh product moving out to retail outlets.for each product produced on that line. “Changing products is very simple with the Videojet printers,” says Hopkins. “The operators require very little training or assistance because selecting a job is about as easy as selecting a song on a jukebox.” SD

Constantia Flexibles Big enoug enough h to dare, small enou enough ugh to care.

Who we are Constantia Flexibles is a globally active corporation, offering offfering f professional and innovative solutions to customers around the world in industries such as human and pet food production, pharmaceuticals and beverages. Currently approximately 5,000 people are employed in 49 companies of Constantia Flexibles. Our vision â&#x20AC;&#x201C; big and small Constantia Flexibles is big enough to of cusffer f a wide range of products and services to multinational cusoffer tomers in the food, pharmaceutical and beverage industries. Yet Ye et the company is also flexible enough that benefit our customers. offfer f customized solutions solu to offer Our promise W e do our utmost to guarantee shorter delivery times than our competitors. We We lau-We do not rest on our lau rels, but continuously reinvest our resources and creativity in innovations that benefit our customers. Constantia Packaging Inc.

Constantia Hueck Foils L.L.C.

Constantia Colmar Inc.

P..O. Box 6446 P.O. P.O Elgin, IL 60121, U.S.A. T +1 847 741 6009 F +1 847 741 5192 office@constantiapack.us fice@constantiapack.us www.constantia-flexibles.com www.constantia-flexibles.com

1111 Northpoint Blvd. Blythewood, SC 29016, U.S.A T +1 803 404 6581 F +1 803 404 6582 office-us@constantia-hueck.com fice-us@constantia-hueck.com www.constantia-hueck.com .constantia-hueck.com

92 County Line Road Colmar,, PA Colmar A 18915, U.S.A T +1 215 997 6222 F +1 215 997 3976 office@constantia-colmar fice@constantia-colmar.com office@constantia-colmar.com www.constantia-colmar .constantia-colmar.com www.constantia-colmar.com

Visit Us at PACK EXPO, Booth E-5907

Integrated Solutions

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

PACK EXPO welcomes IoPP as new educational partner The comprehensive education program provides insight from across the supply chain.

ACK EXPO producer PMMI has announced that the Institute of Packaging Professionals (IoPP) will present

The Packaging Learning Center conference program at PACK EXPO 2010. The program, which runs Nov. 1–3, includes sessions focusing on a range of topics that are front and center with packaging professionals, including sustainability and food safety.

and suppliers. Details are available on packexpo.com, under the “Conference” tab. A listing of sessions is included below. “PACK EXPO is the leading trade show for packaging and processing professionals, and we’re pleased

“IoPP is widely recognized for its comprehen-

to be part of it. The Packaging Learning Center will

sive programming for packaging professionals,

give all attendees a chance to improve their under-

and with this partnership, we’re bringing it to

standing of packaging’s intricacies while they’re in

PACK EXPO. The result will be enhanced educa-

Chicago finding solutions to their packaging chal-

tional opportunities for packaging professionals

lenges,” says Patrick Farrey, executive director, Insti-

attending the show,” says Charles D. Yuska, pres-

tute of Packaging Professionals.

ident and CEO, PMMI. The sessions, open to all PACK EXPO attendees, will be led by a mix of end users, industry consultants

Monday, November 1

Sessions run from 8:00 a.m.–2:00 p.m. on Nov. 12, and from 8:00 a.m.–12:00 p.m. on Nov. 3. Below is a preliminary list of sessions (updated July 14).

Speakers: Patrick Field, President, EnVino; Marc Weinstein, California Natural Products; Steve Rhea, Saint-Gobain

Title: Food Safety and Packaging: The Hazards,

Technology that won’t let you down

Produced by IoPP’s Wine and Spirits Task Force

Recalls, and New Strategies Speakers: Deb Krug-Reyes, ConAgra; and Wynn

Title: How Packaging Lines Can Easily Increase

Wiksell, General Mills

Profitability: The Importance and Proper Use of

Sponsored by IoPP’s Food Safety Alliance for

OEE

Packaging

Speaker: Paul J. Zepf, P.Eng. M.Eng. CPP, Director of Engineering, Zarpac Inc.

-2338 Booth #S

CARTONING CASE PACKING DISTRIBUTION SYSTEMS FEEDING SYSTEMS FLOW WRAPPING SHRINK WRAPPING STORAGE SYSTEMS

Title: Required Packaging GMP’s (Pre-Requisite

Produced by IoPP’s Packaging Consultants Council

Programs): One Voice from the CPG Companies

Bradman Lake Inc 3050 Southcross Boulevard Rock Hill | SC 29730 | USA F: 704 588 3302 Call 704 588 3301 e-mail: usa@bradmanlake.com

ROBOTICS

Autowrappers and Europack are brands of the Bradman Lake Group

www.bradmanlake.com Bradman Lake Ltd . Bristol & Beccles . England | Bradman Lake Russia . Moscow Bradman Lake China . Shanghai

Speakers: Mel Nauman, ConAgra; Tim White,

Title: Meet the Press: A Panel Discussion on Pack-

Berry Plastics

aging Trends

Sponsored by IoPP’s Food Safety Alliance for

Speakers: Co-Moderated by John Kalkowski,

Packaging

Editorial Director, Packaging Digest; and Daphne Allen, Editor, Pharmaceutical and Medical Packaging

Title: Packaging HACCP: What to Expect from a

News

Supplier and How Suppliers Can Initiate a Sustaining Program

Tuesday, November 2

Speakers: Danielle Hand, Campbell Soup Company; Suzanne Matuszewski, Graham Packaging

Title: The Real Green of Sustainability in Trans-

Produced by IoPP’s Food Safety Alliance for Packaging

port Packaging

Title: Sustainability in Wine, Sprits and Beer Packaging

Continued on page 52

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Continued from page 50

ing, Business-Enhancing Function

Speakers: Arnold Barlow, Customer Solutions

Speaker: Dan Balan, President, INTRAQQ aging and Compliance Packaging/Labeling

Manager, UPS; Cimberly Weir, Business Development Manager, PIRA

Title: Packaging Law Right This Minute

Speakers: Bruce Cohen, Principal, PackTechPlus LLC;

Produced by IoPP’s Transport Packaging Committee

Speaker: Eric F. Greenberg, Principal Attorney,

James Ingram, Owner, Ingram Consulting Services

Eric F. Greenberg P.C.

Produced by IoPP’s Packaging Consultants Council

from Point A to B

Title: The Effects of Cartons, Pressure Differen-

Title: Packaging Scorecard Training

Speakers: William Kipp, CPP, W.I. Kipp Company

tial, and Hole Size on Microbial Ingress of Sterile

Speakers: Larry Dull CPP and June Anderson

Produced by IoPP’s Packaging Consultants Council

Medical Device Trays

CPP, Partners, Packaging Knowledge Group

Title: Cargo Securement for Intermodal Transit—

MSU School of Packaging

Title: Packaging Modeling Training

Global Regulations and Methods Available

Produced by IoPP’s Medical Device Packaging

Speakers: Larry Dull CPP and June Anderson

Speakers: Matthew Bullock, Chief Manufactur-

Technical Committee

CPP, Partners, Packaging Knowledge Group

Title: Simulating What Happens to My Goods

Speaker: Ondrea Kassarjian, Ph.D. Candidate,

ing Officer, Walnut Industries Produced by IoPP’s Chemical Packaging Committee

Wednesday, November 2

Title: Pressure-Sensitive Tapes Speakers: TBD

Title: Packaging 360: Packaging as a Brand-Build-

Title: The Cost of Doing Business: Security Pack-

INTRODUCING . . .

ODEN PROCESS EQUIPMENT GROUP Helping Companies To Increase Proﬁts While Protecting The Environment

Produced by the Pressure-Sensitive Tape Council SD

Precision/SMC form partnership The two firms are joining to offer a range of automated sandwich-production equipment.

S BOOTH

Sustainable Liquids Process Equipment and Designed to: Advisory Solutions:

s Mass/Blend®

Continuous Stream Digital Blending Systems s Automated Batch Addition Systems s Liquid Product Transfer Systems s Process Design s Process Optimization

N-3736

MC Packaging Machines S.r.l. (Booth S2374) has entered into a strategic partnership with Precision Automation Co., Inc. Precision Automation will market, sell, manufacture, install and service

SMC’s Automated Sandwich Line (ASL) equipment in North America. The “modular” design of the systems reportedly allow for differing levels of automation dependent on the requirements of the producer.

s Improve Quality and Product

Conformance to Speciﬁcation Increase Capacity & Throughput s s Reduce Waste and Utility Demands s Reduce Cycle Times and Associated Operating Costs s Maximize Utilization of Existing Assets

According to the manufacturer, the ASL 60 sandwich production line is a complete in-line system and utilizes a modular design for maximum flexibility and high productivity, and it can produce up to 60 sandwiches per minute. Also, the ASL 40 sandwich production line uses a rotary design intended to minimize the amount of required floor space. The company reports it is suited for mediumsize producers of sandwiches, and is a good introduction to automating production. The ASL 40 is capable of producing up to 40 sandwiches per minute. Both lines use a sandwich centering system designed to ensure consistency and employ ultrasonic cutting technology for clean and accurate cutting of any meat or filler.

Contact ODEN CORPORATION and GREEN FRONTIER LLC for all your process equipment and sustainability advising needs.

By automating sandwich production, companies can increase efficiency, lower costs and provide superior sandwiches at a consistent quality and fast rate. These automated lines are geared toward helping firms save money, increase throughput and dramatically improve the sandwich making process.

Oden Corporation

Green Frontier, LLC

North American operations are based out of Precision Automation’s New Jer-

www.odencorp.com sales@odencorp.com Toll-free: 800-658-3622 716-874-3000 (Tel) | 716-874-1589 (Fax) 199 Fire Tower Drive | Tonawanda NY 14150

www.greenfrontiernc.com tﬁtz@greenfrontiernc.com 919 481-3489 (Ofﬁce) 919-481-3420 (Fax) | 919-272-5262 (Cell) 204 Benwell Court | Cary, NC 27519

sey plant. According to the firm, the partnership is a natural fit with the 65-year old company’s capabilities, resources, experience and tradition of providing highquality automation systems, machinery, controls and integration services. SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

GMA presents industry leaders at general sessions The Grocery Manufacturers Assn. has invited top executives to deliver its keynote addresses. he Grocery Manufacturers Association (GMA) has brought an impressive roster of industry figures to speak at the inaugural Manufacturing Excellence Conference, collocated with PACK EXPO International on Nov. 1-2. PMMI President and CEO Charles D. Yuska notes that PACK EXPO, with its 45,000 attendees and 1,600 exhibitors, will provide an excellent backdrop for the innovations GMA speakers address. “GMA member companies such as Kraft, Georgia Pacific, Unilever and the Hershey Company come to PACK EXPO to discover the latest manufacturing developments. Now they’ll find an additional education benefit in attending,” says Yuska. “It’s part of PMMI’s plan to add value for all attendees.” General Sessions will cover leadership, food safety and modeling the factory of the future.

Track: Product Safety

Monday, Nov. 1 4:15 p.m.–5:30 p.m.

operations through more robust equip-

ior Manager, Packaging, Target

ment that improves consistency and

Getting ahead of the “green” curve –

harmonization of machines, reduces

that’s what manufacturers are con-

training requirements, improves verti-

Topic: Advances in Effective Lot Tracking

stantly striving to do when it comes to

cal and horizontal integration and re-

Speaker: Mike Hayes, Director, Food

anticipating market signals and con-

quires less troubleshooting.

General Session 3:00 p.m.–4:00 p.m.

University of Arkansas; Kim Lymn, Sen-

Safety and Quality, Del Monte Foods Co.

sumer shopping patterns and their po-

Topic: Manufacturing Excel-

A significant challenge facing food

tential effect on “green” manufacturing.

lence: From the Top Down

manufacturers today is the effective lot

A retailer-manufacturer panel will

to the Feet on the Ground

tracking and identification of product,

share some of their “market-to-

Speaker: Alan Wilson, Presi-

especially in a continuous flow produc-

manufacturing” success stories pertain-

dent and CEO, McCormick

tion environment. But just how should

ing to nearly half of all shoppers who

& Company

batches be identified and designated

gravitate to green when shopping.

Manufacturing

excel-

when there are so many variables that

lence in today’s food, bever-

must be accommodated? Hear from a

age and consumer products

panel of consumer products manufac-

companies is being driven by many

Tuesday, Nov. 2 General Session 8:30 a.m.–9:30 a.m. Topic: Welcome to the New World of

Track: Operational Reliability

FDA Food Safety Modernization! Moderator: Bob Brackett, Ph.D., Vice

turers on how they are managing these

Topic: Pursuit of Overall Equipment

President and Director, National Cen-

factors including product safety, sus-

challenges and making advances in ef-

Efficiency

ter for Food Safety and Technology

tainability, globalization, consumer

fective lot tracking in their companies.

Speakers: Rob Aleksa, Machine Control

Speakers: Dane Bernard, Vice President,

Section Head, Procter and Gamble; Mel

Food Safety and Quality Assurance, Key-

Bahr, Founder, MGS Machine; Jeff Rus-

stone Foods; Matilda Freund, Senior Di-

sell, TPM Coach for Controls and Au-

rector, Food Safety, Kraft Foods Inc.; Joe

tomation, PepsiCo Americas Beverages

Levitt, Partner, Hogan Lovells

demands, technology, and heightened competition for resources. But

Track: Sustainability

just exactly how are these drivers impacting manufacturing and who is

Topic: Downstream Consumer Trends’

driving them deep into the opera-

Effect On Upstream Manufacturing

tions of the leading CPG manufacturers? Visionary leaders, that’s who!

Margin protection through more ef-

Some manufacturers are already ex-

Moderator: Jeanne von Zastrow; Sen-

fective manufacturing operations is a

periencing it and many more are likely

ior Director, Sustainability and Indus-

key focus for consumer products com-

to in the near future—the effects of a

In this keynote address, hear from an

try Relations; Food Marketing Institute

panies today. Avoiding costly produc-

new world of FDA food safety over-

industry leader who turns vision into

Speakers: Wesley Bean, Senior Direc-

tion line stoppage for equipment

sight. So just how do consumer prod-

action and drives quality and excel-

tor, Strategic Sourcing, Winn-Dixie

maintenance and changeovers due to

ucts

lence

companies

manage

their

down

Stores, Inc.; Ellen Feeney, Vice President,

new manufacturing requirements is a

expectations of the impending impact

through the entire organization—all

Responsible Livelihood, White Wave

valuable tool in pursuit of these im-

of the 2009 FDA Food Safety Modern-

the way from the top down to the

Foods; Michele Halsell, Managing Di-

provements. Hear how some manufac-

ization Act, specifically at the plant

feet on the ground.

rector, Applied Sustainability Center,

turers are driving costs out of their

Continued on page 56

manufacturing

SOLUTIONS ACROSS THE LINE From Partners Across the Industry

PACK EXPO thanks our valuable industry alliances for helping us bring together packaging and processing solutions for one powerful show. Your support drives PACK EXPOâ&#x20AC;&#x2122;s success!

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010 Continued from page 54

level? A stakeholder panel composed of

tion of inspection resources based on

Topic: Meeting and Managing the Myr-

tions, standards, guidelines and practices

regulatory and food, beverage and con-

risk profiles of food facilities.

iad Food Safety Certification Require-

including cGMP, GFSI, HACCP, and

ments for CPG Manufacturing Plants

ISO, just to name a few. Learn how some

Speaker: Greg Flickinger, Director of

of these manufacturers are successfully

Manufacturing, Lance, Inc.

navigating and implementing these re-

sumer products manufacturing professionals will address some of the Act’s

Track: Product Safety

key components including facility hazard evaluation and preventive controls, food facility re-inspection, and alloca-

9:45 a.m.–11:00 a.m.

Today’s consumer products manufacturers face a variety of plant certifica-

quirements while not losing site of their desired effect—safe, quality products.

Track: Sustainability Topic: Upstream Migration of “Green” Requirements for Suppliers Speakers: Bruce Cords, Ph.D., Vice President, Environment, Food Safety and Public Health, Ecolab USA; Jon Doering,

Director,

Environmental

Health and Safety, The Schwan Food Co.; Willie Johnson, Associate Director, Global Product Supply Sustainability, Procter & Gamble Several of the industry’s largest retailers have instituted “green” requirements for consumer products manufacturers who, in turn, are now looking to their suppliers to submit evidence of their sustainability initiatives as well. Requirements range from reductions in energy, waste and air pollutants to “eco-friendly” sourcing, labor practices and safety for employees and community. Hear from a panel of retailers, manufacturers and upstream suppliers who will share how they’ve met the challenges of “green” requirements throughout the supply chain.

Track: Operational Reliability Topic: Systems:

Manufacturing

Execution

Advances in Successful

Implementation Moderator: John Blanchard, Research Director, Life Sciences and CPG Industries, ARC Advisory Group Speakers: Peter De Moerloose, MES Process Business Development, Siemens Product Lifecycle Management Software, Inc.; Mark Hanley, Global GE/OEE Program Manager, Kraft Foods Global, Inc.; Jeff Russell, TPM Coach for Controls and Automation, PepsiCo Americas Beverages As the intermediary between business systems and the factory floor, Manufacturing Execution Systems perform a vital function linking the two. The goal is a

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

fully integrated plant floor in the factory

journey and how they might be turned

Got You Here, Won’t Get You There

Kraft Foods Inc.; D. Joel Whalen, Ph.D.,

of the future. While the food and bever-

into best practices to share throughout

Speakers: Jennifer McNelly, Senior

Effective Communications, Kellstadt

age industry continues to make a strong

the consumer products industry.

Vice President, The Manufacturing In-

Center for Sales Leadership, DePaul

stitute—Affiliate of the National Asso-

University

push in the adoption of these automation technologies, challenges remain. Hear

Track: Operational Reliability

from a panel of CPG companies that has some valuable lessons to share regarding successful implementation of MES that is driving costs out and efficiencies in.

Track: Product Safety 3:00 p.m.–4:15 p.m. Topic: Successful Raw Materials Sourcing in Today’s Global Procurement Environment Speakers: Industry Panel Among the most critical challenges facing consumer products companies in the global raw materials marketplace are supplier integrity and product quality and availability. In many cases the products they seek are more limited, higher priced and more varied in quality. A panel of manufacturers will share case studies of how they’ve overcome these challenges in a way that provides steady sourcing, budget consciousness, quality products and consumer receptiveness.

Track: Sustainability Topic: Some Lessons Learned in Implementing Lean-to-Green Manufacturing in Plants Speakers:

Amber

Brovak,

HSE

Manager and Sustainability Manager, Sunny Delight Beverages Co.; Bob Gonzalez, Productivity Program Manager, Land O'Lakes, Inc.; Ellen Iobst, Senior Vice President, Manufacturing and Technology, Sunny Delight Beverages Co.; David Prybylowski, Sustainability Program Manager, Mars Chocolate North America Talking about sustainable manufacturing is one thing, actually doing it is quite another. While many consumer products companies have made significant strides in lean manufacturing, most are struggling with the challenges to make lean green. Hear from a panel of manufacturers about some of the lessons learned in the lean-to-green

Topic: Workforce Development: What

ciation of Manufacturers; Pamela

According to a recent survey on the

Stroko, Vice President, Management

American manufacturing workforce, a

and

high-skilled, flexible workforce ranked

Organizational

Development,

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010 second in a list of the top three drivers of

General Session

future business success in the next two to three years. However, the study also finds

4:40 p.m.–5:30 p.m.

that many companies rely on traditional

Figuring out the future through

to-market, foster innovation and cre-

modeling and simulation has trans-

ate a whole new way of working for

formed industries like defense, avia-

the next generation of manufacturing

tion and automotive and now stands

professionals. Learn from a virtual

approaches and old tactics even in the

Topic: Back to the Future in CPG

poised to do the same for manufactur-

world visionary about the Real Asset

face of higher aspirations to do better.

Manufacturing: Re-thinking Simula-

ing in the consumer products and

Virtualization Environment featuring

Learn how new approaches to workforce

tion and Modeling!

packaged goods industry. Working in

manufacturing avatars and 3-D man-

development can make a difference and

Speaker: Kevyn Renner, Senior Tech-

virtual space can overcome time

ufacturing possibilities evolving out

hear from practitioners who have put

nology Consultant, Chevron Global

zones, speed trials and learning cycles,

of the online gaming space. A tour de

them into action with improved results.

Manufacturing

save time and money, improve speed-

force you won’t want to miss. SD

PACK EXPO education programs deliver insight Packaging pros from across the supply chain can gain business-building knowledge.

MMI, sponsor and producer of

gram. More than 35 sessions from five

The following is a brief overview

the PACK EXPO trade shows,

associations will give packaging and

of the partnerships and meetings

is teaming with influential industry

processing professionals insight into

planned for this year’s PACK EXPO

tion of Canada is bringing the inter-

groups to bring an extensive education

trends, strategies and innovations from

International:

active PAC Green Den program to

program to this year’s PACK EXPO pro-

across the supply chain.

•

PAC—The Packaging Associa-

The Flexographic Technical As-

PACK EXPO on Tuesday, Nov. 2,

sociation (FTA) is working with the

from 1 p.m.–4:30 p.m. Entitled “Fast

co-located CPP EXPO to create con-

Tracking Sustainable Innovation,”

ference programming that offers in-

the program unites elements of suc-

sight into improving operations,

cessful reality television and business

increasing efficiency and maintain-

matchmaking. The agenda includes

ing equipment. Sessions will be held

“innovators” presenting solutions to

Monday, Nov. 1, and Tuesday, Nov.

a panel of experts and a live audience

2. Onsite registration for each ses-

of brand owners and retailers—and

sion is $75.

receiving constructive feedback—and

•

The Grocery Manufacturers As-

a short keynote address from upcy-

sociation (GMA) is co-locating its

cling pioneer Tom Szaky of TerraCy-

first-ever Manufacturing Excellence

cle. The registration fee for PAC

Conference at PACK EXPO on Mon-

Green Den is $129 onsite.

day, Nov. 1 and Tuesday, Nov. 2. (See

Visit Us at PACK EXPO, Booth S-217

per session for onsite registrants.

• The Reusable Packaging Associ-

page 54). Registration for the full

ation (RPA) will host a special work-

conference program is $550 onsite.

shop on Tuesday, Nov. 2 from 3

Attendees registering for the GMA

p.m.–5

Manufacturing Excellence Confer-

“Reusable Packaging 101,” the ses-

ence will be refunded the initial

sion will help attendees navigate the

PACK EXPO registration fee.

preliminary steps required to adopt

p.m.

Tentatively

titled

• The Institute of Packaging Pro-

a reusable packaging solution. This

fessionals (IoPP) will host the Pack-

includes defining the products and

aging Learning Center, a series of

services available, cost analysis, sup-

seminars led by a mix of end users,

ply chain modeling and financing

industry consultants and suppliers.

options. The workshop will serve as

Running from Monday, Nov. 1,

the first of a four-part curriculum

through Wednesday, Nov. 3, the sem-

being developed to help companies

inars will focus on a range of topics

evaluate, build acceptance for, imple-

at the forefront of the packaging in-

ment and refine their choice of

dustry, including sustainability and

reusable packaging systems.

food safety. Sessions run from 8

A full list of conference sessions,

a.m.–2 p.m. on Nov. 1-2, and from 8

along with specific dates and times, is

a.m.–Noon on Nov. 3. Fees are $129

available at www.packexpo.com. SD

From our fully automated packaging systems...

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Food safety experts convene at PACK EXPO to the fastest package labelers in the industry...

In the first-ever Food Safety Summit Resource Center, leading experts will help attendees wrestle with food safety issues. ith leading experts on hand to address food safety themes and specific questions, the Food Safety Summit Resource Center will help manufacturers and processors respond to the challenges they face on the job. The result of a partnership between PMMI, producer of the PACK EXPO family of trade shows, and BNP Media, producer of the annual Food Safety Summit, the Food Safety Summit Resource Center gives attendees a forum to discuss their specific food safety challenges, learn about the latest breakthroughs and gain insight into potential solutions. “To ensure safety in this era of global supply chains

and increased automation, manufacturers need stricter controls in product processing, packaging, transport and handling,” says Charles D. Yuska, president and CEO of PMMI, sponsor and producer of PACK EXPO. “The Food Safety Summit Resource Center will connect PACK EXPO attendees with leading experts who can help them find solutions to critical challenges.” In addition to individual meetings with attendees, the experts on hand will make formal presentations on leading food safety issues including foreign material detection, sanitation, traceability, hygiene, interventions and analytics. SD

As of late September, companies scheduled to present and participate include:

we can take your business to the next level.

Visit us in booth N-4112

kochequipment.com 800-777-5624

• 1 Priority Biocidal – Biospray • AcryliCon Industrial Flooring • Afilias Discovery Services • Alchemy Systems • Applied Robotics (Booth S738) • ConAgra Foods • DayMark Safety Systems • ITW, Ingersoll-Rand • Invensys (Booth E5326) • Loma Systems (Booth S2012) • Michigan State University (Booth C89) • The National Food Lab • Northwest Analytical, Inc., PakSense Inc. • Qualtrax • Siemens Security Solutions (Booth N3746) • Specialized Technology Resources • TraceGains The Food Safety Summit Resource Center will be located at McCormick Place. To schedule a one-to-one meeting with a food safety expert, contact Katie Johnson, BNP Media, at johnsonk@bnpmedia.com or 847-405-4053.

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Find export financing at PACK EXPO The U.S. Export-Import Bank is dedicated to helping packaging companies boost export sales with financing solutions.

ith more than 1,600 exhibitors stretch-

such as pre-export financing, short term export

ing out over more than one million net

credit insurance, medium term loan guarantees,

sq. ft., PACK EXPO International 2010

and direct loans to successfully get U.S.-made

is the most comprehensive location for packaging

products into the global marketplace,” adds

and processing solutions this year. But finding the

Izquierdo. “These financing products will enable

solution is only part of the equation. Before you

our U.S. exporters and their overseas buyers to stay

can put it into action, you need to know your fi-

competitive in today’s international marketplace.”

nancing options—especially if you will be using the product outside the United States.

As part of the Ex-Im Bank’s “delegated lending authority” (DLA) program, Northstar USA is a good opportunity open to American exhibitors who would like to increase their international

“There’s a lot to see on the show floor, and attendees are sure to find what they’re looking for,” says Jorge Izquierdo, vice president of market development, PMMI. export sales and their international buyers. Northstar USA brings together the “parent bank” lending power of HSBC Bank, BMO Harris Bank and Royal Bank of Canada to provide a variety of funding options to serve even the most diverse needs of exporters and foreign buyers. This Ex-Im Jorge Izquierdo, vice president of market development, PMMI

Bank (DLA) uses Ex-Im Bank medium-term buyer credit, as well as other relevant export programs, to provide financing for small- and medium-sized

“There’s a lot to see on the show floor, and at-

export transactions (as small as $100,000).

tendees are sure to find what they’re looking for,”

If a transaction meets the DLA credit standards,

says Jorge Izquierdo, vice president of market de-

it will be met with a “fast track” approval time.

velopment, PMMI. “But after the search is over

There will be no costs or recourse to the exporter,

and the terms are agreed upon, it’s time to work

no requirement to have local bank guarantees and

on financing the export sale.”

the program offers competitively lower interest

The U.S. Export-Import Bank (the Ex-Im Bank) is the U.S.’s official export credit agency, and is

rates and simplified loan documents for overseas buyers.

dedicated to helping U.S. companies increase ex-

Northstar USA welcomes PACK EXPO atten-

port sales by providing financing to their overseas

dees and exhibitors, and offers direct access to

customers. As such, the Ex-Im Bank will assume

convenient indications of costs for the DLA Buyer

credit and country risks the private sector is un-

Finance product. For more information, contact

able or unwilling to accept.

Northstar’s Mark Mischnick: 866-202-2061, or

“The Ex-Im Bank provides several key products

visit the Export Pavilion (Booth N4528). SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Assembling Mixed Pallet Loads (Part II) In this three-part series, PMT’s Hallie Forcinio discusses how the proliferation of stock keeping units (SKUs), retailer requirements and the need for more efficient order picking and stocking are spurring interest in converting single-SKU pallets to mixed pallet loads. By Hallie Forcinio PMT Magazine

Mixed load systems

mixed-load palletizing system from Intelligrated Inc. (Booth S2266) for a Discount Auto Parts distribution center in Gallman, Miss., now part of Advance Auto Parts of Roanoke, Va., consists of pallet carousels, an A-520 Series

Gantry Robotic Palletizer and Order Manager software. Under direction of the software, the carousels rotate pallets to the proper location, the gantry robot picks a layer of product and transfers it to the appropriate pallet to create a rainbow load. As po-

Give Your Heavy Pallets the Slip.

sitions are emptied, the software alerts the operator to replenish the carousel. Since mixed load palletizing typically begins with case picking, Hartness International (Booth N3825) plans to demonstrate two case picking technologies in a loop in its booth at PACK EXPO. The demo line consists of a robotic HartnessVer-

Material Handling

Come see us at Pack Expo

Ship more product per load with Rehrig’s weight, space and cost saving Slip Sheets.

Booth #S-5000

Rehrig co-extruded Slip Sheets are a cost-effective alternative to pallets. Impervious to moisture, high tensile strength plastic provides added tear resistance making them the perfect replacement for ﬁber or corrugated sheets, as well. Available in standard or custom sizes with a variety of surface textures and embossed patterns, Rehrig Slip Sheets provide superior slide resistance, keeping goods securely in place. Manufactured from nearly 100% recycled material, each sheet is also 100% recyclable.

tique High-level Hybrid Palletizer, a robotic case picker and 16 patented storage towers, which deliver cases on demand to the loading area. Proprietary VPS software interfaces with order systems and configures the pallet according to rules related to product size, weight and delivery sequence. The hybrid palletizer relies on robotic layer forming to gently position each case in the proper orientation and reaches speeds of up to 90 cases per minute. By eliminating traditional slat dividers and bump turns, robots handle virtually any pallet pattern with no mechanical changeover.

Beyond the sale, Rehrig can help you develop a customized re-use or buy-back program, further lowering your average cost per trip. Phone: (800) 546-4993 Email: info@rehrigpacific.com Web: w w w.rehrigpacific.com

Pallet loads with mixed layers depend on product being sorted on systems like this one from Hartness International (Booth N3825) so it is sequenced in the proper order. A FAMILY TRADITION OF GROWTH, SERVICE AND INNOVATION

From this…

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

…to this

November 1, 2010

FANUC Robotics (Booth N3406) will introduce a Mixed Case Palletizing Suite capable of building mixed pallets three ways. In the first, algorithms tell the robot in real-time the best stacking pattern for randomly arriving product. In the second, a preplanning mode interfaces with up- and downstream systems to analyze the

and everything in-between.

order, optimize the load and provide picking instructions so items are delivered to the robot in the proper sequence. The third option combines the preplanning data interface capabilities with an algorithm that tests the pallet load design to confirm the robot can build it. It’s also possible to switch between preplanned and real-time modes on the fly. For example, says Don Faulkner, director, Automated Systems Group at FANUC, “If we are running the preplanned scenario and a particular case is missing or out of sequence, we can switch immediately to the real-time mode to

Customized thermoforming to ﬁt your every need.

load the product in the best possible position and then revert to the preplanned sequence for the next pallet,” he explains. Westfalia (Booth N4371) combines a modular software suite with high-density storage, pallet conveyors, picking and robotics. Its Savanna.NET warehouse management system (WMS) works at the management level to control robots, generally from KUKA Robotics Corp. (Booth N4641) as well as product movement and tracking.

Visit us at Booth N-4621 to ﬁnd out more.

Equipped with standard interfaces, the software integrates with virtually any programmable logic controller as well as enterprise resource planning systems. For firms with an existing WMS, the basic Warehouse Control System module can control automated processes such as conveying, storage and retrieval and link to the host system. Software provider CAPE Systems (Booth N3130) plans to unveil CAPE Pack, version 2.11 at PACK EXPO. An updated module called Display Pallet automatically calculates mixed pallet load solutions using algorithms and loading restrictions for each pack. Mixed loads also can be designed manually using a drag-and-drop function in the Editor tool. TOPS Engineering Corp. (Booth N3122) will demonstrate software for three mixed pallet variations: display pallets; pick, sort and palletize; and sequenced order picking. The latter can be manual or automated. In an automated system, the software coordinates the action of a robot and an automated storage and retrieval system to arrange product on the pallet in reverse order of how it will be removed by the route driver or store personnel. For direct store delivery, arranging orders by stop minimizes handling for the driver and reduces the chance of error, while expediting the stocking process for store personnel. The hardware- and software-agnostic software works with any robot or upstream software programs for warehouse management, order entry or enterprise resource planning. SD

Challenges of Mixed Load Palletizing

• Nonuniform product sizes, shapes and weights • Wide variety of package types • Designing end-of-arm tools to maximize robot flexibility • Additional handling may work against sustainability goals • Loading restrictions (e.g., weight) • Stacking restrictions (e.g., crushables on top) • Comingling restrictions (e.g., no bleach with foodstuffs) • Mixed layers add complexity • Need for optimum load density and stability • Frequent SKU changes and additions • Balancing warehouse needs with mixed pallet optimization • Sequencing pallet according to route delivery or store layout Continued on Tuesday page 54

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

NEW PRODUCTS

November 1, 2010

Dual-use packaging systems The 60 Series Evolution Shrinksealer is a dual-use, mid-speed packaging systems. Used for shrink sleeve labeling, they apply full height bodysleeve labels with primary graphics. Used for tamper evident banding, they can apply shrink sleeves as neck bands around the upper portion of a container and its closure, or as full height safety seals. Standard

features of the series include full safety enclosure, heavy-duty construction, Mitsubishi PLC control and servos, keyed run/jog switch and upstream photo-eyes. The systems can also be customized with additional sensors as well as other features.

PDC International Booth N3621 www.pdc-corp.com

High-speed tray forming Designed to provide a compact, high-speed tray forming system for fresh fruits, vegetables, and other products requiring a high compression strength and an open top container. The Moen model PF130-RTF Roll-over Tray Former rolls over and glues the tray sidewalls and end tabs to reinforce the strength of the tray. Each machine can be changed over to form either inside/inside or inside/outside minor flaps. Diagonal corners can also be added for extra bearing surface. The 44 in. loading height and redesigned frame structure provide the operator with comfortable access to hopper loading. The PF130RTF is a quick-change machine that is built for the rugged demands of a fruit packing season.

MOEN Industries Booth S2360 www.moenindustries.com

B/F/S machinery This line of blow/fill/seal machinery is suitable for processing sterile medical liquids. The equipment incorporates plastic molding, filling, and closing of the container. The firmâ&#x20AC;&#x2122;s parent company, Rao Design Intl., manufactures a range of blow, injection and custom molds, and custom machinery for special applications. The companies can handle special, complex orders, reportedly with quick turnaround. In addition, customers can place orders ranging from small mechanical parts to entire production factories.

American Plastics Technologies Inc. Booth E5818 www.raodesign.com

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Sorter upgrades

Bottle sanitizer

The company offers the chance to upgrade to any North American installations of its sorters, including IntelliSort, FKI Logistex, Unisort, Crisplant, Mathews and Buschman brand equipment. According to the firm, these upgrades help optimize system capacity and throughput, improve equipment utilization and extend system life for a fraction of the cost and downtime associated with a new installation. The process begins with an audit of the existing system by a company-certified audit engineer, which the firm recommends planning as part of annual budgeting and scheduling at least two to three months in advance of peak season. Then, the firm provides analysis of multiple upgrade, retrofit and rebuild options, developing several solutions that could include replacement of obsolete components, installation of advanced functionality to meet changing product needs, expansion or a complete overhaul of machinery.

The Microb-Blaster is a UV-HEPA bottle sanitizer, designed to sanitize bottles with UV light and exchange the air inside with HEPA air filtration simultaneously. According to the firm, it can achieve a .5-4 log reduction on the exposed surfaces of the bottles. The technology actively monitors UV output to determine when the light source needs to be replaced. According to the manufacturer, the machine significantly reduces the risk of biological contaminants contaminating the filling environment, and it provides users an eco-friendly and effective way to clean the atmosphere inside bottles.

Intelligrated Inc. Booth S2266 www.intelligrated.com

Fogg Filler Co. Booth S1552 www.foggfiller.com

Case sealer Processing both void-filled and over-stuffed cases at speeds exceeding 40% faster than the competition, the LD-XRTB, a random semi-automatic case sealer, was designed using end user feedback to provide solutions to the most common case sealing obstacles. The LDX-RTB processes both void-filled and overstuffed cases with zero adjustments and high reliability. The LDX-RTB automatically adjusts for cases that vary randomly in both width and height as they are presented to the sealer. The adjustments also can be fixed in position for sealing a series of uniform size cases. Cases are taped top and bottom with either 2- or 3-ft wide tape using CaseLockerT 60 tape heads.

Loveshaw, an ITW Company Booth S1900 www.loveshaw.com

Non-contact inspection equipment Inspect large trays, boxes, and packaged products up to 800mm (31 in.) wide with the X4 800XL x-ray system. It was designed specifically with input from representatives of the cheese, meat, and poultry industries. The X4 800XL is designed to survive in the toughest environments. Constructed of 304 stainless steel in a bead blast finish, the standard IP66 rating allows the machine to be fully washed out and sanitized in compliance with USDA and FDA regulations. Conveyor drive motors and components are oversized to handle the heaviest products found in food processing operations. The X4 800XL can easily detect metal, high density plastics, glass, stone, calcified bone, and flavor clumps. It can also perform detailed product analysis such as measuring the holes inside of cheese, or confirming that loaves of bread are sliced the correct number of times.

Loma Systems Booth S2012 www.itw.com

Thermal transfer printer

This low level chain conveyor system is designed to be easily loaded at floor level with an electric walkie. With a conveyor pass height of only 4 in. above floor, this system makes it possible to load single or multiple pallets in to an automatic stretch wrapping machine with walkies or pallet jacks. The capacity of the low level conveyor is 4000 lbs.

The 18 Series thermal transfer printer, according to the manufacturer, is a simple digital coding solution that provides high print quality, reliability, traceability and ease of use, all for a price point below other thermal transfer printers currently on the market. The machine’s design is said to allow maximum use of ribbon consumables, reducing material waste. In addition, the unit’s thermal transfer coder reportedly allows operators to change information quickly and easily, providing error-free changes and accurate performance.

Orion Packaging Systems Booth S1053 www.orionpackaging.com

Markem-Imaje Business Group Booth S2200 www.markem-imaje.com

Low-level chain conveyor

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

NEW PRODUCTS Indexing machine The SpinDexer is a servo-driven rotary star wheel indexing machine designed for highspeed filling of rigid containers, including plastic, glass, and fiber. According to the maker, the unit easily interfaces with weighing machines, auger powder fillers, volumetric or piston filling, or a combination of several fillers. Multi-station filling reportedly is easily achieved for separate multi-ingredient packaging applications. It accepts a range of containers, from small pharmaceuticals to 2.5-lb. jugs. The star wheel is servo driven offering control of all functions of the drive. Acceleration, deceleration, and braking can be programmed. The machine comes in diameters from 36 to 60 in., with four to 30 funnel stations, and runs at up to 120 containers per minute.

WeighPack Systems Inc. Booth S2483 www.weighpack.com

Elevator/accumulator The company is showing its SpiralVeyor SVM elevator/accumulator for individual bottles and cans. The machine is based on multiple track chain-belt technology and offers single-lane and mass flow operation. According to the manufacturer, the unit’s compact, robust design make it a high-performance machine that allows for an effective layout for filling lines.

Visit Us at PACK EXPO, Booth S-2837

AmbaFlex, Inc. Booth E6414 www.ambaflex.com

Plastic container inspection The OptiCheck vision-based inspection and gauging system—designed for plastic containers—taking into account the day-to-day variations in production of such containers. According to the manufacturer, the system provides users with a versatile, easy-to-use, expandable approach that capably handles frequent changeovers, color changes and limited line space. Unlike competing vision-based inspection systems, the company says, the OptiCheck system is especially designed for bottle measurement and inspection products, and the process control needs of the plastic container industry. Operators can configure it to include a finish/seal surface inspection module, sidewall inspection module, or a combination of the two.

US-9000 US-9000 Automatic Automatic Vibratory Vibratory Bowl Bowl Net-Weigh/Counting Net-Weigh/Counting Scale Scale with with T-1000 T-1000 Advanced Advanced Poly-Bagger™ Poly-Bagger™ and and UF-2000 UF-2000 Conveyor Conveyor

AGR International Inc. Booth S2089 www.agrintl.com

Capping presses

The MD Series of motor-driven presses reportedly can apply aluminumfoil caps up to 60mm in diameter, with or without pulltabs, on as many as 300 containers per minute, for a total of up to 18,000 caps per hour. According to the manufacturer, the fixed-speed machines in the twin and triple tool version can save users up to 14% on foil, and lower press cycling speeds greatly reduce wear and tear on moving parts. Options include cap flow control, foil lubrication, special tools, press mounting frame, and single, twin and triple tool options.

IMS-Integrity Machine Services Booth N3675 www.imsmachines.net

Continued on page 68

Flashpacker

™

Visit us at

Pack Expo Booth E-5861

Foam-in-Bag Packaging made easy and affordable! s No

start-up costs — the equipment is free* s No monthl monthlyy rental or maintenance fees s No pumps or chemical drums s Easy to use s Fast — up to 14 ba bags gs per minute usage ge requirements aapply pplly * Minimum usa

Save time.. Save money.. Sa ve time Save money Provide superior protection for your product. foam-in-bagg system is The eco-friendly Flashpacker foam-in-ba perfect for cushioning, blocking and bracing, preformed cushions and void-fill in the most demanding packaging packa ging aapplications. pplications. Plus, it’s it’s highly configurable and comes in tabletop, wall-mount and floor models.

iVEX Protective Protective Packaging

If you think you know iVEX VEX X … think again!

Bubble

FFoams oams

Singleface Corruga Corrugated ted

Mailers

800-585-1520

Building Products

ivexpackaging.com ivexpackaging.com

Food Food Packaging Packaging

Cold-Seal PPackaging ackaging

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010 Continued from page 66

Stretch hood The company’s stretch hood is said to offer a favorable price-to-performance ratio, low energy requirement, compact footprint, and a high degree of adaptability. According to the manufacturer, it offers a lower installation height and better product handling in comparison to competitive machines

and can handle smaller pallets. Also, the new design reportedly provides for smoother conveying, allowing for increased product protection, even for awkward pallets loaded with lightweight or slippery products. Other offerings in the company’s booth include the robotpac® and paletpac® palletizing systems.

Beumer Corp. Booth N4062 www.beumer.com

Lenticular labels CCL Label now prints flexographic lenticular labels for its clients. The labels are flexible enough to be applied

to a range of containers, including bottles, jars, and other cylindrical packages. They also can be affixed to in-store campaign materials like POP displays, header cards, hang tags and danglers to enhance the effect of packaging. The company states that using flexographic printing technology to produce the labels enables lenticular printing at a cost-effective price.

CCL Label Booth E6205 www.ccllabel.com

ASME/ANSI

Attachment

Corrosion Resistance

Lube Free

Plastic

Custom/Specialty

Parts for belt drives The firm has shortened lead time

More solutions More selection

Tsubaki: The choice for chain

™

Now available!

New Tsubaki Gripper Chain

™

Visit us at the Pack Expo Oct. 31- Nov. 3, 2010

Booth 4269

for metal parts for its polyurethane timing belts. Now, made-to-order timing pulleys, flat-belt bulleys, idlers, and clamps with or without holes are offered in many pitches, and they can be delivered in less than one week. Further, stock pulleys with pilot bores, tensioners and tensioning clamps are offered for immediately delivery.

BRECOflex Co., LLC Booth S134 www.brecoflex.com

Tabletop bagger The T-375 tabletop bagger/printer, designed for pharmaceutical applications, offers the company’s “next bag out” printing capability. The technology allows for printing just prior to loading. According to the manufacturer, the feature guarantees accurate labeling. As an example, a pharmacist can scan an order, after which the information automatically prints directly onto a pre-opened bag on a roll as it’s feeding into the machine. The product then is dropped manually into the bag, and the bag is sealed. The machine is lightweight (only 125 lbs.) and is said to reduce the risk of mistakes due to human error.

Advanced Poly-Packaging, Inc. Booth N3204 www.advancedpoly.com

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

NEW PRODUCTS

November 1, 2010 Notification/management platform Information That Matters (ITM) is an information notification management platform designed to help improve overall effectiveness in food processing and packaging plants. According to the manufacturer, ITM gives personnel in operations, production supervision and maintenance the tools required to address manufacturing and quality-control issues with no delay in business by enabling them to detect, catch and correct problems quickly and effectively. The system reportedly is simple to use, modular, and can be scaled to fit the needs of any operation.

Reclosable flexible packaging The Aplix reclosable packaging system, constructed of food-grade polyethylene and composed of selfmating micro hooks, is suitable for a range of applications. Potential uses include cheese, pet food, lawn/garden materials and other products. According to the manufacturer, the design holds several advantages over other zip closures; because it requires less pressure to open and close, the packaging is easier for senior citizens and others with reduce dexterity to use. In addition, the company says successful package closure is resistant to blocking by debris from the package contents.

Heat and Control Inc. Booth N4035 www.heatandcontrol.com

APLIX, Inc. Booth E6556 www.aplix.com

TOMORROWS TECHNOLOGY TODAY Confectionery machines The company will be sharing information on its various machines for hard sugar coating and polishing with partially perforated pans, as well as machines with solid wall pans for chocolate and soft sugar coating. Equipment on display includes the firmâ&#x20AC;&#x2122;s Driaconti-T for soft sugar coating, and a belt coater for chocolate coating small batches. In addition, the firm will demonstrate a plant for hard sugar coating of chocolate lentils through a model plant installed in the booth.

THE FUTURE IS ACHIEVING WHAT OTHERS FIND IMPOSSIBLE. The Marchesini Group has been at the forefront of the automatic machine sector for over 30 years now. First as a pioneer, then as a consolidated leader, internationally acclaimed as a model of innovation and advanced technology. Research is the Groupâ&#x20AC;&#x2122;s lifeblood and it invests continually in the latest generation technology without ever overlooking the environment. Know-how and professional expertise also ensure that every service offered is complete and impeccable. The Marchesini Group is always ahead of the field because it can supply original, modular, highly adaptable, state-of-the-art solutions that no one else can. Marchesini Group, welcome to the future.

Driam USA, Inc. Booth S1488 www.driamusa.com

North Hall, Booth No. N-4457 MARCHESINI GROUP

Via Nazionale 100 - 40065 - Pianoro - Bologna - Italy - T. +39 051 651 87 11 - F. +39 051 651 64 57

WWW.MARCHESINI.COM

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Dessicant/pouch dispenser The SUR-PAK VIP-100, according to the manufacturer, is easy to operate. To set up, roll it next to a packaging line, plug it into an 110 VAC power source, and connect to air. After the operator uses the color touchscreen display to adjust the settings, the unit

self-threads material and automatically adjusts discharge height; the fiber-optic register can run a new pouch with the touch of a button. Changing pouch sizes reportedly can be accomplished within 90 seconds without requiring tools, knife cartridge changeover in two minutes. Further,

technical support can be provided remotely; connect the system to the Internet to reset factory settings or upgrade software; a webcam is provided for additional support.

AZCO Corp. Booth E5836 www.azcocorp.com

Industrial radio communication Designed for high capacity networks, the 802.11n Industrial Hotspot Radios offer a wireless solution to applications with moving and obstructed environments. The radios feature I/O message delivery, industrial temperature range and hazardous location ratings, RADIUS security for centralized management of security policies, VLANs for network traffic segmentation, and Quality of Service for data prioritization and dual radio functionality. Users have the capability of operating with 23 non-overlapping channels and the radios are easy to configure and monitor.

Prosoft Technologies, Inc. Booth N4809 www.prosoft-technologies.com

Rotary labeling machines The company offers a number of models in its Futura line of rotary labeling machines. The units offer both hot-melt and cold glue labeling, and they feature fixed label magazines. They apply up to six labels (hot-melt wraparound labels and cold-glue partial labels, or self-adhesive labels) on a single container, depending on the model selected. The machines are appropriate for cylindrical and shaped containers. In addition, the manufacturer reports the labelers can attain production speeds up to 1,000 bpm.

PE Packaging, Inc. Booth E9998 www.pe-us.com Visit Us at PACK EXPO, Booth E-8910

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

NEW PRODUCTS

November 1, 2010 automatic form/fill/seal systems use auger, dosing cup or pumps to fill into a range of paper, film or foil combinations. Downstream collation and automatic cartoning are available. The equipment produces standard snack/candy-size pillow pouches at high speeds.

Shrink and stretch wrapping

Fres-co System USA, Inc. Booth S2874 www.fresco.com

Turntable machine According to the manufacturer, the Ecoplat turntable machine offers simple operation and is suitable for a broad range of wrapping applications. The control panel facilitates operation and cycle setup, and the machine offers an “ECO WRAP” automatic selflearning pre-set. The flexible film

carriage allows both low pre-stretch films and pre-stretch film rolls to be used. Its reputed eco-friendly features include low-energy-consumption motors, and the machine is manufactured by a certified sustainable company.

Aetna Group USA Inc. Booth N3348 www.aetnagroupusa.com

Bubble Packaging is made of 100% recyclable materials and according to the company, offers superior protection. The bubble film is covered with a secondary shrink film, which offers product stability and protection. In addition, the outer layer of shrink-wrap can be used for branding and marketing. In comparing with corrugate cases, the manufacturer claims savings in reduced packaging costs.

ED02 Electro-Pneumatic Valve

Polypack, Inc. Booth S1266 www.polypack.com

VarioFlow Conveyors

IndraDrive Mi System

UV printers ProDigit UV printers offer the benefits of exceptional print quality, low maintenance, and low ownership costs normally associated with high resolution piezo printers and ink dry times comparable with continuous ink jet printers. Also from this company are some significant controller enhancements including external data printing, sequential bar coding, and improved PC design software.

Maplejet Printing & Coding, Co. Booth E4937 www.maplejet.com

Our energy-efﬁcient automation lowers your TCO.

Sustainable packaging? Rexroth delivers.

Complete line automation and total machine performance for a sustainable future. State-of-the-art modularity. Energy-efficient drives, motors, valves and guides. Cost-effective integrated subassemblies and systems. Today’s packaging platforms demand what only Bosch Rexroth offers: faster machine design and build-out, superior flexibility, and sustainable performance driven by our proven automation expertise. Our technologies are engineered to consistently deliver better cost of ownership. Put your productivity first. Pick Bosch Rexroth. The Drive and Control Company.

Stick-pack machines The Alfa Series multi-lane servo stick pack machines are designed to handle powder, granular and liquid products. The units reportedly provide affordably priced performance by offering up to 20lane output at speeds up to 100 packages per minute, per lane. The

www.boschrexroth-us.com/packaging

Visit Us at PACK EXPO, Booth N-3630

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

NEW PRODUCTS

November 1, 2010

Metal detector

Flexible pouches

The E-Z Tec DSP metal detector combines a 4x5-in. touchscreen interface with advanced digital signal processing to provide detailed analysis and reporting. Suitable for use in a wide range of process industries, the metal detector reportedly features the highest level of sensitivities available for dry, wet and liquid processing; it uses a three-coil aperture arrangement to send a signal to the unit’s control for digital processing. The detector’s electronics are consolidated, and multiple detectors can be monitored and controlled from a single PC for plant-wide access to data reports. The E-Z Link software facilitates remote diagnostics, and company-wide control and monitoring.

The Cheer Pack line consists of pouches available in a range of sizes, styles and film choices. According to the manufacturer, the package design helps users reduce the amount of material used on a container, in turn cutting transportation costs and overall environmental impact. The pouches are suitable for a number of applications: beverages, snacks, sauces, cosmetics and more. Each pouch has a wide straw (8.6mm diameter) for viscous products, and users can choose from stand-up, side-gusset and pillow configurations. Also, clients can choose from PET, OPA, ALU, PE and PP films to fit the required barrier properties.

Eriez Booth N3304 www.eriez.com

Cheer Pack, div. of CDF Corp. Booth N4169 www.cheerpack.com

Stretch wrap LeanWrap allows stretch wrap users to increase uptime and reduce film costs. The company claims that the No Film Break technology eliminates reasons why film breaks by preventing unplanned downtime and variations in wrap force standards. Combined with the Load Seeking Clamp 4.0 option, it works by moving to the edge of the load at the start of the wrap cycle and eliminates film tenting and provides higher wrap force on the base of the load. In addition, the Pallet Grip option locks the load to the pallet and ensures it won’t slide off during transit. It rolls the film into a tight cable which maintains its shape while the drive down feature creates the ability to position the cable on the pallet.

Lantech.com, LLC Booth N3606 www.lantech.com

X-ray inspection system The KD7447DWH x-ray inspection system uses high-definition sensor and image processing technology to automatically and simultaneously detect contaminants, underweight conditions and other packaging anomalies. It is suitable for a range of applications, scanning for bone or hypodermic needle fragments in meat casings, detecting metallic and dense materials (such as glass or stone) in food packages, inspecting packaged meats and cheeses, and handling bakery and bulk processing applications. A masking function allows items, such as clips on sausages and metallic packaging, to be ignored as they pass through the inspection system. It also can be programmed to reject non-conforming packages with missing products within the case.

Anritsu Industrial Solutions USA Inc. Booth E7052 www.detectionperfection.com

Continued on page 74

WE BRING IT ALL TOGETHER A leader in the design and manufacture of packaging automation systems and equipment. Established 1969. Robotic Bagging Systems. Unmatched for reliability and consistent throughput. Experience and flexibility, engineered to meet your needs, now and for the future. Consistent yields with proven genetics. Ultrasonic Valve Bag Sealers. Ultrasonic waves alter the molecular structure of a sealing agent without heat to reduce product degradation.

Experience, Engineering and Equipment in One Neat Package. Visit us at Pack Expo in Chicago, Illinois • Oct. 31 - Nov. 3, 2010 • Booth S-1122 ROBOTIC BAGGING SYSTEMS

ULTRASONIC VALVE BAG SYSTEMS

www.taylorproducts.com / Toll Free 888.882.9567

Bringing the Basics of Packaging to Life Learn at your own pace, on your own time Access 24/7, at any computer

Based on PMMI’s successful self-instructional training courses for operators, mechanics and technicians

New On-Line… BASIC ELECTRICAL COMPONENTS • Introduces the principles of electricity and functionality of electrical components such as switches, fuses, circuit breakers and much more • Interactive format teaches preventative maintenance and helps students identify failures and malfunctions

Also Available… TROUBLESHOOTING INDUSTRIAL MACHINERY • Teaches the theory, process and logic of troubleshooting specifically applied to packaging manufacturing

NOW Availa in Spa ble nish

• Interactive format teaches preventative maintenance and helps students identify failures and malfunctions

BASIC MECHANICAL COMPONENTS • Basic operating principles of components such as bearings, belt drives, brakes and clutches, chains and sprockets, gears, star wheels, timing screws and much more • Best practices related to preventative maintenance, failures and malfunctions

Students can access PMMI U E-learning courses at www.pmmi.org and selecting the PMMI U menu tab

www.pmmi.org

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

NEW PRODUCTS l

Continued from page 72

Video inspection system

C Cap Complete Compl C ompl Line Integration

The Hindsight 2020CAM offers an array of high-speed video system features in a small camera with network capability. The unit records and can store several hours of video; according to the manufacturer, the system enables plant personnel to quickly and easily view process upsets and make accurate adjustments. The basic configuration consists of a housing networked to a 19-in. operator touchscreen, which lets the operator control the camera and event history from the plant floor.

Monitoring Technology Booth S1458 www.monitoringtech.com

Electrical contracting The firm offers electrical contracting services to commercial and industrial clients across the U.S. The firm reportedly offers a complete suite of services, including electrical construction, engineering, automation, instrumentation, prefabrication, manufacturing intelligence, and panel fabrication. The company now has four regional offices located across the country and has more than half a century of experience in servicing its customers.

Visit us in boothh #SS-2642 2642

Interstates Companies Booth E6553 www.interstates.com

Tray venting system ▼

Introducing the industry’s most accurate X-Ray System NEW KD7447DWH • Ability to detect 0.8 - 1.5mm Fe, non-Fe and stainless metals in finished cased product • Virtual weighing available • Conveyor disassembles in 30 seconds for easy cleaning and maintenance

Available from Anritsu: • • • • • • • X-Ray Inspection Systems Over 6,000 installed

▼

A Full Line of HD X-Ray Models NEW Ultra HD X-Ray Models NEW Economy Model X-Ray NEW Large Format X-Ray NEW duw-H High Accuracy Metal Detector NEW IP69K, AMI Sanitary Designs QuiCCA QC Data Collection Software

Checkweighers Over 60,000 installed

▼

Metal Detectors Over 45,000 installed

▼

SEE US AT McCORMICK PLACE

Pack Expo #7052 Oct. 31 - Nov. 3, 2010

Call us or visit our web site for more information.

847- 419-XRAY (9729) Anritsu Industrial Solutions USA Inc.

www.detectionperfection.com

The company’s tray venting system consists of one single-lane reciprocating vacuum placer and an indexing flight conveyor. The placer automatically places trays onto the system’s flighted indexing conveyor, cycles the trays through a hole punching station, and then completes the process by discharging them to a take-away conveyor. Required speeds for this line are 35 cycles per minute. The unit includes quick change magazines to allow for fast changeover and ease of operation.

Graphic Packaging International, Inc. Booth S1533 www.graphicpkg.com

Testing unit The Permatran-W Model 3/33 Plus is a water-vapor transmission rate testing unit that is said to achieve precise temperature and relative humidity conditions quickly and accurately. According to the manufacturer, a new software interface helps users quickly and simply achieve RH conditions. Choose from three different master-base control systems and three satellite modules; each provides different test capabilities, for a maximum of 20 test cells per system.

MOCON Booth E6232 www.mocon.com

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Conveyor components manual The company has released its Conveyor Components Manual. Its line of conveyor components includes cross blocks, adjusting rods, guide rail and guide rod clamps, side brackets, knobs, clamping heads, roller guides, support heads, side mount brackets, connection joints, bipods, tripods, tube expander fittings, connection joints, and flange bearings.

J.W. Winco, Inc. Booth E6324 www.jwwinco.com

12-head weigher The 12V20a10cs 12-head weigher is suitable for handling dry and processed food (such as snack food, nuts, coffee and grated cheese) as well as non-food items (i.e. nuts/bolts, washers, electrical parts). It offers a weigh range of 10 to 1000 g with a maximum weight of 3000 g at up to 120 bags per minute. Three languages are available for the presets.

Hi-Speed Packing Machinery Manufacturing Co., Ltd. Booth E5628 www.hispeedchina.com

Track-and-trace technology The company is showing a broad range of solutions, including trackand-trace and vision systems. The line, according to the manufacturer, guarantees a precise control process from start to finish; for example, the BL400 TE XL labeler prints the datamatrix code to the carton, which is controlled via a camera/vision system. Next, a tamper-evident label is applied to both sides of the carton, controlled by a system linked to the labeling heads. Faulty or wrong products are rejected, and codes are sent from the BL400 labeler to the firm’s MCV 850 casepacker, which prints and applies labels to the case, guided by data received by the vision system. The MCV 850 is also equipped with an RFID system, which can be used to read the data. Packed cartons are also subject to a last check from a camera.

Marchesini Packaging Machinery, Inc. Booth N4457 www.marchesini.com

Modular conveyors The company’s Modular Conveyor Express is designed to let customers order a modular conveyor system and have it up and running in days, rather than weeks. The program consists of a range of stock modular conveyor components, which can be applied to match a broad range of conveyor applications. At the center is the company’s line of modular conveyors: The tabletop conveyors come in stainless or mild steel and reportedly offer rugged durability. The mat-style conveyors are designed for applications ranging from individual products to bulk loads, with a selection of belts. The low-profile belt conveyors are suitable for applications in which smooth, nonporous conveying surfaces are needed, or where a higher coefficient of friction is required.

Nercon Engineering and Mfg., Inc. Booth N4036 www.nercon.com

Continued on page 76

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010 Continued from page 75

Masking film MetalGuard VCI masking film is a pressure-sensitive material intended to protect metal surfaces from scratches, marring and corrosion. It is designed for temporary protection of exposed metal surfaces during phases of manufacturing, storage and handling. According to the manufacture, the film applies easily and peels off without leaving any residue on the protected surface, and the film reportedly protects metal from defects for months at a time. The film comes in rolls in widths of up to 80 in. and is perfed on a roll for easy handling. According to the manufacturer, the film is durable and will withstand roll forming, bending, cutting and stamping, enabling it to stand up to demanding environments.

Digital product authentification The company offers a broad range of technologies for product authentication and protection against counterfeiting. On display in its booth are systems with various security features used to protect primary, secondary packaging and labels against forgery, as well as plastic molded bottles and containers. The devices use a simple office flatbed scanner for instant verification of authenticity. Since the firm rolled out its Cryptoglyph digital packaging authentication technology, it has grown to offer its products at tobacco, pharmaceutical, and other operations worldwide.

Daubert Cromwell Booth E5934 www.daubertcromwell.com

AlpVision SA Booth N4471 www. alpvision.com

Chains and components

Surface winder

The companyâ&#x20AC;&#x2122;s FlatTop and MatTop chains and components are designed to help improve the efficiency and productivity of operations. The MatTop chain is designed for use in food processing applications; the product features an open, accessible hinge design and a curved underside, intended to promote cleanability and drying. The products are available with Microban antimicrobial product protection built in; according to the manufacturer, the material helps resist the growth of odor- and stain-causing bacteria to keep chains cleaner between washdowns.

The SLC (sliding carriage) surface winders are designed for blown film processors. The winder is available in widths from 44 to 134 in. and can wind rolls on 3-in. or 6-in. cores. The AC-driven winder supports the weight of the roll with bearings close to the wound-roll edge and on a horizontal linear rail, reportedly leading to enhanced shaft performance. Other features include a horizontal flatbed design, high-capacity shaft bearings, high-speed pneumatic traversing knife assembly, web tension control, touchscreen controls for winder settings, and two center slitters for multiple lane production. Options include additional slitters, a center drive feature, gap winding, shaft accelerator, cord expander roll and shaft extractor/cart.

Rexnord Industries, LLC Booth E5821 www.rexnordplastics.com

Davis-Standard LLC Booth E9101 www.bc-egan.com

Cap sealers The Super Seal line of induction cap sealers provide air-cooled cap sealing for applications requiring tamper-proof evidence, leak protection and preservation of freshness. The cap sealers reportedly create a hermetic seal that effectively provides leak-proof, tamper-resistant, and airtight seals.

Enercon Industries Corp. Booth S466 www.enerconind.com

Recyclable plastic pallets The firmâ&#x20AC;&#x2122;s traceable, 100%-recyclable plastic pallets reportedly are lighter, stronger, safer and more environmentally friendly than their wood counterparts. According to the firm, the pallets are 30% lighter than wood pallets, saving on transport costs and reducing fuel consumption and emission. The pallets are said to resist absorption of liquids and other contaminants that can affect food or harbor wood-boring insects. Embedded RFID tags bear unique serial numbers, which enable users to track loads into and out of their supply chains. Also, a batterypowered, wireless tag helps users attain information about the pallets, including pallet location and specific events. Asset-management software provides connectivity between the asset tags and existing backend applications.

iGPS Co. Booth E5120 www.igps.net

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

PET lids At their booth in the East Hall, the company is giving out complimentary samples of two of its new materials: a bio-based, third-party certified biodegradable tray; and a supplier-certified 100% post-consumer regrind PET lid, which derives its feedstock entirely out of PET beverage bottles post-consumer. According to the company, the materials are part of the firmâ&#x20AC;&#x2122;s two-part approach to sustainability; one is sourced from renewable resources, and the other has a high level of post-consumer content.

Dordan Mfg., Inc. Booth E6311 www.dordan.com

Weighing, bagging and conveying The firm will be showing more than 25 different machines in its booth. The XPdius Elite Series VFS machines are vertical form seal baggers that use roll stock film to form and seal a bag, geared toward highspeed applications. For midrange production requirements, the Vertek series baggers operate at speeds up to 60 bpm and offer standard features like automatic film unwinding, touchscreen controls and 30 product setup programs. The Primo 360 weigher is an openframe combination scale said to provide effortless access to all major components, making it easy to operate, clean, decontaminate and maintain. Also, the horizontal Swifty Bagger is designed to handle many types of premade bags, including stand-up, gusset, and flat bottom bags, with or without zipper closures.

WeighPack Systems, Inc. Booth S2483 www.weighpack.com

Fresh fruit filler The Volume-Accurate fresh fruit slide plate filler is said to handle fragile food products with minimal drop and sheer, making it ideal for products that normally call for manual filling to maintain product quality. The semi-automatic, intermittent-motion volumetric filler is designed to handle a wide range of fill volumes, from single-serve cups, to club-store bowls and party trays, reportedly with rapid changeover. Operators make moderate volume changes by telescoping the top plate up or down with the hand wheel; no change parts are required. For significant changes, users snap different-size inserts into the fill pockets.

FEMC Booth S433 www.FEMC.com

Actuators The E-Just system, according to the manufacturer, can help users effect a complete 3D changeover in under two minutes, and ease of operation means even inexperienced staff can make adjustments via the touch of a button. It offers repeatability within 1mm and can jog/bump adjustment points on the fly. The feature is available on many of the firmâ&#x20AC;&#x2122;s SR3600 casepackers, intending to reduce changeover time. However, the company states that the technology can be applied to other machines besides casepackersâ&#x20AC;&#x201D;anything that requires a hand crank or motor for adjustment reportedly can be replaced by the E-Just.

Edson Packaging Machinery Ltd. Booth S1248 www.edson.com Continued on page 78

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010 Continued from page 77

Aerosol alternative The bag on valve is a rolled up aluminumÂ bag welded or attached to the aerosol valve. Compressed air is charged into the can, and anÂ aerosol valve with the bag attached is crimped onto the container. The product is forced through the aerosol valve stemÂ to fill the bag. When the spray button is pressed, the product is squeezed out of the bag by the compressed air, which creates the aerosol spray via the spray button orifice. The major benefits of this package is that it is non-VOC and completely recyclable. Only the aluminum andÂ 30-40 psiÂ of harmless compressed air are left after 99% of the product is squeezed out.

MBC Aerosol Booth N3775 www.mbc-aerosol.com

Case sealers The company is showing its 3M-Matic adjustable and random case sealers with its AccuGlide 3 taping head, which is said to offer as much as a 30% jump in throughput and efficiency. According to the manufacturer, the adjustable case sealers now process 40 boxes per minute (previously 30) and the random case sealers can process 19 boxes per minute (compared to 15). The adjustable case sealers reportedly offer productivity, versatility and compact size, and the random unitsâ&#x20AC;&#x201D;designed for automatic sizing and sealingâ&#x20AC;&#x201D;feature pneumatic packing station that holds empty cases for filling, automatically centering them.

2010 BaggerBossâ&#x201E;˘ Bagg B geerBoss ssâ&#x201E;˘

3M Booth N3306 www.3M.com/packaging

High-Speed Automatic Bagger For Wicketed Pre-Made ade Bags

Camera sensor CapVu is a high-speed camera sensor designed to ensure accurate cap and closure inspection. The sensor includes a digital camera and LED backlight housed in a stainless steel enclosure. The sensor mounts on a remote variable-height stand. The sensor is compatible with any of the companyâ&#x20AC;&#x2122;s TapTone control platform and can be added to existing systems for inspection. Reputed benefits include low-cost operation, tool-less changeover, easy height adjustment, and simple operation through a color touchscreen and icon-driven menus.

BOOTH BOO TH #6511

â&#x20AC;&#x153;LEASE THIS EQUIPMENT FOR â&#x20AC;&#x153;LEA FOR 1Â˘ Â˘ PER BAGâ&#x20AC;? Â&#x2021; 8VHU )ULHQGO\ 7RXFK 6FUHHQ 2SHUDWRU ,QWHUIDFH Â&#x2021; 8VHU )ULHQGO\ 7RXFK 6FUHHQ 2SHUDWRU ,QWHUIDFH Â&#x2021; 7RRO OHVV %DJ &KDQJHRYHUV Â&#x2021; 7RRO OHVV %DJ &KDQJHRYHUV Â&#x2021; 6PDOO )RRWSULQW Â&#x2021; 6PDOO )RRWSULQW Â&#x2021; )OH[LEOH 3RZHU 5HTXLUHPHQWV Â&#x2021; )OH[LEOH 3RZHU 5HTXLUHPHQWV Â&#x2021; $OOHQ %UDGOH\ 0LFUR/RJL[ 3/& Â&#x2021; $OOHQ %UDGOH\ 0LFUR/RJL[ 3/& Â&#x2021; 1RQ :LFNHWHG 2SWLRQ $YDLODEOH Â&#x2021; 1RQ :LFNHWHG 2SWLRQ $YDLODEOH ffficiencies fi and reduce overhead. Production Improve production ef efficiencies output up to 75 bags/minute. Pre-made bag sizes from 4â&#x20AC;? to 14â&#x20AC;?. Complete automated solutions to meet your needs!

En Engineered gineered au automation tomation solution solutions. s.

3 3KRQH KRQH Â&#x2021; Â&#x2021; 7ROO 7ROO )UHH )UHH www www.bosspac.com w.bosspac.com .

Teledyne TapTone Booth S2174 www.teledyne.com

Moving coil actuators The LCA Series moving coil actuators reportedly offer a much longer life cycle than pneumatics, at a competitive price. The LCA25 has a small footprint, a stroke length of 10mm to 100mm, and encoder resolutions from 20 microns to 50 nanometers. According to the manufacturer, reputed benefits include high degree of accuracy, precise positioning and measuring, reduced downtime, low power consumption, and quiet operation.

SMAC Booth E4960 www.smac-mca.co.uk

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

LOOKING FOR AN INNOVATIVE SHRINK SLEEVE PACKAGING SYSTEM?

we have it covered!

Form/fill/seal machine The ZENOBIA Tea-Butler is a compact unit that, according to the manufacturer, enables the fully automatic production of up to 80 bags per minute. Once the filter paper is introduced via the forming collar, the bag is formed and, at the same time, filled with the use of a funnel. At the sealing station, the cardboard tab is then affixed using temperature-controlled, cross-seal jaws. In addition, the company reports that the machine can operate in intermittent or continuous modes, which enables it to be used in a range of other applications, such as block-bottom bags. The machine reportedly offers a higher number of cycles compared to other machines, with minimal air content. In addition, the machine is said to reduce material waste.

Shrink Label

Visit us at

BOOTH N-3443 Tamper Evident Bands

Shrink-Sleeve Application Systems

TEEPACK Spezialmaschinen GmbH & Co. KG Booth E6728 www.teepack.com Multi-Packs

Hot-melt adhesive dispensers Designed to prevent overfill to enter internal electrical components, the K Series hot melt adhesive dispensers are constructed with heavy-duty materials and equipped with an easy to read customer interface and a timer to program starts and stops. Features include industry standard compatible hoses and heads, complete fault detection, sloped tank with tall fins for maximum and even adhesive melting, and capability of one button programming of all components to same temperature.

Keystone Industries Booth S2966 www.keystoneparts.com

Portable vibration analyzer The Vibxpert II is the latest addition to the Prueftechnik family of portable routebased vibration data collectors. This analyzer is rugged, lightweight, and combines the advantages of a rapid processor with a brilliant energy-efficient color VGA display. Enhanced with an Fmax of 51KHz and up to 102,400 lines of resolution, all machinery problems can be captured and easily analyzed on its large color screen. All forms of machine vibrations, bearing conditions, process data and visual inspection information can be collected and stored on the expandable compact flash card (up to 8 GB) for report generation, or for later transfer to Omnitrend software for further analysis, reporting, and archiving. The Vibxpert II features modular functionality including dynamic field balancing, extended time waveform recording, transient data capture, UFF file export, and Modal/ODS support.

Ludeca, Inc. Booth E6848 www.ludeca.com

Dosage/packaging solutions The company is showing a broad range of dosage and packaging solutions, including capsules, capsule fillers, tablet presses, tablet tooling units, blister packing machines and films, cartoning machines and inspection systems. It offers more than 40 years of manufacturing experience to the pharmaceutical and OTC industries.

ACG North America LLC Booth E6439 www.acg-northamerica.com

Continued on page 80

Applicators Steam Tunnels Convection Tunnels Custom Engineered Product Handling

Learn more about the new era of innovative shrink sleeve packaging systems at:

www.tripack.net

TRIPACK | TELEPHONE: 866-900-1255 | FAX: 513-831-1340 EMAIL: INFO@TRIPACK.NET

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010 Continued from page 79

Strapping system The TRP-5 STS strapping system features stainless steel components and the firm’s Sonixs strapping head. It works at speads of up to 50 cycles per minute or 30 cartons per minute, depending on package characteristics and accessories. According to the company, the stainless steel body sheds moisture and resists corrosion, making it suitable for challenging food processing environments, where overspray and condensation issues cause problems. The strapping system automatically applies PP strapping around cartons. Its 24-in. depth enables it to fit into most production lines, and it can be integrated up or downstream with most material handling systems. The mechanical strapping head is said to offer simpler, more reliable operation than heater- or friction-based sealing systems.

EAM-Mosca Booth N4041 www.eammosca.com

Color sensors Series 4055 color sensors are said to be ideal for color control and sorting. The devices feature three “teachable” color channels with independent 200 mA outputs, allowing for programming of three color tones. The process offers a choice of five tolerance levels; small tolerances allow for recognizing of small color differences, while larger tolerances permit a certain color variation. Reputed benefits include detection that is virtually independent of target distance, high switching frequency, precise operation and flexible operation.

Contrinex Inc. Booth N3453 www.contrinex.com

Rotary chuck cappers

Quick-change can handling The company now offers a line of quick-change can handling equipment designed for a broad range of can fillers, including Crown, H&K, Krones and Meyer. According to the manufacturer, the technology requires no special tools, features snap-in locators for easily repeatable setups, reduces changeover time, quickly raises and elevates the bowl to a preset height, and provides economical operation. Emergency replacement parts can be shipped within 24 hours.

Bevcorp Booth N4675 www.bevcorp.com

Pharmaceutical accumulator The Infinity Series Rx accumulator reportedly solves problems associated with small-vial handling and single filing. According to the manufacturer, the machine makes it possible to accumulate and single-file glass vials at rates not previously possible, with virtually no backpressure or jamming.

Garvey Corp. Booth N4021 www.garvey.com

The RC40 and RC52 rotary style chuck cappers are intended to give packaging operations the ability to process multiple containers shapes and/or sizes, and to apply and torque caps, in a high-speed environment, with just one machine. While most rotary-style capping machines can handle only a small range of containers and caps, these cappers can adjust to accommodate container diameters from 1 to 9 in., depending on the model. According to the manufacturer, the tool-less parts changing keeps changeover under an hour, and job memory allows for quick setup by loading saved project settings. The machines can cap more than 240 units per minute. Choose from a variety of chuck heads, including magnetic or pneumatic clutch, or ROPP style chucks for specialty closures.

Biner Ellison High Speed Packaging Booth S2342 www.binerellison.com

Gas analyzer

Cheese cubing

The MAPY 4.0 gas analyzer now standardizes the test process of MAP packages, reportedly optimizing results. A new feature enables the definition of a workflow for checking the modified atmosphere in food packages, reportedly allowing the owner to ensure that inexperienced users follow a standardised process and always perform accurate measurements. The quality manager can determine the data to be entered mandatorily by the employee—for example, the name, product, packaging line and batch—via a barcode reader or touchscreen display. Measurements can be started only after all data are available.

Designed to automatically cut whole blocks or off cuts into cubes and feed them automatically into a cheese shredding machine. The Northwood Series is a complete system offering cubes or shredding, meaning maximum flexibility for multiple applications. The system can operate at up to 2,000 lbs per hour. It is highly versatile and can cut 20 lb, 40 lb, or off cuts and trim. The sanitary design uses all stainless steel or food grade plastic material. The fully automatic system is compact, improves production capacity, and reduces labor requirements.

WITT Gas Controls LLP Booth E6425 www.wittgas.com

Marchant Schmidt Inc. Booth E6215 www.marchant schmidt.com

Serving your training and development needs 2//+ 7 RTQXKFGU SWCNKV[ RTQHGUUKQPCN VTCKPKPI CPF FGXGNQROGPV VQ KORTQXG WRVKOG CPF DQQUV RTQÆ&#x201A;VCDKNKV[ YJGP [QW PGGF KV YJGTG [QW PGGF KV CV C RTKEG [QW ECP CHHQTF

' .GCTPKPI $TKPIKPI VJG DCUKEU QH RCEMCIKPI VQ NKHG

2//+ %GTVKÆ&#x201A;GF 6TCKPGT +PFWUVT[oU NGCFKPI VTCKP VJG VTCKPGT RTQITCO

/GEJCVTQPKEU %GTVKÆ&#x201A;ECVG 2TQITCO +FGPVKH[KPI UMKNNGF YQTMGTU VQ MGGR [QW EQORGVKVKXG

%QPHGTGPEG RTQITCOU CPF YGDKPCTU 'PICIG EQOOWPKECVG CPF EQPPGEV YKVJ KPFWUVT[ GZRGTVU CPF RGGTU

www.pmmi.org

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

Reusable shipping containers

Turnkey equipment

The company is showing its CAPS-315 liquid storage container at PACK EXPO, its first time exhibiting at the event. The company offers container rental and container tracking solutions to the automotive, beverage, food, chemical and cosmetic markets. The firm’s products and services reportedly help customers in a wide range of industries reduce material handling costs while improving supply chain performance and initiating environmental practices

In business for more than four decades, the company aims to provide complete turnkey solutions for all packaging needs. The firm offers various styles of Linear Net Weighing Machines, Combination Weighing Machines and Count with Weight verification Machinery. In addition, the manufacturer offers its weighing machines with Container Indexing Systems, Vertical/Form/Fill/Seal Bagging Machines, or a semi-automatic line.

Container and Pooling Solutions Booth E5223 www.usecaps.com

Ohlson Packaging Booth S1260 www.ohlsonpack.com

Open-frame wrapping The open-frame structure on this company’s equipment eliminates panels in the machine base which, according to the manufacturer, permits efficient inspection, maintenance and trouble-free operation. The systems provide a base for applying multiple labels on a product. Users can use the systems to label square, elliptical, cylindrical, conical and custom shapes on a container’s top/bottom, top/side and two sides. The manufacturer states the units’ horizontal and vertical positioning handwheels allow for precise, effortless format changeovers, with no tools required.

Arca Automation Booth N3345 www.arcaautomation.com

Bagger machine The company reports that thanks to its Continuous Improvements Program, its BaggerBoss equipment now can process more than 70 bags per minute. This level of production was attained at a sunflower seed processing plant using a Triple Head Bagger machine on an 8 in. wide bag, filling 1⁄2-lb. bags, running consistently over the course of an eight-hours shift. Reported changes to the equipment include revamped software for the Allen Bradley PV600, upgraded wiring, connections, sensors and Baluff arm. Overall, the CIP program reportedly has given the BaggerBoss line a 20% improvement in efficiency over 2004 models.

Boss Packaging Inc. Booth E 6511 www.bosspac.com

Pulsed-light sanitizing Now the exclusive distributor of Claranor pulsed-light sanitizing systems in North America, according to the company, the machines feature advanced, full-spectrum light technology that eliminates the need for chemical sanitizing of caps, cups, and films. The technology reportedly helps decrease footprint, operational cost, and water consumption associated with other methods of sanitizing.

Fowler Products, div. of Pro Mach Inc. Booth S858 www.fowlerproducts.com

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

www www.acg-northamerica.com .acg-northamerica.com

November 1, 2010

In-plant packaging former The company’s FM-4000 in-plant packaging forming machine is said to help food processors increase the level of in-plant efficiency on their production lines. The unit can form both round and non-round, plastic or paperboard containers ranging in size from single serve to 64 oz. Compared to other packaging formers, it requires a much smaller 7x9-ft. According to the company, the unit is engineered for easier one-person operating, and it presents fast changeovers to provide its users greater flexibility to accommodate changing packaging sizes.

Huhtamaki Booth 4142 www.us.huhtamaki.com

Medical device packaging The H18S horizontal, multilane medical device packaging machine reportedly can accommodate up to an 18.5 in. wide web, with single side registration (37 in. wide web when configured for front to back registration). Machine features include AB drive and touchscreen controls, Seal Parameters for machine validation, cantilevered air core film unwind shafts, special punch assembly to create an easy open feature for peelable film, missing product detection, Markem SmartDate 5C/128 thermal transfer printers and a group and count discharge conveyor.

Circle Packaging Machinery, Inc. Booth S706 www.circlepackaging.com

Adhesive system The Melton Auto-feed Vacuum System automatically delivers adhesive into a connected hot melt tank; the design reportedly helps in avoiding time loss and extra labor costs caused by typical manual refilling operations. In addition, constant refilling is said to avoid charring of the adhesive in the tank for maximum productivity and quality gluing. Other reputed benefits include increased safety due to nondirect labor contact; elimination of adhesive waste, spillage, and contamination; reduced thermal impact in the applicator tank; and complete control of the tank adhesive level. Further, the filter is said to guarantee a dust-free environment for the unit’s tank, and a light sensor offers visual confirmation of filling action.

Valco Melton Booth S2930 www.valcomelton.com

X-ray inspection The RAYCON line of x-ray product inspection systems uses a power source that is said to use less power while delivering enhanced image processing at higher throughput speeds. The machine detects both metallic and non-metallic product contamination and identifies missing, broken or under weight product, reportedly with a weighing accuracy of ±1%. Four models are currently available to accommodate products up to 400mm wide and 200mm high. Systems for smaller or larger products are available to special order.

S+S Inspection Inc. Booth E6132 www.sesotec-usa.com

Handles H andles any an any product, produ duct, any a y shape, an shape, any any combination. comb o bination. Without any change parts. W ithoutt an y cha chang e par ts. o onin machine tha thatt handles h an anyy pr product oduct (fle (flexible exible xib or rrigid), igid), an anyy shap shapee or TThe he VP-120 is a versatile versatile ccartoning artoning the sizes. setting he widest deest rrange ange of ccarton arton siz es. IItt is an ideal solution ffor or ccompanies ompanies sett ompanie tting ccombination, ombination, and handles th time.. TThe machine parts during ts dur ing up automated automated ccartoning artoning op ooperations erations ioons ffor or first time he machin ne rrequires equires uiress no change par product/carton product packing. Additional pr oduct/carton change over, overr, soo is ideal ffor or o multi pr oduct and a ccombination ombina omb tion pack om ing ng. A dd dditional aree aavailable thatt ad thatt allo allow the insertion prefolded leaflets,, and aattachments ttachments ar vailable tha add dd ttoo its vversatility ersatility tha w th he inser rtion of pr effolded o leaflets an hott date. stamping for for o lot number number and expiry exxpir pi y date. FFeatures e tures ea • SSuitable uitable ffor or tuck-in as w ell as glued glu ttype yppe cartons cartons well • Ha andles a wide rrange ange of o ccarton artonn sizes sizes Handles • Additional Addditional attachments attachmentts aavailable vailabble ttoo enable nable online leafle leaflet flet ffolding olding and nd inser insertion/pretion/pre- ffolded olded leafle leaflet let inser insertion, tion,, ba batch tch ccoding, oding ng, emb embossing ossing ssing and empt empty pty ccarton artonn rrejection ejectionn aavailable v vailable • SSingle ingle le blist er/strip cartoning cartoning ng for for 10 mm thick carton car a ton is also lso available availab lable blister/strip • Output of up ttoo 120 20 ccartons artonns pper er minut minutee

VVisit isit us at at B Booth ooth No No 6439

AACG CG N North orthh AAmerica LLCC merica LL Durham 229 D urhham Ave. Ave. South South Plainfield, Plainfield, NJ 07080 0708 Phone:1-908-757-3425 Phone:1-908-757-3425 No.:1-908-757-3287 FFax .acgna@acg-world.com ax N o.:1-908-757-3287 TToll oll FFree:1-877-618-3344 ree:1-877-618-3344 Email:sales EEmail:sales.acgna@acg-world.com

2010 PACK EXPO INTERNATIONAL

SHOW DAILY November 1, 2010

On with the show

Dean Hornsby of Matthews Marking Products (Booth S1712) is showing the firm’s iDSnet integrated product traceability solution.

Hartness International Inc. (Booth N3825) is displaying its Dynac dynamic accumulating conveyor.

Emmanuele Leoni and Kristina Martin are staffing the booth for Cama Group (Booth S2352), a supplier of high-technology secondary packaging systems.

NE W! The he leader in Hook & Loop Fasteners

is going to the dogs...

Introducing VELCRO® brand

The Genesis Cube is a high-speed wrapping machine available from Aetna Group USA, Inc. (Booth N3348).

Jens Gesterkamp, Jörg Hartwig, and Nicole Harder from TEEPACK (Booth E6728) show off the Zenobia, a v/f/f/s machine.

The alternative to “zipper” and “slider” fasteners s Easy Easy

aligning hooks engage without precise line-up s Heat Heat sealable to most PE Flexible Films s Integrates Integrates into existing pouching equipment s Consumer Consumer fr friendly, iendly nd easy to close with audible ud click

‘

Vis i t us at

For For mor moree inf information: formation: Velcro USA Inc. Tel:: (800) 225 0180 marketing@velcro.com www.velcro.com

B o o t h 6046! Graphic Packaging International, Inc. (Booth S1533) is displaying their ElastiTag Applicator at PACK EXPO.

Ketan Randerla, Paul Kling and Dan Buss are displaying the line of drives, controls and integrated motor solutions from IMS Schneider Electric Motion USA (Booth N4852).

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Michael Weber, Gary Laidman, and Dean Faso are from Oden Corp. (Booth N3736), innovators in advanced liquid filling and blending technologies.

The 1000-S5 series multihead weigher by MULTIPOND America Inc. (Booth N4251) can be used for highspeed and mixer applications.

Lantech.com, LLC (Booth N3606) has a new high-speed ring which is designed to provide better load containment, better film yields, and more uptime.

Shown in Ropak Manufacturing Co., Inc.’s booth (Booth S2312), the Ropak 4000 allows for high-speed production of small pouches.

MAJOR WEBCAST AUCTION CConfectionery onfeectioner y Pr Processing ocessing & PPackaging ackaging EEquipment quipment

NOVEMBER 4 · 11AM C T S urplus to O ngoing O perations of Wrigley

IN CHIC AGO & ON THE WEB Hitachi America, Ltd. (Booth N3558) is showing off a broad range of inkjet printing equipment, inks, solvents, and other packaging products.

Dan Janicki and Guy Wray from MOCON, Inc. (Booth E6232) are displaying their Multicheck 300 package integrity test system.

BID VIA WEBCAST Markem-Imaje Business Group (Booth S2200) is showing off their thermal transfer coders.

Loma Systems (Booth S2012) is displaying their IQ3 Metal Detector Search Heads for the food and packaging industries.

Hundreds of Items! Featured Items Include: Cooling Tunnel Flow Wrapper Ve ertical Form Fill Seal Bagger Wrapping Machine Cooling Wheel with Base Candy Puller Custom Built Gum Slitter/Wrapper Industrial Washer & Dryer Interlocking Bucket Elevator Sizing Roller 250 Gallon Sanitary 316L Stainless Steel Kettle, Anchor Agitator X Ray Machine and Metal Detector

VVisit isit Booth #5705

Register Register and SSchedule chedule Inspec Inspections tions Auctions@EquipNet.com A uc tions@EquipNet.com :: 888.371.6555 ((TF) TF) :: 781.821.3482 x2152

2010 PACK EXPO INTERNATIONAL

86 November 1, 2010

Packaging delivers for baby food maker With equipment from Graphic Packaging International (Booth S1533), baby food company Beech-Nut improved production efficiency.

Graphic Packaging International (Booth S1533) delivered a wrapping system to baby food maker Beech-Nut, improving the efficiency of its operation.

ne dependable wrapping sys-

accountability plus improved effi-

tem that bundles customized

ciency in both production and pric-

sleeve wrapping machinery and

ing,â&#x20AC;? says Tom Reilly, senior sales

paperboard sleeves in a single source has eliminated steps for toddler baby food

â&#x20AC;&#x153;We start by listening to the cus-

manufacturer Beech-Nut Nutrition

tomer and analyzing the situation,â&#x20AC;?

Corp, Albany, N.Y. The solution was

said Theresa Lashyro, Minnesota Au-

custom-designed sleever equipment

tomation Products sales manager for

that wraps twin packs of plastic food

Graphic Packaging. â&#x20AC;&#x153;Then, we build

tubs at high speeds. The supplier of the

3D scale models as we proceed toward

system is Graphic Packaging Interna-

a customized one-of-a-kind piece of

tional (Booth S1533). Paperboard

equipment.â&#x20AC;?

sleeves for the products are produced at

Information about the Beech-Nut

GPIâ&#x20AC;&#x2122;s carton manufacturing plant in

sleever machine and paperboard

Valley Forge, Pa.

sleeves single source packaging combi-

â&#x20AC;&#x153;When Beech-Nut needed packaging for a new line of toddler baby food,

XKUKQP KPURGEVKQP EQORCPKGU VQ QHHGT EJGEMYGKIJKPI OCTMKPI XGTKĆ&#x201A;ECVKQP track and trace solutions to meet current and future regulatory requirements. We offer fully-integrated solutions or stand-alone modular components for new and existing packaging lines. Our experts will help you determine the best approach for your operation.

Visit METTLER TOLEDO Booth S-302 for all of your weighing and inspection needs!

www.mt.com/hi-speed www .mt.com/hi-speed

executive for GPI.

nation is on display at GPIâ&#x20AC;&#x2122;s exhibit booth during PACK EXPO 2010.

the challenge was to find a reliable way

Based in Amsterdam, N.Y., near

to handle the product in preparation

Schenectady, Beech-Nut is a subsidiary

for sleeving,â&#x20AC;? explains Lee Seamans,

of Hero, an international consumer-

technical sales engineer at Graphic

foods group with headquarters in

Packaging.

Lenzburg, Switzerland.

â&#x20AC;&#x153;By having one company responsi-

Graphic Packaging International,

ble for the sleever machinery as well as

Inc. is a subsidiary of Graphic Packag-

the paperboard sleeve, there is greater

ing Holding Co. (NYSE: GPK). SD

2010 PACK EXPO INTERNATIONAL

SHOW DAILY

November 1, 2010

Show and tell Exhibitors and attendees are using social media to share sights and scenes from the PACK EXPO floor. n the hours before and since the

pany tweeted photos from its booth of

show opened on Sunday morning,

customers, machinery, and events in its

Twitter, Facebook, YouTube and

booth. Arpac Group (Booth S400)

other social media sites have been teem-

shared video of its palletizing stretch

ing with show news, insights, videos and

wrapper. Joel Mazmanian (@JoelMaz-

other information. Exhibitors enthused

manianPR) of ABI Inc., PACK EXPO’s

about the new equipment and materials

marketing and PR partner, shared a

on display in their booths are tweeting

photo from the Iconoculture (Booth

about their wares, attendees are sharing

E7413) of augmented-reality technology

pictures of new machinery, associations

on an Iron Man video game package.

are posting about educational pro-

Packaging pros can take a page

grams—and all of the news is streaming

out of the PACK EXPO exhibitors’

on the PACK EXPO Twitter feed moni-

playbook and harness social media

tors positioned around the show and

to connect with their customers.

near the wi-fi stations.

Take photos and video that capture

On the first day of PACK EXPO’s ex-

your company’s capabilities, and

hibition on Sunday, KUKA Robotics

share on Twitter with your follow-

Corp. (Booth N4641) gave people a

ers. It’s one thing to tell your

taste of their new automation products

clients and potential customers

through Twitter (@KUKA_RoboticsUS).

what you can do; through using

In addition to sharing videos of its equip-

images and social media, you can

ment in action before the show, the com-

show them. SD

Ovals O vals ask al keeping e pin eep ee ng n g yyou yo ou down? ou d wn do wn? Wee have W hav avve yyour our o ur solution! so ollution uttion! on!!

LLower oweerr yyour our ou ur ccost ostt p ost per err case. ca ca asee. www.garvey.com www.garvey.com

1-800-257-8581

Accumulate A ccum ccumulat atte te & Single-file SSing Sing Single glle-file file fil with Orientation with O wi rienttta rienta rien atio on

▼

Federal Manufacturing (Booth S2382) used its Twitter account (@FederalMfg) to share a Twitpic image of their booth ahead of the exhibition opening on Sunday.

PACK EXPO attendee Elizabeth Allen (@BeedleDee) posted photos of equipment and machinery in the Confectionery Pavilion.

▼

Pearson Packaging Systems (Booth S2206) tweeted a photo from (@PearsonPkgSys) of its staff meeting to discuss PACK EXPO strategy.