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Installation and Maintenance November 2013

1(877)748-5533 GlobalTechLED.com


Solstice Scalable LED Modules

Table of Contents: Notice and Warnings............3 Cleaning................................4 Plate Retrofit........................5 Yoke Retrofit.........................6 Dip Switches.........................7 Output settings....................8 Dimming..............................9 Wiring Diagrams................10 Terms.................................11 Warranty............................12


Congradulations on your purchase of the worlds most Advanced Universal LED Modules! Prepare for the highest quality of of light, from the Solstice module optimized specifically for this application. Enclosed is general information about our modules, module settings, installation, and maintenance. Please familliarize yourself with your product, and remember Solstice modules can retrofit any fixture including recessed lighting! Welcome to the Global Tech LED Family!


Solstice Scalable LED Modules

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NOTICE

This manual contains important information regarding the safety, operation, and maintenance of this product. Before using the product, read and understand all cautions, warnings, instructions, and product labels. Failure to do so could result in injury and/or void the warranty. IMPORTANT - READ ALL INSTRUCTIONS BEFORE ATTEMPTING INSTALLATION  WARNING – Risk of fire or electric shock. LED retrofit kit installation requires knowledge of HID lighting luminaires electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician.  WARNING - Risk of fire or electric shock. Install this retrofit kit only in luminaires indicated in the installation instructions that have the construction features, dimensions and model number shown in the photographs and/ or drawings.  Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.  WARNING –To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.  “This luminaire has been modified and can no longer operate the originally intended lamp” shall be marked on the retrofit luminaire where readily visible by the user during normal maintenance during relamping.  Failure to install this product in accordance with the National Electric Code (NEC), or the Canadian Electrical Code (CSA 22.1), all applicable Federal, State and local electric codes as well as the specific Underwriters Laboratories (UL) safety standards for the installation, location and application may cause unsafe situations leading to serious personal injury, death, property damage and/or product malfunction.  To avoid electric shock or component damage disconnect power before attempting installation or servicing.  Avoid looking directly into the light beam with unprotected eyes as the intensity of the beam may damage the eyes.  LED Retrofit Kit has been properly packaged to protect it during transit. Unpack, inspect and notify shipping agent and instructor if any damage is found.  Save these instructions after installation of the LED retrofit kit.


4 Solstice Scalable LED Modules

LED CLEANING & MAINTENANCE

WARNING – RISK OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE ATTEMPTING TO SERVICE

Global Tech LED Retrofit Kits are typically installed in a fixture enclosed with a gasketed diffuser. These diffusers vary in construction materials, i.e., Borosilicate glass, Polycarbonate or other composite materials. In addition, they may be clear or prismatic and environmental conditions vary widely. Therefore, the schedule for general cleaning and maintenance of these diffusers should be done in accordance with the fixture manufacturer’s guidelines. During an HID to LED conversion, you may notice that the diffusers may have become brittle, yellowed, scratched or damaged due to the high heat and years of service. In this case, it is essential to replace the diffuser to ensure maximum light output. During periodic inspection, the LED emitters may be cleaned using the method described below. In situations where the retrofit is not enclosed with a gasketed diffuser and the LEDs are directly exposed: Excessive dust and debris may cause a drastic decrease in optical output. In the event that an LED emitter requires cleaning, first try a gentle swabbing using a lint-free swab or cloth. If needed, a lint-free swab or cloth and isopropyl alcohol (IPA) can be used to gently remove dirt from the lens. Do not use other solvents as they may adversely react with the LED assembly. The LED package contains a silicone overcoat and dome to protect the LED chip and extract the maximum amount of light. As with most silicones used in LED optics, care must be taken to prevent any incompatible chemicals from directly or indirectly reacting with the silicone. If the LED emitters are covered by optics designed to change the light distribution pattern, use the same cleaning procedures as described above. Global Tech LED’s Retrofit Kits are installed in a wide variety of applications and environments. There are many issues come into play when determining Light Loss Factor (LLF) values. Prediction of these can be particularly difficult depending on the application. We are dealing with two classifications of LLF: Recoverable and Non-Recoverable. Recoverable LLF are factors that are attributable to cleaning and maintenance, (Luminaire Dirt Depreciation, LDD). This is covered in document GTL-LCM-2O11. Non-Recoverable LLF are factors attributed to changes that occur when the system is in operation, or other degradation that is cannot be improved by cleaning and maintenance. For example: the current at which the LED’s are driven, junction temperature, ambient temperature, etc. Global Tech LED’s InSitu temperature measurement test is between 60 – 63.6ºC, which is very close to the 55ºC published by Philips on their LM80 report. (See document DR04_20110419, page 17). You can use this information to begin with a general assumption of our LLF. Further complicating the issue of calculating LLF is Global Tech LED’s optional proprietary Lumen Maintenance program, which measures and incrementally increases power to the LED engine in order to keep the light levels as close to its initial output as possible. This is an exceptional innovation unique to Global Tech LED’s products.


Solstice Scalable LED Modules

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Plate Retrofit

Optimize the Module for the Fixture

1. Remove the reflector, socket, and all other existing components from the fixture.

2. Place retrofit plate into position in the fixture. Generally the reflector screw holes are used to hold the retrofit plate. If your driver is not installed on the plate, securely fasten the driver to the inside of the fixture.

3. Connect Positive, negative, and ground to the existing wiring to the fixture using snap-action connectors. ** Secure any loose wires with zip ties to prevent them from interacting with the fan on the light module.**


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Optimize the Module for the Fixture

1. Remove the reflector, but leave the socket. Disconnect the yoke from the existing power (existing power will be connected to the driver later).

2. Screw the light module yoke retrofit into the existing socket. Mount the driver and connect red and blue leads from the driver and the module (using snap-action connectors). **Secure all wires with wire-ties to prevent interaction with the fan.**

3. Connect the driver’s Positive and negative leads (generally black and white) to the existing power using snap-action connectors

Solstice Scalable LED Modules

Yoke Retrofit


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Power Mode Selection Optimize the Module for the Application

Program Dip switch: Program Selection - You can currently select 1 of 2 programs, as indicated by the dot allocation on the left side of the Dip Switch.

Functions: STD: A default setting unit is on at all times. 561 energy saver program (sav): When this option is selected it allows the customer to operate outdoor lamps at 100% output for the first 5 hours of operation, dimming 50% for 6 late evening hours, than ramping back up to 100% output for the last hour of the evening. This useful program saves 3 hours of operation per night which results in savings over 1,100 hours per year! Dim Sink (default): This selection is to be used when a motion sensor or dimming switch are active. Sink means that you are using a dimming ballast or controller that provides the 10v power so the control device adjusts the voltage to your needs.

Wattage Dip switch: Program Selection - You can currently select 1 of 4 wattage setting, as indicated by the dot allocation on the right side of the Dip Switch. Both models feature 4 wattage selections: 5498- High Output, High, Med High, and Med Low M21- High, Med High, Med Low and Low When both switches are positioned at the center of the board this indicates that you will be performing at the highest level of output.

Please Refer to page 4 for Technical Specifications of the Wattage Selections for both Modules


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Product

Rated Life Body Color CCT [K] CRI [Ra] [L70] [h]

Output Setting

Drive Current [mA]

Rated Lumens [Lm]

Rated Watts [W]

HO HI MH ML HI MH ML Lo

900 700 525 350 700 600 500 400

13164 9447 8999 7814 5910 4594 3742 2679

135 95 85 75 60 50 40 30

Solstice Series Modules GTSOL 5498

White

5700

70

100,000

GTSOL M21

White

5700

70

100,000

GTSOL-5498

GTSOL-M21

Solstice Scalable LED Modules

Output Setting Specifications


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Wireless Sensor Module

Optimize the Module for the Application Global Tech LED invented a Wireless Module which facilitates Dimming and Instant On/Off Control using either Photocell or Motion Sensor or both. It is engineered with simple mapping software, and utilizes radio protocols for Zigbee, Synapse or others typically found in the industry. When a motion sensor is engaged the Solstice is turned ON to 100% Output for 15 minutes. When no motion is detected after 15 minutes the Solstice can be set to either 20% or 50% Dimming or OFF. The Photocell or Motion Sensor must be installed within 500 feet of the Solstice Product using (20AWG) wiring for 0-10vdc sensor controls. The system is setup at installation and is automatically optimized to provide high performance for the Solstice LED product. The Module integrates seamlessly with most of the major manufacturers of 0-10 VDC sensors such as Lutron, SensorSwitch, WattStopper.

Programming the Wireless Module: Our unique selectable dip-switch identifies the task. The 5-dip switch input selector tells the Wireless Module what the control task is going to be. We provide a detailed list of devices with corresponding switch selections. The control selection is a 10-dip switch selector where you code who is following who. Switch 1-5 controls 1 device, and 6-10 controls a second device. In some situations, you may require 2 control devices controlling the same fixture. For example, let’s say you have a motion sensor and you want it to control 2 fixtures. You would first set the input switch to designate a motion sensor and 2 light sources. On the control side you would configure all three devises with the same code (1-5). At this point, the 2 light sources will be controlled by the motion sensor: simple! The controller does not need to be connected to the Internet in order for the system to work. In most cases, once the system is configured, the need to reconfigure the settings is minimal. For those clients that wish to have more control on a daily basis, the system can be set up using the Internet. Additional equipment will be required to operate the system along with yearly maintenance fees. This option will provide the remote monitoring of lights, collection of fixture data, such as temperature, service hours, energy usage, etc. and makes it easy to view or control lighting over the Internet.


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Optimize the Module

Dimmer Schematic

Standard Yoke Schematic

Hot Wired Yoke Schematic

Solstice Scalable LED Modules

Wiring Diagrams


Solstice Scalable LED Modules

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Terms

CATALOG AND PRICE SHEETS: Global Tech LED’s catalog and price sheets have been prepared for the convenience of the user and shall not be interpreted as an offer to sell. Every effort is made to make them accurate and complete for each printing. Global Tech LED reserves the right to delete or change designs or information at any time without notification. PRICES: All orders are subject to prices and terms of sale in effect on the date of shipment and are subject to change without notice. All price quotations will expire within ninety (90) days from the date of quotation unless otherwise specified. Orders placed on Hold for release which are not released with a shipment date within ninety (90) days of the date of quotation shall be subject to a price increase. Prices do not include federal, state or local taxes, customs, or duty charges of any nature. PAYMENT TERMS: Payment terms for approved credit by Global Tech LED and its assigns are net thirty (30) days from the date of invoice. A late payment charge of 1-1/2% per month will be added to all outstanding balances after thirty (30) days from date of invoice. A prepayment of up to 50% of the order may be required of new customers and for custom orders. RISK OF LOSS: Unless otherwise noted, sales of products will be F.O.B. factory. The risk of loss shall pass to the buyer upon delivery of Products by Global Tech LED to the carrier. SPECIFICATION CHANGES: All specifications, either contained in Global Tech LED’s manual, catalog, website, promotional literature, or special application drawings are subject to change without notice and without liability to Global Tech LED. SHIPPING DATES: Acknowledged shipping dates are our best approximation of the probable shipping date and shall not be deemed to present a fixed or guaranteed date. Global Tech LED shall not be responsible for any damages, penalties, or labor charge backs resulting from delayed shipments or from its inability to ship by the acknowledged shipping date. DAMAGED EQUIPMENT: Global Tech LED assumes no responsibility for damaged freight. Please inspect each carton for evidence of damage before accepting shipment. If damage is suspected, refuse shipment. If damage is concealed, immediately cease unpacking and notify the carrier representative. FREIGHT TERMS: Freight allowed on purchases over $2,000.00 USD within the Continental United States. Otherwise, Freight will be F.O.B. factory. Freight charges will be prepaid and added to the invoice for orders under $2000.00 within the Continental United States, or for orders outside of the Continental United States. Shipping arrangements may be made and prepaid by the purchaser. CONSEQUENTIAL DAMAGE: Global Tech LED is not liable for damage of any kind resulting from any delay or failure to deliver or perform due to strikes, lockouts or other labor difficulties, or failure due to delay of sources of supply, transportation difficulties, accidents, fires, acts of God, or any other causes beyond Global Tech LED’s control. RETURN OF GOODS: No material may be returned without written authorization from Global Tech LED. All returns will be issued a minimum 20% restocking charge. The purchaser must prepay transportation. Final credit will be determined after receipt of the material. All material must arrive in its original operating condition as no credit will be issued for damaged material. No material will be accepted for credit after three (3) months from date of shipment. AUXILIARY EQUIPMENT: Ballasts, transformers or power supplies furnished as components with our products carry the warranty or warranties of the manufacturer of that equipment. OTHER CLAIMS: All claims against Global Tech LED, other than valid warranty claims, including claims for shortages and errors, must be made in writing within ten (10) days after delivery. The facts on which the claim is based must be directed in writing to Global Tech LED. Failure to make any such claim within ten (10) days after delivery shall constitute acceptance of the merchandise and waiver of any such shortages, errors or other claims. CANCELLATION OF ORDERS: All cancellations must be made in writing. Buyers who cancel orders after production of the order has begun shall be charged a minimum 10% of the order value.


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Global Tech LED warrants its Solstice LED engine and all components excluding driver for a period of (10) years from purchase date with proper registration by end user. Click here to register your product. In the event of no or incomplete registration, it will default to (5) years. Drivers and Eco-Line Products are under warranty for (5) years. Global Tech LED will determine any unit defective if one or more of the following occurs. Any individual LED or bank of LEDs do not light, This warranty is conditioned upon proper storage, installation, use and maintenance. LED chips have a sealed lens, broken top lenses on LED chip, scuffs or other apparent signs of mishandling may void warranty. Global Tech LED may repair the damage at an additional cost. Estimate will be given prior to repair. This warranty is not applicable to any Solstice Unit which is not installed and operated in accordance with the current edition of The National Electric Code (NEC), the Standards for Safety of Underwriters’ Laboratory, Inc. (UL), the Standards for the American National Standards Institute (ANSI), and with Global Tech’s instructions and guidelines. This warranty is not applicable to any product subjected to abnormal stresses and operating conditions. Global Tech LED, LLC. shall correct any defects, at Global Tech LED, LLC. option, by either repairing any defective part or parts or by replacing any defective part or parts or by making available a new replacement LED unit. The conditions of any tests concerning any Solstice Product which is claimed to have not performed to this warranty shall be mutually agreed upon in writing and Global Tech LED, LLC. shall be notified of, and may be represented at any such tests. This express limited warranty is extended by Global Tech LED, LLC. only to the original or first end-user purchaser. Warranty claims are to be made in accordance with Global Tech LED, LLC. Published Warranty Service Program. LABOR COSTS ASSOCIATED WITH WARRANT-ABLE LED MODULE REPLACEMENT. Global Tech LED may pay labor costs on a job with a 3% or greater failure rate due to a product defect, up to $25 (twenty five dollars) per unit at GTL’s discretion, associated with replacement of product deemed warrant-able upon inspection of returned goods up to one year from date of purchase. Invoices for labor must be sent to Global Tech LED along with RGA (return goods authorization), and product to be inspected for warranty claim. If product defect is considered warrant-able upon GTL inspection, Global Tech LED will reimburse labor expenses up to $25 per LED module. Projects asking for Labor cost reimbursements must first get approval from GTL and be issued an RGA that includes labor costs. GTL will not be responsible for equipment rental or other additional costs that may occur. *This program is subject to change at GTL’s discretion. NO IMPLIED STATUTORY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY BEYOND THE AFOREMENTIONED WARRANTY PERIOD. The foregoing warranty is exclusive of all other statutory, written or oral warranties, and no other warranties of any kind, statutory or otherwise, are given or herein expressed. This warranty sets forth Global Tech LED, LLC. responsibilities regarding the Solstice LED unit and claimant’s exclusive remedy. LIMITATION OF LIABILITY. Global Tech LED, LLC. will not under any circumstances whether as a result of breach of contract, breach of warranty, tort, strict liability or otherwise be liable for consequential, incidental, special or exemplary damages including but not limited to, loss of profits or revenues, loss of use of LED Unit or any other goods or associated equipment or damage to any associated equipment, cost of capital, cost of substitute products, facilities of services, down time cost, or claims of claimant’s customers. Global Tech LED, LLC. liability on any claim of any kind for any loss or damages arising out of, resulting from or concerning any aspect of this agreement of from the product or services furnished hereunder shall not exceed the price of the specific LED product which gives rise to the claim. This warranty gives the claimant specific legal rights. The claimant may also have other rights which vary from state to state.

Solstice Scalable LED Modules

Global Tech LED Warranty


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