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General Catalogue

English | 09 / 2011

Single head cutting machines and side tables


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Since 40 years TEKNA means machines for processing aluminium windows and doors. Based on the long experience in the use of aluminium extrusions for the Fenestration Industry and partnership with its customers, Tekna has been developing solutions to solve specific fabrication needs as well as to improve the overall productivity of its customers. It is based on the combination of the expertise being built in the Fenestration Industry and the know-how available in the long time established Machine Tools market that Tekna is today able to offer to its customers cost effective and high productive fabrication solutions together with high skilled and custom oriented services. A large variety of Tekna customers, varying from small shops to large multinational companies, are today using these solutions in both Fenestration, Industries and Transportation markets. The increasing use of aluminum components in the automotive and transport industries as well as in the consumer industries and in other industrial branches has encouraged the search for new solutions: TEKNA has seized this opportunity and invested into it in order to meet the new requests of the market. And thanks to the experience gained in the window/ door frames industry and the know-how acquired in the field of machinery TEKNA has expanded its product range, including machining centers and machining lines. With a commercial network that counts 6 companies and more than 200 dealers worldwide plus continuous and considerable investments in persons, means and infrastructures, TEKNA looks into the future striving every day with its usual keenness and persistency.


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Table of Contents Manual single-head cutting machine 4

TK 113 A

8

TK 100 Single-head cutting machine with upwards blade

12

TK 101 M - TK 101 A Single-head cutting machine with front blade

16

TK 123 P

20

TK 133 E - TK 133

26

TK 133 CNC High-capacity single-head cutting machine

30

TK 137 (with upwards blade)

31

TK 138 (with upwards blade)

34

TK 133 Plus (with front blade)

38

TK 139 (with front blade) Side tables

42

TK 801 E - TK 801 D

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TK 802 M - TK 802 F Loading/unloading tables

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TK 802 SX - 85400

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V553000


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Manual single-head cutting machine

TK 113 A

Features  Portable single-head cutting machine: low-weight machine to ensure portability on sites.  Simple use.  300 mm blade.  The rotation of the working head allows 90ยบ and 45ยบ cuts (right and left) and intermediate angles.  Tilting range 0ยบ -45ยบ.  Blade lowering is manually operating.  Profile locking system.  Single-phase power supply.


Manual single-head cutting machine

TK 113 A

 90째 cuts.

 RH and LH angle cuts.

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6

Manual single-head cutting machine

TK 113 A

 Cuts with tilted head - capability to get the combinations necessary for the obtainment of composite cuts.

 Profile locking system.


Manual single-head cutting machine

TK 113 A

Technical features Blade motor power (S6 service)

1,4 kW

Power supply

230/400 V 50 รท 60 Hz

Max blade rotation speed

2890 rpm

Blade shaft diameter

32 mm

Blade diameter

300 mm

Dimensions

530 x 470 x 440 mm

Weight

18 Kg

140 x 70 mm

12 x 85 mm

20 x 85 mm

95 x 70 mm

140 x 45 mm

H max: 50 mm

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8

Manual single-head cutting machine

TK 100

Features  Single-head cutting machine for workshops and dockyards, with upwards blade and manual command.  Simple use.  350 mm blade.  Strong cast iron head.  For all cuts from -45째 to 45째.  Profile locking system.  Suitable also for panels cutting.


Manual single-head cutting machine

TK 100

 Allowed angles. Reference pin for cuts at 90째 and goniometer to adjust the intermediate degrees.

 Profile locking system.

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10

Manual single-head cutting machine

TK 100

 Base rotation (optional) to keep the bars aligned.


Manual single-head cutting machine

TK 100

Technical features Blade motor power (S6 service)

0,75 kW

Power supply

230/400 V 50 ÷ 60 Hz

Max blade rotation speed

2800 rpm

Blade shaft diameter

32 mm

Blade diameter

350 mm

Allowed angles

-45° to 45°

Dimensions

535 x 685 x 760 mm

Weight

64 Kg

150

100 45°

90°

250

200

150

100

0

50

50

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12

Single-head cutting machine with upwards blade

TK 101 M - TK 101 A

Features  Single-head cutting machine with upwards blade and manual command.  400 mm blade.  For all cuts from -25° to 22°30’.  Pneumatic vertical clamps.  Profile locking system.  Spray lubrication.  Complete protection.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.

TK 101 M


Single-head cutting machine with upwards blade

TK 101 M - TK 101 A

Features  Single-head cutting machine with upwards blade.  420 mm blade.  For all cuts from -25° to 22°30’.  Oleo-pneumatic blade upstroke.  Pneumatic vertical clamps.  Profile locking system.  Spray lubrication.  Complete protection.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.

TK 101 A

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Single-head cutting machine with upwards blade

TK 101 M - TK 101 A

 Allowed angles. Mechanical stops of the rotating table on -45째 90째 45째 and trimming position.

 Length trimming with special device.

 Vertical support. Possibility to move backwards the vertical support level to increase the cutting and trimming capacity.


Single-head cutting machine with upwards blade

TK 101 M - TK 101 A

Technical features TK 101 M

TK 101 A

Blade motor power (S6 service)

1,1 kW

1,1 kW

Maximum installed power

1,5 kW

1,5 kW

Working pressure

6 ÷ 7 bar

6 ÷ 7 bar

Power supply

230/400 V 50 ÷ 60 Hz

230/400 V 50 ÷ 60 Hz

Max blade rotation speed

2800 rpm

2800 rpm

Blade shaft diameter

30 mm

30 mm

Blade diameter

400 mm

420 mm

Allowed angles

-25° to 22°30’

-25° to 22°30’

Dimensions

610 x 855 x 1270 mm

610 x 855 x 1270 mm

Weight

200 Kg

200 Kg

150

100 TK 101 M 22°30’

45°

90°

200

150

100

50

0

0

-50

50

150

100 TK 101 A 22°30’

45°

90°

200

150

100

50

0

0

-50

50

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16

Single-head cutting machine with front blade

TK 123 P

Features  Single-head cutting machine with front blade and manual command.  Blade dia 500 mm to get very good cutting capabilities.  Strong cast iron head.  Double pneumatic tilting of the head from -45° to 22°30’.  Clamps complete with high/low pressure safety device.  Chips ejection through the head.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.


Single-head cutting machine with front blade

TK 123 P

 Head inclination. Double pneumatic tilting of the head from -45° to 22°30’.

 Goniometer for governing intermediate angles.

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Single-head cutting machine with front blade

TK 123 P

 Adjustable blade protection.

 Safety during the rotation of the head through a two-hands control on the console.


Single-head cutting machine with front blade

TK 123 P

Technical features Blade motor power (S6 service)

2,2 kW

Working pressure

6 ÷ 7 bar

Power supply

230/400 V 50 ÷ 60 Hz

Max blade rotation speed

2800 rpm

Blade shaft diameter

30 mm

Blade diameter

500 mm

Allowed angles

-45° to 22°30’

Dimensions

850 x 1350 x 1510 mm

Weight

260 Kg

350

90° 300

250

-45°/ 45°

200

150

22°30’

100

200

150

100

0

50

50

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20

Single-head cutting machine with front blade

TK 133 E - TK 133

Features  Semi-automatic single-head cutting machine with front blade.  Blade dia 500 mm to get very good cutting capabilities.  Strong cast iron head.  Double pneumatic tilting of the head from -45° to 22°30’.  Display showing the angle of the head.  Oleo-pneumatic blade advancement.  Clamps complete with high/low pressure safety device.  Chips ejection through the head.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.

TK 133 E


Single-head cutting machine with front blade

TK 133 E - TK 133

Features  Semi-automatic single-head cutting machine with front blade.  Blade dia 500 mm to get very good cutting capabilities.  Strong cast iron head.  Double pneumatic tilting of the head from -45° to 22°30’.  Display showing the angle of the head.  Oleo-pneumatic blade advancement.  Full enclosure to provide noise reduction: complete cover and front automatic lowering closure.  Clamps complete with high/low pressure safety device.  Chips ejection through the head.  Chips collection drawer.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.

TK 133

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Single-head cutting machine with front blade

TK 133 E - TK 133

TK 133 E - TK 133

 Head inclination. Double pneumatic tilting of the head from -45° to 22°30’.


Single-head cutting machine with front blade

TK 133 E - TK 133

TK 133 E - TK 133

 Goniometer for governing intermediate angles.

TK 133

 Front automatic lowering closure.

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Single-head cutting machine with front blade

TK 133 E - TK 133

TK 133 E

 Automatic drop of the blade protection.

TK 133

 Opening upper protection.


Single-head cutting machine with front blade

TK 133 E - TK 133

Technical features TK 133 E

TK 133

Blade motor power (S6 service)

2,2 kW

2,2 kW

Maximum installed power

2,5 kW

2,5 kW

Working pressure

6 ÷ 7 bar

6 ÷ 7 bar

Power supply

230/400 V 50 ÷ 60 Hz

230/400 V 50 ÷ 60 Hz

Max blade rotation speed

2800 rpm

2800 rpm

Blade shaft diameter

30 mm

30 mm

Blade diameter

500 mm

500 mm

Allowed angles

-45° to 22°30’

-45° to 22°30’

Dimensions

850 x 1470 x 1650 mm

915 x 1410 x 1500 mm

Weight

370 Kg

450 Kg

350

90° 300

250

-45°/ 45°

200

150

22°30’

100

200

150

100

0

50

50

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Single-head cutting machine with front blade

TK 133 CNC

Features  Automatic single-head cutting machine with front blade.  Blade dia 500 mm to get very good cutting capabilities.  Strong cast iron head.  Head powered double tilting from -45° to 22°30’ by means of a direct current motor managed by a positioner.  Oleo-pneumatic blade advancement.  Full enclosure to provide noise reduction: complete cover and front automatic lowering closure.  Opening upper protection.  Clamps complete with high/low pressure safety device.  Chips ejection through the head.  Chips collection drawer.

 Centesimal electronic positioner with 3 pre-set positions (-45° 90° 45°) and 5 more positions can be set by the user on any angle between -45° and 22°30’.  Possibility to store in memory machining cycles up to a maximum of 5 cuts.  Display showing the angle of the head.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.


Single-head cutting machine with front blade

TK 133 CNC

 Head inclination. Head powered double tilting from -45° to 22°30’ by means of a direct current motor managed by a positioner.

 Electronics. Electronic device to digitally set the cutting angle, complete with display.

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Single-head cutting machine with front blade

TK 133 CNC

 Front automatic lowering closure.

 Opening upper protection.


Single-head cutting machine with front blade

TK 133 CNC

Technical features Blade motor power (S6 service)

2,2 kW

Maximum installed power

2,5 kW

Working pressure

6 ÷ 7 bar

Power supply

230/400 V 50 ÷ 60 Hz

Max blade rotation speed

2800 rpm

Blade shaft diameter

30 mm

Blade diameter

500 mm

Allowed angles

-45° to 22°30’

Dimensions

915 x 1410 x 1500 mm

Weight

450 Kg

350

90° 300

250

-45°/ 45°

200

150

22°30’

100

200

150

100

0

50

50

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30

High-capacity single-head cutting machine

TK 137 - TK 138

Features  Single-head cutting machine with upwards blade.  Blade dia 600 mm to get very good cutting capabilities.  For all cuts from -20째 to 20째.  Oleo-pneumatic blade upstroke.  Spray lubrication.  Full enclosure to provide noise reduction: complete cover and front manual lowering closure.  Vertical and horizontal clamps complete with high/low pressure safety device.  Chips collection drawer.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.

TK 137


High-capacity single-head cutting machine

TK 137 - TK 138

Features  Single-head cutting machine with upwards blade.  Blade dia 600 mm to get very good cutting capabilities.  Oleo-pneumatic blade upstroke.  Micro dropped minimal lubrication.  Full enclosure to provide noise reduction: complete cover and front manual lowering closure.  Vertical and horizontal clamps complete with high/low pressure safety device.  Chips collection drawer.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.

TK 138

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High-capacity single-head cutting machine

TK 137 - TK 138

TK 137

 Allowed angles. For all cuts from -20째 to 20째.

TK 138

 Allowed angles. It cuts at 90째.


High-capacity single-head cutting machine

TK 137 - TK 138

Technical features TK 137

TK 138

Blade motor power (S6 service)

3 kW

3 kW

Maximum installed power

3,5 kW

3,5 kW

Working pressure

6 ÷ 7 bar

6 ÷ 7 bar

Power supply

230/400 V 50 ÷ 60 Hz

230/400 V 50 ÷ 60 Hz

Max blade rotation speed

2800 rpm

2800 rpm

Blade shaft diameter

30 mm

30 mm

Blade diameter

600 mm

600 mm

Allowed angles

-20° to 20°

90°

Dimensions

1120 x 1410 x 1510 mm

1000 x 1300 x 1500 mm

Weight

600 Kg

600 Kg

200

90° 150 45° TK 137 100

300

250

200

150

100

0

50

50

200 90° 150

TK 138 100

350

300

250

200

150

100

0

50

50

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34

High-capacity single-head cutting machine

TK 133 Plus

Features  Semi-automatic single-head cutting machine with front blade.  Blade dia 600 mm to get very good cutting capabilities.  Strong cast iron head.  Double pneumatic tilting of the head from -45° to 22°30’.  Display showing the angle of the head.  Oleo-pneumatic blade advancement.  Clamps complete with high/low pressure safety device.  Chips ejection through the head.

Optional  Side tables 801/E, 801/D, 802/M, 802/F.  Loading/unloading tables 802/SX, 85400.


High-capacity single-head cutting machine

TK 133 Plus

 Head inclination. Double pneumatic tilting of the head from -45° to 22°30’.

 Goniometer for governing intermediate angles.

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36

High-capacity single-head cutting machine

TK 133 Plus

 Automatic drop of the blade protection.


High-capacity single-head cutting machine

TK 133 Plus

Technical features Blade motor power (S6 service)

3 kW

Maximum installed power

3,5 kW

Working pressure

6 ÷ 7 bar

Power supply

230/400 V 50 ÷ 60 Hz

Max blade rotation speed

2800 rpm

Blade shaft diameter

30 mm

Blade diameter

600 mm

Allowed angles

-45° to 22°30’

Dimensions

950 x 1600 x 1710 mm

Weight

430 Kg

350

90° 300

250

-45°/ 45°

200

150

22°30’

100

200

150

100

0

50

50

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38

High-capacity single-head cutting machine

TK 139

Features  Semi-automatic single-head cutting machine with front blade for large profiles.  Blade dia 1000 mm to get very good cutting capabilities.  Strong cast iron head.  Oleo-pneumatic vertical and horizontal clamps.  Oleo-pneumatic blade advancement.  Full enclosure to provide noise reduction: complete cover and front automatic lowering closure.  Chips ejection through the head.

Optional  Loading/unloading tables for large profiles.


High-capacity single-head cutting machine

TK 139

 Oleo-pneumatic vertical and horizontal clamps. The clamping system can be customized.

 Chip removal chute and adjustable blade exit.

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40

High-capacity single-head cutting machine

TK 139

 Front automatic lowering closure.


High-capacity single-head cutting machine

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TK 139

Technical features Blade motor power (S6 service)

12,5 kW

Maximum installed power

14 kW

Working pressure

6 ÷ 7 bar

Power supply

230/400 V 50 ÷ 60 Hz

Max blade rotation speed

1200 rpm

Blade shaft diameter

80 mm

Blade diameter

1000 mm

Allowed angles

90°

Dimensions

1400 x 3400 x 1850 mm

Weight

1350 Kg

350 300 250 90° 200 150 100

1150

1100

1050

1000

950

900

850

800

750

700

650

600

550

500

450

400

350

300

250

200

150

100

0

50

50


Side tables

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TK 801 E - TK 801 D TK 802 M - TK 802 F

Features  Side table with roller conveyor and electronic positioner.  Motor-driven measure stop.  Single-phase power supply.  Available in: ¬ 2 useful lengths of 4000 and 6000 mm. ¬ 2 useful widths of 200 and 300 mm. ¬ Also in the LH version.

Electronics  Electronic device for positioning.  Possibility to: ¬ Store in memory 80 different cutting measures. ¬ Store in memory work programs (machining measures and number of pieces) up to maximum 8 programs, each with 10 different cuts. ¬ Manage the piece-counter, after having connected a micro – blade return stroke.  Display showing the set cutting size at the tenth of millimeter.  Possibility to work with inches.

TK 801 E


Side tables TK 801 E - TK 801 D TK 802 M - TK 802 F

Features  Side table with roller conveyor and display of the cutting position.  Manual displacement of the measure stop by means of a hand-wheel with pneumatic lock.  Single-phase power supply.  Available in: ¬ 2 useful lengths of 4000 and 6000 mm. ¬ 2 useful widths of 200 and 300 mm. ¬ Also in the LH version.

Electronics Display showing the set cutting size at the tenth of millimeter.  Possibility to work with inches.  For not calculating by hand the sizes of a cutting list, it is possible to visualize the displacements referred to a certain length.

TK 801 D

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Side tables TK 801 E - TK 801 D TK 802 M - TK 802 F

Features  Length stop - 4 meters length – with roller conveyor.  Manual displacement of the measure stop by a hand-wheel with pneumatic locking.  Positioning reading by use of a lens on the measure tape.  It is available in 2 useful widths of 200 and 300 mm.

TK 802 M

Technical features TK 801 E

TK 801 D

Motor power

0,19 kW

-

Working pressure

6 ÷ 7 bar

6 ÷ 7 bar

Power supply

230 V 50 ÷ 60 Hz

230 V 50 ÷ 60 Hz

Translation

Motorized

Manual

Max speed

15 m/1’

-

Lengths that can be measured

0/4000 - 6000 mm

0/4000 - 6000 mm

Dimensions (L=4000 mm)

4810 x 530 x 1200 mm (l=200 mm) 4810 x 630 x 1200 mm (l=300 mm)

4720 x 600 x 1150 mm (l=200 mm) 4720 x 700 x 1150 mm (l=300 mm)

Dimensions (L=6000 mm)

6810 x 530 x 1200 mm (l=200 mm) 6810 x 630 x 1200 mm (l=300 mm)

6720 x 600 x 1150 mm (l=200 mm) 6720 x 700 x 1150 mm (l=300 mm)

Weight (L=4000 mm)

110 Kg (l=200 mm) 120 Kg (l=300 mm)

100 Kg (l=200 mm) 110 Kg (l=300 mm)

Weight (L=6000 mm)

160 Kg (l=200 mm) 175 Kg (l=300 mm)

150 Kg (l=200 mm) 165 Kg (l=300 mm)


Side tables TK 801 E - TK 801 D TK 802 M - TK 802 F

Features  Aluminium right side length stop - 4 meters length - complete with sliding rollers, measure tape and a manually adjustable measure stop.  Available in: ¬ 2 useful lengths of 4000 and 6000 mm. ¬ 2 useful widths of 200 and 300 mm.

TK 802 F

TK 802 M

TK 802 F

-

-

6 ÷ 7 bar

-

-

-

Manual

Manual

-

-

0/4000 mm

0/4000 - 6000 mm

4600 x 600 x 1050 mm (l=200 mm) 4600 x 700 x 1050 mm (l=300 mm)

4600 x 360 x 1100 mm (l=200 mm) 4600 x 460 x 1100 mm (l=300 mm)

-

6600 x 360 x 1100 mm (l=200 mm) 6600 x 460 x 1100 mm (l=300 mm)

60 Kg (l=200 mm) 70 Kg (l=300 mm)

50 Kg (l=200 mm) 60 Kg (l=300 mm)

-

60 Kg (l=200 mm) 70 Kg (l=300 mm)

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Loading/unloading tables

TK 802 SX - 85400

Features  Left side aluminium made table for profile loading (3 m), complete with sliding rollers.  It is available in 2 useful widths of 200 and 300 mm.

TK 802 SX

Features  LH strong and sturdy loading table (4,6 m), steel structure complete with sliding rollers.  Available in: ÂŹ 2 useful widths of 200 and 300 mm. ÂŹ Also in the RH version.

85400

Technical features TK 802 SX

85400

Maximum lengths

3000 mm

4600 mm

Dimensions

3100 x 280 x 1000 mm (l=200 mm) 3100 x 380 x 1000 mm (l=300 mm)

4690 x 300 x 850 mm (l=200 mm) 4690 x 400 x 850 mm (l=300 mm)

Weight

23 Kg (l=200 mm) 30 Kg (l=300 mm)

50 Kg (l=200 mm) 60 Kg (l=300 mm)


Loading/unloading tables

V553000

Features  Solid and robust unloading table and/or side table with an electrically welded steel structure completed with slide-ways with recirculating balls.  CNC-controlled retractable rabbet stop.

Features  Solid and robust loading table with an electrically welded steel structure completed with sliding rollers.

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Single head cutting machines and side tables

Branches Teknacentro Tekna Nordest TK Maquinaria TK Portuguesa Tekna Deutschland Tekna USA South America

Tel. +39 02356961 Fax +39 023562293

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tekna@tekna.it www.tekna.it

English

Via Monte Bisbino, 56 20021 Baranzate (Milan) • Italy

09 / 2011

China

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DATA AND GRAPHICS ON THIS CATALOGUE ARE PROVIDED MERELY FOR INFORMATION PURPOSES. TEKNA RESERVES THE RIGHT TO CHANGE THE CATALOGUE WITHOUT PREVIOUS NOTICE, FOR TECHNICAL OR

General Catalogue


Single head cutting machines and side tables