Square 6 SECO TOOLS by TANNER DEL CENTRO

SQUARE 6™

SQUARE SHOULDER MILLING GETS EVEN SMALLER

SQUARE 6™ – PRODUCTIVITY WI COMPETITIVE EDGES This latest square-shoulder innovation is a result of our commitment to you, and a desire to engineer tooling and solutions for your bottom line. We know that square shoulder milling represents a large portion of all milling operations, and that cost reduction would have a dramatic impact on any budget. But, we’re not willing to cut corners on productivity, just modify them for an economic advantage.

TWO SIZES Square 6 is now available in two sizes to give you more economy across all of your square shoulder machining operations. The NEW Square 6 -04 is the smaller diameter solution with the economy of six cutting edges while providing the highest performance in a small diameter square shoulder mill. The smallest diameter available is 0.75 ” going up to 2.5” diameter. Square 6 -04 now provides excellent cost savings for smaller machine sizes, capable of up to 0.157 D.O.C. More range details can be found on the technical pages. Square 6 – 08 is the larger insert version for higher depths in more demanding applications. The smallest diameter in this range is 1.5” up to 6.0”. With a maximum depth of cut of 0.295”, Square 6 -08 is the perfect choice for larger machines in applications requiring maximum security. Multiple grades and geometries are available to provide peak performance in a variety of workpiece materials.

SIX GREAT ANGLES...

LOWER COST PER PART

An economical tool solution that will boost your productivity and reduce your cost per part.

LOWEST COST PER EDGE

We’re offering multi-edge cutters with the lowest cost per edge.

TRUE 90° WALLS

Achieved the first time in one milling operation.

A HIGH QUALITY SURFACE FINISH

Our high accuracy tools are low noise and low vibration with very tight insert tolerances (periphery ground) and pocket seats, producing a top quality surface finish.

VERSATILITY

A reliable, cost-effective, first-choice solution for general machining that can be used for several different operations, including face milling.

A SOLUTIONS PROVIDER

You want more than just a tool supplier. You want an informed business partner with firstclass products and service, and genuine process know-how. Seco is a partner offering effective business solutions that will enhance your productivity.

ITH THE ECONOMIC ADVANTAGE SECO R&D: UNDERSTANDING MARKET DEMANDS We have designed Square 6 to provide added economy as a unique square shoulder milling cutter using trigonal inserts. Three cutting edges on each side, six in total – the bottom line is lower cost per cutting edge. Now with two different cutter family sizes, each having multiple options in insert geometries and pitch, Square 6 offers superior performance in a wide range of materials, operations and machining conditions. The 90° setting angle ensures a true 90° square in one operation, saving valuable production time.

DURATOMIC™ For even greater productivity and economy, we’ve included our revolutionary Duratomic coating technology – available for Square 6 in four different grades for machining the range of ISO materials.

ONE TOOL FOR A BROAD R220.96-04

HIGH PERFORMANCE INSERTS The axial rake of the pocket seat is negative, but the positive cutting edge on the insert makes the cutting rake angle positive, so high performance is ensured. With six cutting edges, Square 6 offers the economy of low cost per cutting edge.

WIPER For better surface finish, the inserts feature wiper flats that range in size based on insert radius.

STRONG CENTER LOCK SCREW Strong center lock screw to hold the insert securely. The locking screw is positioned in the same direction as the cutting forces.

TRUE 90° SETTING ANGLE Saves time and money. No mismatch when machining walls in different steps. Achieve a true 90° square shoulder on the part in one operation. Fewer tools and tool changes needed.

COATED AND PRE-HARDENED CUTTER BODY Coated cutter bodies have a longer life. Pre-hardened cutter body and periphery ground inserts give better tolerances and increased reliability. The result is higher precision and better surface finish. DIFFERENT PITCHES Same diameter, different number of teeth. • Coarse pitch = (available only for -08) for unstable conditions or weaker machines • Normal Pitch = first choice for normal conditions • Close pitch = for strong machines and cast iron materials, large metal removal rate. Great for side milling operations.

OPTIMUM INSERT GEOMETRY FOR SQUARE 6 -04 M08 is a general purpose geometry designed to work effectively in a broad range of materials eliminating the need to stock multiple types of inserts. 4

RANGE OF APPLICATIONS R220.96-08

FOUR DIFFERENT INSERT GEOMETRIES INCLUDING NEW WIPER FOR SQUARE 6 -08 ME09 for stainless steel; M13 for steel and cast iron; MD15 for harder materials and higher cutting speeds; NEW M08 optimum for stainless steels and superalloys including a polished version for aluminum; NEW M11 wiper insert for when superior surface finish is needed. 5

THE CHOICE IS EASY R220.96-04 •

• • • •

• • •

R220.96-08

The smaller size of insert gives the possibility to provide diameters starting from 0.75” (20mm), with a maximun diameter of 2.50” (63mm) It has a machining depth of cut capability of up to 0.157” (4mm) Available in multiple mounting configurations: shank, shell mill, and combimaster One optimized geometry to cover most materials Two different corner radii: R.016” (R0.4mm) with wider wiper flat for better surface finish and R.032” (R0.8mm) for better insert corner security Integrated wipers on all inserts provide a high quality surface finish Multiple grades available for most materials, some featuring our revolutionary Duratomic coating Square 6-04 is well suited for small and medium sized milling machines

•

• • • •

• • •

The larger size of insert gives the possibility to provide diameters starting from 1.5” (40mm), with a maximun diameter of 6.0” (160mm) It has a machining depth of cut capability of up to 0.295” (7.5mm) Available in multiple moutning configurations: shank, shell mill, and combimaster Four geometries to cover all materials and machining operations Two different corner radii: R.031” (R0.8 mm) for normal cutting conditions and R.062” (R1.6 mm) for tougher cutting conditions Integrated wipers on all inserts provide a high quality surface finish Multiple grades available for all materials, some feature our revolutionary Duratomic coating Square 6-08 is well suited for most milling machines

Maximum plunging depth 0.157” in cast iron slotting and all other materials in open plunge areas. If slot plunging in materials other than cast, limit step over to 0.050” for good chip formation

Maximum plunging depth 0.295” in cast iron slotting and all other materials in open plunge areas. If slot plunging in materials other than cast, limit step over to 0.150” for good chip formation

APPLICATION AREAS

SQUARE 6 INSERTS

Face milling

Plunging

Strong, highly positive geometry 0.25” thick Cutting edge length 0.295”

Strong, highly positive geometry 0.129” thick Cutting edge length 0.157”

Square 6-08 Contouring Slotting

Square shoulder milling

Square 6-04 MAIN BENEFITS

• Lower cost per part • Lowest cost per edge • High quality surface finish

• Tool flexibility • 90º shoulder angle

SQUARE 6™ -04 Square 6 – R217.96-04

For small depth of cut Cylindrical

• •

Cylindrical/Weldon

For insert selection and cutting data recommendations, see page 15. For insert program, see page 18.

Combimaster

Tool angles: go = -18.5° gp = - 5.5° gf = -18.5° Dimensions in inch/mm

EDP 70287 68231 68245 68246 68278 68279 70288 68234 68247 68248 68251 68252 70286 68227 68243 68244 68249 68250 71736 67817 67823 67824 67829 67830 71737 67819 67825 67826 67831 67832 71728 67821 67827 67828 67833 67834

Part No. Inch R217.96-00.750-0-04-2A R217.96-00.750-0-04-3A R217.96-01.00-0-04-4A R217.96-01.00-0-04-5A R217.96-01.25-0-04-5A R217.96-01.25-0-04-6A R217.96-00.750-3-04-2A R217.96-00.750-3-04-3A R217.96-01.00-3-04-4A R217.96-01.00-3-04-5A R217.96-01.25-3-04-5A R217.96-01.25-3-04-6A R217.96-00.750-10RE-04-2A R217.96-00.750-10RE-04-3A R217.96-01.00-12RE-04-4A R217.96-01.00-12RE-04-5A R217.96-01.25-16RE-04-5A R217.96-01.25-16RE-04-6A Metric R217.96-2020.0-04-2A R217.96-2020.0-04-3A R217.96-2525.0-04-4A R217.96-2525.0-04-5A R217.96-3232.0-04-5A R217.96-3232.0-04-6A R217.96-2020.3-04-2A R217.96-2020.3-04-3A R217.96-2525.3-04-4A R217.96-2525.3-04-5A R217.96-3232.3-04-5A R217.96-3232.3-04-6A R217.96-1020.RE-04-2A R217.96-1020.RE-04-3A R217.96-1225.RE-04-4A R217.96-1225.RE-04-5A R217.96-1632.RE-04-5A R217.96-1632.RE-04-6A

D5m dmm

M l2

0.75 0.75 1.00 1.00 1.25 1.25 0.75 0.75 1.00 1.00 1.25 1.25 0.75 0.75 1.00 1.00 1.25 1.25

– – – – – – – – – – – – 1.37 1.37 1.57 1.57 1.57 1.57

5.91 5.91 6.69 6.69 7.68 7.68 3.39 3.39 3.78 3.78 4.00 4.00 M10 M10 M12 M12 M16 M16

1.38 1.38 1.57 1.57 1.58 1.58 1.18 1.18 1.18 1.18 1.24 1.24 – – – – – –

4.52 4.52 5.11 5.11 6.10 6.10 2.20 2.20 2.50 2.50 2.76 2.76 – – – – – –

0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157 0.157

2 3 4 5 5 6 2 3 4 5 5 6 2 3 4 5 5 6

0.66 0.66 1.32 1.32 2.42 2.42 0.40 0.40 0.72 0.72 1.21 1.21 0.13 0.13 0.31 0.31 0.51 0.51

29400 29400 26300 26300 23200 23200 29400 29400 26300 26300 23200 23200 29400 29400 26300 26300 23200 23200

20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32

20 20 25 25 32 32 20 20 25 25 32 32 18.3 18.3 23 23 30 30

– – – – – – 65 65 69 69 69 69 28 28 30 30 40 40

150 150 170 170 195 195 90 90 101 101 105 105 M10 M10 M12 M12 M16 M16

29 29 29 29 31 31 29 29 34 34 37 37 – – – – – –

121 121 141 141 164 164 61 61 67 67 68 68 – – – – – –

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

2 3 4 5 5 6 2 3 4 5 5 6 2 3 4 5 5 6

1.54 1.54 1.32 1.32 2.65 2.65 0.44 0.44 0.66 0.66 1.32 1.32 0.22 0.22 0.44 0.44 0.66 0.66

29400 Cylindrical XNEX04.. 29400 Cylindrical XNEX04.. 26300 Cylindrical XNEX04.. 26300 Cylindrical XNEX04.. 23200 Cylindrical XNEX04.. 23200 Cylindrical XNEX04.. 29400 Cyl/Weldon XNEX04.. 29400 Cyl/Weldon XNEX04.. Cyl/Weldon XNEX04.. 26300 26300 Cyl/Weldon XNEX04.. 23200 Cyl/Weldon XNEX04.. 23200 Cyl/Weldon XNEX04.. 29400 Combimaster* XNEX04.. 29400 Combimaster* XNEX04.. 26300 Combimaster* XNEX04.. 26300 Combimaster* XNEX04.. 23200 Combimaster* XNEX04.. 23200 Combimaster* XNEX04.. * For shanks and dimensions, see MN Milling.

Spare parts Locking screw

Key*

For cutter inch R217.96..

C02506-T08P

T08P-3

* Torque value 10.6 in/lbs (1.2 Nm). Dynamomentic keys, see MN Milling.

Type of mounting Cylindrical Cylindrical Cylindrical Cylindrical Cylindrical Cylindrical Cyl/Weldon Cyl/Weldon Cyl/Weldon Cyl/Weldon Cyl/Weldon Cyl/Weldon Combimaster* Combimaster* Combimaster* Combimaster* Combimaster* Combimaster*

XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04.. XNEX04..

SQUARE 6™ -04 Square 6 – R220.96-04

• •

For small depth of cut

For insert selection and cutting data recommendations, see page 15. For insert program, see page 18.

Tool angles: go = -18.5° gp = - 5.5° gf = -18.5°

Dimensions in inch/mm Pitch Normal

EDP 68256 68260 68263 67836 67838 67842

68257 68262 68264 67835 67837 67841

Part No. Inch R220.96-01.50-04-6A R220.96-02.00-04-8A R220.96-02.50-04-9A Metric R220.96-0040-04-6A R220.96-0050-04-8A R220.96-0063-04-9A Inch R220.96-01.50-04-7A R220.96-02.00-04-9A R220.96-02.50-04-10A Metric R220.96-0040-04-7A R220.96-0050-04-9A R220.96-0063-04-10A

1.50 2.00 2.50

1.57 1.57 1.57

0.157 0.157 0.157

6 8 9

0.20 0.42 0.72

20700 18600 16500

XNEX04.. XNEX04.. XNEX04..

40 50 63

40 40 40

4 4 4

6 8 9

0.20 0.40 0.70

20700 18600 16500

XNEX04.. XNEX04.. XNEX04..

1.50 2.00 2.50

1.57 1.57 1.57

0.157 0.157 0.157

7 9 10

0.20 0.42 0.72

20700 18600 16500

XNEX04.. XNEX04.. XNEX04..

40 50 63

40 40 40

4 4 4

7 9 10

0.20 0.40 0.70

20700 18600 16500

XNEX04.. XNEX04.. XNEX04..

Spare parts Locking screw

Key*

Arbor screw

For cutter Inch R220.96 -01.50 R220.96 -02.00 R220.96 -02.50 Metric R220.96-0040 R220.96-0050 R220.96-0063

C02506-T08P C02506-T08P C02506-T08P

T08P-3 T08P-3 T08P-3

UC6S 3/8UNFx1 UC6S 3/8UNFx1 UC6S 3/8UNFx1

C02506-T08P C02506-T08P C02506-T08P

T08P-3 T08P-3 T08P-3

TCEI0825 220.17-692 – * Torque value 10.6 in/lbs (1.2 Nm). Dynamomentic keys, see MN Milling

Mounting dimensions Dimensions in inch/mm For cutter Inch R220.96 -01.50 R220.96 -02.00 R220.96 -02.50 Metric R220.96-0040.. R220.96-0050.. R220.96-0063..

dmm

D5m

Bkw

0.75 0.75 0.75

1.811 1.811 1.811

.321 .321 .321

.193 .193 .193

16 22 27

35 47 52

8.4 10.4 12.4

5.6 6.3 7.0

SQUARE 6™ -08 Square 6 – R217.96-08-Seco-CaptoTM

•

For insert selection and cutting data recommendations, see pages 16-17. For insert program, see page 18.

•

Tool angles: go = -11.5° - -13.2° gp = - 6.3° - -6.9° gf = -11.5° - -13.2° Dimensions in mm

EDP

Part No.

D5m

52717 52984 52987 53039 53053 53057 53066 53065

Metric C4-R217.96-044-08-3A C4-R217.96-044-08-4A C5-R217.96-054-08-4A C5-R217.96-054-08-5A C5-R217.96-063-08-6A C5-R217.96-063-08-7A C6-R217.96-080-08-9A C6-R217.96-080-08-7A

44 44 54 54 63 63 80 80

40 40 50 50 50 50 63 63

60 60 60 60 60 60 60 60

7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5

Type of mounting 3 4 4 5 6 7 9 7

0.5 0.5 0.9 0.9 1.0 1.0 1.7 1.7

11300 11300 10200 10200 9400 9400 8400 8400

Seco-Capto C4 Seco-Capto C4 Seco-Capto C5 Seco-Capto C5 Seco-Capto C5 Seco-Capto C5 Seco-Capto C6 Seco-Capto C6

XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806..

* For shanks and dimensions, see MN Milling.

Spare parts Locking screw

Key*

For cutter inch R217.96..

C04011-T15P

T15P-4

* Torque value 31 in/lbs (3.5 Nm). Dynamomentic keys, see MN Milling.

SQUARE 6™ -08 Square 6 – R217.96-08 Seco/Weldon

•

Cylindrical

For insert selection and cutting data recommendations, see pages 16-17. For insert program, see page 18.

•

Combimaster

Tool angles: go = -15° gp = -8.4° gf = -15.2°

Dimensions in inch/mm EDP

Part No.

43719

Type of mounting

dmm

Inch R217.96-01.50-3-08-3A

1.50

1.25

–

4.5

–

1.15

3.35

.295

1.32

11800

Cyl/Weldon

XNEX 0806..

51594

R217.96-01.50-16RE-08-3A

1.50

1.10

1.57

–

.295

.05

11800

Combimaster

XNEX 0806..

39849 39850

Metric R217.96-3240.3S-08-3A R217.96-3240.3S-08-4A

40 40

32 32

– –

120 120

60 60

50 50

60 60

7.5 7.5

3 4

0.8 0.8

11800 11800

Seco/Weldon Seco/Weldon

XNEX 0806.. XNEX 0806..

39902 39903

R217.96-3240.3-08-3A R217.96-3240.3-08-4A

40 40

32 32

84 84

120 120

60 60

35 35

85 85

7.5 7.5

3 4

0.6 0.6

11800 11800

Cyl/Weldon Cyl/Weldon

XNEX 0806.. XNEX 0806..

51576 51577

R217.96-1640.RE-08-3A R217.96-1640.RE-08-4A

40 40

28 28

40 40

M16 M16

– –

7.5 7.5

3 4

0.2 0.2

11800 11800

Combimaster Combimaster

XNEX0806.. XNEX0806..

*For Combimaster holders and adapters, see MN Milling.

Spare parts Locking screw

Key*

For cutter R217.96 -1.50.. R217.96 -3240.. -1640..

C04011-T15P C04011-T15P

T15P-4 T15P-4

*Key torque value 31 in/lbs (3.5 Nm). Dynamomentic keys available, see the MN Milling.

SQUARE 6™ -08 Square 6 – R220.96-08

• •

For insert selection and cutting data recommendations, see pages 16-17. For insert program, see page 18.

Tool angles: go = -11.15° – -13.2° gp = - 6.3° – -6.9° gf = -11.15° – -13.2°

Dimensions in inch/mm Pitch Normal

EDP 43721 43729 43735 43739 43745 43747 39980 39983 65015 39992 39995 43527 43530

43722 43732 43737 43740 43746 43748 39981 39990 65016 39993 39996 43529 43531

Coarse

43726 43734 43738 43743 39982 67756 39991 39994 43525

Part No. Inch R220.96-02.00 - 08- 4A R220.96-02.50 - 08 - 6A R220.96-03.00 - 08 - 7A R220.96-04.00 - 08- 8A R220.96-05.00 - 08 - 11A R220.96-06.00 - 08 - 12 Metric R220.96-0050-08-4A R220.96-0063-08-6A R220.96-0063-08-6A-27 R220.96-0080-08-7A R220.96-0100-08-8A R220.96-0125-08-11A R220.96-8160-08-12 Inch R220.96-02.00-08-5A R220.96-02.50-08-7A R220.96-03.00-08-9A R220.96-04.00-08-11A R220.96-05.00-08-14A R220.96-06.00-08-16 Metric R220.96-0050-08-5A R220.96-0063-08-7A R220.96-0063-08-7A-27 R220.96-0080-08-9A R220.96-0100-08-11A R220.96-0125-08-14A R220.96-8160-08-16 Inch R220.96-02.50-08-4A R220.96-03.00-08-5A R220.96-04.00-08-6A R220.96-05.00-08-7A Metric R220.96-0063-08-4A R220.96-0063-08-5A-27 R220.96-0080-08-5A R220.96-0100-08-6A R220.96-0125-08-7A

2.00 2.50 3.00 4.00 5.00 6.00

1.57 1.57 1.97 1.97 2.48 2.48

.295 .295 .295 .295 .295 .295

4 6 7 8 11 12

0.66 0.88 2.20 3.31 6.17 10.58

10600 9400 8400 7500 6700 5900

XNEX 0806.. XNEX 0806.. XNEX 0806.. XNEX 0806.. XNEX 0806.. XNEX 0806..

50 63 63 80 100 125 160

40 40 40 50 50 63 63

7.5 7.5 7.5 7.5 7.5 7.5 7.5

4 6 6 7 8 11 12

0.66 0.88 0.88 2.20 3.31 6.17 10.58

10600 9400 9400 8400 7500 6700 5900

XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806..

2.00 2.50 3.00 4.00 5.00 6.00

1.57 1.57 1.97 1.97 2.48 2.48

.295 .295 .295 .295 .295 .295

5 7 9 11 14 16

0.66 0.88 2.20 3.31 6.17 10.58

10600 9400 8400 7500 6700 5900

XNEX 0806.. XNEX 0806.. XNEX 0806.. XNEX 0806.. XNEX 0806.. XNEX 0806..

50 63 63 80 100 125 160

40 40 40 50 50 63 63

7.5 7.5 7.5 7.5 7.5 7.5 7.5

5 7 7 9 11 14 16

0.66 0.88 0.88 2.20 3.31 6.17 10.58

10600 9400 9400 8400 7500 6700 5900

XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806..

2.50 3.00 4.00 5.00

1.57 1.97 1.97 2.48

.295 .295 .295 .295

4 5 6 7

0.88 2.20 3.31 6.17

9400 8400 7500 6700

XNEX 0806.. XNEX 0806.. XNEX 0806.. XNEX 0806..

63 63 80 100 125

40 40 50 50 63

7.5 7.5 7.5 7.5 7.5

4 5 5 6 7

0.88

9400 9400 8400 7500 6700

XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806.. XNEX0806..

2.20 3.31 6.17

SQUARE 6™ -08 Spare parts Locking screw

Key*

Arbor screw

For cutter inch/mm R220.96-02.00 - 2.50 R220.96-03.00 R220.96-04.00 R220.96-05.00 R220.96-06.00

C04011-T15P C04011-T15P C04011-T15P C04011-T15P C04011-T15P

T15P-4 T15P-4 T15P-4 T15P-4 T15P-4

UC6S 3/8UNFx1 UC6S 1/2UNFx1 1/4 UF6S 3/4UNFx1 3/4 UC6S 3/4UNFx1 1/4 –

R220.96-0050 R220.96-0063 R220.96-0080-8160

C04011-T15P C04011-T15P C04011-T15P

T15P-4 T15P-4 T15P-4

220.17-696 220.17-692 –

* Key torque value 31 in/lbs (3.5 Nm).

Dynamomentic keys available, see the MN Milling.

Mounting dimensions Dimensions in inch/mm For cutter

dmm

Bkw

R220.96-02.00 - 2.50 R220.96-03.00 R220.96-04.00 - 5.00 R220.96-06.00

0.75 1.00 1.50 2.00

0.32 0.38 0.63 0.76

0.19 0.22 0.38 0.44

22 27 32 40 40

10.4 12.4 14.4 16.4 16.4

6.3 7 8 9 9

R220.69-0050-0063 R220.69-0080 R220.69-0100 R220.69-0125 R220.69-8160

SQUARE 6™ -04 CUTTING DATA Square 6 – 217/220.96-04A Seco Material Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Universal insert: XNEX 040304TR-M08 MP2500

Recommended feed fz in/tooth ae/Dc = 100% .003–.006 .003–.006 .003–.005 .003–.005 .003–.005 .003–.004 .002–.004 .003–.005 .003–.004 .003–.004 .003–.004 .003–.007 .003–.006 .003–.005 .003–.005 .003–.005 .003–.005 .003–.005 .002–.003 .002–.003 .002–.003 .002–.004

First choice XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 MP2500 XNEX040304TR-M08 MP2500 XNEX040304TR-M08 MP2500 XNEX040304TR-M08 MP1500 XNEX040304TR-M08 MP1500 XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 MK1500 XNEX040304TR-M08 MK1500 XNEX040304TR-M08 MK1500 XNEX040304TR-M08 MP1500 XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 T350M XNEX040304TR-M08 T350M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M

Difficult operations XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 MP2500 XNEX040304TR-M08 MP3000 XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 MM4500 XNEX040304TR-M08 MM4500 XNEX040304TR-M08 MK2000 XNEX040304TR-M08 MK2000 XNEX040304TR-M08 MK2000 XNEX040304TR-M08 MP1500 XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 F40M XNEX040304TR-M08 MP3000 XNEX040304TR-M08 F40M

Cutting data - Full engagement width (ae/Dc = 100%) Grades MP1020 Seco Material Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

MP1500

MP2500

MP3000

MM4500

MK1500

MK2000

F40M

Feed fz in/tooth .002

.004

.006

.002

1755 1625 1495 1985 1495 1365 1265 1675 1230 1100 1050 1380 1050 920 885 1180 870 740 – 985 770 640 – 870 – – – 230 1065 935 – 1360 835 705 – 1065 690 560 – 870 510 380 – 640 – – – 1035 – – – 900 – – – 755 – – – 625 – – – – – – – – – – – – – – – – – – – – – – – – – – – –

.004 1690 1425 1180 1000 835 740 195 1150 900 740 560 885 770 655 540 – – – – – – –

.006 1510 1280 1050 900 755 655 – 1035 820 675 – 785 690 575 475 – – – – – – –

.002

.004

.006

1755 1495 1345 1495 1265 1130 1230 1050 935 1050 885 805 870 740 675 770 655 590 195 165 – 1065 920 820 835 720 640 690 590 525 510 445 – 920 785 705 805 690 605 675 575 510 560 475 425 – – – – – – – – – 230 195 – 195 160 – 165 140 – 257 215 –

.002

.004

.006

.002

.004

.006

.002

.004

.006

.002

.004

.006

1655 1410 1165 985 820 720 180 1050 835 675 510 870 755 640 525 – – – 215 180 155 234

Cutting speed, vc (sfm) 1410 1265 1085 920 1200 1065 920 770 985 885 755 640 640 540 855 755 705 625 540 460 625 560 – – 155 – – – 900 805 785 675 705 640 625 525 575 525 510 425 425 – 375 310 740 655 490 425 655 575 425 375 540 490 360 310 460 410 295 260 – – – – – – – – – – – – 180 – 135 115 150 – 110 90 130 – 90 80 202 – 150 127

.006

.002

820 690 575 490 410 – – 590 475 375 280 375 330 280 230 – – – – – – –

– – – – – – – – – – – – – – – – – – – – – – 1295 1100 1130 970 950 820 785 675 – – – – – – – – – – – – – –

– – – – – – – – – – – 985 870 740 605 – – – – – – –

1720 1460 1215 1035 855 755 215 1180 935 755 560 900 785 675 560 – – – 245 195 165 267

1475 1310 1245 1115 1035 920 885 785 740 655 640 575 180 – 1000 900 785 705 655 575 475 – 770 690 675 605 575 510 475 425 – – – – – – 215 – 165 – 150 – 224 –

1330 1130 935 785 655 575 155 900 720 590 425 690 605 510 425 3445 2770 2115 195 155 130 202

1130 970 785 675 560 490 135 770 605 490 375 590 525 445 360 2935 2360 1805 165 130 110 182

1015 855 705 605 510 445 – 690 540 445 – 525 460 395 330 2625 2115 1610 – – – –

Cutting data - Side milling

Operations

ae /Dc

Full engagement Side milling

100% 25% 10% 5%

Average chip thickness hm

Dimensions in inch

Recommended feed fz in./tooth

Speed factor

Insert size

Max D.O.C. ap

Wiper flat width B

040304 040308

.157 .157

.0315 .0157

.003 .004 .006 .008

.007 .009 .015 .020

.012 .016 .024 .034

1.00 1.30 1.50 1.60

.002

.004

.007

–

Choose suitable feed. Multiply speed value from basic cutting data by speed factor.

SQUARE 6™ -08 CUTTING DATA Square 6 – 217/220.96-08A Seco Material Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Universal insert: XNEX 080608-M13 MP2500

Recommended feed fz in/tooth ae/Dc = 100% .004–.010 .004–.010 .004–.009 .004–.008 .004–.007 .004–.007 .003–.006 .004–.008 .004–.007 .004–.007 .004–.006 .004–.012 .004–.010 .004–.008 .004–.007 .004–.008 .004–.007 .004–.007 .003–.005 .003–.005 .003–.004 .003–.005

First choice XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M XNEX080608TR-M13 MP2500 XNEX080608TR-M13 MP2500 XNEX080608TR-M13 MP2500 XNEX080608TR-MD15 MP1500 XNEX080608TR-MD15 MP1500 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M XNEX080608TR-M13 MK1500 XNEX080608TR-M13 MK1500 XNEX080608TR-M13 MK1500 XNEX080608TR-M13 MP1500 XNEX080608TR-M08 H25 XNEX080608TR-M08 F40M XNEX080608TR-M08 H25 XNEX080608TR-M08 T350M XNEX080608TR-M08 T350M XNEX080608TR-M08 F40M XNEX080608TR-M08 F40M

Difficult operations XNEX080608TR-ME09 T350M XNEX080608TR-ME09 T350M XNEX080608TR-M13 T350M XNEX080608TR-M13 T350M XNEX080608TR-M13 T350M XNEX080608TR-MD15 MP2500 XNEX080608TR-MD15 MP3000 XNEX080608TR-M08 T350M XNEX080608TR-M08 T350M XNEX080608TR-M08 MM4500 XNEX080608TR-M08 MM4500 XNEX080608TR-MD15 MK2000 XNEX080608TR-MD15 MK2000 XNEX080608TR-MD15 MK2000 XNEX080608TR-MD15 MP1500 XNEX080608TR-M08 F40M XNEX080608TR-ME09 F40M XNEX080608TR-M08 F40M XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M XNEX080608TR-ME09 MP3000 XNEX080608TR-ME09 F40M

Cutting data - Full engagement width (ae/Dc = 100%) Grades MP1020

MP1500

MP2500

MP3000

T350M

MM4500

F40M

Feed fz in/tooth Seco Material Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

.002 1625 1380 1130 970 805 705 – 1000 785 640 475 – – – – – – – – – – –

.005 1540 1300 1050 890 720 620 – 920 700 560 390 – – – – – – – – – – –

.008 1460 1170 970 820 – – – – – – – – – – – – – – – – – –

.002 1835 1560 1280 1100 920 805 215 1265 985 805 605 950 835 705 590 – – – – – – –

.005 1560 1310 1085 920 770 675 180 1065 835 690 510 805 705 590 490 – – – – – – –

.008 1330 1130 935 805 655 575 – 920 720 590 – 690 605 510 425 – – – – – – –

.002 1625 1380 1130 970 805 705 180 1000 785 640 475 855 740 625 525 – – – 215 180 150 234

.005 1380 1165 970 820 690 605 150 835 655 540 395 720 625 525 445 – – – 180 150 130 202

.008 1180 1000 820 705 590 510 – 720 575 460 – 605 540 460 375 – – – – – – –

.002

.005

Cutting data - Side milling

Operations

ae /Dc

Full engagement Side milling

100% 25% 10% 5%

.002

.005

.008

.002

.005

.008

.002

.005

.008

1425 1200 1000 855 705 625 165 935 720 590 445 740 655 540 460 – – – 195 155 135 215

1200 1015 835 720 590 525 145 785 625 510 375 625 540 460 375 – – – 165 130 115 182

1035 870 720 605 510 445 – 675 525 425 – 540 475 395 330 – – – – – – –

1000 855 705 590 490 – – 720 575 475 345 460 410 345 280 – – – 125 100 85 140

835 720 590 510 425 – – 605 475 395 295 395 345 280 230 – – – 105 85 70 117

720 605 510 425 360 – – 525 410 345 245 330 295 245 195 – – – – – – –

12 30 1050 870 740 605 540 150 835 655 540 410 640 560 475 395 3200 2575 1970 180 140 120 192

1035 885 720 625 525 460 125 705 560 460 345 540 475 395 330 2690 2180 1655 150 120 105 159

900 755 625 540 445 395 – 605 475 395 – 460 410 345 280 2315 1870 1425 – – – –

Dimensions in inch Recommended feed fz in./tooth .003 .004 .006 .008

.007 .009 .015 .020

Average chip thickness hm .002 .004 Choose suitable feed. Multiply speed value from basic cutting data by speed factor.

.008

Cutting speed, vc (sfm) 1540 1295 1115 1310 1100 950 1085 900 785 920 770 675 770 640 560 675 575 490 180 145 – 985 820 705 770 655 560 625 525 460 460 395 – 805 675 590 705 590 510 590 510 425 490 410 360 – – – – – – – – – 215 180 – 165 140 – 140 120 – 224 192 –

Speed factor .012 .016 .024 .034

1.00 1.30 1.50 1.60

.007

–

Insert size

Max D.O.C. ap

Wiper flat width B

080608 080616 080608ZZR

.295 .295 .295

.051 .020 .236

SQUARE 6™ -08 CUTTING DATA Square 6 – 217/220.96-08A Seco Material Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Universal insert: XNEX 080608-M13 MP2500

Cutting data - Full engagement width (ae/Dc = 100%) Grades MS2500

MK1500

MK2000

MK3000

H25

Feed fz in/tooth Seco Material Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

.002 1770 1510 1245 1065 885 770 195 1085 855 690 510 920 820 690 575 – – – 230 195 165 257

.005 1495 1265 1050 900 740 655 160 920 720 590 425 785 690 575 475 – – – 195 160 140 215

.008 1295 1100 900 770 640 560 – 785 625 510 – 675 590 490 410 – – – – – – –

.002 – – – – – – – – – – – 1200 1050 885 740 – – – – – – –

.005 – – – – – – – – – – – 1015 885 755 625 – – – – – – –

.008 – – – – – – – – – – – 870 770 640 540 – – – – – – –

.002 1610 1360 1115 950 805 705 195 1100 870 705 525 835 740 625 510 – – – 230 180 160 244

.005 1345 1150 950 805 675 590 160 920 720 590 445 705 625 525 425 – – – 195 155 135 215

.008 1165 985 820 690 575 510 – 785 625 510 – 605 525 445 375 – – – – – – –

.002

.005

Cutting data - Side milling

Operations

ae /Dc

Full engagement Side milling

100% 25% 10% 5%

.008

Cutting speed, vc (sfm) 1480 1240 1080 1260 1060 910 1040 860 750 890 750 650 730 630 530 650 550 470 180 150 – 1000 850 730 790 670 570 650 550 470 490 410 – 770 650 550 670 570 490 570 470 410 470 400 340 3840 3230 2780 3090 2620 2240 2360 1990 1710 220 180 – 170 140 – 140 130 – 228 189 –

.002

.005

.008

– – – – – – – – – – – 605 540 460 375 3035 2445 1870 – – – –

– – – – – – – – – – – 510 460 375 310 2560 2065 1575 – – – –

– – – – – – – – – – – 445 395 330 280 2200 1770 1345 – – – –

Dimensions in inch Recommended feed fz in./tooth .003 .004 .006 .008

.007 .009 .015 .020

Average chip thickness hm .002 .004 Choose suitable feed. Multiply speed value from basic cutting data by speed factor.

Speed factor .012 .016 .024 .034

1.00 1.30 1.50 1.60

.007

–

Insert size

Max D.O.C. ap

Wiper flat width B

080608 080616 080608ZZR

.295 .295 .295

.051 .020 .236

SQUARE 6™ INSERTS Dimensions in inch Tolerances ±inch l .001

XNEX

s .001

Size

0403

.264

.129

0806

.491

.250-.255

Steel

Stainless Steel

PVD Nodular/Cast Iron

DURATOMIC CVD Nodular/Cast Iron

PVD Stainless Steel Steel

CVD Stainless Steel Unstable Operations

PVD Steel Stainless Steel

DURATOMIC CVD Steel Stainless Steel

Inserts / EDPs

DURATOMIC CVD Hardened Steel Grey/Nodular Cast Iron

Uncoated cermet Steel finishing

XNEX 0403..

Cast Iron

Description

re inch

re mm

Cutting rake

MP1020

MP1500

MP2500

MP3000

MM4500

F40M

MK1500

MK2000

XNEX 040304TR-M08

.016

0.4

27°

–

70129

67706

67705

67708

67702

70128

67707

XNEX 040308TR-M08

.031

0.8

27°

09970

70134

67727

67726

67729

67725

70133

67728

Uncoated Aluminum Ploished and sharp CVD Superalloys Roughing tool steel

DURATOMIC CVD Tough grade with or without coolant

PVD Nodular/Cast Iron

DURATOMIC CVD Nodular/Cast Iron

PVD Stainless Steel Steel

Description

re inch

re mm

Cutting rake

MP2500

MP3000

T350M

MM4500

F40M

MK1500

MK2000

MK3000

H25

MS2500

Cast Iron

MP1500

Stainless

MP1020

Steel

CVD Stainless Steel Unstable Operations

CVD Steel Stainless Steel

PVD Steel Stainless Steel

DURATOMIC CVD Steel Stainless Steel

Inserts / EDPs

DURATOMIC CVD Hardened Steel Grey/Nodular Cast Iron

Uncoated cermet Steel finishing

XNEX 0806..

XNEX 080608R-M08 080608TR-ME09 080608TR-M13 080608TR-MD15

0.031 0.031 0.031 0.031

0.8 0.8 0.8 0.8

25° 27° 22° 17°

– – – –

– 44691 40024 40031

– 39999 40018 40028

69462 43519 43521 43522

69465 39998 40017 40027

69461 65226 – –

69460 39997 40014 40026

– 43515 40019 40029

– 40000 40020 40030

– 44690 40021 44693

69463 – – –

69464 – – –

XNEX 080612TR-ME09 080612TR-M13 080612TR-MD15

0.047 0.047 0.047

1.2 1.2 1.2

27° 22° 17°

– 09968 09969

– 62227 62239

62243 62224 62240

62244 62227 –

62461 – –

65227 – –

62241 62214 62228

– 62217 62230

62242 62220 –

– – –

XNEX 080616TR-ME09 080616TR-M13 080616TR-MD15

0.063 0.063 0.063

1.6 1.6 1.6

27° 22° 17°

– – –

– 43660 43680

43648 43661 44468

43650 43663 43682

43649 43662 43681

65230 – –

43645 43657 43677

43646 43658 43678

43647 43659 43679

44694 – –

– – –

XNEX 080608ZZR-M11

0.031

0.8

19°

–

70601

–

70595

–

70600

–

WORKPIECE MATERIALS - SECO MATERIAL GROUPS Steel, ferritic and martensitic stainless steel ISO

SMG No. 1 2 3

Description

BHN

kc1.1 x 1000 lbf/in2

1010

Very soft carbon steels Purely ferritic steels

<135

196

0.21

1140

Free-cutting steels

120 <210

218

0.22

1045

Structural steels. Ordinary carbon steels with low to medium carbon content (<0,5%C)

135 <165

218

0.25

4140

Carbon steels with high carbon content (>0,5%C) Medium hard steels for toughening. Ordinary low-alloy steels Ferritic and martensitic stainless steels

165 <210

247

0.24

4340

Normal tool steels Harder steels for toughening Martensitic stainless steels

210 <270

276

0.24

Difficult tool steels High-alloy steels with high hardness Martensitic stainless steels

270 <360

290

0.24

>360

421

0.22

Representative material

A128 Grade A

Difficult high-strength steels with 42 to 56 HRC hardness Hardened steels from material group 3-6 Martensitic stainless steels

Free-cutting, austenitic and duplex stainless steel 8

9 10 11

304

Easy-cutting stainless steels Free-cutting stainless steels Calcium-treated stainless steels

254

0.22

316

Moderately difficult stainless steels Austenitic and duplex stainless steels

276

0.2

310

Difficult stainless steels Austenitic and duplex stainless steels

297

0.2

330

Very difficult stainless steels Austenitic and duplex stainless steels

312

0.2

Medium hard cast iron Grey cast iron

167

0.22

A536 80-55-06

Low-alloy cast iron Malleable cast iron Nodular cast iron

178

0.25

A536 100-70-03

Moderately difficult alloy cast iron Moderately difficult malleable cast iron Nodular cast iron

196

0.28

A536 120-90-02

Difficult high-alloy cast iron Difficult malleable cast iron Nodular cast iron

213

0.3

Cast iron 12 13 K 14

60-40-18

Other materials N

A380

Aluminum alloys: Low Si

101

0.25

B390.0

Aluminum alloys: High Si

101

0.27

CA937

Copper alloys

Discalloy

Fe-based superalloys

Stellite 21

Co-based superalloys

377

0.24

Inconel 718 (bar, forge, ring)

Ni-based superalloys

479

0.24

Ti 6Al-4V (annealed)

Titanium alloys

210

0.23

kc.1-values with 0 degree effective cutting rake angle. For other rake angles, reduce the kc1.1-value by 1% for every degree increase in the cutting rake angle and vice versa. Keep in mind that the BHN-value is only an aid in the selection of the material group when the material has been worked by rolling, drawing, heat treatment or other methods that increase the strength of the material.

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For technical assistance, call: 1-800-832-8326