feed the machines
WE ARE
Our company ................................................................. 36 Our idea ............................................................................... 40 Our vision ........................................................................... 43 Our story ............................................................................. 46 Our mission ...................................................................... 50 Our products .................................................................. 61 SVIA Academy ............................................................. 62
WE HAVE
Our technology ............................................................ 67 Our cells .............................................................................. 68 PickMT .................................................................................. 70 NanoFlex ............................................................................. 72 MicroFlex ............................................................................ 74 MiniFlex ................................................................................ 76 MultiFlex .............................................................................. 78 FeedLine .............................................................................. 80 PalletPicker ...................................................................... 82 PalletPickerTX ............................................................... 84 MT5 .......................................................................................... 86 ABB FlexMT ..................................................................... 88
Accessories ..................................................................... 90 Our favorites .. ................................................................. 92 If something goes wrong ................................... 95
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THEY’RE HERE WITH A PURPOSE. THEY’VE COME TO FEED THE MACHINES. SVIA builds ready-to-use automated solutions for machine tending. All of SVIA’s products are standardized, flexible, cost-effective, compact, attractive and user-friendly. PickMT is our vision system. It gives the robots eyes.
Some are fast. Others are strong. Many have stamina. But they can’t see. They have no eyes. And no other skill to make up for it. They don’t realize when they make mistakes. They keep on working. It ends in chaos. But there’s no use yelling at them. They’re not just blind, they lack feelings. So let us instead speak of the ones who are always watchful. Let us talk about the ones who only have eyes for you. They’re here with a purpose. They’ve come to feed the machines. Meet the creatures.
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WE ARE. SVIA – STANDARDIZED AUTOMATION
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Creativity is intelligence having fun. / Albert Einstein.
our company SVIA is an idea-driven technology company. It is the people and their ideas, commitment and initiative. Our people are ambitious. They think constantly about how to combine technology, flexibility and standardization. They are competent. They want you to like their ideas. The company has an entrepreneurial spirit. We enjoy a challenge. We want to have fun. Our biggest challenge is preserving the entrepreneurial spirit even during times of rapid growth. We plan to succeed.
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our idea Our cells are comprised of three parts: a feeding solution, our vision system PickMT and a robot. The vision system localizes the component. The robot picks it up. It adjusts the position of the component, feeding it first to the machine, then on to the following stages with perfect precision. It can do this in thousands of different ways and a few minutes are all that is required to teach the robot how to handle a new component. This is our standard solution. It works everywhere.
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Our customers already tell us we’re the
with the goal of greater flexibility. Our chal-
best. They praise the simplicity, flexibility,
lenge is to guide the robot with ever more
compactness, design and cost-efficiency of
precision.
our products. But we don’t allow ourselves to be satisfied. We continue moving forward. Industrial automation can always be
Discovery consists of seeing what everbody has seen and thinking what nobody has thought. / Albert Von Szent-Gyorgy
our vision We are seeking our Holy Grail; when the camera can register even more and the gripping tool is able to pick up things it can’t
more cost-effective, faster, simpler, better-
grip with 100 percent reliability today.
looking and have greater reliability. We are
All in an attractive, user-friendly package.
working to further standardize our products,
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successful automation is less about technology and more about how the technology is packaged. / Ari Kesti
our story The SVIA story begins in 1997 when the company Husqvarna has a problem with a subcontractor. A machine isn’t working as it should. Husqvarna employee Ari Kesti visits the subcontractor to see what the problem is. He is 24 years old and his highest academic qualification is a high school level technical education. The story that follows includes a nonexistent machine, a frigid chicken coop with bad lighting, calculations of the actual cost of how parts are processed in manufacturing, a professor at Linköping University, an ABB robot and a local company that develops vision systems. After four years the first robot cell labeled SVIA is ready. The future looks brighter for manufacturers. Read the whole story at www.svia.com
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Logic can take you from A to B. Imagination can take you everywhere. / Albert Einstein
our mission SVIA’s goal is to support manufacturers in their efforts to make themselves more competitive through automation. We do it through our standardized, flexible, user-friendly, attractive, high tech robotic solutions. Solutions that work equally well for both long and short series.
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our innovations open up new possibilities for companies to automate their production today and in the future. / Henrik Saldner
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Vision without execution is delusion. / Thomas Edison
our product SVIA builds automated solutions for
extremely high. It’s fast. It’s clean. The
machine tending processes. Our automated
operators are happy. The company makes
cells use robots to feed components to
a quick return on its investment.
lathes and mills and to post-tending pro-
Whatever the material and shape, plastic,
cesses like deburring, washing, assembly
castings or sheet metal, it makes no difference.
and part marking.
Small batches are no longer an issue. The cells
What makes SVIA special is that we are
are quick to install and in many cases every
already building robot cells for a new era
thing is included, even the programming. It’s
in manufacturing. The level of precision is
simple. It looks good. It’s done right.
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If you can’t explain it simply, you do not understand it well enough. / Albert Einstein
svia academy Albert Einstein may once have said ”Logic
We aim to continually increase our
will get you from A to B, imagination will
customers’ competence so the robot
take you everywhere.“ We can only agree.
cells can be used to the fullest. The con-
When you take part in the training at SVIA Academy you’ll learn how to operate
require as little help from us as possible.
and program the robot cells. You’ll find out
It’s only during your training at SVIA
everything you need to know about the
Academy that you will see the full potential
feeders, the robot system, the camera
of your robot cells. The wonderful thing that
and the vision system for production to
usually happens is that you start to see
function smoothly and effectively. We
new possibilities for automation. The goal
review the technology and practice pro-
of our training is to make our customers
gramming for your specific components.
self-sufficient so they can program their
But since SVIA’s robot cells are so easy
own robots.
to use and get started with, we think the
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version process should go smoothly and
Human beings are unique in their ability
most important thing that happens during
to work with an idea and actualize it. At
the educational process is that you become
SVIA Academy we take advantage of that
a part of our journey into the future.
quality together.
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Design is not just what it looks like and feels like. Design is how it works. / Steve Jobs
the technology is advanced, the solutions are simple At the heart of our solutions is our own vision system, PickMT. It gives the robot the desired precision, safety and keen eye for detail. But successful automation is not just about technology. SVIA is the creative, structured brain that gathers the parts into a single, easy to handle, compact and attractively designed automated solution. It’s not technology that makes the automation successful; it’s how the technology is packaged.
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STANDARDIZED / FLEXIBLE
our cells Basically, our cells are similar to each
All our cells are standardized and built using
other. They are designed to feed your
tried and true technology. All of them are
machines and automate handling of the
flexible, quick to install and easy to operate.
components used in your production. With the right cell you will increase the speed, precision and safety of your operations. Choose according to your need for strength, range and cycle times.
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The SVIA team is ready to guide you to an optimal automation solution.
NANOFLEX
MICROFLEX
MINIFLEX
MULTIFLEX
FEEDLINE
PALLETPICKER
PALLETPICKER TX
MT5
ABB FLEXMT 20/60
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Your components are under close surveillance.
SAFETY / SPEED / PRECISION
pickMT PickMT is our own vision system for accurate
ADVANTAGES
robot guiding. Using a smart camera and
Simple, intuitive user interface
powerful software, the system frees you
Preprogrammed for all of SVIA’s standard
from mechanical fixtures. The camera identifies the component’s location, positioning and orientation, and informs
cells, optional extras and functions Can be programmed to handle an unlimited number of components
the robot which picks up and maneuvers the part with perfect precision. The user interface is simple and intuitive. Installation time is very short.
New components are introduced using an easily comprehensible graphical interface. Mark the place where the robot should pick up the part. In our user-friendly iPhone app, you’ll always find updated information about production status such as history and downtime alerts.
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®
3 in / 75 mm
PICKMT® includes: Smart camera or PC-based camera, lenses and cables Powerful vision software User interface on a separate screen for the operator or in the robot’s programming unit 3 in / 75 mm
Calibration methods and calibration tools Robot interface included
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I like to sort things and put them in order.
COMPACT / SMALL BATCHES
nanoflex™ NanoFlex is designed for quick changes
A large number of small components (up to
in production. It’s compact but has a wide
2.4 in / 60 mm depending on their geometry)
range of functions.
can be fed without having to change the
Even if you’re only processing two components, NanoFlex is a good investment. It completely replaces conventional bowl
hardware. Many adjustments can be made during operation. The significance of different parameters is displayed on a screen.
feeders. The buffer is located outside of the
The operator can easily teach the robot to
cell, making it simple to tip in components.
pick up new products in just a few minutes,
With the feeder on a mobile fixture, it’s
right at the machine. The gripper fingers
easy to move it between applications.
are all that need to be adjusted.
ADVANTAGES Replaces traditional bowl feeders, can handle many different components. Flexible feeding for small components Easy to build into assembly cells
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43.3 in / 1 100 mm
SPECIFICATIONS Length excl. buffer
35.4 in / 900 mm
Width excl. buffer
17.7 in / 450 mm
Height
43.3 in / 1 100 mm
Buffer
L: 19 W: 7 vol. 300 fl oz L: 480 W : 180 vol.9 dm3
Max component weight
0.2 lb / 0.1 kg
17.7 in 450 mm
COMPONENT EXAMPLES 2 in 53 mm
1.2 in 32 mm
0.3 in 8 mm
Recommended component size 0.2-2.4 in / 5 mm – 60 mm. Cycle times as short as 0.8 seconds depending on component geometry.
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I like to sort things and put them in order.
NIMBLE / FAST
microflex™ MicroFlex is SVIA’s fastest feeder, built
With the right robot–small hanging picker
for very short cycle times. It’s at its best
robots and SCARA robots– cycle time
when handling smaller components, up to
can be reduced to about 0.5 seconds.
approximately 2.8 in / 70 mm and 1.1 lb / 0.5 kg, sizes that can also be handled by MiniFlex.
MicroFlex can also be installed with conveyor tracking, which synchronizes
The difference is that MicroFlex is designed
the robot’s picking action with the
for applications with an especially great
speed of the conveyor belt, reducing
need for speed. It’s set up for use with
time even further.
several kinds of robots to ensure optimal adaptation to different needs.
ADVANTAGES Replaces traditional bowl feeders Ideal when speed is important Can be equipped with SCARA, 6-axis or FlexPicker robot
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88.4 in / 2 246 mm
SPECIFICATIONS Length
74.8 in / 1 900 mm
Width
42.5 in / 1 080 mm
Height
88.4 in / 2 246 mm
Max component weight
1.1 lb / 0.5 kg
74.8 in / 1 900 mm
COMPONENT EXAMPLES
1.5 in 39 mm
0.4 in 11 mm
2.2 in 57 mm
Recommended component size 0.2-2.8 in / 5 - 70 mm. Cycle times as short as 0.5 seconds depending on component geometry.
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I like to sort things and put them in order.
SMALL COMPONENTS / SHORT CYCLE TIMES
miniflex™
MiniFlex is a compact feeder for small
are poured into a buffer, then vibrated for-
to medium-sized components. It replaces
ward to the camera conveyor belt where
manual tending and other feeders when
they are picked up automatically. The robot
a short cycle time is required.
finds the parts using our vision system PickMT.
MiniFlex is quickly and easily installed or
Like SVIA’s other robot cells, MiniFlex is
moved. The whole cell, including the robot,
extremely easy to operate. It doesn’t require
is built on a single baseplate and takes up
any mechanical adjustments and changeover
very little space.
time is short. The operator will be able to
With the right robot and SVIA’s own vision system, MiniFlex is very flexible. Components
ADVANTAGES Profitable even when used for only one shift Built on a single baseplate, easy to install Very suitable for castings
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set up MiniFlex to feed new components after three days of training.
82.5 in / 2 095 mm
SPECIFICATIONS Length
50.4 in / 1 280 mm
Width
76.8 in / 1 950 mm
Height
82.5 in / 2 095 mm
Max component weight
2.2 lb / 1 kg
50.4 in / 1 280 mm
COMPONENT EXAMPLES 4.7 in 120 mm
2.7 in 68 mm
4.3 in 108 mm
Recommended component size 0.2 - 4.7 in / 5 - 120 mm. Cycle time as short as 3 seconds depending on component geometry.
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I like to sort things and put them in order.
LARGE COMPONENTS / SHORT CYCLE TIMES
multiflex™ MultiFlex is our largest fully automated
MultiFlex is easy to operate, works for
feeder, designed specifically for handling
extended periods of time without attendance,
large components. The cell will quickly
and can manage most feeding tasks. The
and accurately handle items up to
operator can program for new components
9.8 in / 250 mm long and approximately
quickly and easily.
6.6 lb / 3 kg in weight. Components are either tipped directly onto a buffer conveyor belt, or a pallet tipper can be connected. As with all SVIA cells, MultiFlex is a standard product. The model of robot is chosen according to the process as well as the desired range and cycle time. The shortest possible cycle time is approximately 2.3 seconds.
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ADVANTAGES For unsorted parts and all sizes of pallets Fully automated, from pallet to machine feeding Long unattended running time, works until the pallet is empty
92.7 in / 2 354 mm
SPECIFICATIONS
173.2 in / 4 400 mm
Length
173.2 in / 4 400 mm
Width
61.8 in / 1 570 mm
Height
92.7 in / 2 354 mm
Max load for pallet tipper
2 866 lb / 1 300 kg
Max component weight
6.6 lb / 3 kg
COMPONENT EXAMPLES 4.7 in 120 mm
2 in 52 mm
9.8 in 250 mm
Recommended component size 0.4 - 9.8 in / 10 - 250 mm. Cycle time as short as 2.3 seconds depending on component geometry.
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I like to sort things and put them in order.
HIGHLY FLEXIBLE / EXPANDABLE
feedline™ FeedLine is the solution for fragile compo-
New components are programmed in
nents or processes with a cycle time longer
just a few minutes.
than 15 seconds. It replaces traditional conveyors with fixtures, is very flexible and has no limits for size or weight of components.
Components are placed manually on a conveyor belt that also functions as a buffer. FeedLine can be unmanned for long periods
FeedLine can be adapted for different
of time while the robot picks up components
kinds of machine tending, but can also be
from the belt and feeds them on to one or
equipped with add-on options for deburring,
more processing machines.
cleaning, part marking, washing and quality control.
The system can be integrated into existing production lines where components come separated from each other. The robot can
ADVANTAGES Automates one to three machines Can handle all geometric shapes Handles complex and fragile components.
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also place finished components directly onto pallets, sometimes with dividers.
116 in / 2 936 mm
SPECIFICATIONS Standard length
158 in / 4 000 mm
Length up to
472 in / 12 000 mm
Standard width
31.5 in / 800 mm
Standard height
116 in / 2 936 mm
Max belt load
Customizable
236 in / 6 000 mm
COMPONENT EXAMPLES 8.7 in 220 mm
28.4 in 720 mm
3.1 in 78 mm
Cycle time as fast as 15 seconds depending on component geometry.
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I like to sort things and put them in order.
STRAIGHT FROM THE PALLET / ALL SIZES
palletpicker™ PalletPicker is a very compact solution
Thanks to our standardized way of thinking,
comprised of a robot, a control system,
PalletPicker, like all SVIA cells, can easily
a camera tower and a podium. It is a
be adapted to all kinds of machine tending
fully automated feeder for all kinds of
such as pallet handling, deburring, cleaning,
components, picking straight from
part marking, washing and quality control.
the pallet regardless of whether the components are in disarray or arranged in layers, with or without dividers.
ADVANTAGES Suitable for heavy components on pallets Can be equipped with 2D or 3D sensors Can pick components in layers from pallets
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116 in / 2 936 mm
SPECIFICATIONS Standard width of camera tower
31.5 in / 800 mm
Standard height of camera tower
116 in / 2 936 mm
100 in / 2 500 mm
COMPONENT EXAMPLES
13.6 in 345 mm
11 in 280 mm
28.4 in 720 mm
Cycle time as fast as 10 seconds depending on component geometry.
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I like to sort things and put them in order.
PIPES FROM PALLET / NO COMPUTER
palletpickerTX
™
PalletPicker TX is fully automated and
The TX model is as useful and flexible as
picks up tubular shapes directly from a
our regular PalletPicker and works just as
pallet. It handles components that are in
well for large and heavy parts as it does for
disarray just as well as those arranged in
those that are small and delicate.
layers, with or without dividers.
PalletPicker TX is also very compact. A robot
Rather than our usual vision system, the
and a pallet, that’s all there is to it. It can be
robot’s gripper is guided to the components
adjusted to tend one or several machines
with the help of a laser sensor that is placed
for handling pallets, deburring, cleaning,
in the gripping tool. PalletPicker TX therefore
part marking, washing and quality control.
requires less hardware, and no computer or camera tower.
ADVANTAGES Suitable for tubular shapes Picks up layered components Can automate up to three machines
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100 in / 2 500 mm 118 in / 3 000 mm
0 313.6 in 345 mm
189 in 4 800 mm
3.15 in 0 80 mm
COMPONENT EXAMPLES Recommended component size 10 in – 200 in / 250 mm – 5 000 mm Maximum diameter 20 in / 500 mm
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I like to sort things and put them in order.
PREPACKAGED / READY TO USE
MT5
™
MT5 is our turnkey robot cell. Safety is built
MT5 is very simple to get started with. It
in and the program is tried and true.
represents everything SVIA stands for in
With MT5, two processing machines can be fed at once. The alternative is to feed one processing machine and add on further
one and the same cell: affordable, compact, standardized, flexible, attractive, user-friendly and ready to go.
processes such as deburring, washing and quality control.
ADVANTAGES
The cell comes equipped with different
Automates one or two machines
robots depending on strength and range
One-day installation
requirements. It can include a conveyor belt or drawer storage, and an extra camera can be added for fine adjustment when the feed needs to be very precise.
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Drawer storage or conveyor belt with vision system
107 in / 2 717 mm
SPECIFICATIONS
155 in / 3 947 mm
Length
155 in / 3 947 mm
Width
39.8 in / 1 010 mm
Width including door
92.9 in / 2 360 mm
Height
107 in / 2 717 mm
Max belt load
220 lb / 100 kg
Belt width
15.8 in / 400 mm
COMPONENT EXAMPLES 2 in 52 mm
4.7 in 120 mm
8.7 in 20 mm
Maximum height of components 8.7 in / 220 mm. Suitable for cycle times from 15 seconds and longer.
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I like to sort things and put them in order.
HIGH CAPACITY / PLUG & PLAY OPTIONS
ABB flexMT
™
ABB FlexMT is a standard product that can be packaged according to your exact needs. We equip it with the required size of robot and it can be adapted to handle up to six Plug & Play post-tending processes. ABB FlexMT is a very efficient cell for the simple, painless automation of a proces-
ADVANTAGES Customize it like a car; choose the options and size of robot One-day installation Extremely simple to operate and set up for new components Statistics unit included
sing machine. Just roll the prepackaged cell onto the floor and start production. Safety is built in.
PLUG & PLAY OPTIONS Part marking
The design and user-friendliness allow the operator to easily set up new components and post-tending processes.
Rotary deburring Oscillating deburring Air cleaning station Turning station Regripping station
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107 in / 2 717 mm
SPECIFICATIONS Length
228.7 in / 5 810 mm
Width
78.7 in / 2 000 mm
Height
107 in / 2 717 mm
Weight per belt
1 102 lb / 500 kg
Belt width
31.5 in / 800 mm
228.7 in / 1 299 mm
COMPONENT EXAMPLES 9.8 in 250 mm
13.6 in 345 mm
0 8.7 in 220 mm
Maximum component height 10.6 in / 270 mm. Suitable for cycle times from 15 seconds and longer.
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WIDE VARIETY / SHORT SERIES
accessories All accessories are made to fit our
Our accessories give you the possibility
standardized products. All features are
to add the post-feeding procedures your
well tested and reliable. The accessories
process requires. The more post-feeding
increase the flexibility and degree of
procedures you build into the cell, the
refinement in your production while still
more profitable your investment will be.
using the same robot cell.
GRIPPERS Flexible, adjustable grippers with two or three-finger grippers for picking up components.
PALLET STATION Allows for safe changing of pallets without stopping production. Two pallets can be accommodated.
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OPTICAL QUALITY CONTROL When additional quality control is needed, optical quality control ensures that the component is processed exactly according to specifications.
TURNING STATION When the robot needs help turning a component.
PART MARKING STATION Dot peen marking is a quick, easy and reliable technique for part marking.
DEBURRING STATION High tech tools deburr components regardless of their complexity.
STATISTICS UNIT The robot puts finished components in the box for manual quality checks. Choose preprogrammed frequency or on-demand manual control.
REGRIPPING STATION Gives the robot total control over the component’s position when regripping is necessary.
DIVIDER UNIT Places dividers be tween the layers in the pallet or box. A divider storage is included as well as grippers for handling the dividers.
WASHING STATION Cleans the component of coolants and chips after processing. The robotic arm lowers the component into the bath for cleansing.
OPERATING STATION Gives you the freedom to place the operating panel wherever you want to.
AIR CLEANING STATION Quietly and efficiently blows away coolants and chips on the components after processing.
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ABB ROBOTS
our favorites The robot most suitable for the job
Most often a 6-axis robot is chosen, but
works inside the robot cell. We analyze
sometimes we decide on a 4-axis robot.
the process, establish payload and range
It all depends on how your needs and
requirements, then select the robot in
preferences match up. Here are some
consultation with you.
of the most common choices.
IRB 360
IRB 14000, YuMi® Payload
1.1 lb / 500 g
Payload
up to 17.6 lb/ 8 kg
Reach
19.7 in / 500 mm
Ø
31 - 63 in/ 800 - 1 600 mm
IRB 1200
IRB 120 Payload
6.6 lb / 3 kg
Payload
11, 15.4 lb / 5, 7 kg
Reach
22.8 in / 0.58 m
Reach
28.5, 35.4 in / 0.7, 0.9 m
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IRB 1410
IRB 140 Payload
13.2 lb / 6 kg
Payload
11 lb / 5 kg
Reach
31.9 in / 0.81 m
Reach
56.7 in / 1.44 m
IRB 1600
IRB 2600
Payload
13.2, 22 lb / 6, 10 kg
Payload
26.5, 44.1 lb / 12, 20 kg
Reach
47.2, 57.1 in / 1.2, 1.45 m
Reach
65, 78.8 in / 1.65, 1.85 m
IRB 4600
IRB 6620/6640/6700
Payload
44, 88, 99, 132 lb 20, 40, 45, 60 kg
Payload
287 - 661 lb 130 - 300 kg
Reach
80.7, 98.8, 100.4 in 2.05, 2.51, 2.55 m
Reach
86.6- 126 in 2.20 - 3.20 m
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We’re always on call if there’s a problem.
Preventive maintenance is our strategy.
We put a lot of energy into making our
Our goal is to make everything work, from
robot cells reliable. Troubleshooting is
the beginning and long into the future. We
a relatively small part of our work.
back up that ambition with training so you
But we also know that you can only feel secure if we show you that we’ll be at your side if something goes wrong. Conveyor belts and gripper fingers are
A person who never made a mistake never tried anything new. / Albert Einstein
if something goes wrong can use your own abilities and resources to keep production running smoothly. In any case, if you’re in charge of production it’s important for you to know that we
subject to wear and tear, and no computer
have a large service team. If a problem re-
works faultlessly for years on end. A camera
quires us to be on-site, we’re always on call.
may need occasional adjustment.
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CONCEPT AND CREATIVE DIRECTION Flodin Fernström Designunit PHOTOGRAPHY Alvreten COPYWRITER Herr Janson Printed by Ark-Tryckaren
www.svia.com
SVIA – Standardized automation © Copyright 2015.
SVIA – Standardized automation | www.svia.com