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GOVERNOR MOTOR
from Hyster G005 (H3.50XL H4.00XL-5 H4.00XL-6 H4.50XL H5.00XL) Forklift Service Repair Manual
by amanda
1 • Ignition switch “ON”, but no “Check Engine” light. See Chart A–1. • Install SCAN TOOL. If no ALDL, see Chart A–2. • Do the following checks: • If voltage from throttle position sensor is greater than 2.5 volts, see
Chart for Code 21. • If coolant temperature sensor indicates less than –30°C, see Chart for Code 15. • Ignition switch “OFF” for 10 seconds.Then ignition switch “ON” and listen for the fuel pump. Check that the fuel pump runs. If a Code 54 is stored, use that troubleshooting chart first.
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Yes No
2 • Ignition “OFF” • Disconnect one spark plug wire and connect a spark tester. • Use the starter to rotate engine and check for spark See Chart A–5 to troubleshoot fuel pump relay circuit.
3 Spark No Spark
• Connect spark plug wire. • Disconnect connectors to fuel injectors. • Use the starter to rotate the engine and check for leaks or fuel spray. Troubleshoot ignition system.
4 No
• Connect TEST LIGHT to one connector to fuel injector.
Crank the engine. • Do test again at connector for the other fuel injector. Check that TEST LIGHT will “flash” with each pulse on both circuits. Yes
Fuel injector or seal has a fault.
5 Yes No
• Connect connectors to fuel injectors. • Use the starter to rotate the engine and check for fuel spray. See Chart A–4 to troubleshoot fuel injector circuit.
Yes No One only
No problem found. See “Other Troubleshooting Checks” on facing page. Fuel injector has a fault. • Ignition “OFF” • Install fuel pressure gauge and check for the correct fuel pressure.
When repairs are complete, clear the codes from the ECM and check that the “Check Engine” light does not indicate another problem. Yes No
Fuel injectors have a fault. See Chart A–6 to troubleshoot fuel system.