IL DEFENcE
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ED V O R APP
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DUB
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CIV
PROOF PAINT
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FIRE PROOF COATING
(Intumescent & Cementitious)
ABRASIVE BLAST CLEANING & PROTECTIVE COATING AESS
(Paint Application of Special Architectural Finish)
ASMECO Fire Protection L.L.C | ASMECO COATING IND. L.L.C R
asmeco
ASMECO Fire Protection L.L.C | ASMECO COATING IND. L.L.C ISO 9001: 2015
ISO 14001:2015
OHSAS 18001:2007
www.asmeco.net
INTRODUCTION ASMECO is a privately owned company established in 2012 . We are one of the leading service provider for Anti corrosion, Abrasive blasting, Protective coating and fire proof painting (Intumescent and Cementitious) in UAE. The company operates with the fundamental principle of attaining customer loyalty through quality and service. To enable the management to achieve this modest goal, a well-equipped facility of 120,000 Sqft area comprising of latest equipments, testing instruments and material handling system. The professional management set-up comprises of experienced managers, qualified engineers , NACE certified QC engineers and trained technicians, who adopt most modern coating techniques together with a prudent approach throughout the processes of fire proof & protective coating. The continuing education of our colleagues helps us safeguard that the quality of our work never should fail to meet our customers’ expectations
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MISSION STATEMENT Our objective is to build an Organization that meet the specified and implied needs maintaining an unparalleled corporate integrity and financial strength. We aim to be the leading service provider in Abrasive blasting, Fire Proofing & Protective Coating in UAE. We shall achieve our aim by focusing on providing quality service to our customer specification.
OUR COMMITMENT TO CLIENTS Our prices are always fair as we strive to build not only a successful business, but also long lasting relationships with our clients. Commitment to schedule, quality of service shall not be compromised working to the budget of our clients and customers.
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A comprehensive coating solution under one roof for Abrasive Blasting, Fire proofing & Protective coating, AESS painting, Testing & Inspection.
120,000 Sqft facility and 24 hours operation including dispatch and receipt of material.
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Approved fire proof paint applicator of Dubai Civil Defense
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Approved applicator of JOTUN, SIGMA, HEMPEL, PHOEINX, PPG, KANSAI, BERGER AKZONOBEL.
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WHY
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Trained and certified employees
asmeco
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Mobile crews for onsite jobs
Own transportation service to collect and deliver the goods anywhere in UAE.
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15 -20 year experienced sprayers familiar with all the Industrial, Marine and Fire Proof Coating products.
10 -15 year experienced blasters to work in confined space, crude oil tanks, Offshore & Marine jobs, Rigs & Ships, Structures & Pipes Lines.
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We are committed to provide a safe and environment friendly working atmosphere regardless of how challenging this can be owing to conditions in which we operate. The management is directly involved in chalking out general and project specific safety policies so that the employees and clients are assured of the safety of personnel and properties respectively.
SAFETY FIRST
SAFETY POLICY The aspect of safety is conceived in the following lines:
Recording activities and monitoring safety implementation practices Assessment of conditions in which a work is to be performed Analysis of risks involved in executing a particular work Suggesting and implementing risk eliminating measures
Imparting training to all employees on safety and environment
Conducting Regular Tool Box Talks for safety awareness
SAFETY FIRST YOUR LIFE DEPENDS ON IT 4
Analyzing incidents and accidents to minimize hazards.
Recycling of waste to the extent possible Meticulous housekeeping
Disposal of hazardous /non-hazardous waste as per muncipality regulations Making safety a “Way of Life” rather than “A Rule to Follow”
QUALITY CONTROL & QUALITY ASSURANCE Applicable Standards The international standards applicable for BLASTING AND PAINTING is (1) ISO (2) SSPC, (3) NACE. Our Organization can do the Job as per the standard and quality. Quality Control & Assurances department has a devised process control procedure where reading of process parameters are taken from time to time & recorded. Any deviation from standard requirements are notified & are got rectified through production staff; thus having a good control over process & subsequently final product quality.
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All rough welds, burns, weld spatter, laminations and all other sharp surface projections shall be rounded to 2 mm radius prior to further surface preparation. Any grinding done after grit blasting shall be blast cleaned to obtain proper anchor pattern.
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All bolt holes shall be drilled and smoothed before cleaning.
All surfaces to be coated shall be Abrasive blast cleaned for carbon steel surfaces to remove dirt and achieve surface roughness as required by the paint manufacturer. (SSPC), ISO 8501-1 or as per client specifications.
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Abrasive type and size shall be selected in order to achieve the required profile and roughness of substrate. Abrasives shall be reusable metallic grit mixtures or reusable mineral type such as garnet or corundum. Conductivity of abrasive shall be less than 150, 10-6 siemens/cm as per ASTM D4940.A
Any kind of abrasive material used for blasting shall be dry, clean and soluble salt free.
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Intumescent is a fire proof coating for steel that can give a highly decorative finish. It works by expanding in a fire, creating a dense char and keeps the failure temperature of the steel below its critical failure level for periods of up to 3 hours. Cementitious fire spray is a fast and efficient method of providing up to 3 hours fire protection to structural steelwork. Used in the commercial, petro-chemical and tunnels markets, cementitious fire sprays withstand impact and abrasion, yet remain flexible to accept design changes without incurring major cost and time delays.
INTUMESCENT & CEMENTITIOUS COATING
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ABRASIVE BLAST CLEANING
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Surface preparation and cleaning to remove all rust, Mill scale, debris, existing paint from the surface as well as to create a surface profile for adhesiveness of subsequent coating
SPRAY PAINTING
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SCOPE OF SERVICES
(ARCHITECTURALLY EXPOSED STRUCTURAL STEEL)
A special coating for Steel Structure that can give special aesthetic and smooth finish by applying epoxy fillers and industrial paints
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(PROTECTIVE COATING)
Application of paint by airless spray machine to steel structures, crude oil tanks, heavy equipment, pressure vessels, machinery, galvanized item etc
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INSPECTION,
TESTING & MONITORING
We have in our possession the most modern “State of the Art” equipment for testing of surfaces being coated and to monitor atmospheric conditions while application of paint so as to comply with the standards promulgated by various international paint manufacturers
Approved Applicator of DUBAI CIVIL DEFENSE and following paint manufactures
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BLASTING AND PAINTING PROCESS 01 QC Inspection
Receipt of Materials
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Blast Cleaning
Cleaning
04 QC Inspection
05 Primer paint application
06 Abrading & Cleaning
07 QC Inspection
08 Top Coat Painting
09 QC Inspection
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Delivery
Packing
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BLASTING AND PAINTING STANDARDS Environmental Conditions : ISO 8502-4 a) Ambient & steel temperature, b) Relative humidity, c) Dew point
Abrasive Testing : ASTM D 4940 a) Grading & cleanliness, b) Size, c) Oil, moisture, rust scale, etc. d) Chloride content
Surface Cleanliness: ISO 8501 100% visual of all surfaces
Dust level test: Residual dust on Blast cleaned surface ISO 8502-3
Chloride Test: Salt content on blasted surface ISO/TR 15235 (Elcometer SCM 400) ISO 8502-6, 9 (Bresle method)
Blasting Profile: Roughness / Surface profile ISO 8503-5 (Replica tape) ISO 8503-1 (Comparator)
Pin Hole Test: Holiday detection NACE RP 0188
DFT : Dry film thickness ISO 19840 / SSPC-PA2
Pull of Test for Adhesion: Pull-off test ISO 4624 & ASTM D 4541.
Paint Curing Test: Curing test (for IOZ primer) ASTM D 4752 (MEK test)
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STRUCTURAL COATING Surface preparation is the essential first stage treatment of a steel substrate before the application of any coating, and is generally accepted as being the most important factor affecting the total success of a corrosion protection system. The performance of a coating is significantly influenced by its ability to adhere properly to the substrate material. Residual mill scale on steel surfaces is an unsatisfactory base to apply modern, high performance protective coatings and is therefore removed by abrasive blast cleaning. Other surface contaminants on the rolled steel surface, such as oil and grease are also undesirable and must be removed before the blast cleaning process. The surface preparation process not only cleans the steel, but also introduces a suitable profile to receive the protective coating. Paint specifications usually comprise a sequential coating application of paints or alternatively paints applied over metal coatings to form a ‘duplex’ coating system. The protective paint systems usually consist of primer, undercoat(s) and finish coats. Each coating ‘layer’ in any protective system has a specific function, and the different types are applied in a particular sequence of primer followed by intermediate / build coats in the shop, and finally the finish or top coat either in the shop or on site. We enable contractors to provide ‘best value’ service to maximise coating performance over structure life and to reduce whole life costs.
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INTUMESCENT COATING A coating for steel that can give a highly decorative finish. It works by expanding in a fire, creating a dense char and keeps the failure temperature of the steel below its critical failure level for periods of up to 3 hours Safe, durable and affordable, Intumescent fireproofing is a thin film coating that is applied directly to a variety of otherwise unapproved building materials, allowing them to meet fire code, fire rating and flame spread requirements. Intumescent fireproofing coatings are used indoors and outdoors, can be environmentally friendly and have been proven in service over many years. Intumescent high performance paint can keep construction costs low while preserving focal points and building character. Our crews utilize specialized surface preparation and application techniques when applying fire retardant coatings to doors, columns, and structural steel or as a coating for fire stops, ducting voids and other smoke and fire prevention applications.
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AESS COATING Architecturally exposed structural steel (AESS) can express the structural integrity of a building in a striking way and put the structural system at the aesthetic forefront. Today, many buildings showcase AESS to provide an identity and even create iconic structures. AESS elements feature higher degree of finish and are handled with a higher level of care during fabrication, coating and erection. Beautiful and creative expression can be achieved in the broad range of shapes, tapered forms, curves, colors, glossy or matte finishes, as well as seamless or tectonic expression. For AESS requiring fire protection, one option is to apply an intumescent coating. Note that the intumescent coating itself does not come in different colors; a separate paint is applied on top of the coating. And if an intumescent-coated piece of steel is placed next to an uncoated piece, the final paint colors will vary, as the intumescent coating acts as a different kind of primer.
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MARINE COATING Marine paints and coatings are applied to fixed and floating marine structures such as offshore oil rigs, and recreational boats and yachts. Included are passenger ships, freighters, tankers, container ships, fishing boats and ferries, as well as oil rigs, inland waterway ships, barges and tow boats. Marine coatings are designed with particular functionality properties to best protect and preserve the surfaces to which they are applied. Coatings are applied in accordance with paint manufacturer’s guidelines with all necessary criteria being met prior to commencement of coating and of course carefully complied with during the coating process.
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PIPE COATING Steel pipelines are used all over the world for cross country transport of natural gas, crude oil, water, petrochemical and petroleum products at high pressures over long distances. These pipelines are protected against corrosion by external and internal coating systems External coating primarily acts as a barrier between the pipe and its surrounding environment. It is one of the main methods used to protect pipelines from corrosion – often used in conjunction with cathodic protection – and can also provide thermal insulation. An internal coating can be applied to reduce friction within a pipeline and enable smoother product transmission, resulting in increased product throughput, reduced operational costs, faster commissioning, and corrosion protection in storage. Internally coating a pipeline also causes less wear to pigs during runs. Depending on customer specifications, we offer Liquid epoxy coating or Special anticorrosive painting.
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VESSELS COATING Pressure vessels are probably the most complicated area to protect. Besides the pressure itself, there are challenges in the chemical processes in the vessel and the temperatures that often accompany them, and it is important to be clear on the exact needs. Metal Coatings supplies refineries and gas companies with safe, durable and cost-effective coating services for petrochemical corrosion protection that we also perform on a variety of substrate types. These cutting-edge coatings provide resistance to corrosion and abrasion, while protecting surfaces from galling, seizing and other metal surface damage. Our teams strive to enhance personnel and equipment safety while offering superior, expedited service to fit the needs of the petrochemical industry.
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OIL TANK COATING Years of service and chemical corrosion can harm the inside of tank preventing it from properly protecting its contents. Tank lining and coating is a key factor in preventing not only product contamination but also corrosion. A wrong choice of tank surface preparation may result in lack of adhesion, solvent entrapment from applying multiple coats too quickly , soluble salt contamination, and/or inadequate ventilation and post cure requirements. We ensure you to get the best possible surface preparation and provide a broad spectrum of surface coating solution of industrial tanks. Our services include standard surface preparation, internal and external coating application.
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CEMENTITIOUS COATING Cementitious fire protection is normally spray applied using specialist equipment to protect structural steel or concrete from the effects of fire for a nominal fire resistance period. Gypsum based sprays are sometimes considered as Cementitious and may be used internally in the same way as Portland cement sprays, though most gypsums are not suitable for external or semi-external locations. The gypsum based fireproofing Cementitious paint has excellent physical properties for interior/architectural uses and Cementitious paint can give up to 3 hours fire protection.
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ASMECO FACILITY IN UMM AL QUWAIN
BLASTING & PAINTING AREA
120,000 SQFT 26
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PROJECT GALLERY
IGDP Adgas Project
Al Hamra Marina Piles
East Hub Project
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Saadiyat Island Resort
PROJECT GALLERY
Offshore Skid
Offshore Platform
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PROJECT GALLERY
Etisalat Tower
Living Planet City Walk
Gas Cylinder Basket
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Umm Wu’al Phosphate Acid plant
PROJECT GALLERY
Umm Wu’al Phosphate Acid plant
Kuwait University
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PROJECT GALLERY
Offshore Pipe Lines
Offshore Pipe Platform
Offshore Pipe Lines
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Blue Water RTA Station Piles
PROJECT GALLERY
NIP Factory, DIP
Monopole and Tower
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PROJECT GALLERY
Abudhabi Grand Mosque
East Hub Project
Central Processing Facility
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LIWA Plastic Oman
PROJECT GALLERY
Umm Wu’al Phosphate Acid plant
RO Plant Structure, Qatar
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PROJECT GALLERY
Nakheel Mall
Hidd Al Saadiyat Marina
Kazakhstan Structure
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Core Metal LLC - Steel Stockist Structural Steel, GI, Aluminium & SS
Coremetal Technical Services LLC Design and Engineering
Embosal Tube Mills LLC Tubes and Pipe Mill
Core Metallic Ind. LLC - Expanded Metal Expanded Metal & Profile Manufacturing
Core Metallic Ind. LLC - Steel Fabrication Structural & Architectural Steel Fabrication
GROUP COMPANIES
Core Metallic Ind. LLC - Metal Processing Water jet, Plasma, Punching & Perforation
Core Metallic Ind. LLC - Machine Shop
CNC Machining & Tooling, Mandrel Manufacturing
CorePac Industries LLC
Manufacturer of Disposable Packaging & Solutions
CorePac FZE
Disposable Packing and Hospitality Items
ASMECO Fire Protection LLC
Fire proof Painting (Intumescent & Cementitious Coating)
ASMECO Coating Industries LLC
Abrasive Blast Cleaning, Specialized Protective Coating
ASMECO Coating Industries L.L.C
P.O.Box: 37321, UAQ, UAE Tel: +971 6 5013111 | Fax: +971 06 5540619
ASMECO Fire protection L.L.C
P.O.Box: 95801, Dubai, UAE Tel: +971 6 5013111 | Fax: +971 06 5540619
E:mail : mail@asmeco.net | www.asmeco.net