Press brakes with an
e for electronic 35-100T
in sheet metal working
SAFAN E-Brake B, within everyone’s reach The second generation of SAFAN E-Brake adds important new advantages to an already proven worldwide E-Brake technology. The machines of up to 100T are
built according to a modular concept, ensuring an advance in the
in sheet-metal working
efficiency of machine technology. SAFAN has used this new modular concept to introduce a very com-
Since the very first CNCK servo-hydraulic press brake in 1980, Safan
Innovation Award (among others). And the
petitively priced basic version on to
has been world leader in the development of innovations for sheet-
working continues undiminished. After all, top performances in
the market, the SAFAN E-Brake B,
metal working. Safan introduced the patented servo-electronic brake
terms of efficiency, economy, ergonomics and ecology are needed
bringing the unique E-Brake tech-
press (SMK) in 1995, the hybrid guillotine cutter in 1999 and the
now more now than they ever were in order to stay ahead of
nology within everyone’s reach.
first full electronic press brake in 2004, the SAFAN E-Brake. With
the competitors in the world of sheet-metal working manufac-
The SAFAN E-Brake B is available
this pioneering machine concept Safan unleashed the 'e-volution in
turers. With the SAFAN E-Brake ‘Dual Drive’ 300T, Safan has
in 4 models: 35T-1250, 50T-2050,
sheet-metal working', a development in which the application of inno-
now ensured that the unique advantages of the E-Brake tech-
vative electronic technology assumes a central role. Safan has
nology are viable for the heavy-duty segment with pressure
standard version is impressive, but
assumed a leading role in that development as inventor of the elec-
forces up to 300 T. This breakthrough was only possible
tronic press brake with pulley drive. After the first generation 'Original
thanks to a new Safan invention; the 'Dual Drive' drive with
E-Brake' with pressure forces up to 100T, the middle-weight E-Brake
double pulley system. Together with the newly developed lower
which has a number of advanced
150T and E-Brake 200T followed in 2006. Saran surprised the
beam and the new E-Control touch screen controls, this
options. There are two tool clamping
sheet-metal working world a short while later with the SAFAN I-Brake,
results in an unprecedented increase in performance in the
systems to choose from. By keeping
the intelligent press brake with two integrated robots. Both the
heavy-duty segment. The SAFAN E-Brake Dual Drive 300T: a
new milestone for SAFAN, a potential head start for you.
has succeeded in offering a techni-
SAFAN E-Brake 200T and the SAFAN I-Brake won the Techni-Show
cally superior press brake for an attractive price.
Servo-electronic bending with an E for even bending
Innovation with an E for efficiency
Without crowning you obtain the most accurate and constant bending angle along
The greatest innovation of the SAFAN E-Brake is the way in which
the full range of the machine. The unique, patented roller drive system in the upper
the machines are built. Thanks to the new modular concept, the four
beam ensures a uniform and even distribution of forces. A balanced combination of
machines in the Basic range can be produced more efficiently and
powerful electro-motors, fixed and movable rollers and specially developed belts faci-
delivered faster. Depending on the tooling clamping system chosen
litate capacities of up to 300T.
the standard daylight opening (Q-dimension) is 590 or 650 mm.
The special construction of the SAFAN E-Brake
with conventional press brakes. In comparison tests,
Ecologically sound production
contributes to the even absorption of large forces.
the SAFAN E-Brake is shown to be up to 30% faster
The absence of hydraulics means that the problems
controlled X and R axes
model). As an option the NS model can be equipped with the New Standard Pro HC hydraulic tool clamping system.
Standard Pro MC tool clamping system (NS
The O-frame acts as a single unit and deformation is
than a conventional press brake. Cycle times for this
associated with environmentally harmful and risky oil
Newly developed construction means that the innovative
kept to an absolute minimum. It is more stable,
product (see image below):
are a thing of the past. There is no need to adjust
backgauge system of the SAFAN E-Brake is extremely
the settings of pressure relief valves – with the risk
stable. The backgauge is used across the entire length
of mistakes and drift – and there are no filters to be
of the machine. Moreover, it is very precise through the
checked and replaced. The servo-electronic system
electronic transfer system (0.02 mm). The backgauge
The SAFAN E-Brake B has an integrated safety
is therefore far more reliable than the hydraulic one,
has a positioning speed of 350 mm/sec. CNC-controlled
system with a safety light guard that is automati-
X and R axes are standard.
cally controlled from the SAFAN TS controls. In
stronger and produces less deformation than a conventional C-frame.
SAFAN E-Brake 50T 2050
Cycle time 20 sec.
Conventional hydraulic press brake Cycle time 35 sec.
Up to 30% shorter cycle times
Up to 50% energy saving
Achieve more in less time. That’s a given fact with the
The SAFAN E-Brake only uses energy when the top
because of the lack of oil, tanks, pumps, seals, valves
SAFAN E-Brake B. Thanks to incredibly short reaction
beam is actually moving. This can deliver an energy
and filters. And you will never have trouble with a cold
and stop times, bending speeds of up to 20 mm/sec
saving of up to 50% compared with conventional
can be achieved. Cycle times are also far shorter than
hydraulic press brakes.
addition, the machine has a further in-built safeTool clamping system
ty provision. The application of a spring return
As standard the machine is equipped with either the
means that the top beam will always move
European style tool clamping (ES model) or the New
upwards in the event of a failure.
20 Seconds! 25 60
Test product: 20 sec. cycle with SAFAN E-Brake
Backgauge with X-, R- and Z1+Z2-axes
Even distribution of forces
The SAFAN E-Brake has a newly developed control unit
The system can be programmed very quickly and accu-
The optional SAFAN TS2 control makes it possible to
with a 17”Touch Screen. The adjustable height of the
rately thanks, among other things, to a “self learning”
show externally programmed 2D and 3D products on
control unit ensures optimum ergonomics for any ope-
database of materials, tools and previous (corrected)
rator whether short or tall. A standard accessory is a
100MB Ethernet UTP network connection that opens
B in mm.
A in mm.
Weight in kg.
Pressure force in kN.
up unlimited possibilities. The instructions from the
The standard SAFAN TS1 control uses a numerical
SAFAN TS control are sent to a central processor,
bending-parameter entry and representation and can
which in turn activates the various axes by means of a
optionally be equipped with the new software module
SAFAN Easy 2D. This software module makes it possible
to make simple 2D drawings, generate bending program’s and make bending simulations.
SAFAN Easy 2D
(Subject to modifications)
SAFAN E-Brake B ES
Summary of SAFAN press brake controls TS1 – TS2
SAFAN E-Brake B NS
Off-line capability 80.0
TS2 As TS1, but with graphical Safan Easy 2D: 2D and 3D representation 2D programming of of the bending sequence products and bend simulation
- SAFAN TS or Easy 2D software - Delem Profile on Windows - Delem V-Bend - Autopol - SomaBEND (Radan) - SAFAN TS or Easy 2D software - Delem Profile on Windows - Delem V-Bend - Autopol - SomaBEND (Radan)
SAFAN E-Bend S sheet thickness measuring
Movable support arms
Movable support arms adjustable in height
Numerical product data entry Safan Easy 2D: By means of Touch Screen 2D programming of - numerical bending parameter products and bend simulation representation - usage of the actual database
Options for graphical 2D/3D display
Motor Power in kW.
so called CAN-BUS (Control Area Network).
1700 - 1850
Return speed in mm/sec.
New design 17" Touch Screen control
1700 - 18502975
Bending speed max. in mm/sec.
controls to a central processor which in turn, directs the various axes.
Closing speed in mm/sec.
its time. Only those buttons are visible on the screen that are needed when using the controls. The controls work on a PC running under Microsoft Windows®. Instructions are sent from the SAFAN TS
1700 - 1850
Q-Dimension in mm.
The SAFAN Touch Screen control system is the most efficient and simple Man-Machine Interface of
Maximum stroke Y-axis in mm.
Ease of use with an E for ergonomic
Technical specifications SAFAN E-Brake B 35 - 100T
SAFAN TS1 running mode 95
E-Brake 300T Dual Drive
Safan UK Central & North, PO Box 8624 Leicester, LE19 9AY Phone +44 (0) 116 200 1 777, Fax +44 (0) 116 200 1 919 E-Mail: email@example.com, Website: www.safan.co.uk
B-Shear & M-Shear
in sheet metal working
Safan UK South, Unit 2, Jacksonâ€™s Industrial Park, Wessex Road, Bourne End Bucks, SL8 5DT. Phone +44 (0) 1628 529 724, Fax +44 (0) 1628 529 594 E-Mail: firstname.lastname@example.org, Website: www.safan.co.uk
E-Brake 35 - 200T E-Brake B 35 - 100T