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PRECISION IDEAS

HGR

HYDRAULIC SHEAR


HGR HYDRAULIC SHEAR VERTICAL CUTTING HYDRAULIC SHEAR WITH A VARIABLE CUTTING ANGLE AVAILABLE FROM 2.5M UNTIL 6M TO CUT STEEL FROM 4 TO 30MM OF THICKNESS.


PRECISION IDEAS

MAIN CHARACTERISTICS The RICO shears are machines of vertical cut (the blade beam is supported by bearings) allowing different angle depending on the thickness of the plate, situation that can’t be possible in swing beam cutting machines, where the angle is steady. This solution is most effective to reduce the “twist plate” in more demanding services as it allows the machine a longer life with low maintenance, either in the slip of the blade beam, or the movement of the back gauge through hardened ball screws with high-quality.

STRUCTURE The structure of the shear HGR is designed to ensure the best balance and less deformation during cutting. It is a single unit construction welded and reinforced sheet-quality and certified, properly sized.

OPERATION The blade beam is supported on bearings over the whole length. These are adjustable in each point, which would guarantee a complete accomplishment. The cylinders are installed in the structure in single unit working vertically. Once the blade beam is supported by bearing in the entire length, the friction is zero and the deformation of machine is controlled.

BACK GAUGE The back gauge is equipped with hardened ball screws of high quality, thereby ensuring high accuracy, speed and durability. Incorporated with the RAE system, allows retracting automatically during the cut.

TABLE The handling of the plate to be cut is a factor that we consider very important in a shear. For this, we constructed a large table, equipped with transfer balls, of high quality, in all length of the machine. In addition, it is equipped with a square support with a millimetre scale and support plate adaptable to various points in the table. The blades protection ensures a safety work and is fitted with polycarbonate windows with cutting line properly illuminated in order to maintain good visibility.


STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

- Automatic back gauge with digital “ELGO 9511� - Back gauge equipped with ball screws - Easy datum for back gauge and protected by a key - Square support arm with 1000mm scale and flip stop - Front support arm with 1000mm - Hold-down jacks equipped with Teflon - Variable rake angle - Blades gap adjustment - RAE System: Automatic rectraction of back gauge - Variable cutting length - Lighting the cutting line - Continuous cut or cycle to cycle - Independent plate clamping (pre-selected) - Front table with transfer balls - Time counter - Posterior protection with light barrier - Control panel in swivel arm - Mechanism of higher order (command panel) - Machine controlled by a controller (PLC) - Frequency inverter for back gauge motor control - Easy system to purge the hydraulic circuit

- MAC1 pneumatic sheet support table - MAC2 pneumatic sheet support table - MAC3 pneumatic support table with plate extraction (on request) - FSE frontal plate extraction system - Frontal digital measuring device with length on request - Frontal arms supported on pedestal with length on request - Manual protractor with scale

RAE SYSTEM (standard) As it is usual in the shear cutting, during the movement, the plate is pressed against the back gauge. This strength may cause deformations either on the plate or in the back gauge (for large strength). With RAE system, the back gauge automatically pulls away during the cut not being subject to the plate charge.

Control panel

Protractor

Square support

Frontal simple support


PRECISION IDEAS

MAC1 PNEUMATIC SHEET SUPPORT TABLE (OPTIONAL) Mac1 system is used to support thin plate, ensuring the linearity of the plate and the right measure to cut. The operation is done by two synchronized pneumatic cylinders with the movement of the blade beam.

MAC2 PNEUMATIC SHEET SUPPORT TABLE (OPTIONAL) Mac2 system is an evolution of Mac1. The support is guaranteed by multiple cylinders equipped on guiding and ball recirculation installed on the back gauge.

FSE FRONTAL PLATE EXTRACTION SYSTEM (OPTIONAL) The FSE system allows cutting small sheet dimensions with the extraction from the front of the machine. The cut sheets are stored in a drawer equipped with pulleys to allow easy opening. Note: In case of application of support system plate, one must consider the Mac2. Length max.: 550mm / Width max.: 450mm


4

1,5/1

22

26

12

1000

155

5

2 / 1,5

14

18

12

1000

205

4

2.5

1,5 / 1

17

23

14

700

2550

6

4

1,5 / 1

17

21

14

HGR 258

2550

8

5

2 / 1,5

13

16

14

HGR 304

3050

4

2.5

1,3 / 1

17

23

HGR 306

3050

6

4

1,5 / 1

17

21

HGR 308

3050

8

5

2 / 1,5

10

HGR 310

3050

10

7

2 / 1,5

HGR 313

3050

13

8

HGR 316

3050

16

HGR 320

3050

HGR 325

3050

HGR 404

Oil Capacity

mm

mm

Kg

2470

1720

2150

0

3750

15

90

2470

1790

2460

0

4500

15

130

2510

1980

2475

0

5750

135

7.5

50

2970

1720

2150

0

4600

1000

155

15

95

2970

1790

2460

0

5140

1000

205

15

130

3000

1980

2475

0

6500

17

700

135

7.5

70

3470

1720

2150

0

5200

17

1000

155

15

100

3470

1790

2460

0

6000

12.5

17

1000

205

15

130

3500

1980

2475

0

7760

10

12.5

17

1000

205

20

130

3510

1980

2500

0

8700

2 / 1,5

8

10

17

1000

210

20

160

3520

2190

3280

0

11150

12

3 / 1,5

7

14

17

1000

220

30

250

3585

2280

3295

0

12360

20

14

3/2

5.5

7

17

1200

215

50

465

3650

2620

3655

0

19200

25

17

3/2

5

7

17

1200

215

50

465

3650

2620

3655

0

21500

4050

4

2.5

1,5 / 1

11

15

22

1000

155

10

110

4471

1770

2470

0

7350

HGR 406

4050

6

4

1,5 / 1

12

15

22

1000

155

15

145

4500

1970

2495

0

9640

HGR 408

4050

8

5

2 / 1,5

7

10

22

1000

205

15

150

4510

2050

2520

0

12300

HGR 410

4050

10

7

2 / 1,5

7

9

22

1000

205

20

175

4530

2220

2830

0

13500

HGR 413

4050

13

8

2 / 1,5

7

9

22

1000

210

20

175

4530

2220

3320

0

14500

HGR 416

4050

16

12

3 / 1,5

4

8

22

1000

220

30

250

4570

2630

3320

0

19000

HGR 420

4050

20

14

3/2

4

6

22

1200

215

50

465

4670

2750

3755

0

24500

HGR 604

6100

4

2.5

1,2 / 0,6

9

14

31

1000

264

15

135

6520

2270

3065

0

17300

HGR 606

6100

6

4

1,5 / 1

9

12

31

1000

272

15

135

6560

2270

3065

0

23000

HGR 608

6100

8

5

2 / 1,5

6

9

31

1000

265

20

190

6600

2570

3305

0

28700

HGR 610

6100

10

7

2,3 / 1,5

4

5

31

1000

277

20

190

6640

2680

3550

0

33800

HGR 613

6100

13

8

2,3 / 1,5

4

5

31

1200

277

20

235

6730

3000

3820

910

49500

HGR 204

2050

4

2.5

HGR 206

2050

6

HGR 208

2050

8

HGR 254

2550

HGR 256

Thickness

mm

mm

Rake Angle

mm

50

Length

mm 7.5

Model

Motor Power

Aprox. Weight

135

Heigth under the Floor

700

Total Width (C)

12

Total Height (B)

Throat Depth

qt 29

Total Length (A)

Back Gauge Stroke

qt 22

Angle <

ยบ 1,5/1

Angle >

Hold Down Jacks

Stainless Steel (70 Kgs/mm2)

Steel (45 Kgs/mm2)

HGR TECHNICAL CHARACTERISTICS

Strokes by Min

Dimensions


PRECISION IDEAS

HGR MATIC

qt

mm

mm

Hp/Cv

Lts

mm

mm

mm

mm

Kg

2.5

1,5 / 0,7

22

33

12

700

135

7.5

50

2470

1720

2150

0

3750

HGR MATIC 206

2050

6

4

1,5 / 0,7

22

30

12

1000

155

15

90

2470

1720

2460

0

4500

HGR MATIC 208

2050

8

5

2 / 0,7

14

21

12

1000

205

15

130

2510

1980

2475

0

5750

HGR MATIC 254

2550

4

2.5

1,5 / 0,7

17

27

14

700

135

7.5

50

2970

1720

2150

0

4600

HGR MATIC 256

2550

6

4

1,5 / 0,7

17

25

14

1000

155

15

95

2970

1790

2460

0

5140

HGR MATIC 258

2550

8

5

2/1

13

20

14

1000

205

15

130

3000

1980

2475

0

6500

HGR MATIC 304

3050

4

2.5

1,3 / 0,6

17

27

17

700

135

7.5

70

3470

1720

2150

0

5200

HGR MATIC 306

3050

6

4

1,5 / 0,6

17

25

17

1000

155

15

100

3470

1790

2460

0

6000

HGR MATIC 308

3050

8

5

2/1

10

16

17

1000

205

15

130

3500

1980

2475

0

7760

HGR MATIC 310

3050

10

7

2/1

10

16

17

1000

205

20

130

3510

1980

2500

0

8700

HGR MATIC 313

3050

13

8

2/1

8

12

17

1000

210

20

160

3520

2190

3280

0

11150

HGR MATIC 316

3050

16

12

3 / 1,5

7

14

17

1000

220

30

250

3585

2280

3295

0

12360

HGR MATIC 320

3050

20

14

3 / 1,5

5.5

9

17

1200

215

50

465

3650

2620

3655

0

19200

HGR MATIC 325

3050

25

17

3 / 1,5

5

9

17

1200

215

50

465

3650

2620

3655

0

21500

HGR MATIC 404

4050

4

2.5

1,5 / 0,7

11

18

22

1000

155

10

110

4471

1770

2470

0

7350

HGR MATIC 406

4050

6

4

1,5 / 0,7

12

18

22

1000

155

15

145

4500

1970

2495

0

9640

HGR MATIC 408

4050

8

5

2/1

7

12

22

1000

205

15

150

4510

2050

2520

0

12300

HGR MATIC 410

4050

10

7

2/1

7

11

22

1000

205

20

175

4530

2220

2830

0

13500

HGR MATIC 413

4050

13

8

2/1

7

11

22

1000

210

20

175

4530

2220

3320

0

14500

HGR MATIC 416

4050

16

12

3 / 1,5

4

8

22

1000

220

30

250

4570

2630

3320

0

19000

HGR MATIC 420

4050

20

14

3 / 1,5

4

7

22

1200

215

50

465

4670

2750

3755

0

24500

HGR MATIC 604

6100

4

2.5

1,2 / 0,6

9

14

31

1000

264

15

135

6520

2270

3065

0

17300

HGR MATIC 606

6100

6

4

1,5 / 0,7

9

14

31

1000

272

15

135

6560

2270

3065

0

23000

HGR MATIC 608

6100

8

5

2 / 0,7

6

12

31

1000

265

20

190

6600

2570

3305

0

28700

HGR MATIC 610

6100

10

7

2,3 / 1,1

4

7

31

1000

277

20

190

6640

2680

3550

0

33800

HGR MATIC 613

6100

13

8

2,3 / 1,1

4

7

31

1200

277

20

235

6730

3000

3820

mm

Strokes by Min

Dimensions

Aprox. Weight

Oil Capacity

Heigth under the Floor

Motor Power

Total Width (C)

Throat Depth

Total Height (B)

Back Gauge Stroke

Total Length (A)

Hold Down Jacks

qt

4

mm

Angle <

qt

2050

Angle >

ยบ

HGR MATIC 204

Thickness

Rake Angle

Length

Stainless Steel (70 Kgs/mm2)

- Delem DAC-360 control; - Continuous cut / Sensitive cut; - Automatic and progressive rake angle adjustment; - Automatic back gauge; - Automatic adjustment of blades gap; - Automatic cutting length; - Retract function; - Manual mode, automatic mode; - Materials data base.

Model

Steel (45 Kgs/mm2)

The HGR Matic model is the evolved version of the HGR shear. This is a CNC machine with fully automatic setting. The cutting angle is progressive, so the numerical control calculates the exact angle having in mind the kind of material and thickness of the plate.

910 49500


RICO - TOMÁS CASTRO SILVA, LDA. RUA DE CERQUIDO ZEBREIROS 4515-118 | FOZ DO SOUSA GONDOMAR | PORTUGAL SALES DEPARTMENT T. +351 224 542 923 TM. +351 963 184 770 F. +351 224 541 424 E.comercial@rico.pt

T. +351 224 540 370 F. +351 224 541 424 E. geral@rico.pt W.rico.pt

AGENT


RICO HGR Shear EN