Engineering Resins, Polymer Alloys and Blends: Global Markets

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Engineering Resins, Polymer Alloys and Blends: Global Markets Published on April 2013

Report Summary INTRODUCTION STUDY GOALS AND OBJECTIVES The objective of this study is to provide a detailed analysis of engineering resins along with polymer alloys/blends. Usage of these resins will be segmented into a wide variety of applications and analyses, and will include some intracompetition of these resins among themselves along with selected commodity thermoplastics and thermosets. REASONS FOR DOING THE STUDY Traditional engineering resins and polymer alloys/blends have been 'around' for decades and, yet, there are few studies that analyze in detail all of the major materials involved in terms of plant capacities, markets by application, new technologies and products, and rationales for anticipated growth. There have been many changes in producers/suppliers, products, grades, applications, competitive materials, technologies and the ever-changing global scenario. Some of these changes are the result of the continuing corporate changes/acquisitions/divestitures, which have become the 'norm' in many industries. As a result, there is clearly a need for a detailed reappraisal of the market dynamics of the engineering resin and polymer alloy/blend market. SCOPE OF REPORT In this report, engineering resins include traditional varieties such as polyamides, polycarbonates, polyacetals, (reinforced) polyethylene terephthalate (PET) and polybutylene terephthalate (PBT), along with alloys/blends, such as polycarbonate-ABS (PC/ABS), polyphenylene oxide/high-impact polystyrene (PPO-HIPS), polyphenylene oxide/polyamides (PPO/polyamide) and polycarbonate-PBT (PC/PBT), among others. Higher performance engineering resins covered include polysulfones, poly(phenylene-sulfide) (PPS), polyketones and liquid crystal polymers, among others. The key applications covered include the automotive market segmented by under-the-hood, external and interior products, electronic/electrical markets, medical devices/products, building/construction materials, appliances, plastic rigid food packaging and several key smaller markets such as optical lenses, aviation products etc. METHODOLOGY Both primary and secondary research methodologies were used in preparing this report. A comprehensive review was undertaken of literature relating to engineering resins and polymer alloys/blends, their applications and technology and significant new developments. Included in this review are supplier trade literature, texts and monographs. After collection and analysis of this information, information was gleaned from producers, suppliers and molders of engineering

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Table of Content

TABLE OF CONTENTS CHAPTER 1 INTRODUCTION 2 STUDY GOALS AND OBJECTIVES 2 REASONS FOR DOING THE STUDY 2 SCOPE OF REPORT 2

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>> Get this Report Now by email! Some Important Technologies 168 PRINTED CIRCUIT BOARDS 168 Background 168 Technologies 168 PCB Substrates 168 Overview 168 Current Material Usage 169 Standard FR-4 Epoxy Resin 169 Higher Performance Epoxies 169 Polyimides 169 Issues That Will Impact Types of Resins Used in PCBs 169 Flexible Printed Circuit Boards 170 Background 170 Technology 170 Standards 170 Advantages 170 Materials Used 171 Overview 171 Polyimides 171 Polyesters 171 Liquid Crystalline Polymers 171 Aramids 171 Epoxy Resins 172 Adhesiveless Laminates 172 Molded/3-D Printed Circuit Boards (MIDs) 172 Background 172 Technology 172 Manufacturing 173 History 173 How Do They Differ From PCBs' 173 Materials Used 173 Market Targets 174 Process Technologies 174 Impact of MIDs 174 Examples of New Plastics for MIDs 175 Lanxess 175 BASF 175 Ticona 175 Evonik 175 Industry Trends of Printed Circuit Boards 175 PLASTICS IN ELECTRONIC COMPONENTS 176 Introduction 176 Active Devices 176 Active/Passive Devices 176 Passive Devices 176 FLEXIBLE ELECTRONICS 177 Overview 177 Concept of Flexible Electronics 177

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>> Get this Report Now by email! RIGID-FLEX CIRCUITS 178 MOLDED ELECTRONIC COMPONENTS 178 Overview 178 Background 179 Markets 179 Growth 179 Resin Usage in Molded Electronic Components 179 Background 179 Connectors 180 Background 180 Trends 180 Materials and Applications for Electronic Connectors 180 Resin Selection 180 Other Connector Markets 182 Connector End-Use Markets 182 Automotive Industry Connectors 182 Background 182 Resin Scenario 183 New Polyester Advantages 183 Polyamide Activities 184 IMPACT OF SURFACE-MOUNT TECHNOLOGY 184 Background 184 Resin and Material Usage 184 Competitive Resin Scenario 184 ENCAPSULATED ELECTRICAL COMPONENTS 185 Background 185 Specific Encapsulant Applications 185 Epoxy Encapsulant Systems 185 SWITCHES 186 Background 186 CAPACITORS 186 Background 186 Applications 187 Dielectric Materials 187 Capacitor Types 187 OTHER MOLDED ELECTRONIC COMPONENTS 188 Resistors 188 Background 188 Applications 188 Inductors/Transformers 188 Plastic Usage 189 BOBBINS 189 Background 189 RELAYS 190 Background 190 ELECTRONIC ENCLOSURES 190 Definitions 190 Material and Process Selection 191

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>> Get this Report Now by email! Examples of Commercial Products for Signs/Displays 230 Outdoor Sign Market 230 MARKET ESTIMATES AND FORECASTS 231 TABLE 82 GLOBAL ENGINEERING RESIN AND POLYMER ALLOYS/BLENDS BUILDING/CONSTRUCTION MARKET, THROUGH 2018 (MILLION LBS) 231 APPLIANCES 231 OVERVIEW 231 APPLIANCE CATEGORIES 232 REPRESENTATIVE PLASTIC INJECTION-MOLDED APPLIANCE PARTS 232 KEY APPLICATIONS FOR PLASTICS IN APPLIANCES 232 Overview 232 Polyamides 233 Polycarbonates 233 PBT 233 PET 233 Commodity Thermoplastic Usage 233 MAJOR SPECIFIC APPLICATIONS FOR POLYMERS IN APPLIANCES 234 TABLE 83 SELECTED MAJOR APPLICATIONS FOR POLYMERS IN APPLIANCES 234 MARKET ESTIMATES AND FORECASTS 235 TABLE 84 GLOBAL ENGINEERING RESIN AND POLYMER ALLOYS/BLENDS APPLIANCE MARKET, THROUGH 2018 (MILLION LBS) 235 RIGID FOOD PACKAGING 235 BACKGROUND 235 OVERVIEW 236 POLYCARBONATES 237 Background 237 Water Bottles 237 PREPARED FOOD CONTAINER PACKAGING 237 Overview 237 Types of Food Packaging Structures 238 Dual-Ovenables 238 TABLE 85 PLASTIC USAGE IN PREPARED FOOD CONTAINERS 239 Market Estimates and Forecasts 239 AIRCRAFT 240 OVERVIEW 240 EXAMPLES OF GLASS PRODUCTS 240 IMPORTANCE OF IMPACT RESISTANCE 240 CLEAR PLASTIC PREFERENCES 241 COMMERCIAL AIRCRAFT TRANSPARENCIES 241 AIRCRAFT INTERIORS 242 RECENT PRODUCT AND MARKET DEVELOPMENTS 242 New Engineering Polymer Grades for Aircraft Interiors 242 MARKET ESTIMATES AND FORECASTS 242 OPTICAL LENSES 243 KEY CONCEPTS IN LENS MATERIALS 243 Refractive Index 243 Abbe Values 243 WHY PLASTICS ARE USED 243

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>> Get this Report Now by email! OTHER ADVANTAGES OF PLASTICS 244 CLEAR PLASTICS USED 244 Background 244 Polycarbonates 244 Overview 244 Advantages and Disadvantages 245 Acrylics 245 An Optical Performance Comparison between Polycarbonates and Acrylics 246 TABLE 86 OPTICAL PERFORMANCE PROPERTIES 246 Allyl Diglycol Carbonate (ADC) 246 Background 246 Competitive Scenario with CR-39 246 OPTICAL LENS MARKET CHARACTERISTICS 247 Background 247 MARKET SEGMENTS 247 MARKET ESTIMATES AND FORECASTS 248 TOYS 248 OVERVIEW 248 BACKGROUND 248 USE OF PLASTICS IN TOYS 248 Background 248 Polystyrene 249 ABS 249 Styrene Block Copolymers (SBCs) 249 Polycarbonates 250 CONSUMER PRODUCT SAFETY COUNCIL 250 MARKET ESTIMATES AND FORECASTS 250 MISCELLANEOUS APPLICATIONS 250 SPORT/RECREATIONAL EQUIPMENT 250 Overview 250 Specific Reinforced Plastic Products Used in Sports and Recreation Products 251 LAWN AND GARDEN EQUIPMENT 251 Overview 251 Resin Usage 252 HOUSEWARES 252 MARKET ESTIMATES AND FORECASTS 253 TABLE 87 GLOBAL MARKET FOR MISCELLANEOUS APPLICATIONS OF ENGINEERING RESINS AND POLYMER ALLOYS/BLENDS, THROUGH 2018 (MILLION LBS) 253 MAJOR PRODUCERS/SUPPLIERS AND TRADE-NAMED PRODUCTS 254 SEGMENTATION BY TRADE NAME 254 TABLE 88 MAJOR TRADE-NAMED ENGINEERING RESINS AND POLYMER ALLOYS/BLENDS BY T

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